csir intro stickies - tappsa stickies.… · stickies: richard a venditti(1) mahendra...

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Stickies: Richard A Venditti(1) Mahendra Doshi(2) Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i (1)North Carolina State University Dept. of Wood and Paper Science (2) Progress in Paper Recycling

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Page 1: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

Stickies:

Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2)

(1) C i S i i(1)North Carolina State UniversityDept. of Wood and Paper Science

(2) Progress in Paper Recycling( ) g p y g

Page 2: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

StickiesStickiesA sticky particle: y p• is typically hydrophobic• is tacky and depositableis tacky and depositable• often DEPOSITS ON EQUIPMENT• Often adsorbs particulates/dissolved species• Often adsorbs particulates/dissolved species

• Examples of adsorbed species might include talc• Examples of adsorbed species might include talc, Calcium Carbonate, Inks, Toners, polymers …

Page 3: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

What are stickies?

Stickies in paper recycling are believed tobe a mixture ofbe a mixture of----Hot melts adhesives

P i i dh i (PSA’ )----Pressure-sensitive adhesives (PSA’s)----Wax ----Inks, Paper additives, Coating----Wood derived extractivesWood derived extractives…

Page 4: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

*The actual surface behavior of stickies depends on the adsorbed species.depends on the adsorbed species.

PSA Surface PSA Surface with CaCO3

Page 5: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

Composition of Hot MeltsComposition of Hot Melts

• Vinyl Acetate Polymers Vinyl Acetate Polymers and CopolymersT kifi• Tackifiers

• Wax

Page 6: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

Properties of Hot MeltsProperties of Hot Melts

• 100 Percent Solid Formulations• Softens at 150OF to 250OF• Insoluble in Aqueous Media• Insoluble in Aqueous Media• Soluble in Many Organic

S l tSolvents• Density 0.9 to 1.0 g/cc

Page 7: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

Composition of PSAComposition of PSA

• Rubber Elastomer(e.g. Styrene-butadiene or poly

acrylate)y )• Tackifier• Fillers (MgO. ZnO, etc.)( g , )

Page 8: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

Properties of PSAProperties of PSAProperties of PSAProperties of PSA

• Insoluble in Aqueous Media• Insoluble in Aqueous Media• Soluble in Many Organic

SolventsSolvents• Density 0.9 to 1.1 g/cc

Page 9: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

CLASSIFICATION OF STICKIES

PRIMARY SECONDARY(Formed in

(Change inpulper)

(Change in environment, pH, temp etc )temp., etc.)

Page 10: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

MACRO VS MICRO STICKIES

MacrostickiesRetained on 6-cut (0 15 mm) slotted

Microstickies(0.15 mm) slotted screen*

Accepted by 6-cut (0.15 mm) slotted(0.15 mm) slotted screen*

* Trend is towards 0.10 mm or 0.075 mm slotted screen

Page 11: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

Stickies-Related Problems

• Product quality– Dirty spots in papery p p p– Holes– Converting issuesg

• Operational problem– Deposition on machineDeposition on machine – Breaking web– Down time for cleaningg

Page 12: CSIR intro stickies - TAPPSA stickies.… · Stickies: Richard A Venditti(1) Mahendra Doshi(2)Richard A. Venditti(1), Mahendra Doshi(2) (1) C i S i i(1)North Carolina State University

Control and Removal Methods for Stickies

– Use of environmentally benign adhesive (recyclable adhesive)

– Avoidance: Control of recovered paper qualityp p q y– Mechanical removal: screening and water clarification– Chemical control: polymers surfactants, others

Passivation with inorganics– Passivation with inorganics– Enzyme hydrolysis– Physical adsorption to paper fibers: retention

i i– Dispersion– Protection: treatment of equipment to limit deposits– Mill shut down for clean-upp