csiro manufacturing & infrastructure technology c s …
TRANSCRIPT
c s i r o . a u
CSIRO MANUFACTURING& INFRASTRUCTURE TECHNOLOGY
Graham Road, Highett, Victoria 3190, AustraliaPostal Address
PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 39252 6244
C S I RO
Internal pressure test assessmentof Fusion Australia PTY LTD PE
100 test assemblies in accordancewith AS/NZS 4129:2000, Clause
3.5.2.
Report Number: PDR 06/012
Distribution:
Copies:
Author:
Authorised:
Mike RaineFusion (Aust) PTY LTD32 Shamrock RoadHallettCoveSA5158
Project fileMaster file
Mark Cardy
Dhammika De Silva
Date: 12th June 2006
PDR 06/012 Page 1 of 5This report May Only Be Reproduced In Full
1/06/2006
CSIRO Manufacturing & Infrastructure Technology has offices in: Melbourne • Sydney 'Adelaide • Brisbane FREECALL 1300 363 400
CSIRO MANUFACTURING& INFRASTRUCTURE TECHNOLOGY
Graham Road, Highett, Victoria 3190, AustraliaPostal Address
PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 3 9252 6244
C S I R O
Introduction
This test report details the results obtained from the pressure assessment carriedout on two test assemblies supplied by Fusion Australia PTY LTD containingPE100 pipe and Fusamatic electrofusion fittings. The two assemblies were testedin accordance with AS/NZS 4129:2000, Clause 3.5.2 resistance to internalpressure. Tables 1 and 2 outline the individual electrofusion fittings contained oneach of the two test assemblies PDA06/012a and b respectively.
Table 1. Fitting components tested on sample PDA06/012a.CSIRO ID Fitting type Batch Numbers
PDA06/012a 1 125mm SDR11 to 17.6PE100PNWATER16
FUSAMATIC END CAP
CBKHA1250106310473
PDA06/012a 2 125mm X 32mm PE100PNWATER16PNGAS6 FUSAMATIC SDR11
TO 17.6 TAPPINGSADDLE
MTBKHA125x32M0206187043
PDA06/012a 3 32mmPE100PNWATER 16 PN GAS 6
SDR11 END CAPFUSAMATIC
CBKHA32 0206037 6120
PDA06/012a 4 90mm X 125mm PE100PNWATER16PNGAS
6SDR11 TO 17.6FUSAMATIC REDUCER
RBKHA125x900206189 473
PDA06/012a 5 90mm COUPLER SDR11TO17.6PE100PN
WATER 16 PN GAS 6FUSAMATIC
CBKHA90 0106298 2032
PDA06/012a 6 63mm COUPLER TOBSP THREAD TYPESDR11 PE100PN
WATER 16 PN GAS 6FUSAMATIC
CBKHA63 1205085 1148
PDR06/012This report May Only Be Reproduced In Full
Page 2 of 5 1/06/2006
CSIRO MANUFACTURING& INFRASTRUCTURE TECHNOLOGY
Graham Road, Highett, Victoria 3190, AustraliaPostal Address
PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 392526244
C S I R O
Table 2. Fitting components tested on sample PDA06/012b.CSIRO ID Fitting type Batch Numbers
PDA06/012b 1 110mm SDR11 to 17.6PE100 PN WATER 16
FUSAMATIC END CAP
CBKHA110 0206048 545
PDA06/012b 2 110mmX32mmPE100PNWATER16PNGAS6 FUSAMATIC SDR11
TO 17.6 TAPPINGSADDLE
MTBKHA110x32M0106355 1041
PDA06/012b 3 32mmPE100PNWATER 16 PN GAS 6
SDR11 END CAPFUSAMATIC
CBKHA32 0206037 6134
PDA06/012b 4 90mm X 110mm PE100PNWATER16PNGAS
6SDR11 TO 17.6FUSAMATIC REDUCER
RBKHA110x900206208 469
PDA06/012b 5 90mm COUPLER SDR11TO17.6PE100PN
WATER 16PNGAS6FUSAMATIC
CBKHA90 0106298 1408
PDA06/012b 6 63mm COUPLER TOBSP THREAD TYPESDR11 PE100PN
WATER 16 PN GAS 6FUSAMATIC
CBKHA63 12050850972
Experimental
Each test assembly was conditioned for a period of 12 hours prior topressurization in a water bath at 80 °C. Table 3 outlines the test conditions usedduring the assessment.
Table 3. Sample test conditions.Sample ID
PDA06/012aPDA06/012b
Test Pressure(kPa)10161016
Test temperature(°C)8080
Test duration(hours)
10001000
PDR06/012This report May Only Be Reproduced In Full
Page 3 of 5 1/06/2006
s i r o . a u
CSIRO MANUFACTURING& INFRASTRUCTURE TECHNOLOGY
Graham Road, Highett, Victoria 3190, AustraliaPostal Address
PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 3 9252 6244
C S I R O
The applied test pressure was taken to be the average pressure calculated fromeach pipe off cut supplied (Pipe sizes DN125, 110, 90) by measuring theminimum wall thickness and mean outside diameters using a hoop stress level of5 MPa. Figure 1 shows the two test assemblies assessed.
Figure 1. Test assemblies PDA06/12a and b.
PDR06/012This report May Only Be Reproduced In Full
Page 4 of 5 1/06/2006
i r o . a u
CSIRO MANUFACTURING& INFRASTRUCTURE TECHNOLOGY
Graham Road, Highett, Victoria 3190, AustraliaPostal Address
PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 92526000Facsimile 61 392526244
C S I R O
Results
Table 4 outlines the test results obtained from the assessment.
Table 4. Test results.Sample ID
PDA06/012aPDA06/012b
AppliedPressure
(KPa)10161016
TestTemperature
8080
TestDuration(hours)
10001000
Test result
PASS, 1000 hoursPASS, 1000 hours
Conclusions
The two test assemblies supplied by Fusion Australia PTY LTD identified byCSIRO as PDA06/012a and b, when tested in accordance with AS/NZS4129:2000, Clause 3.5.2 were found to fulfil the requirements by showing nosigns of failure during a test duration of 1000 hours.
PDR06/012 Page 5 of 5This report May Only Be Reproduced In Full
1/06/2006