CSM main services to the Oil & Gas Industry Contents CSM for Oil & Gas Industry Markets and Main Customers
Selected Offer Packages A Few Examples of Services References COMPONENTS & TECHNOLOGIES ENVIRONMENT & SUSTAINABILITY
CSM for Oil & Gas Back to Content For the Oil&Gas industry CSM provides support through the entire production line, from product development to design, production and performance assessment of materials and components for upstream (OCTG, riser, flowline and trunkline), mid-stream (transmission pipeline) and downstream sector (refineries). MATERIALS COMPONENTS & TECHNOLOGIES CONSTRUCTION & OPERATION ENVIRONMENT & SUSTAINABILITY C-Mn High Steel Grade Sour resistance C-Steel Lined Clad Corrosion-Resistant Alloys Special Coatings OCTG Threaded and weldedjoints Riser Flowline Trunkline Transmission pipeline Drilling Casing Girth Welding/NDT Laying Maintenance/Repair Structural Integrity &Risk Assessment Solid waste valorization Water management Emission reduction Energy recovery Substitution of coal asfossil fuel CSM Innovation Chain for the Oil & Gas Industry Manufacturers for Oil&Gas Oil&Gas Companies & Contractors
CSM for Oil & Gas Back to Content CSM typically offer its services to both producers (steel making companies and manufacturers for Oil&Gas) and end users (both Oil&Gas Companies and Contractors). Technological Offer Manufacturers for Oil&Gas New Product Development Process/Product Optimization Product Qualification Environment & Sustainability Oil&Gas Companies & Contractors Material Selection Design and Testing of special Components Structural Integrity Assessment & Risk Analysis Development of high performance products (pipe, bend, etc.) Production process definition(forming, welding) Plant set up Optimization of manufacturing procedures Advanced process control (systems & sensors) for quality improvement Lab testing (std & special) Full scale testing Product market positioning Scale/sludge recovery & valorization Water treatment Fume energy recovery Emission reduction (NOx, dioxin) Material environment compatibility analysis Failure analysis WPS development & qualification Special joint (threaded & welded) design (FEA) FFS Assessment (API579, BS7910,..) Failure modes modelling (FEA) Risk Analysis Lab & Full scale testing Petro-chemical organic wastethermal valorization Inorganic dangerousresiduals inertization Markets & Main Customers
Back to Content EUROPE BP DNV FLUXYS SHELL STATOIL TECNITAS BORUSAN MANNESMANN METINVEST TENARIS-SILCOTUB EPRG EU (RFCS- FP7) ITALY ENI (E&P, R&M, G&P) SAIPEM GE OIL&GAS VENEZIA TECN. TENARIS-DALMINE FAST NORTH AMERICA CHEVRON EXXONMOBIL FLEET TECHNOLOGY TRANSCANADA TENARIS-HYDRILL TENARIS-MAVERICK TENARIS-ALGOMA PRCI Legend OIL & GAS COMPANIES CONTRACTORS PIPE PRODUCERS ISTITUTIONAL CHINA & JAPAN TGRI -CNPC BAOSHAN IRON & STEEL TENARIS NKK TUBES NIPPON STEEL - SUMITOMO LATIN AMERICA CBMM TENARIS-CONFAB TENARIS-SIDERCA TENARIS-TAMSA Selected Offer Packages
Back to Content Selected Offer Packages CSM Offer Packages Technological support and assistance
Back to Content Technological support and assistance Product / Process Optimization Development of high performance products (plates, coils, pipes, bends, etc.) and components (descalers, burners, etc.) and welds tailored on project-specific operating conditions, including aggressive fluids and external environment Assessment of relevant issues for pipeline and fittings life (third-party damage, pressure cycling, stress-corrosion, fracture, etc.) through experimental approach and numerical modeling Development and realization of coating applications Structural integrity and FFS assessments according to API 579 (Fracture, Fatigue, Corrosion, etc.) Failure analysis Environmental and sustainability Emission abatement Energy recovery from organic waste and process gases Slug inertization and valorization Emulsions and Water treatment CSM Offer Packages Testing Expert on site Personnel training
Back to Content Testing Conventional and special lab testing (including toughness, high strain and HP-HT stress corrosion testing, creep) Small- and Full-scale testing (includinglow/high temperature, aggressive environment) Assessment/testing on pipeline repair systems Benchmarking of products and producers against standards, project-specific requirements and international market/technological trends Expert on site Corrosion, process, metallurgy, welding, etc. Personnel training Classroom courses and on-site coaching on process know-how and product requirements Personnel skilling for laboratory testing and analysis Automation package In-line process control for quality improvement Process optimization Reporting A Few Examples of Services
Back to Content A Few Examples of Services Material Selection: Aggressive Environment
Back to Content Problem: Materials selection for OCTG,linepipe, piping andequipment in aggressive environment (H2S, CO2, HP- HT, plastic strain). Small-scale testing Approach: Corrosion and stress corrosion testing according toboth recognized international Standards (NACE TM0177, EFC Publ. No , etc.) and specific Projectrequirements. Non conventional laboratory stress corrosion testingon purpose developed for specific applications (e.g.four point beam test on girth weld in presence ofaggressive environment). Microstructural and post-failure analysis. H2S full scaletesting plant: Max OD : 36. Max P : 200 bar. Wet Sour Gas (i.e. CH4, H2S, CO2, H2, H20, etc.). Static and Cyclic Loading (~2 c/h). Results: Material selection for specific Projects. Service envelope assessment. Materials qualification for sour service applicationsand fit-for-purpose assessment WPS Development and Qualification
Back to Content Problem: Definition of WPS guaranteeing high welding productivity andadequate target properties of the welded joint: Hardness AWM Tensile. Charpy-V toughness, CTOD or JIC fracture toughness Sour resistance. Narrow groove girthwelding of gastransmission pipelinein 5G position (HybridGMAW-Laser). Approach: Set up of conventional and innovative (e.g. hybrid laser) weldingequipment. Proprietary tools for welding simulation predicting materialshardness. Welding trials exploring ranges of welding parameters (consumableschemistry, current, voltage, speed, wire speed etc.). Fine tuning and optimization of welding parameters to ensurefulfillment of target properties Full thickness four point bent beam test Results: WPS complying with the target properties in agreement withreference standards (DNV-OS-F101, API 1104, BS7448, NACE TM0177etc.) CSM Weld Model results Structural Integrity Assessment
Back to Content Problem: Engineering Critical Assessment (ECA) of weldedjoint. Defect tolerance assessment of pipe subjected tosevere laying (f.i. reel-laying) and in-serviceconditions Fit-For-Service evaluation Approach: Conventional and non-conventional fracturemechanics testing. Non-linear FEA Calculation according to International Standards: DNV-OS-F101 DNV-RP-F108 BS7910 API RP 579 British Energy R6 FITNET SINTAP Results: Stress and strain-based ECA according to mostrecognized Standards and Recommendations Pipeline Repairing System: testing
Back to Content Problem: Design of pipeline repairing systems (steel sleeve, compositematerial) for corrosion and third-party damage, able to restore theinitial pressure containment pipe capacity Approach: Non-linear FEA. Full-scale hydraulic test (water) and lab scale testing Results: Fit-for-purpose repairing system Failure Analysis Problem: Activity: CSM Role:
Catastrophic rupture of structural components Activity: Identification of the Failure mode and possible rupture mechanism NDT tests execution Definition and execution of destructive tests CSM Role: Third independent laboratory partywithexpertise and device ableto perform the forecasted analyses Laboratories and devices involved: Optical and Electronic Microscopy ; Geometrical precision mapping CMM; High resolution replicas for SEM analysis; High resolution mechanical testing Results: Root-cause evaluation Recommendations for safe application TECHNICAL COMPETENCES AND EQUIPMENT Physical Vapour Deposition (PVD)
Coatings & Surface Treatments Back to Content TECHNICAL COMPETENCES AND EQUIPMENT Surface Treatments Cleaning, Degreasing Surface conversion Mechanical finishing Thermal Spray Thick (0.5mm min) inner metallic protection up to 6m Hot Dip Technology Metallic & Ceramic Coatings Hot dip coatings (Zn, Al, alloys) Electrolytic coatings Thermal spray coatings Vapour deposition coatings (PVD) Organic Coatings Painting Fusion and film laminatingcoating Polymeric Materials Adhesives and sealants Metal-plastic composites Rubber & plastics Polymeric materials Adhesive bonding Physical Vapour Deposition (PVD) Coatings & Surface Treatments
CSM experience with Oil Companies Development and optimization of tubes coating process : External coatings in PE and PP triple layers External coatings in epoxy powders (FBE) Internal coatings for pipe-line, flow-line and slurry lines Fluidised bedcoating cycles for special components Coatings for OCTG (Producers) Coating selection Basic coating characterizations (microstructure,thickness, hardness, ). Evaluation of the coating resistance to deformations Evaluation of the coating resistance toenvironmentssimulating actual applications by high temperatureautoclave testing A Topcoat Primer Flexural Test Mechanical testing CH4 release in atmosphere: modelling & testing
Structural Analysis & Risk Assessment Back to Content Lab scale testing Full scale testing Structural Analysis Finite Element modelling accompanied by conventionaland non-conventional testing (lab & full-scale). Fitness-for-service assessment, according to mostrecognized Standards and Recommendations (DNV-OS- F101, DNV-RP-F108, BS7910, API RP 579, British EnergyR6, FITNET, SINTAP, etc.). Failure modes assessment and Probability of Failure (PoF)calculation. Support for pipeline strain based design (FEA & testing). CH4 release in atmosphere: modelling & testing Release and dispersion of supercritical CO2 and CH4from a ruptured pipeline Prediction of the concentration levels in atmosphere(time and space evolution). Evaluation of the impact on the environment (interactionwith soil and atmosphere). Risk assessment analysis: prediction of the safetydistances from the source, also related to toxicity levels. Validation of the numerical results against experimentaldata. CO2 release in atmosphere Non linear FEA Environment Which waste we can deal with ?
Back to Content Industrial residues or end-of-life goods with high metal content(petrochemical process pitches, steelmaking slags & scale, car-fluff) Waste with high calorific value (plastics, car-fluff, oily sludges) Hazardous waste (asbestos, fly ashes from incinerators, oil containing PCB) Low grade biomass (agriculture residues, livestock manures) Environment Environment Refinery Zero Waste Project Back to Content
GASIFICATION OF OILY SLUDGES AND INERTIZATION OF THE ASHES PRODUCED BY THE PROCESS Pilot Plant Gasification Reactor (50 kg/h) Main results: Reduction up to 90% of sludge volume Inertization of treatment residues Self-sustainingadvanced gasification process + export syngas (patented) Process and plant set up at pilot scale Industrialization in progress (2 t/h, overall plant dimensions: 900 m2) Pilot Plant Plasma Torch Reactor (0.3 MW) Environment Market Development Manager Oil & Gas Mob: +39 347 8046050
Back to Content Andrea Fonzo Market Development Manager Oil & Gas Mob: