cumulative a1 - carrier

Pro/ENGINEER

FIRST ANGLE PROJECTION

SURFACES

AA

Carrier Transicold Industries810, route de ParisBoite Postale 1676520 Franqueville Saint PierreFranceR.C. Rouen 8 410 041 677

DRAWING NO.

SHEET OF

REV

1 4

MATERIAL:

(DEC 99)

B

C

D

A

8 7 6 5 4 3 12

210 ±3 [8.27 ±.11]

297 ±3 [11.69 ±.11]

148.5[5.85]

105[4.13]

NUMERO DE CODE CTD: 98-60803-00.[CTD PART NO.: 98-60803-00.] FOURNISSEUR: XX OU EQUIVALENT AGREE PAR LE SERVICE ENGINEERING.[SUPPLIER: XX OR ENGINEERING APPROVED EQUIVALENT.] NUMERO DE PIECE FOURNISSEUR: NUMERO DE CODE CTD.[SUPPLIER PART NO.: SAME AS CTD PART NUMBER.] INITIAL MODEL: SUPRA S/SUPRA HE SPECIFICATIONS:[SPECIFICATIONS:] 1.0 APPLICATION SPECIFIQUE: EQUIPEMENT DE REFRIGERATION DE TRANSPORT. [SPECIFIC APPLICATION: TRANSPORT REFRIGERATION EQUIPEMENT.] 2.0 MATIERE: PAPIER. [MATERIALS: PAPER.] 3.0 EPAISSEUR: 80 GR/M2. [THICKNESS: 80GR PER SQUARE METER .] 4.0 COULEUR MATIERE: BLANC. [MATERIAL COLOR: WHITE.] 5.0 IMPRESSION: NOIRE EN RECTO VERSO . [PRINTING: BLACK ON BOTH SIDES .] 6.0 PROPRETE: LE DOCUMENT DOIT ETRE PROPRE ET SANS CONTAMINANTS. [CLEALINESS: THE DOCUMENT MUST BE CLEAN AND FREE OF CONTAMINANTS.] 7.0 MARQUAGE: LE NUMERO DE CODE CTD DOIT ETRE MARQUE SUR L'EMBALLAGE. [MARKING: CTD PART NO. (SEE CHART) INCLUDING REVISION LETTER MUST BE MARKED ON SHIPPING CONTAINER. IN ADDITION, THE PART(S) SHIPPING CONTAINER(S) MUST BE MARKED IN ACCORDANCE WITH U.S. CODE OF FEDERAL REGULATION (CFR) 19-S, PARTS 134, COUNTRY OF ORIGIN MARKING REQUIREMENTS.] 8.0 EMBALLAGE: DOIT PROTEGER EFFICACEMENT LES PRODUITS CONTRE LES POUSSIERES, L'HUMIDITE ET LES CHOCS DU AU TRANSPORT. [PACKAGING: MUST BE ADEQUATE TO PROTECT PARTS FROM SHIPPING DAMAGE, DIRT AND CORROSIVE ELEMENTS.]

MATERIAUX DANGEREUX : IL EST DEMANDE AU FOURNISSEUR DE SE CONFORMER A LA PROCEDURE 57-00765 "MATERIAUX DANGEREUX, EXIGENCES APPLICABLES AU FOURNISSEUR POUR LEUR IDENTIFICATION ET LEUR ELIMINATION". [MATERIAL OF CONCERN : THE SUPPLIER IS REQUIRED TO COMPLY WITH CTD ENGINEERING REQUIREMENT 57-00765, MATERIAL OF CONCERN, SUPPLIER CRITERIA FOR IDENTIFICATION & ELIMINATION.]

FEATURES IDENTIFIED WITH THE SYMBOL AMC HAVE BEEN IDENTIFIED AS CRITICALTO SAFETY, FUNCTIONALITY, OR PRODUCIBILITY AND ARE TO BE MANAGEDACCORDING TO AN APPROVED ALTERNATE MEANS OF CONTROL AS DEFINED INCARRIER REFRIGERATION ENGINEERING SUPPLIER REQUIREMENTS DOCUMENT 57-00869-00

CTD GLOBAL DESIGN & DRAFTING STANDARD 13.94 DESCRIBES , AND SYMBOLSAS DENOTING FEATURES CRITICAL WITH RESPECT TO FIT, FORM AND SIZE. THESE FEATURESMUST BE CONTROLLED PER REQUIREMENTS OF THE SUPPLIER QUALITY MANUAL AND / OROPERATIONS PROCESS CERTIFICATION STANDARD WORK.

F P

DRAWING CLASSIFICATION:US

DWG NO.

98-60803

REV A

DO NOT REVISE THIS DRAWING WITHOUT REFERRING TO MODEL: 93-60181_G ( AS SHOWN REVISION . ) SUPERSEDES: SIMILAR TO: PART CLASSIFICATION:US

SCALE: NONENEXT DRAWING:

DIMENSIONS IN (PARENTHESIS) ARE FORINFORMATION ONLY. TOLERANCES DO NOT

APPLY.MFG/PURCH M WEIGHT

B98-60803SIZE

A1

HOLE LOCHOLE SPACING

NON-CUMULATIVE

HOLE DIA.+0.2- 0

+[ .008 ]-[ .00 ] [SUPRA S/SUPRA HE]

INSTR FUEL WARMERTITLE

THIS DOCUMENT AND THE INFORMATION CONTAINED THEREIN IS PROPRIETARY TOCARRIER CORPORATION AND SHALL NOT BE USED OR DISCLOSED TO OTHERS, INWHOLE OR IN PART, WITHOUT THE WRITTEN AUTHORIZATION OF CARRIER CORPORATION.

ANGGENERALES

TOLERANCES SAUF INDICATIONS PARTICULIERES:UNLESS OTHERWISE SPECIFIED TOLERANCES ON:

METRIC FORMAT:UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERS, WITHIMPERIAL CONVERSIONS IN [INCHES].

CAD SYSTEM:

SYM REVISION RECORD DATE BY ENGR. M.E. NPCA NO.

A INITIAL RELEASE 12 MAY 2020 LT-RG 1131206

B MODIF SHEET 2 & 3, ADDED SHEET 4 25 NOV 20 B.BOMBARD 1137651

PAGE DE GARDE, NE PAS IMPRIMER[FRONT PAGE, DO NOT PRINT]

98-60803-XX

ARTWORK

98-60803-XX

RECTOPAGE 1 SIZE A4

VERSOPAGE2 SIZE A4

AUCUN CHANGEMENT DE LA DEFINITION, APPROUVEE PAR UN ECHANTILLON INITIALOU PAR SPECIFICATIONS (DISPONIBLE A CARRIER TRANSICOLD ENGINEERING)NE PEUT ETRE FAIT SANS CONTACTER LE SERVICE ACHAT DE CARRIER TRANSICOLDAFIN D'OBTENIR L'ACCORD DES SERVICES QUALITE ET ENGINEERING. [NO DEVIATION FROM THE CONSTRUCTION DEFINED BY AN APPROVED SAMPLE OR DETAILED SPECIFICATION (ON FILE IN CARRIER TRANSICOLD ENGINEERING) WILL BE MADE WITHOUT CONTACTING CARRIER TRANSICOLD PURCHASINGDEPARTMENT TO OBTAIN ENGINEERING AND QUALITY DEPARTMENT APPROVALS.]

DRAWING CLASSIFICATION: US

FIRST ANGLEPROJECTION


[7.08]

1807,1

[]

[3.66]

933,7

[]

15 0,59

[]

ADDED TIGHTENING TORQUE, POSITIONING DETAIL, UPDATED CHART. 25 NOV 2020 B.BOMBARD 1137651

[SUPRA S/SUPRA HE]

FUEL HEATER KIT FOR SUPRA S WITH FH OPTION CONNECTOR 76-61592-01

70

10

30 50

40


B UNLESS OTHERWISE SPECIFIED ALLDIMENSIONS SHOWN ARE IN MILLIMETERS,WITH IMPERIAL CONVERSIONS IN [INCHES]

SHEET 1 OF 3 BINSTR FUEL WARMER 98-60803 TITLE DRAWING NO. REV

THIS DOCUMENT AND THE INFORMATION CONTAINEDTHERE IN IS PROPRIETARY TO CARRIER CORPORATIONAND SHALL NOT BE USED OR DISCLOSED TO OTHERS,

IN WHOLE OR IN PART, WITHOUT THE WRITTENAUTHORIZATION OF CARRIER CORPORATION.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTSDOES NOT CONSTITUTE PART PERFORMANCE OR

ACCEPTANCE OF CONTRACT

DESCRIPTION PART NO.

FUEL HEATER KIT FOR SUPRA S/SUPRA HE W/O FH OPTION CONNECTOR 76-61592-00

SHEETINDEX

REV B B B

SHEET 1 2 3

MODIFICATION SUR LE FILTRE ETAPE 1: DECONNECTER LES FLEXIBLES ENTREE/SORTIE GASOILETAPE 2: DEPOSER LA CARTOUCHE DU FILTREETAPE 3: DEPOSER LA TETE DE FILTREETAPE 4: SI LE SUPPORT FILTRE N'EST PAS EQUIPEE DE TROUS DIAMETRES 5.5mm, PERCER LE SUPPORT SUIVANT LA VUE A ET PLACER LE CLIP BORD DE TOLE (ITEM 70)ETAPE 5: MONTER LA NOUVELLE TETE DE FILTRE (ITEM 40)ETAPE 6: MONTER LE THERMOSTAT (ITEM 30) EN FAISANT L'ETANCHEITE AVEC LA BAGUE BS (IT 50) COUPLE DE SERRAGE: 20 NmETAPE 7: VISSER LA CARTOUCHE DE FILTRE SUR LA TETE DE FILTREETAPE 8: SUR LE FILTRE, MONTER L'ELEMENT CHAUFFANT (ITEM 10) EN LE GLISSANT AUTOUR DU FILTRE PAR LE BAS,(INTERDICTION D'ECARTER L'ELEMENT CHAUFFANT); ORIENTER LES COSSES VERS LE BAS, ET NE PAS SERRER DEFINITIVEMENT LES COLLIERS DE FIXATION.ETAPE 9: ORIENTER LES COSSES ET COLLIERS COTE COFFRET ELECTRIQUE. FINIR LE SERRAGE DES COLLIERS DE FIXATIONS COUPLE DE SERRAGE 6 Nm (UN CONTROLE EST OBLIGATOIRE APRES LES 5 PREMIERS CYCLES DE CHAUFFE).ETAPE 10: RECONNECTER LES FLEXIBLES ENTREE (ROUGE)/SORTIE (NOIR) GASOIL

CHANGE ON THE FILTER STEP 1: DISCONNECT IN/OUT FUEL HOSESSTEP 2: REMOVE THE FILTER CARTRIDGE.STEP 3: REMOVE THE FILTER HEAD STEP 4: IF YOU DON'T HAVE 5.5 mm HOLE ON FILTERS BRACKET, DRILL AS DESCRIBED ON VIEW A & PLACE AN EDGE CLIP (ITEM 70)STEP 5: MOUNT THE NEW FILTER HEAD (ITEM 40)STEP 6: MOUNT THE THERMOSTAT (ITEM 30), SEALING WITH THE BONDED SEAL(ITEM 50) TIGHTENING TORQUE: 15 lbf-ft.STEP 7: SCREW THE FILTER ONTO THE FILTER HEAD.STEP 8: MOUNT THE HEATING ELEMENT (ITEM 10) ON THE FILTER BY SLIDING IT AROUND THE FILTER FROM BELOW,(DO NOT EXTEND THE HEATING ELEMENT); POINT THE TERMINALS DOWNWARDS AND DO NOT TIGHTEN DEFINITIVELY THE FIXING CLAMPS.STEP 9: ORIENTATE TERMINALS AND WORM EDGE CLAMP TO CONTROL BOX. FINISH TIGHTENING THE FIXING CLAMPS TIGHTENING TORQUE: 4.4 lbf-ft (A CHECK IS MANDATORY AFTER THE FIRST 5 HEATING CYCLES).STEP 10: CONNECT FUEL HOSES ON FILTER HEAD (RED =IN/ BLACK=OUT)

INITIAL STATE

FINAL STATE

AVANT TOUTE INTERVENTION, APPLIQUER LA PROCEDURE DE CONSIGNATION.[BEFORE OPERATION, APPLY THE LOCK OUT/TAG OUT PROCEDURE.]

> > >

EXIGENCES D'INSTALLATION[INSTALLATION'S REQUIREMENTS]

VIEW A(FILTER BRACKET)

EDGE CLIP

WITH EXTENSIONAND HOLES ⌀5.5MM

WITHOUT EXTENSIONAND HOLES ⌀5.5MM

POSITIONNEMENT DE L'ELEMENT CHAUFFANT[HEATING ELEMENT POSITIONING]

DRILL HOLE⌀5.5mm

HOLES⌀5.5mm




B ADDED OPERATION TEST,TIGHTENING TORQUE,VIEW STEP 17, UPDATED CHARTS. 25 NOV 2020 B.BOMBARD 1137651

[SUPRA S/SUPRA HE]

HEAT SHRINK

⌀6 WIRE 1.5 MM2

⌀9 WIRE 3 MM2

⌀6 WIRE 1.5 MM2

20

80

60


UNLESS OTHERWISE SPECIFIED ALLDIMENSIONS SHOWN ARE IN MILLIMETERS,WITH IMPERIAL CONVERSIONS IN [INCHES]

SHEET 2 OF 3 BINSTR FUEL WARMER 98-60803 TITLE DRAWING NO. REV





MAIN HARNESS FUEL HEATER HARNESS

FHR FH OPTION

ADDRESS COLOR ADDRESS COLOR

SP7/FHR-85 GREEN FH- / GRD GREEN ⌀9 WIRE 3 MM2

TPC-30 / FHR-86 WHITE TPC-30 / FHR-2 WHITE

SP12 / FHR-87 WHITE SP12 / FHR-1 WHITE

FHT / SP7 GREEN FHTH-B / GRD GREEN

DESCRIPTION PART NO.

FUEL HEATER KIT FOR SUPRA S/SUPRA HE W/O FH OPTION CONNECTOR 76-61592-00

FUEL HEATER KIT FOR SUPRA S WITH FH OPTION CONNECTOR 76-61592-01 AVANT TOUTE INTERVENTION, APPLIQUER LA PROCEDURE DE CONSIGNATION.[BEFORE OPERATION, APPLY THE LOCK OUT/TAG OUT PROCEDURE.]

INSTALLATION DU FAISCEAU ETAPE 11: LOCALISER LA CONNEXION « FHR » SUR LE FAISCEAU DE LA MACHINE (ENSEMBLE CONNECTEURS SOUS LES FILTRES) CAS 1: FILS SEULS (4 FILS) CAS 2: CONNECTEUR 4 VOIESETAPE 12: COUPER LES COLLIERS.ETAPE 13: PRENDRE LE FAISCEAU DU KIT (ITEM 20) ET FIXER LE RELAIS AVEC L'ECROU M6 SUR LE COFFRET (ITEM 80) COUPLE DE SERRAGE: 5 Nm.ETAPE 14: CONNECTER LA FONCTION FHR : CAS 1: MANCHONNER CHAQUE FILS SUIVANT LES REGLES CARRIER (VOIR DETAILS SUR TABLEAU A) OUTIL: 07-60140-00 CAS 2: CONNECTER VIA CONNECTEUR (4 VOIES) AVEC CELUI DE L'ETAPE 11, L'ATTACHER AVEC LES AUTRES FAISCEAUX.ETAPE 15: FAIRE CHEMINER ET FIXER LE FAISCEAU SUR LE FAISCEAU DE LA MACHINE, SECURISER LA FIXATION ET LE PASSAGE DE CELUI-CI EN UTILISANT DES COLLIERS (ITEM 60)ETAPE 16: FIXER LA BRANCHE THERMOSTAT AVEC LES CLIPS LIVRÉS SUR LE FAISCEAU (OU LE CLIP BORD DE TOLE). CONNECTER LE THERMOSTAT,ETAPE 17: CONNECTER L'ELEMENT CHAUFFANT.ETAPE 18: SEPARER LA LIGNE GASOIL ET LA BRANCHE DE L'ELEMENT CHAUFFANT AVEC LE DOUBLE COLLIER FOURNI SUR LE FAISCEAU. PROGRAMMATION DU MICROPROCESSEUR LA CONFIGURATION "FUEL HEATER INSTALLED" DOIT ËTRE ACTIVEE (VALUE = INSTALLED). CETTE CONFIGURATION EST DISPONIBLE SOUS "PARAMETRES MOTEUR".SANS MODIFICATION DE CETTE CONFIGURATION, LE RECHAUFFEUR DE GASOIL NE FONCTIONNERA JAMAIS. TEST FONCTIONNEMENT: PLACER UNE PINCE AMPERMETRIQUE SUR L'ALIMENTATION DU RECHAUFFEUR.REFROIDIR LE THERMOSTAT (BOMBE GIVRANT) MESURE COURANT THEORIQUE: 9 AMP (CONTACT DU THERMOSTAT FERMÉ). MESURER LA TEMPERATURE DE SURFACE EXTERNE DU RECHAUFFEUR POUR CONTROLER SON FONCTIONNEMENT.ATTENDRE QUE LE THERMOSTAT FHT SE RECHAUFFE, L'INTENSITÉ DOIT PASSER A 0 AMP (OUVERTURE DU CONTACT). HARNESS INSTALLATION STEP 11: LOCATE "FHR" FUNCTION ON THE UNIT HARNESS (CONNECTORS LOCATED BELOW ENGINE FILTERS). CASE 1 : WIRING ONLY (4 WIRES) CASE 2 : 4 WAYS CONNECTORSTEP 12: CUT THE FIXING COLLARS.STEP 13: TAKE THE KIT HARNESS (ITEM 20) AND FIX THE RELAY WITH NUT (ITEM 80) TIGHTENING TORQUE: 3.7 lbf-ft STEP 14: CONNECT "FHR" FUNCTION : CASE 1 : USE BUTT SPLICES TO CONNECT FOLLOWING CARRIER RULES (SEE TABLE A FOR WIRING CORRESPONDANCE) TOOL: 07-60140-00, FIX IT WITH THE OTHER HARNESS CASE 2 : CONNECTOR (4 WAYS) WITH THIS OF STEP 11 , FIX IT WITH THE OTHER CONNECTORS.STEP 15: ROUTE AND FIX THE HARNESS ON THE UNIT HARNESS, SECURE THE FIXING AND THE ROUTING BY USING TYRAPS CLAMPS (ITEM 60)STEP 16: FIX THE THERMOSTAT BRANCH OUGHT TO FIR TREE CLIPS DELIVERED ON HARNESS (OR EDGE CLIP). CONNECT THE THERMOSTAT, STEP 17: CONNECT THE HEATING ELEMENT.STEP 18: SEPARATE FUEL LINE AND FUEL HEATER HARNESS BRANCH OUGHT TO CLAMP ATTACHED ON HARNESS MICROPROCESSOR SETTING THE CONFIGURATION "FUEL HEATER INSTALLED" HAS TO BE ACTIVATED (VALUE = INSTALLED). THIS CONFIGURATIONT IS AVAILABLE UNDER "ENGINE SETTINGS".WITHOUT CHANGING THIS CONFIGURATION, THE FUEL HEATER WILL NEVER OPERATE. OPERATION TEST: USE A CURRENT CLAMP ON POSITIVE WIRE FROM FUEL HEATER.FREEZE THERMOSTAT (FREEZE BOMB) THEORETICAL CURRENT: 9 AMPS (THERMOSTAT CONTACT CLOSED).MEASURE FUEL HEATER EXTERNAL SURFACE TEMPERATURE TO CHECK THE RIGHT OPERATION.WAIT FOR THE FHT THERMOSTAT TO WARM UP, THE CURRENT MUST CHANGE TO 0 AMP (CONTACT OPEN).

TABLE A FOR WIRE CORRESPONDANCE

> > >

ETAPE 11[STEP 11]

ETAPE 13[STEP 13]

ETAPE 12: COUPER LES COLLIERS[STEP 12: CUT THE CLAMPS]

ETAPE 15: SÉCURISER LE ROUTAGE DU FAISCEAU AVEC TYRAP CLAMP[STEP 15: SECURE THE HARNESS ROUTING WITH TYRAP CLAMP]

ETAPE 16[STEP 16]

ETAPE 18[STEP 18]

ETAPE 17[STEP 17]

FH (+)

FH (-)





B SHEET ADDED 25 NOV 20 B.BOMBARD --- --- 1137651 UNLESS OTHERWISE SPECIFIED ALLDIMENSIONS SHOWN ARE IN MILLIMETERS,WITH IMPERIAL CONVERSIONS IN [INCHES] [SUPRA S/SUPRA HE] SHEET 3 OF 3 BINSTR FUEL WARMER 98-60803

TITLE DRAWING NO. REV





cumulative a1 - carrier

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