cutmaster 82 - esabna.com technologies products... · 12 1 pip plunger and return spring kit 9-7045...

cutmaster 82

PARTS LIST 6-2 Manual 0-4980

6.04 Major External Replacement Parts

Item # Qty Description Catalog #

1 1 Cover with labels 9-0128 2 1 Base Enclosure Assembly 9-0118 3 1 Tube, roll handle 9-0121 4 1 Front Panel 9-0127 5 1 Rear Panel 9-0101

Art # A-08120

3

2

4

5

1

3

NOTE

Illustration may vary slightly from unit.

cutmaster 82

Manual 0-4980 6-3 PARTS LIST

6.05 Front Panel Replacement Parts

Item# Qty Description Ref. Catalog #

1 1 Output Current Control and Function Control Knobs 9-8527 2 1 Toggle - On/Off Switch SW1 9-0109 3 1 Work Cable with Clamp, 20 Ft / 6.1 m 9-0184

Art # A-08123

1

2

3

NOTE


cutmaster 82


6.06 Left Side Replacement Parts

Item # Qty Description Ref Catalog #

1 1 Main PCB Assembly 9-0125 2 1 Logic PCB 9-0107* 3 1 Center Chassis Molded Plastic 9-0102 4 1 Fan, 9-0104 5 1 Transformer, Main 9-0199 6 1 Inductor, Output 9-0105 Not Shown: 1 Power Cable Strain Relief, for all units 9-0111 1 Input Power Cable 230 V with plug, 9-8596 1 Input Power Cable 460/600V 9-8593 1 Hi/Lo voltage selection switch 9-0110

NOTE:

*9-0107 Logic PCB, If the serial number of the power supply is prior to #05078755 then kit number 9-0201 will be needed to replace not only the Logic PCB (9-0107) but the regulator (9-0115) as well. Another way to tell if the kit is needed is to see if the regulator has a small diameter tube coming out of the bottom fitting. If there is a transducer and wire harness instead of the tube, the kit is not needed.

1

2

3

4

56Art # A-08122

NOTE


cutmaster 82


6.07 Right Side Replacement Parts

Item # Qty Description Ref Catalog #

1 1 Contactor, 4 Pole 9-8587 2 1 Solenoid, 12V 9-0114 3 1 Spare Parts Box 7-3267 4 1 Spare Parts Box Cover 7-3266 5 1 Console Quick Disconnect 9-0161 6 1 Regulator, with knob and mounting nut 9-0115* 7 1 Assembly, PCB, Input Capacitors 9-0126 8 1 Filter, Auto Drain 9-0116

NOTE:

*9-0115 regulator, If the serial number of the power supply is prior to #05078755 then kit number 9-0201 will be needed to replace not only the regulator (9-0115) but the logic PCB as well. Another way to tell if the kit is needed is to see if the regulator has a small diameter tube coming out of the bottom fitting. If there is a transducer and wire harness instead of the tube, the kit is not needed.

1

2

3

5

6

7

Art # A-08121

4

8

NOTE


cutmaster 82


6.08 Options and Accessories

Qty Description Catalog #

1 Single - Stage Filter Kit (includes Filter & Hose) 7-7507 1 Replacement Filter Body 9-7740 1 Replacement Filter Hose (not shown) 9-7742 2 Replacement Filter Element 9-7741 1 Two - Stage Filter Kit (includes Hose & Mounting Screws Bracket, Filter Mounting (not shown) 9-9387 1 Two - Stage Air Filter Assembly 9-7527 1 First Stage Cartridge 9-1021 1 Second Stage Cartridge 9-1022 1 Extended Work Cable ( 50 ft / 15.2 m ) with Clamp 9-8529 1 Multi - Purpose Cart 7-8888 1 Automation Interface Kit 9-8310 1 25' / 7.6 m CNC Cable for Automation Interface Kit 9-8312 1 50' /15.2 m CNC Cable for Automation Interface Kit 9-8313 1 Nylon Dust Cover 9-7071

Art # A-02476

FilterElement

(Cat. No. 9-7741)

Housing

Cover

BarbedFitting

Spring

Assembled FilterO-ring

(Cat. No. 9-7743)

First & Second StageCartridges (as marked)

Art # A-02942

Optional Single - Stage Filter Kit Optional Two - Stage Filter Kit

cutmaster 82


6.09 Replacement Parts for Hand Torch

Item # Qty Description Catalog #

1 1 Torch Handle Replacement Kit (includes items No. 2 & 3) 9-7030 2 1 Trigger Assembly Replacement Kit 9-7034 3 1 Handle Screw Kit (5 each, 6-32 x 1/2” cap screw, and wrench) 9-8062 4 1 Torch Head Assembly Replacement Kit (includes items No. 5 & 6) 9-8219 5 1 Large O - Ring 8-3487 6 1 Small O - Ring 8-3486 7 Leads Assemblies with ATC connectors (includes switch assemblies) 1 SL60, 20 - foot Leads Assembly with ATC connector 4-7834 1 SL60, 50 - foot Leads Assembly with ATC connector 4-7835 1 SL100, 20 - foot Leads Assembly with ATC connector 4-7836 1 SL100 , 50 - foot Leads Assembly with ATC connector 4-7837 8 1 Switch Kit 9-7031 10 1 Torch Control Cable Adapter (includes item # 11) 7-3447 11 1 Through - Hole Protector 9-8103

7

56

3

4

2

Art # A-07993

1

8

cutmaster 82


6.10 Replacement Parts - for Mechanized Torches with Unshielded Leads

Item No. Qty Description Catalog No.

1 1 Torch Head Assembly without leads (includes items 2, 3, and 14) 9-8220 2 1 Large O - Ring 8-3487 3 1 Small O - Ring 8-3486 4 1 PIP Switch Kit 9-7036 5 Unshielded Mechanized Leads Assemblies with ATC connectors 1 5 - foot / 1.5 m Leads Assembly with ATC connector 4-7842 1 10 - foot / 3.05 m Leads Assembly with ATC connector 4-7843 1 25 - foot / 7.6 m Leads Assembly with ATC connector 4-7844 1 50 - foot / 15.2 m Leads Assembly with ATC connector 4-7845 6 1 11” / 279 mm Rack 9-7041 7 1 11” / 279 mm Mounting Tube 9-7043 8 1 End Cap Assembly 9-7044 9 2 Body, Mounting, Pinch Block 9-4513 10 1 Pin, Mounting, Pinch Block 9-4521 11 1 Torch Holder Sleeve 7-2896 12 1 PIP Plunger and Return Spring Kit 9-7045 1 Pinion Assembly (Not shown) 7-2827 1 5” / 126 mm Positioning Tube (Not shown) 9-7042

NOTE

* Does not include Control Cable Adapter or Through - Hole Protector.

cutmaster 82


A-07994

6

1

4

2

3

5

7

8

9

10

12

11

10

cutmaster 82


6.11 Torch Consumable Parts Manual and Mechanized Torches

StartCartridge9-8213

Electrode9-8215

Tips:

20A 9-820530A 9-820640A 9-820760A 9-8252

Tip Gouging A 9-8225 (40 Amps Max.)

Tip Gouging B 9-8226 (50 - 100 Amps)

Tip Gouging C 9-8227 (60 - 120 Amps)

Tip Gouging D 9-8228 (60 - 120 Amps)

Tip Gouging E 9-8254 (60 - 120 Amps)

Shield Cap, Gouging 9-8241

Shield Cap, Drag40A 9-8244

40A 9-8208

50-55A 9-8209 60A 9-8210

70A 9-8231 80A 9-821190/100A 9-8212

120A 9-8253

Shield Cap, Drag50-60A 9-8235

Shield Cap, Drag70-100A 9-8236

Shield Cup Body,

9-8237

70-120A

50-60A

40A

Shield Cap, Deflector9-8243

Shield Cup Body,

9-8237

Shield Cup 9-8218

Tip:

Tips:

Tips:

Tips:

DRAG TIP CUTTING

40-120AGOUGING

CUTTING

CUTTING

CUTTING

Art # A-08065_AB

DRAG SHIELD CUTTING


Shield Cup Body,

9-8237

Shield Cup 9-8218

O-Ring No. 8-3488

Standoff Guide 9-8281


Shield Cup Body,

9-8237

Shield Cup 9-8218

O-Ring No. 8-3488

STANDOFF CUTTING

DRAG SHIELD CUTTING


STANDOFF CUTTING

DRAG SHIELD CUTTING

STANDOFF CUTTING


Shield Cup Body,

9-8237

Shield Cup 9-8218

O-Ring No. 8-3488


NOTECutMaster 52 uses 60A and lessCutMaster 82 uses 80A and lessCutMaster 102 uses 100A and lessCutMaster 152 uses 120A and less

cutmaster 82 - esabna.com technologies products... · 12 1 pip plunger and return spring kit 9-7045...

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