d aqu sys i hex drum filters

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HEX Drum Filters, exclusively distributed in North America by Integrated Aqua Systems, incorporate the latest innovations in microscreen drum filtration technology. Advanced engineering features and construction included in the HEX drum filter are a culmination of 30 years of aquaculture experience and development by industry leading engineers and biologists. As a result of these refinements, the HEX drum filter is built to last even in the harshest conditions and designed to operate more efficiently with energy, water usage, lower operational maintenance cost and significantly improved filtration capacity compared to other traditional drum filters on the market today. HEX Drum Filters Integrated Aqua Syst ems, I nc . HEX Design Highlights Heavy-Duty Non-Corrosive Drum Construction using HDPE and engineered plastic materials. HEX filters offer excellent corrosion resistance even in the harshest saltwater and salt air environments. Superior Filtration Capacity results from the combination of our patented HEX microscreen panels with advanced drum filter technology. The unique BeeCell panel utilizes nature’s own design to provide the strongest and most efficient microscreen filter on the market. NEW “X” Version Drum Filters offer even better capacity with reinforced drum construction and better corrosion resistance than previous models. X Drum filters are almost entirely plastic with no more metal panel straps! Intelligent Controls Maximize Filter Efficiency utilizing less energy to rotate the drum and optimizing backwash water usage with most optimal panel area utilization. Scalable & Customizable with a complete range of commercial filter capacities, configurations and features available, HEX product line can meet the most demanding requirements in any drum filter application. Drum Filter Controls Integration, Spare Parts Inventory and full customer support in our Vista, CA USA Facility.

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Page 1: d Aqu Sys I HEX Drum Filters

HEX Drum Filters, exclusively distributed in North America by Integrated Aqua Systems, incorporate the latest innovations in microscreen drum filtration technology. Advanced engineering features and construction included in the HEX drum filter are a culmination of 30 years of aquaculture experience and development by industry leading engineers and biologists. As a result of these refinements, the HEX drum filter is built to last even in the harshest conditions and designed to operate more efficiently with energy, water usage, lower operational maintenance cost and significantly improved filtration capacity compared to other traditional drum filters on the market today.

HEX Drum F i l ter sIntegrated Aqua

Syst e ms, Inc.

HEX Design Highlights

Heavy-Duty Non-Corrosive Drum Construction using HDPE and engineered plastic materials. HEX filters offer excellent corrosion resistance even in the harshest saltwater and salt air environments.

Superior Filtration Capacity results from the combination of our patented HEX microscreen panels with advanced drum filter technology. The unique BeeCell panel utilizes nature’s own design to provide the strongest and most efficient microscreen filter on the market.

NEW “X” Version Drum Filters offer even better capacity with reinforced drum construction and better corrosion resistance than previous models. X Drum filters are almost entirely plastic with no more metal panel straps!

Intelligent Controls Maximize Filter Efficiency utilizing less energy to rotate the drum and optimizing backwash water usage with most optimal panel area utilization.

Scalable & Customizable with a complete range of commercial filter capacities, configurations and features available, HEX product line can meet the most demanding requirements in any drum filter application.

Drum Filter Controls Integration, Spare Parts Inventory and full customer support in our Vista, CA USA Facility.

Page 2: d Aqu Sys I HEX Drum Filters

HEX Drum F i l ter sIntegrated Aqua

Syst e ms, Inc.

HEX Drum Filters are available in a complete product range, manufactured as model X1-1 with a single panel up to F5-18 with 90 panels! The NEW “X” Version is available in sizes from X2-1 with 2 panels up to X3-9 with 27 panels. HEX microscreen panels are available from 10 micron to 1000 micron, with a flow range capacity from 44 – 38,000 gpm (10 – 8732 m3/hr) of water in a single unit.

�rated Aqua C Systems, Inc.

Upgrade of Drum Filters

Critical… Safe operation is an absolute must, so the aquaculture system has no sudden stop:

Classic problem, support wheels

Ball bearing inside the main support wheel of the drum front. It will suddenly break with no warning and stop the filter operation. Corrosion in the bearing and sudden stop.

Upgrade opportunity

Slide bearing for the main support wheel of the drum front will remain in operation, even it totally worn out. Staff have time to react in case one wheel is worn, as the drum operation continue.

Classic problem, chain drive systems

Chain Drive in steel with need for constant service, exchange and sudden breaks, due to water flooding the chain box.

Upgrade opportunity

DDGW Direct Driven Gear Wheels with no need for for lubrication. The small wheel last +5 years and big wheel +25 years.

Many classic filters have been re-build with HEX DDGW drive. It can be done with the filter in place and CM Aqua deliver full set for mounting.

HEX Standard Features:

1 NEW! “X” Version filters featuring no metal panel straps and reinforced POM/PE plastic drum structure for better stability and corrosion resistance. Virtually non-metallic design with more open area for filtration and water lubricated support wheels for reduced maintenance requirement.

2 No Maintenance Gear Wheel Drive System (DDGW) uses plastic gear wheels which require zero lubrication maintenance to provide reliable, smooth, energy efficient operation. No more oil baths and rusty chains!

3 Patented HEX Panels: Provide up to 20% more filtration capacity in the same footprint compared to traditional filters. More open area and stronger cell construction than traditional filters.

4 NEW! HEX3 Wheels: Solid plastic construction with water lubricated sleeve prevents sudden filter stops from lack of lubrication.

5 Ceramic Rinse Nozzles: Non-corrosive ceramic material lasts many years, even harsh saltwater conditions.

HEX Options• Internal High Flow Bypass: Available with tank models to minimize

plumbing installation• Comb & Auger System option available for heavy solids removal in

the toughest applications • Upgraded Hardware Package available for improved corrosion

resistance in warm saltwater applications. Choose either 316 stainless or titanium hardware upgrade.

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Standard Types of Models Available:

Channel Version Half Tank Version Tank Version

Page 3: d Aqu Sys I HEX Drum Filters

Integrated Aqua Syst e ms, Inc.

INTEGRATED™ Drum Filter Control SystemsAquaPLC™ Intelligent Controller: AquaPLC™ exclusively available from IAS, is the most advanced drum filter controller on the market designed to operate drum filters at their maximum efficiency. With AquaPLC™ drum filters are able to respond dynamically to changes in TSS levels resulting in backwash water savings up to 50%, finer particle capture, significant energy savings and less wear and tear on equipment.

AquaPLC™ touchscreen controller is fully programmable

for Intelligent, Basic or Continuous drum operation.

DFC Systems are manufactured, tested and documented at IAS’ facility.

AquaPLC™ Features: • NEMA 4X Enclosure with 4.3” touchscreen• Multi-parameter display, digital HOA switches,

datalogger, analog and digital inputs• Includes ethernet adapter for remote

communications • Built-in handshake protocols with alarm

notifications to notify operators in case of equipment failure.

Basic Drum Filter Controller (BDFC): For less sensitive applications, IAS offers the BDFC. Pre-wired in a NEMA4X panel with built-in manual timers and motor controls, the BDFC is a great economical option for drum filter control.

INTEGRATED™ Drum Filter Control Systems (DFC): DFC Systems from IAS are completely integrated modular systems with all equipment required to operate a drum filter. DFC Systems are pre-wired, pre-plumbed and skid mounted on non-corrosive FRP bases. Systems include properly sized rinse pump, drum controller, motor controls, plumbing and single point of electrical connection box (EPOC).

Designing & Building Systems to Meet Your Specific Needs 1235 Activity Dr., Suite A, Vista, CA 92081

Tel: (760) 745.2201 Fax: (858) 408.2922 • Web: www.integrated-aqua.com AquaPLC Intelligent™ Controls (IC)

Intelligent™ Controls technology, licensed exclusively to Integrated Aqua Systems, maximizes the capacity of HEX drum filters to offer the most efficient and economical operation available on the market today. With IAS’ new AquaPLC® for Intelligent™ Drum Filter Controls (IC), HEX models F2 filters and larger can be set-up and programmed for economical use by responding dynamically to changes in TSS loading. Intelligent™ Drum Filter Controls allow the buildup of filter cake on HEX microscreen drum screens, which will allow finer solids capture and also prolong intervals between backwash events. Intelligent controls minimize backwash water usage, electrical consumption. Refer to IAS Intelligent Controls Logic sequencing for settings.

Specifications:

• Rich Display 4.3” Color touch-screen PLC, built in compact, (NEMA4X, IP65), UL Listed, corrosion/weather-resistant fiberglass enclosure 12” x 10” x 6” (LxWxH)

• Qty (2) 4-20mA Analog inputs for precision water level sensing

• Qty (8) Relay outputs • Built-in optional PT-100 temperature sensor input • Support for Modbus UDP • 115V-60Hz power supply cord with external On/Off switch

Features:

• User selectable filter mode of operation (Basic, Continuous, Intelligent™ Controls) compatible with all HEX drum filters.

• Precise digital timer for drum filter activation setpoint • Fully configurable, easy to navigate digital menus for multi-level setpoints, drum speed, backwash level

setpoint • Built-in Event and Alarm Datalogger • Device Feedback Confirmation with alarm • Interlocking capability with external alarms (i.e. audible/visual alarm) • Display Analytics include:

o Drum filter level status monitoring and backwash cycle status in real time

o Interval timer since last backwash cycle o Water level indication (inches/mm) o Drum rotational speed in real-time 0-100% o Visual Alarm notification o Input/Output Status Menu

OPTIONAL Ethernet Communications Includes:

• Quick-Connect ethernet communications port for remote access to operator screens, remote update access capability and alarm communications setup.

Drum Filter Control with Monitoring & Control Options

For drum filter applications where water quality monitoring and/or control is also required, IAS offers the powerful combination of a basic drum filter controller with the Aegis II water quality monitoring and control system. The Aegis II is a flexible industrial water quality monitoring and control platform fully configurable to include sensors for pH, dissolved oxygen, temperature, conductivity, ORP and more. All systems include built-in WiFi adapter designed to view and change system parameters from your smart phone.

Page 4: d Aqu Sys I HEX Drum Filters

Integrated Aqua Syst e ms, Inc.

Drum Filter ApplicationsWith over 600 drum filters sold worldwide and over 100 HEX drum filters sold by IAS across North America, HEX is a leader in the manufacture of drum filters for a wide range of applications including:

Aquaculture – Recirculating systems (RAS), supply water filtration, effluent filtration, prefiltration, salmon processing barges and more.

Aquaponics – Fish effluent, RAS, supply water and effluent filtration

Public Aquariums & Zoos -- Primary mechanical filtration for exhibits, backwash recovery, holding & quarantine systems, hippo exhibit filtration

Commercial & Industrial – Wetlands, wastewater

HEX Microscreen Drum Filter Capacity ChartModel X1-1 X2-1 X2-2 X2-6 X3-3 X3-6 X3-8 X3-9 F4-4 F4-5 F4-9 F5-6 F5-10 F5-14 F5-18

Filter Area (m2) 0.5 0.9 1.8 5.5 4.1 8.3 11.0 12.4 7.4 9.2 16.6 13.8 23.0 32.2 41.4

20µ screen 110 255 506 1531 1144 2288 3049 3432 2033 2539 4572 3819 6327 8840 11348

30µ screen 207 484 964 2904 2182 4365 5821 6160 3868 4827 8703 7269 12047 16821 21600

40µ screen 229 532 1065 3194 2402 4805 6160 6160 4264 5320 9588 8008 13270 18533 23795

50µ screen 273 634 1267 3802 2864 5729 6160 6160 5082 6345 11431 9548 15822 22097 28371

80µ screen 343 801 1606 4805 3621 6160 6160 6160 6424 8021 14454 12074 20007 27940 35878

4) Sizing: only valid for normal distribution and size of waste from fishfarms5) BeeCell™ panels available in 10 - 1000 micron as standard6) All filters max submerged, and a delta headloss of 20 cm between inside and outside waterlevel7) NB: flowrestrictions on tankversions. High flow versions on request.8) Consult Integrated Aqua Systems for sizing assistance and options for specific application and mode of operation

3) If RAS coldwater, backwash is not expected to be on all the time, high rpm at backwash, use tabel with 20 % redundance. If warm water or "IC" is installed, add 30 %

MAX CAPACITY (GPM) AT MICRON SCREEN SIZE

NOTES:

2) All figures are at average speed of rotation and 100 % backwash time and clean filtercloth--- at max rpm capacity can increase by 30 %. If outlet from fishfarm, max rpm can be used (standard setting on HEX filters), ie filters can have 30 % more capacity than figures above, but redundance of 20 % recommended.

1) Only Partial List of HEX Drum Filter Models provided above for reference. Sizing example shown assumes 10mg/L TSS loading.