daily work status _sahil.xls

7/29/2019 Daily Work Status _Sahil.xls

1/21

DATE5-Jan

6-Jan

7-Jan

9-Jan

10-Jan

11-Jan

12-Jan

13-Jan

14-Jan

16-Jan

17-Jan

18-Jan

19-Jan

20-Jan

RECON visit with sir

work on tackle 1 started in RECON

(dimensions+improvement+part design)

briefing of P.E DESIGN department

started with CATIA (sketcher)

started product. Created specimen 1

IBF visit for pallet of rear axle(brake actuator)

vice assembly created

practiced product

IBF visit for process study

practice of sketcher and part

DAILY W

TAbriefing session on tata motors (presentations)

department allocation done

studied PFD and SOP from Q star

work on tackle 6 started(RECON)

preparation of excel and flow chart of process study

manufacturing department visit

briefing of tanaka machine+machining+heat treatment

drafting done of tackle for lifting 6BT cylinder head

learnt welding command , mass calculation by applying material

understanding of notes of tackle in drawing sheet done

(dimensioning+improvements+product)

started drafting (literature study)

PFD study complete

Modified tackle for lifting 6BT cylinder head(center distance)read Indian Standards for short link chain

Created work plan for RECON tackles for standardisation

Visit to the suggestion fair for cost reduction in assembly hall

RECON VISIT .

Started work on tackle for lifting gearbox 600(dimensioning + modifications input

created parts in CATIA for tackle (GB 600)

21-Jan

COMPLETED PRODUCT OF TACKLE GB 600

STARTED WITH SKETCHING.


2/21

23-Jan

COMPLETED DRAWING OF LIFTING TACKLE FOR RECON.

COMPLETED DRAFTING OF TACKLE GB 600.

24-Jan

learnt to call product from PLM

learnt to copy notes in sheet

released drawing of tackle GB 600 as 130420391000

started project in IBF regarding flexibility of line for LCV'S

work started on stand for 6BT engine

31-Jan

concept of guideway made in CAD

IBF VISIT : 3 FIXTURE STUDY(2 DTC , 1 HI DECK)

AXLE TILT PROBLEM IN IBF LINE

work on flexible fixture started

1-FebDRAWING OF LOCKING ARR COMPLETEDFLEXIBLE FIXTURE W I P

25-Jan

IBF PROJECT STARTED

DIFFERENCE IN FACILITIES IDENTIFIED FOR DIFFERENT LCV'S

STATION WISE FACILITIES IDENTIFIED FOR LCV 407

30-Jan

IBF VISIT FOR FRAME STUDY OF LP 407

AIM :FIXTURE OF 407 AND 909 TO BE MADE SAME

FIXTURE DEVELOPMENT STARTED

4-Feb

drawing of stand assy made

MAIN FIXTURE CREATED(FLEXIBLE)

6-Feb

roller guideways studied

work starts on this fixture from step 0:base assy

visit of heft fixture

2-Feb

base assy of flex. Fixture done

clamping arrangement done

3-Feb created main fixture (front and rear table)

9-Feb

rail guideway model finalled EGH 35 CA

BASE ASSY MADE AGAIN , NOW WITH CHANNEL SECTION AND PLATE (1

10-Feb

satish sir visit till lunch - went to eastern

base plate fitted on base

guideway made in CAD

7-Feb

selection b/w sq. tube and two channel sections made

base assy completed 1500x1000

8-Feb

base plate levelling discussed

rail guideway varieties found AND STUDIED THE PDF

cariiage work in progress

11-Feb

guideway fitted on base

toggles and last clamp fitted

levelling done and plates connected

13-Feb

base assy completed finally(with guides)

carriage work started


3/21

14-Feb

heft visit - for carriage

15-Feb

completed base assy again as it got deleted

carriage work in progress

main fixture work started

18-Feb

cranking portion completed

overhang part done

20-Feb

skewness part done (locking arrg.)

mapping done

frames analysed in detail

16-Feb

carriage work done

base assy completed after checking from sir

17-Feb

frames procured from plm

fixture discussed with avinash sir , amendments made

23-Feb

mapping of frames done and locking positions decided

locking to prevent skewness assy made dia.35 for all

overall ht. of resting pads inc. by 25

24-Feb

holes made in base plates for locking of guiderails(after calling each stand assy

locking holes of dia. 35 assy made

locking arrangement complete

fixture complete from my side

21-Feb

resting for end cross member done for all frames

resting of end cranked part done for all frames

toggle sliding revised again

22-Feb

frames placede on fixture and interference seen

amendments made

28-Feb

hinge part done of resting assy

side stopping assy made again

trolley amendment done from my side

29-Feb

trolley discussed with shailesh sir

shortcomings rectified

hinge mechanism modified

25-Feb

trolley project started

visit of cv-cx line for trolley for frame from shop to line

ibf visit -- trolley seen dtc rear module

27-Feb

trolley modification started

ibf visit for handle problem

ht. of resting pad increased; handle problem eliminated

locking arrg. Adjusted

cad data of various parts for pending facilities at ibf downloaded from PLM

1-Mar

another alternative modification started and completedall rectifications done

both modifications complete

ppt. started

2-Mar

ppt. completed

amendments made

pending facilities at ibf project


4/21

3-Mar

npi deptt. Visit for getting part nos.

lp 909 parts completed

5-Mar

PLM Parts obtained of other LCV's

CNG cylinder tackle almost done-modelling

13-Mar

IBF VISIT FOR SEEING BATTERY , RADIATOR

CAD DATA OBTAINED FROM PLM

CYL. TACKLE WORK STARTED AGAIN

14-Mar

cyl. Tackle modified and discussed with ashish sir

amendments made

license problem

6-MarTACKLE MOD. COMPLETEDDRAFTING DONE

12-Mar

IBF VISIT FOR STG. GEARBOX

CAD DATA FROM PLM

TACKLE CONCEPTS DISCUSSED

17-Mar

drawing discussed with ashish sir

after amendments;drawing released

ppt for review started

19-Mar ppt work (REVIEW)

15-Mar

cyl. Tackle modified

amendments made

16-Mar

drafting started of tackle

done from my side

22-Mar

ibf visit for radiator tackle

rad. Tackle on hold b'coz concept rejected due to lack of strength

battey tackle started

23-Mar

battery tackle almost complete wid drafting

my concept rejected b'coz it tilts

another concept made

20-Mar

tackle for radiator started

ibf visit for exact model

modelling done

21-Mar

amendments in model made

ibf visit for 1:1 profile checking

27-Mar

IBF visit for stg GB with ashish sir

new concept of tackle from hook made in CAD

DRG. RELEASED OF STG. GB

SOP MADE

24-Mar

tackle drafting complete

drg. Released

tackle for stg. Gb started

26-Mar

IBF visit for stg. Gb

5 concepts made

2 drawn in cad


5/21

2-Apr

my concept of trolley very heavy

new hinge concept thought of

modelling of new concept done3-Apr

another concept 3 thought of(sliding channel in vertical channels)

modelling done of this

ppt. made of all the three concepts-given to avinash sir

4-Apr

work on trolley for SFC 407(load body) started

IBF visit for the same

old trolley for 407 taken in cad-sfc model fitted on it5-Apr

done modelling of trolley-my concept

modelling with simulatuion complete from my side

28-Mar

DRAFTING DONE OF GAUGE-130440883000

SOP also made of battery tackle

concept of tackle picking from hook rejected

31-Mar

29-Mar

my tackle for stg. GB rejected

IBF visit for SOP training of tack welding fixture

stg. GB tackle old one (1996) approved

30-Mar

modelling done of old LCV LP 909 tackle

drafting also complete

work started on trolley for cng bank LP 909

IBF visit for trolley for CNG bank assy

concepts discussed and PDF obtained of bank assy

modelling started

strengthening done of trolley from my side

tackle of stg. GB made again-modelling and 90% drafting done from my side14-Apr

simulation of all 3 cyl. Models done on trolley

modelling almost done, strengthening and handle left

IBF visit for trial of previous trolley for load body SFC 407

13-Apr

IBF Visit for commonising SFC 407 CNG Bank;trolley for load body SFC 407

new work started on special tool-middle structure working plateform for hybrid9-Apr

modelling complete and drawing made

IBF visit for actual seeing platform10-Apr

work on commonising trolley for SFC 407 going on

modelling of various concepts done11-Apr

modifications done in stg. GB after discussions with sir

amendments made in trolley and concept sent to IBF

work started again on tackle for stg. GB12-Apr


6/21

HIRA point of hingable stopper indiscussed with ashish sir

radiator tackle discu25-Apr

hinge type mo

concept 1 re

discussed wit

hinge type preferred3-May

IBF visit for stand for loadstand for load

modelling i2-May

various amendments made in

model almo

bee sting --21-Apr

radiator tac

drafting complete

load body modi

drafting c27-Apr

modelling complete f

drafting a

but then; concept reje

plate on23-Apr

concept of handle in

drafting done

drg. Released

26-Apr

modelling complete

IBF visit for physical dimensioning of the radiat

modelling changed correspondi24-Apr

work on tackle for radiator done

trolley for load body - modelling almost complete

IBF visit for dimensioning of stopper in trolley - ashish sir17-Apr

12 MM GAP TOOL DONE

WORK ON RADIATOR TACKLE20-Apr

modelling complete o

draftin

work started on hinga18-AprIBF visit for hin

trial done on trolley a

work on hingabl

work startred on sp.19-Apr

drafting done

drawing finally released16-Apr


7/21

simulation of both

discussed with avinas4-May

modelling done wit

discussed wit

amends m

drafting5-May

Drafting almost complet

drafting also started for troll7-May

modelling in pr

learnt surfaci12-May

DRAFTING COMPLETE OF TROLL

TACKLE FOR ENGINE DROPPI

MODELLING M8-May

amends made in draftin

modelling complete

drafting sta9-May

Drafting complete for ta

MARCOPOLO VISIT

IBF VISIT FOR ENGI10-May

work started on BIW fixt

BIW visit for physical dimensio

modelling sta11-May

modelling in process of

BIW visit for some dime

14-May

amends made in

modelling alm

simulation of roof d15-May

simulation done

shimming of back part16-May

shimming modified of various resting

front resting made fr29-May

front resting set agai

shimmings adjusted acc.

shimmings fi30-May

shimming done of re

front resting made fr28-May


8/21

locator

rear shimming

BIW visit for measurin2-Jun

pneumatic cylinder o

cylinder fitted on to the4-Jun

SHIMMING DONE O

PNEUMATIC CLAMPS M

SHIMMIMG DONE OF31-May

fixture discusse

modifiacations maall shimmings bolte1-Jun

made ppt. for to

review done

7-Jun

8-Jun

simulation done of pneumatic claran in gre5-Jun

started with ppt as sir

learnt photosc6-Jun


9/21

RK

K

s given)


10/21

5X65)


11/21

again separately)


12/21


13/21


14/21

rolley done - modelling completeand amendments made

sed with avinash sir

el completed

dy of stand

h avinash sir

by sir - work started

body and CNG cylindersbody started

n process

the model for radiator tackle

t complete

MEDICAL

le modified

; drg. Released

fications done

omplete

or tackle for stg. GB

lso done

ted b'coz its rod type

started

radiator tackle done

f HIRA point

of HIRA point

f tackle (plate type)

r( CD and 12 mm plate fitting into the radiator)

ngly ; discussed with ashish sir

; DRAWING RELEASED

STARTED AGAIN- MODELLING

trolley for load body

done

ble stopper in trolleygable stopper

fter rotating module

e stopper done

Tool - 12 mm gap


15/21

load bodies done

h sir - amends made

amends for stand

h avinash sir

ade again

started

of stand for load body

y for cng bank - ashish sir

cess of fixture

ng in CATIA

EY FOR CNG BANK - ASHISH SIR

NG FOUND FROM TRACINGS

ADE OF THIS

of trolley for cng bank

or tackle for engine

ted for this

kle for engine dropping

WITH ASHISH SIR

E TACKLE DETAILS

re for roof spot welding

ning of the fixture all day long

ted of fixture

ixture-almost complete

sions and clamps detail

model of fixture

ost complete

one approximately

of sleeper part

done in two directions

points after discussion with uday sir

om surfacing again

acc. To cab profile

o 10mm back and forth

ed on fixture

aining resting parts

om surfacing again


16/21

odified

bolted again

pneumatic cylinders

tained from smc CD

clamp on a new basis

TOGGLE CLAMPS

ADE AGAIN(MODIFIED)

NEUMATIC CLAMPS

d with uday sir

e in various partsinstead of welding

morrow review

by satish sir

p after constraining in a new wayenathon

oming on 08/06/2012

pe(animation)


17/21


18/21


19/21


20/21


21/21

s

S

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