dangote fabrication work volumne- mhc 2_stack and duct supports

14
JNK HEATERS CO. LTD. UNIT : PFR HEA TER (121-FF-2001 A/B) Rev: 00 COMPONENT : S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+ 1. I,'%"',: This doument defines the scope of work for procurement, fabrication, modulariz ation, material handling (Raw and completed modules) for PFR HEATER - S!"# $ T!#e PFR HETER (!"!#FF#"$$! %&) 2. Reee,"e D!,&/ D'"%e,& S . N'. D!,/ D'"%e, N' D!, D'"%e, Te Rev E' ocuments ! *+*#!"!#$*#+"#$!$$ & " *+*#!"!#$*#+"#$"$! eneral rrangement -ross section . Plan & / *+*#!"!#$*#+"#$"$" eneral rrangement ong section . Plan & + *+*#!"!#$*#+"#$"$/ eneral rrangement of Plans#' & * *+*#!"!#$*#+"#$"$+ eneral rrangement of Plans#'l & 0 *+*#!"!#$*#+"#$"$* eneral rrangement 1tack . Plans & 2 *+*#!"!#$*#+"#!"$0 'ntermediate Tube 1heet . Tube 1heet &racket & 3 *+*#!"!#$*#+"#$"$2 1tr 4ember -onfiguration Frame etail & 5 *+*#!"!#$*#+"#$!"$ PH 16stem ucting a6out Plans#! & !$ *+*#!"!#$*#+"#$!"! PH 16stem ucting a6out Plans#" & ! ! *+*#!"!#$*#+"#$!"" PH 16stem ucting Ele7ation#! & !" *+*#!"!#$*#+"#$!"/ PH 16stem ucting Ele7ation#" & !/ 0#!2#$$$! + !+ 0#!2#$$$" * !* 0#!2#$$$/ 1tandard 1pecification of -oil 8ork for Fired Heater + !0 0#20#$$$! / !2 *+*#555#$*#+"#1P#!" $ !3 2#!2#$+*+ . 2#!2#$+** 1tandard 1teel adder details / !5 2#!2#$+0! 1tandard 1teel Handrail details / "$ 2#!2#$+*0 1tandard 1teel 1tair details / "! 0#3!#$$$! . 0#3!#$$$" 1tandard 1pecification of P4' " "" Painting 1pecification "/ 'nsp ection and Test Pla n f or 1t ee l 1tr uc ture Fabrication "+ 'nspection and Test Plan for -oil 8orks DAN C Foundation oading Plan 1tandard 1pecification for E9ecution of Fired Heaters .  PH 16stem 1tandard 1pecification for 1teel 8ork of Fired Heater .  PH 16stem 1tandard 1pecification for Erection of E:uipment . 4achiner6 for Fired Heaters 1tandard 1pecification for ;ualit6 checks for Fabrication Erection and E9ecution of Fired Heaters

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Page 1: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 1/14

JNK HEATERS CO. LTD.

UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00

COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+

1. I,'%"',:

This doument defines the scope of work for procurement, fabrication, modularization, material

handling (Raw and completed modules) for  PFR HEATER - S!"# $ T!#e

PFR HETER (!"!#FF#"$$! %&)

2. Reee,"e D!,&/ D'"%e,&

S. N'. D!,/ D'"%e, N' D!, D'"%e, Te Rev

E' ocuments

! *+*#!"!#$*#+"#$!$$ &

" *+*#!"!#$*#+"#$"$! eneral rrangement -ross section . Plan &

/ *+*#!"!#$*#+"#$"$"eneral rrangement ong section . Plan

&

+ *+*#!"!#$*#+"#$"$/ eneral rrangement of Plans#' &

* *+*#!"!#$*#+"#$"$+ eneral rrangement of Plans#'l &

0 *+*#!"!#$*#+"#$"$* eneral rrangement 1tack . Plans &

2 *+*#!"!#$*#+"#!"$0 'ntermediate Tube 1heet . Tube 1heet &racket &

3 *+*#!"!#$*#+"#$"$2 1tr 4ember -onfiguration Frame etail &

5 *+*#!"!#$*#+"#$!"$ PH 16stem ucting a6out Plans#! &

!$ *+*#!"!#$*#+"#$!"! PH 16stem ucting a6out Plans#" &

!! *+*#!"!#$*#+"#$!"" PH 16stem ucting Ele7ation#! &

!" *+*#!"!#$*#+"#$!"/ PH 16stem ucting Ele7ation#" &

!/ 0#!2#$$$! +

!+ 0#!2#$$$" *

!* 0#!2#$$$/ 1tandard 1pecification of -oil 8ork for Fired Heater +

!0 0#20#$$$! /

!2 *+*#555#$*#+"#1P#!" $

!3 2#!2#$+*+ . 2#!2#$+** 1tandard 1teel adder details /

!5 2#!2#$+0! 1tandard 1teel Handrail details /

"$ 2#!2#$+*0 1tandard 1teel 1tair details /

"! 0#3!#$$$! . 0#3!#$$$" 1tandard 1pecification of P4' "

"" Painting 1pecification

"/'nspection and Test Plan for 1teel 1tructure Fabrication

"+ 'nspection and Test Plan for -oil 8orks

DANC

Foundation oading Plan

1tandard 1pecification for E9ecution of Fired Heaters . PH 16stem

1tandard 1pecification for 1teel 8ork of Fired Heater . PH 16stem

1tandard 1pecification for Erection of E:uipment .4achiner6 for Fired Heaters

1tandard 1pecification for ;ualit6 checks for Fabrication

Erection and E9ecution of Fired Heaters

Page 2: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 2/14

JNK HEATERS CO. LTD.

UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00

COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+

DANC

5. 6%!,% ' 7'#

S. N'. Ie De&"8', M!e! UOM 6%!,% O 7'#

! 4T *$

"Take off duct from -on7ection to 1tack

4T !!

/ 4T !"

+ 'nstrument <ozzles "=%/=%+= 11/!$% /$+ <os /$  

Refractor6 nchors 11/!0 <os !$!52  

+ Retainer Plates 11/!$%/$+ 4T !  

* ifting and Transportation 1teel 1"2*>R 4T 2  

N'e&

! Two (") numbers of 1tack 4odules?

9. S"'8e ' M'%!!',

M'%e De,&',&L D!ee   M'%e 7e;

() () (MT) A88'<

S!"# M'%e 1 19*00 *1=2 +0 2 i

S!"# M'%e 2 15900 9>59 90 2  

N'e&:

! Platforms to be dispatched in panels along with gratings installed?

" ratings shall be F'4

/ Take off duct to be dispatched in single module

C'8',e,& ' ?e ,"%e , M'%e !, S"'8e S8

S. N'.Ie De&"8',

S"'8e ' S%88@FIM D!e

JNK e,'  

! Engineering rawings A

"

A

/ amper  A

+ Refractor6 nchors 1uppl6 A

* Refractor6 nchors 8elding A

0 Refractor6 1uppl6 and pplucation A

2 ll oors A

3 'nstrument nozzles including flanges . fittings A

5 'nstruments A

!$ 1upport 1tructure for Transportation A

1teel 1tructure # 1tack 1hell, stack basechair1tiffeners, duct flanges, strakes,Painters Trolle6?

rade 1"2*>Rconforming to

E<!$$"*

1teel 1tructure # Platforms, Handrails,adders

N' 'M'%e&

1teel 1tructure# 1hell plates, base chair,stiffeners, strakeplates, duct flanges, Painters Trolle6, Retainer plates

Page 3: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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JNK HEATERS CO. LTD.

UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00

COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+

DANC

!! ifting ear for 4odule Handling A

!" ifting 1teel A

!/P.4 for >ob -ompletion till load out on ship A

!+ Enabling 1teel A

Vendor to refer attached drawings for Complete module details. Above mentioned list is n

All works (Fabrication & Installation re!uired for completion of the "ob shall be Vendor#s sc

5. Work Schedule

$. %verall eliver' for all odules ) * onths

Page 4: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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JNK HEATERS CO. LTD.

UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00

COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+

DANC

STACK SECTION

Page 5: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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Page 6: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 6/14

Fabricator +ame,

%-er ef +o

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3OTE OIL REFININ3OMPAN4 LIMITED

U, R!e (INR) T'! (INR)

Re!#&U, R!e (INR) T'! (INR)

ith all pplicable <T

)

ith all pplicable <T)

ith all pplicable <T)

)

ith all pplicable <T )ith all pplicable <T )

ith all pplicable <T )

ith all pplicable <T )

 /otal I+ )

Re!#&Unit Rate (INR) Vendor Confrmation Vendor Remarks

a @%1 of &ase -hair 0nit 1rice Inclusive 2es ) Complied

ia @%1 of 1trakes0nit 1rice Inclusive 2es ) Complied

Re!#& e,' C',!',

 4e& - C'8e

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 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

Page 7: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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Fabricator +ame,

%-er ef +o

ate,

3OTE OIL REFININ3OMPAN4 LIMITED

 2es ) Complied

 2es ) Complied

'ncluding internal Transit 2es ) Complied

 2es ) Complied

t exaustive

  ope.

Page 8: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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Fabricator +ame,

%-er ef +o

ate,

3OTE OIL REFININ3OMPAN4 LIMITED

Page 9: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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JNK HEATERS CO. LTD.

UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00

COMPONENT: D%"& !, D%" S%88' M'%e& D!e: 1*-02-201+

1. I,'%"',:

This doument defines the scope of work for procurement, fabrication, modularization, material

handling (Raw and completed modules) for  PFR HEATER - D%"& !, D%"

PFR HETER (!"!#FF#"$$! %&)

2. Reee,"e D!,&/ D'"%e,&

S. N'. D!,/ D'"%e, N' D!, D'"%e, Te Rev

E' ocuments

! *+*#!"!#$*#+"#$!$$ &

" *+*#!"!#$*#+"#$"$! eneral rrangement -ross section . Plan &

/ *+*#!"!#$*#+"#$"$"eneral rrangement ong section . Plan

&

+ *+*#!"!#$*#+"#$"$/ eneral rrangement of Plans#' &

* *+*#!"!#$*#+"#$"$+ eneral rrangement of Plans#'l &

0 *+*#!"!#$*#+"#$"$* eneral rrangement 1tack . Plans &

2 *+*#!"!#$*#+"#!"$0 'ntermediate Tube 1heet . Tube 1heet &racket &

3 *+*#!"!#$*#+"#$"$2 1tr 4ember -onfiguration Frame etail &

5 *+*#!"!#$*#+"#$!"$ PH 16stem ucting a6out Plans#! &

!$ *+*#!"!#$*#+"#$!"! PH 16stem ucting a6out Plans#" &

!! *+*#!"!#$*#+"#$!"" PH 16stem ucting Ele7ation#! &

!" *+*#!"!#$*#+"#$!"/ PH 16stem ucting Ele7ation#" &

!/ 0#!2#$$$! +

!+ 0#!2#$$$" *

!* 0#!2#$$$/ 1tandard 1pecification of -oil 8ork for Fired Heater +

!0 0#20#$$$! /

!2 *+*#555#$*#+"#1P#!" $

!3 2#!2#$+*+ . 2#!2#$+** 1tandard 1teel adder details /

!5 2#!2#$+0! 1tandard 1teel Handrail details /

"$ 2#!2#$+*0 1tandard 1teel 1tair details /

"! 0#3!#$$$! . 0#3!#$$$" 1tandard 1pecification of P4' "

"" Painting 1pecification

"/'nspection and Test Plan for 1teel 1tructure Fabrication

"+ 'nspection and Test Plan for -oil 8orks

DANC

Foundation oading Plan

1tandard 1pecification for E9ecution of Fired Heaters . PH 16stem

1tandard 1pecification for 1teel 8ork of Fired Heater . PH 16stem

1tandard 1pecification for Erection of E:uipment .4achiner6 for Fired Heaters

1tandard 1pecification for ;ualit6 checks for Fabrication

Erection and E9ecution of Fired Heaters

Page 10: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 10/14

JNK HEATERS CO. LTD.

UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00

COMPONENT: D%"& !, D%" S%88' M'%e& D!e: 1*-02-201+

DANC

5. 6%!,% ' 7'#

S. N'. Ie De&"8', M!e! UOM 6%!,% O 7'#

! 4T /2+

" 4T !+*

+ 'nstrument <ozzles "=%/= 11/!$ <os *$  

Refractor6 nchors 11/!0 <os !"!$/$  

* Retainer Plates 11/!$%/$+ 4T "?*  

0 ifting and Transportation 1teel 1"2*>R 4T *"  

9. S"'8e ' M'%!!',

! ucts to be modularised in length of !$#!"m

" etails of 1plices to be pro7ided in etails drawings?

/ @pen structure to be modularised in portals and loose beams?

+ ssembl6 of @pem structure into 4odules shall be carried out at Port area or at 1ite on grade?

* Platforms to be dispatched in panels along with gratings installed?

0 ratings shall be F'4

C'8',e,& ' ?e ,"%e , M'%e !, S"'8e S8

S. N'.Ie De&"8',

S"'8e ' S%88@FIM D!e

JNK e,'  

! Engineering rawings A

"

A

/ Refractor6'nsulation 1tud% nchors 1uppl6 A

+ Refractor6'nsulation 1tud% nchors 8elding A

* Refractor6% 'nsulation A

0 ll oors A

2 'nstrument nozzles including flanges . fittings A

3 'nstruments A

5 1upport 1tructure for Transportation A

!$ ifting ear for 4odule Handling A

!! ifting 1teel A

!"P.4 for >ob -ompletion till load out on ship A

!/ Enabling 1teel A

Vendor to refer attached drawings for Complete module details. Above mentioned list is n

All works (Fabrication & Installation re!uired for completion of the "ob shall be Vendor#s sc

5. Work Schedule

$. %verall eliver' for all odules ) $3 onths

1teel 1tructure # uct casing, 1tiffeners,doors, support saddles

rade 1"2*>Rconforming to

E<!$$"*@pen 1tructure # uct 1upports, PH1upports, Platforms, Handrails, adders

1teel 1tructure# -asing Plates, stiffeners, doors, supprtsaddles, all attaching component flanges?

Page 11: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 11/14

JNK HEATERS CO. LTD.

UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00

COMPONENT: D%"& !, D%" S%88' M'%e& D!e: 1*-02-201+

DANC

Page 12: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 12/14

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3OTE OIL REFININ3OMPAN4 LIMITED

Page 13: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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Fabricator +ame,

%-er ef +o

ate,

3OTE OIL REFININ3OMPAN4 LIMITED

Re!#&

U, R!e (INR) T'! (INR)

ith all pplicable <T

)

ith all pplicable <T

)

ith all pplicable <T )

ith all pplicable <T )

ith all pplicable <T )ith all pplicable <T )

 /otal I+ )

Re!#& e,' C',!',

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

 2es ) Complied

'ncluding internal Transit 2es ) Complied

t exaustive

  ope.

Page 14: Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports

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Fabricator +ame,

%-er ef +o

ate,

3OTE OIL REFININ3OMPAN4 LIMITED