datos tecnicos kia.pdf
TRANSCRIPT
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 1/391
2010
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 2/391
Cerato
Table of Contents
Rio
Sportage
Picanto
All New Cerato / Forte*
Soul*
cee'd*
General Information
Magentis / Optima
Opirus
Carens
Sorento
Carnival / Sedona
K2500 / K2700 / K3000
Mohave / Borrego*
SA
JB
LD
MG
GH
UN
KM
BL
VQ
PU
GI
TD
AM
HM
ED
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 3/391
Engine Mechanical System…………………… SA-2
Engine Electrical System……………………… SA-9
Fuel System……………………………..……… SA-10
Clutch…………………………………….……… SA-10
Manual Transaxle……………………….……… SA-11
Automatic Transaxle…………………………… SA-12 Driveshaft………………………………..……… SA-12
Suspension System…………………….……… SA-13
Steering System………………………………… SA-14
Restraints…………………………………………SA-15
Brake System…………………………………… SA-16
Body (Interior & Exterior)……………….……… SA-19 Body Electrical System………………………… SA-21
Heating, Ventilation & Air Conditioning..………SA-22
Picanto (SA)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 4/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 5/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
mm (in.)66 (2.5984)
x 73 (2.8740)
67 (2.6378)
x 73 (2.8740)
cc 999 1.086
9.7:1 10.0: 1
rpm
rpmrpm
rpm
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
kPa
(kg/cm²)
In-line, SOHC4
Engine
TypeNumber of cylinders
Bore x Stroke
Total displacement
Firing order
Engine
Compression ratio
A
1-3-4-2
Oil quality
Oil pressure (Idle)
Above SG
78.45 (0.8)
750 ± 100
BTDC 7˚ ± 5˚Ignition Timing
Idle Speed
A/C
OFF A/C
ON D-range
Neutral,N,P-
D-range
1000
Engine oil
Neutral,N,P-
800 ± 100
750 ± 100800 ± 100
Oil quantity
3.3 (2.90)
3.0 (2.64)
0.3 (0.26)Oil filter
Oil pan
Total
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 6/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Intake valve
Bearing oil clearance
End play
Journal outer Diameter (Intake, Exhaust)
Intake
Intake
Opens (ATDC)
Closes (ABDC)
Closes (ATDC)
Flatness of gasket surface
Flatness of manifold
mounting surface
Opens (BBDC)Exhaust valve
Cam height
Camshaft
Less than 0.03 (0.0012)
Cylinder head
Less
5° (B
35°
43°
Exhaust
Exhaust
Less than
Les
Less than 0.03 (0.0012)
Less than 0.15 (0.0059)
33.941 ~ 34.141 (1.3363 ~ 1.3441)
34.055 ~ 34.255 (1.3407 ~ 1.3486)
0.045 ~ 0.085 (0.0018 ~ 0.0033)
0.07 ~ 0.19 (0.0028 ~ 0.0075)
40.940 ~ 40.955 (1.6118 ~ 1.6124)
: .
2
(0
(0
(
Valve timing
5°
: .
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 7/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
Engine
Exhaust
Valve
99.55 (3.9193)99.05 (3.8996)
5.465 ~ 5.480 (0.2152 ~ 0.2157)Intake
Intake
5.430 ~ 5.450 (0.2138 ~ 0.2146)
Exhaust
Valve stem to valve
guide clearanceExhaust
Thickness of valve head
(margin)
Intake 48.0 (1.8898)
46.0 (1.8110)
(0
Valve length
Stem outer diameter
4
(0
(00.020 ~ 0.047 (0.0008 ~ 0.0019)Intake
(0
(0
Face angle 45° ~ 45°30'
Exhaust
(0
-
Length Exhaust
0.050 ~ 0.082 (0.0020 ~ 0.0032)
Valve guide
Inner diameter Intake -
Exhaust
(1
Intake 0.8 (0.0315)
1.2 (0.0472)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 8/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)66.000 ~ 67.030
(2.5984 ~ 2.5996)
66.970 ~ 67.000
(2.6366 ~ 2.6378)
mm (in.)
mm (in.)
mm (in.)
mm (in.)2.51 ~ 2.53
(0.0988 ~ 0.0996)
2.01 ~ 2.03
(0.0791 ~ 0.0799)
Piston to cylinder clearance
No. 2 ring groov
Oil ring groove
Intake
(0
0.020 ~ 0.040 (0.0008 ~ 0.0016)
1.22 ~ 1.24 (0.0480 ~ 0.0488)
1.21 ~ 1.23 (0.0476 ~ 0.0484)
Less than 0.05 (0.002)
(0
(0
(0
Rocker arm shaft outer diameter
Cylinder bore
Piston outer diameter
(2
Less
Piston
0.8~1
1.2~1
0.9 ~ 1.3 (0.0354 ~ 0.0512)
Valve spr ing
Seat angle
0.9 ~ 1.3 (0.0354 ~ 0.0512)
43°30' ~ 44°
ExhaustWidth of seat contact
Free length 40.50 (1.5945)
Valve seat
17.5±
31.0
Rocker arm and rocker arm shaft
Load mm (in.)15.6±0.9kg / 32.0 (1.2598)
33.3±1.8kg / 24.5 (0.9646)
Cylinder block
Rocker arm inner diameter 17.010 ~ 17.028 (0.6697 ~ 0.6704)
Out of squareness Less than 1.5°
16.985 ~ 16.998 (0.6687 ~ 0.6692)
(2
67.000 ~ 67.030 (2.6378 ~ 2.6390)
Flatness of gasket surface
No. 1 ring groov
Ring groove width
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 9/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
mm (in.)
mm (in.)
mm (in.)0.01 ~ 0.13
(0.0003 ~ 0.0011)
. ~ .
(0.0024 ~
mm (in.)
mm (in.)0.25 ~ 0.40
(0.0098 ~ 0.0157)
0.30 ~ 0.50
(0.0098 ~ 0.0157)
mm (in.)
mm (in.)
mm (in.)
mm (in.)0.008 ~ 0.015
(0.0003 ~ 0.0005)
. ~ .
(0.0003 ~ 0.0006
mm (in.)
mm (in.)
Side clearance
No. 1 ring groov
Piston pin hole inner diameter
Engine
No. 2 ring groov
Oil ring groove
No. 2 ring groov
Oil ring groove
Piston pin hole clearance
17.011 ~ 17.015 (0.6697 ~ 0.6699)
0.20 ~ 0.70 (0.0079 ~ 0.0276)
0.02 ~ 0.06 (0.0008 ~ 0.0024)
0.15 ~ 0.30 (0.0059 ~ 0.0118)
(0
(0
(0End gap
2
(1
Piston ring
(0
Piston pin
(0
2
(117.000 ~ 17.003 (0.6693 ~ 0.6694)Piston pin outer diameter
No. 1 ring groov 0.03 ~ 0.07 (0.0012 ~ 0.0028)
(0
(0
2
(1
(0-0.029 ~ -0.015 (-0.0006 ~ -0.0003)Connecting rod small end hole clearance
16.974 ~ 16.985 (0.6683 ~ 0.6687)Connecting rod small end inner diameter
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 10/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
kPa
(kg/cm²)
ℓ
(lmp.qt)
Pin journal outer diameter
(
Main bearing oil clearance
0.10 ~ 0.25 (0.0039 ~ 0.0098)
Crankshaft
5
(2
End play
Main journal outer diameter 41.982 ~ 42.000 (1.6528 ~ 1.6535)
End play
Connecting rod bearing oil clearance
490.33 ± 49.03 (5 ± 0.5)
0.012 ~ 0.041 (0.0005 ~ 0.0016)
4
4
(1
(0
Flywheel
Oil pump
Runout 0.13 (0.0051 )
Relief valve opening pressure
-
(0
(0
Cooling system
37.980 ~ 38.000 (1.4953 ~ 1.4961)
0.020 ~ 0.038 (0.0008 ~ 0.0015)
0.05 ~ 0.25 (0.0020 ~ 0.0098)
Coolant quantity
Cooling method Forced circulation with coolin
Connecting rod
4
(1Connecting rod big end inner diameter 41.000 ~ 41.015 (1.6142 ~ 1.6148)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 11/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
°C (°F)
°C (°F)mm (in.)
kPa
(kg/cm²)
kPa
(kg/cm²)
kΩ
kΩ
Bolts
Long bolts
Cylinder head bolt
32.4
11.8
49.0
Cylinder head
-
0,3222
Engine
Pull opening
85 ±82 ± 1.5 (177 ± 2.7)
80°C (176°F)
Water temperature sensor
Type
Resistance
Connecting rod cap nuts or bolts
Crankshaft
main bearing cap
Main moving sys tem
-
Short bolts
55.8 ~ 68.6 (6.0 ~ 7.0)
20°C (68°F)
Thermostat
Radiator cap
Full lift
Main valve
opening press.
Opening
95 (203)
Vacuum valve
opening press.
Camshaft bearing cap nuts or bolts7.8 ~ 9.8 (0.8 ~ 1.0)
8
93.16 ~ 122.58 (0.95 ~ 1.2
Thermister type
19.6 ~ 22.6 (2.0 ~ 2.3) 1
49.0 ~ 53.9 (5.0 ~ 5.5)
-
0.98 ~ 4.90 (0.01 ~ 0.05
(2.
2.45 ± 0.14
Tightening torque [N.m(kgf-m)]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 12/391
V
A
Ω
kΩ
mm (in.)Unleaded (Gap)Spark plugs
34.3
Oil filter
34.3 ~ 44.1 (3.5 ~ 4.5)
Engine Electrical System
Voltage regulator type
Oil pan nuts
Oil pan drain plug
Speed
VoltageStarter
Rated voltage
Amperage
Type
Type
Rated voltage
Speed in use
Regulator setting 147 ± 0.3V
12 V, 0.9 kW
11.5 V
60A
Electronic built-in type
1,000 ~ 18,000 rpm
5,500 rpm
Battery voltage sensing
13.5 V , 70A
BKR5ES-11
RC10YC4
11.8 ~ 15.7 (1.2 ~ 1.6)
13.0 ± 15 %
Lubrication system
2
5.9 ~ 7.8 (0.6 ~ 0.8)
354 A
55 min
0.87 ± 10 %
1.280 ± 0.01
1,0
Bu
MF 40AH
No-load
charasteristics
Unleaded (NGK)
Generator
Battery
Ignition coil Secondaryresistance
Specific gravity at
25°C (77°F)
Reserve capacity
Primary
resistance
amperage
° °
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 13/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
.
a
(kgf/cm²
(kgf/cm²
ClutchClutch operation
Clutch disc
Clutch cover assembly
Single dry with diaphragm Single
Diaphragm spring strap Diap
Cable type
-
Fuel Pressure Regulator Regulated Fuel
Pressure350 (3.5)
Fuel Pressure
(Maximum)Pressure
Fuel PumpType
-
Electrical
In-tank type
Driven by Electric motor
Fuel Filter Type
Installation location Built in Fuel Pump assembly
High pressure type
Fuel Return System Type
Engine
Engine Management Manufacturer Fuel Tank Capacity
Fuel System
Bosch
Returnless type
35 (30.80)
Plun
Bu
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 14/391
Service standard
mm (in.)
mm (in.)
Manual Transaxle
Type
MT oil capacity ℓ(lmp.qt)
Clutch pedal free play
Clutch master cylinder mounting
Clutch release cylinder Clutch cable bracket mounting
Clutch pedal bracket mounting
Clutch pedal stroke
Tightening torque [N.m(kgf-m)]
1.90 (1.67)
1st
M/T oil quality SAE 75W/85, 75W/90 SAE
5th 0,719
3,545
4th 1,000
Rev. 3,636
FGR 4,800
Gear ratio
3rd 1,192
1,8942nd
20~27 (2.0~2.7)
145 (5.70)
15~20 (0.58~0.78) 6
M5EF2
-
- 1
15~22 (1.5~2.2) 1
- 2
Clutch cover assembly
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 15/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
Automatic Transaxle
Type
ℓ(lmp.qt)
Driveshaft
mm (in.)
A/T
Outer
Outer
Inner TJ
Outer BJ
1,000
4th 0,726
3rd
Mixture
=
ATF quality
3,977
FRA
ATF capacity 5.2 (4.6)
Rev. 2,643
FGR
Gear ratio
1st 2,914
2nd 1,526
Engine
Joint type
M/TInner TJ
Outer BJ
A/T Inner 23 or more˚
46˚ or more
0.08 (0.003) or less
Max. permissible angle
M/TInner 23˚ or more
46˚ or more
Hub end play
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 16/391
kgf/cm²(Psi)
Starting torque [N.m (kgf-m)]
Wheel bearing 1.3 (0.13 )
[NOTE]
Inner: On transaxle side
Outer: On tire sideTightening torque [N.m (kgf-m)]
Hub nut
Driveshaft lock nut 100 ~ 240 (10.0 ~ 24.0)
Knuckle to strut assembly nut 100 ~ 120 (10.0 ~ 12.0)
Lower arm ball joint to knuckle nut 60 ~ 72 (6.0 ~ 7.2)
Tie rod end to knuckle 16 ~ 34 (1.6 ~ 3.4)
Brake caliper to knuckle 69 ~ 75 (6.9 ~ 7.5)
Wheel nut 90 ~ 110 (9.0 ~ 11.0)
Rear hub bearing flange bolt 100 ~ 120 (10.0 ~ 12.0)
Suspension type MacPherson strut
Shock absorber type
Wheel sizeSteel
Aluminum
Tire size
Oil filled
2.1 (30)
155/70 R13, 165/60 R14175/60 R14, 175/50 R15
5J × 14", 4B × 13"
4.5J × 13", 5J × 14", 5.5J ×
Suspension SystemFront
Tire pressure
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 17/391
General Specifications - Picanto
mm (in.)
GSL
DSL
ℓ(lmp.qt)
a(kgf/cm²
King-pin13°±30'
Camber
0±2 (0±0.079) 2±
100 ~ 120 (10.0 ~ 12.0)
Tightening Torque [N.m(kgf-m)]
14°±30'
Front
Wheel alignment
0°±30'
2°43'±30'
Toe-in
Hub nuts 90 ~ 110 (9.0 ~ 11.0)
Front strut assembly to knuckle 100 ~ 120 (10.0 ~ 12.0)
Front strut assembly self-locking nut 40 ~ 55 (4.0 ~ 5.5)
Front lower arm to sub frame 95 ~ 120 (9.5 ~ 12.0)
Front lower arm to knuckle 60 ~ 72 (6.0 ~ 7.2)
Front stabilizer link to strut assembly 35 ~ 45 (3.5 ~ 4.5)
Torsion beam to body 100 ~ 120 (10.0 ~ 12.0)
Caster
Front stabilizer bar bracket mounting bolts 17 ~ 26 (1.7 ~ 2.6)
Rear shock absorber to torsion beam
Power steering pump relief pressure 6570 ~ 7159 (67 ~ 73)
Steering SystemRack and Pinion, EPS (Electric Power S
Power steering fluidQuality PSF-3
Quantity 0.75 ~ 0.8 (0.66 ~ 0.70)
Type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 18/391
Ω
Ω
Ω
Ω
RestraintsType Depowered
Pressure hose to power steering pump
Steering wheel lock nut 40 ~ 50 (4.0 ~ 5.0)
Steering column mounting bolt & nut 13 ~ 18 (1.3 ~ 1.8)
Bolt connecting steering column to universal joint 13 ~ 18 (1.3 ~ 1.8)
Bolt connecting universal joint to steering gear 30 ~ 35 (3.0 ~ 3.5)Tie rod end to knuckle 16 ~ 34 (1.6 ~ 3.4)
Power steering pump to pump bracket 20 ~ 27 (2.0 ~ 2.7)
55 ~ 65 (5.5 ~ 6.5)
Steering gear box to sub frame 60 ~ 80 (6.0 ~ 8.0)
Resistance
Driver Airbag (DAB) 1.6 ~ 6.1
Passenger Airbag (PAB) 1.6 ~ 6.1
Side Airbag (SAB) 1.6 ~ 6.1
Seat Belt Pretensioner (BPT) 1.6 ~ 6.1
Tightening Torque [N.m(kgf-m)]Driver Airbag (DAB) 7.8 ~ 17.7 (0.8 ~ 1.8)
Passenger Airbag (PAB) Nut 5.9 ~ 9.8 (0.6 ~ 1.0)
Seat Belt Anchor Bolt (BPT) 39.2 ~ 53.9 (4.0 ~ 5.5)
SRSCM Mounting Bolt 7.8 ~ 9.8 (0.8 ~ 1.0)
Tightening Torque [N.m(kgf-m)]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 19/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
Brake System
mm (in.)
kg/cm²(MPa)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Recommended lubricant DOT 3 or DOT 4Quantity As required
Engine
Brake fluid
Proportioning valve (CBS)
26 (2.55)
Master cylinderTandem type
I.D. 20.64 (0.813)
Cut-in pressure (Split point)
Provided
Decompression ratio 0.27 : 1Brake booster
Type Vacuum
Effective diameter Tandem type with 8 in
Boosting ratio 7.5 : 1
Front brake (Disc)Floating type with ventilated
Disc O.D. 241 (9.48)
Type
Single piston
Cylinder I.D. 51.1 (2.01)
Disc thickness 18 (0.71)
Pad thickness 10 (0.39)
Type
Fluid level warning sensor
Cylinder type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 20/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Service standardmm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
33.96 (1.34)
Type
Disc O.D.
Cylinder type
Floating type with solid di
234 (9.21)
10 (0.39)
9 (0.35)Single piston
Disc thickness
Rear brake (Drum)Leading trailing
Drum I.D. 180 (7.09)
Type
Brake lining thickness
Pad thickness
Cylinder I.D.
Rear brake (Disc)
Clearance adjustment Automatic
HECU 4 channel 4 sensor (MGH-
Parking brake
Mechanical brake acting on reaLever
I.D = Inner Diameter
System
O.D = Outer Diameter
Anti-lock Brake System(ABS)/ Electronic Stability Program(ESP)
Brake pedal height 189 (7.24 )
Brake pedal stroke 122 ~ 127 (4.8 ~ 5.0)
Brake pedal free play 3 ~ 8 (0.11 ~ 0.31)Stop lamp switch outer case to pedalstopper clearance
0.5 ~ 1.0 (0.02 ~ 0.04)
Booster push rod to master cylinderpiston clearance
0.6 ~ 1.4 (0.023 ~ 0.055)(at 500 mm
TypeActuation
4.5 (0.18)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 21/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
Engine
8 ~ 9 clicks : Rear Disc typ8 clicks : Rear Drum type
Parking brake lever stroke when lever assembly
is pulled with 196N (20kgf, 44lb force)Front disc brake pad thickness 2.0 (0.079)
Front disc thickness (minimum) 18 (0.708)
Front disc run out 0.05 (0.002)
Front disc parallelism 0.005 (0.0002)
Rear drum brake lining thickness 1.0 (0.039)
Rear drum brake drum I.D (maximum) 182 (7.165)
Rear disc brake pad thickness 2.0 (0.079)
Rear disc brake disc thickness 8 (0.315)
Rear disc run out0.03 (0.0012)
Rear disc parallelism 0.005 (0.0002)
Tightening torque [N.m (kgf-m)]
Master cylinder to booster mounting nut 8 ~ 12 (0.8 ~ 1.2)
Brake booster mounting nut 13 ~ 16 (1.3 ~ 1.6)
Bleeder screw 7 ~ 9 (0.7 ~ 0.9)
Brake tube nut, brake hose 13 ~ 17 (1.3 ~ 1.7)
Caliper guide rod bolt 22 ~ 32 (2.2 ~ 3.2)
Caliper assembly 69 ~ 85 (6.9 ~ 8.5)
Member assembly bracket mounting bolt8 ~ 12 (0.8 ~ 1.2)
Brake hose to front caliper 25 ~ 30 (2.5 ~ 3.0)
Brake pedal mounting bolt 25~ 35 (2.5 ~ 3.5)
Stop lamp switch mounting nut 8 ~ 10 (0.8 ~ 1.0)
Brake hub flange nut 200 ~ 260 (20 ~ 26)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 22/391
Body (Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Hood Type Rear hinged, front opening type (open
Wheel cylinder mounting bolt 5 ~ 11 (0.5 ~ 1.1)
Rear drum backing plate mounting bolt 50 ~ 60 (5.0 ~ 6.0)
proportioning valve to master cylinder 35 ~ 55 (3.5 ~ 5.5)
Sensor mounting bolt
(ABS)
Front 8 ~ 9 (0.8 ~ 0.9)
Rear 8 ~ 9 (0.8 ~ 0.9)HECU mounting bolt (ABS) 11 ~ 14 (1.1 ~ 1.4)
HECU mounting bracket bolt (ABS) 17 ~ 26 (1.7 ~ 2.6)
Brake tube nut (ABS) 13 ~ 17 (1.3 ~ 1.7)
Bleeder screw (ABS) 7 ~ 13 (1.7 ~ 1.3)
Front doorConstruction Front hinged, full door constru
Regulator system Wire drum type
Rear door Construction Front hinged, full door constru
Regulator system Single arm type
Tailgate Type Inner hinged, gas lifter typ
Glass thickness
Windshield 5.0 (0.1969)
Front door 3.2 (0.1260)
Rear door glass 3.2 (0.1260)
Rear window 3.5 (0.1378)
Seat belts
Driver's seat 3 point type
Passenger's seat 3 point type
Rear seat (center) Fixed 2 point type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 23/391
GSL ε 1.0 GSL ε 1.1Engine
Tailgate
Hinge nut (body side) 21~30 (2.1~3.1)
Hinge bolt (tail gate7~11 (0.7~1.1)
Latch bolt 7~11 (0.7~1.1)
Striker bolt
General Specifications - Picanto
Tightening Torque [N.m(Kgf-m)]
Front fender Mounting bolts 7~9 (0.7~0.9)
Front and rear doors
Hinge (body side) 33~41 (3.4~4.2)
Hinge (door side) 10~20 (1.0~2.0)
Checker bolt (body side) 22~32 (2.2~3.3)
Checker bolt (door side) 7~11 (0.7~1.1)
Latch screw 8~11 (0.8~1.1)
Striker screw 17~22 (1.7~2.2)
Outside handle bolt 8~12 (0.8~1.2)
9~14 (0.9~1.4)
Actuator nut 7~11 (0.7~1.1)
Lifter stud ball (body 22~27 (2.2~2.7)
Lifter bracket bolt 7~11 (0.7~1.1)
Outside handle 7~11 (0.7~1.1)
Side guide bumper 7~9 (0.7~0.9)
Striker bolt 7~11 (0.7~1.1)
Hinge bolt (Hood side) 22~27 (2.2~2.7)
Latch bolt 7~11 (0.7~1.1)
Front seat Mounting bolt 34~54 (3.5~5.5)
Hood
Hinge bolt (body side) 22~27 (2.2~2.7)
Hinge nut (body side)22~27 (2.2~2.7)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 24/391
Body Electrical System
AM/FM AM/FM/Cassette
4Ω x 2
Keyless Entry And Burglar Alarm
Rear seat
Seat cushion nut 34~54 (3.5~5.5)
Seatback bolt 34~54 (3.5~5.5)
Seatback nut 17~25 (1.7~2.6)
Seatback striker nut 17~25 (1.7~2.6)
Seat belt Anchor bolt 39~54 (4.0~5.5)
Type AM/
Audio
Tuning type
Frequency range / Channel space
FM
AM
MW
Speaker impedance
Antenna
Power supply
Rated output
Keyless entry transmitter Power source
Transmissible distance 10m or more
LW
ItemsLithium 3V battery (1EA
313.85 MHz (General)433.92 (Europe)
Life of batteryButton
2 years or more (at 20 times p
Door lock, door unlock
Transmission frequency
PLL synthesized type
87.5~108.0 MHz/100KHz(Ge
87.5~108.0 MHz/50KHz(Eur
4Ω x 4
80PF 75Ω
Max 20W x 2
DC 14.4V
531~1602 KHz/9KHz(Gene
531~1602 KHz/9KHz(Euro
153~279 KHz/9KHz(Europ
Transmitter(TX)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 25/391
General Specifications - PicantoGSL ε 1.0 GSL ε 1.1
WW
W
W
W
W
W
W
W
WW
Heating Ventilation & Air ConditioningAir conditioner
Engine
6055Head lamp HighLow
Front turn signal lamp
Front position lamp
21(Europe), 27(General
5
Pulley type 4PK - TYPE
Rear stop/tail lamp (Outside) 21/5 (Europe), 27/8 (Gene
Side repeaterRoom lamp
5
10
Rear fog lamp - Europe
License plate lamp
Displacement 110 cc/rev
Condeser Heat rejection 8,500 ± 10% Kcal/hr
Compressor
Type HS - 11 (Swash plate)
Oil type & Capacity FD46CG (PAG) , 120 ±10
Type
Manufacturer
Rear turn signal lamp
21(Europe), 27(General
21(Europe), 27(General
Back up lamp
21
5
Lighting system
Other systemSMARTRA system
BoschImmobilizer
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 26/391
oz.(g)
Mode operating method
Tripple switch
ON : 370 ± 2.8(26.0 ± 0.2
OFF : 455 ± 2.8(32.0 ± 0.
ON : 28.6 ~ 36.3(2.00 ~ 2.
OFF : 28.4 ± 2.8 (2.0 ± 0.
ON : 256 ± 11.4(18.0 ± 0.OFF : 199 ± 17.1(14.0 ± 1
Highpsi
(kg/cm²)
Expansion valve Type Block
RefrigerantType R - 134a
15.87 ± 0.88(450 ± 25)Capacity
Blower unit
Fresh and recirculation Operating method Cable
4,058 ± 5% Kcal/hr
Heater and evaporator unit
Blower
Type Siroco fan
Speed step 4 speed
Speed control Resistor
Evaporator
Type Drawn cup
Temperature control typ ThermistorOff : 1.9 ± 0.4 (35.4 ± 32.
ON : 3.0 ± 0.5 (37.4 ± 32.A/C ON/OFF °C (°F)
Cable
CableTemperatureoperating method
Air filter Type
Heater
Particle filter
Type Pin & Tube type
Heating capacity
Lowpsi
(kg/cm²)
Medium psi(kg/cm²)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 27/391
Engine Mechanical System…………………… JB-2
Engine Electrical System……………………… JB-9
Fuel System……………………………..……… JB-10
Clutch…………………………………….……… JB-11
Manual Transaxle……………………….……… JB-11
Automatic Transaxle…………………………… JB-12 Driveshaft………………………………..……… JB-12
Suspension System…………………….……… JB-14
Steering System………………………………… JB-15
Restraints…………………………………………JB-16
Brake System…………………………………… JB-17
Body (Interior & Exterior)……………….……… JB-20 Body Electrical System………………………… JB-22
Heating, Ventilation & Air Conditioning..………JB-24
Rio (JB)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 28/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 29/391
General Specifications - RioGSL α 1.4 GSL α 1.6
Engine
In-line, DOHC In-line, DOHC
4 4
mm (in.)75.5 (2.9724)
x 78.1 (3.0748)
76.5 (3.0118)
x 87 (3.4252)
cc 1.399 1.599
rpm
rpmrpm
rpm
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
kPa(kg/cm²)
78.4 (0.8) 107.8 (1.1)
x
720 ± 100
660 ± 100
Above SJ / SL
3.0 (2.64)
-
1-3-4-2
3.3 (2.90)
Firing order
Idle Speed
Total
A/C
ON
Neutral,N,P-
D-rangeNeutral,N,P-
D-range
Ignition Timing
Oil pan
Oil filter
Drain and refill
Engine oil
Engine
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
Oil quality
Oil quantity
Oil pressure (Idle)
10.0 : 1
720 ± 100
660 ± 100
BTDC 5˚ ± 5˚
A/C
OFF
0.3 (0.26)
Above AP
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 30/391
9° -8°
31° 60°
43° 46°
5° 10°
mm (in.)
mm (in.)
mm (in.)
LH mm (in.)
RH mm (in.)
LH mm (in.)
RH mm (in.)
mm (in.)
mm (in.)
mm (in.)
0.03
0.09
0.02
0.160
Intake
Exhaust
43.3484~43.5484
(1.70663~1.7145
0)
43.5486~43.7486
(1.71451~1.7223
8)
43.7492~43.9492
(1.72241~1.7302
8)
44.1494~44.3494
(1.73816~1.7460
4)
35.452 ~ 3
35.537 ~ 3
0.10 ~
Valve timing
Cylinder head
End play
35.700 ~ 3
35.452 ~ 3
20.944 ~ 2
0.040 ~ 0
0.02
0.160
Bearing oil clearance
Cam height
Opens (BTDC)Intake valve
Intake
Closes (ATDC)
Flatness of gasket surface
Flatness of manifold
mounting surfaceExhaust
Exhaust valve
Journal outer Diameter
(Intake, Exhaust) / (LH,RH)
26.964 ~ 26.980 (1.0616 ~ 1.0622)
0.02 ~ 0.061 (0.0008 ~ 0.0024)
0.10 ~ 0.20 (0.0039 ~ 0.0079)
Less than 0.03 (0.0012)
Less than 0.15 (0.0059)
Less than 0.15 (0.0059)
Camshaft
Closes (ABDC)
Opens (BBDC)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 31/391
General Specifications - RioGSL α 1.4 GSL α 1.6
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
5.455 ~ 5
0.05 ~ 0.08 (0.0020 ~ 0.0031)
5.435 ~ 5
0.030 ~ 0
0.050 ~ 0
0.03 ~ 0.06 (0.0012 ~ 0.0024)
Valve
Face angle
Valve stem to valve
guide clearance
IntakeExhaust
Exhaust
Exhaust
Intake
Exhaust
Valve guide
Intake
Intake
Exhaust
Valve spr ing
45˚ ~ 45˚ 30'
-
-
Seat angle
5.500 ~ 5
5.500 ~ 5
Less than 1.5˚
44.0 (1.7323)
Out of squareness
31.0±
Inner diameter
Length
Valve length
Stem outer diameter Intake
Width of seat contact
Intake
Exhaust
Intake
17.5±21.6±1.1kg/35(1.3780)
45.1±2.2kg/27.2(1.0709)
Exhaust
Thickness of valve head
(margin)
Valve opened
Free length
Load (Intake, Exhaust)Installed
36.3 ~ 36.7 (1.4291 ~ 1.4449)
40.8 ~ 41.2 (1.6063 ~ 1.6220)
0.8 ~ 1.2 (0.0315 ~ 0.0472)
1.3 ~ 1.7 (0.0512 ~ 0.0669)
Valve seat
5.935 ~ 5.950 (0.2337 ~ 0.2343)
45° ~ 45˚ 30'
1.1 (0.0433)
1.3 (0.0512)
91.8 (3.6142)92.4 (3.6378)
5.955 ~ 5.970 (0.2344 ~ 0.2350)
Engine
31.3 ~ 3
31.3 ~ 3
0.8 ~ 1
1.2 ~ 1
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 32/391
mm (in.)75.50 ~ 75.53
(2.9724 ~ 2.9736)
76.50 ~ 76.53
(3.0118 ~ 3.0130)
mm (in.)
mm (in.)75.47 ~ 75.50
(2.9713 ~ 2.9724)
76.47 ~ 76.50
(3.0106 ~ 3.0118)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
0.09 ~ 0
2.030 ~ 2.055 (0.0799 ~ 0.0809) 3.02 ~ 3
0.08 ~ 0
0.08 ~ 0.175 (0.0031 ~ 0.0069)Oil ring groove
0.04 ~ 0.085 (0.0016 ~ 0.0033)
0.04 ~ 0.085 (0.0016 ~ 0.0033)
0.03 ~ 0
Piston
Less than 0.05 (0.0020)
No. 2
ring groove
Cylinder bore
Cylinder block
Flatness of gasket surface
75.000 ~ 7
ess an
Less tha
0.060 ~ 00.020 ~ 0.040 (0.0008 ~ 0.0016)
1.82 ~ 1
Oil ring groove
Piston outer diameter
Piston to cylinder clearance
Ring groove width
Piston ring
No. 1
ring groove1.230 ~ 1.255 (0.0484 ~ 0.0494) 1.83 ~ 1
Side clearance
No. 1
ring groove
No. 2
ring groove
74.930 ~ 7
1.230 ~ 1.255 (0.0484 ~ 0.0494)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 33/391
General Specifications - RioGSL α 1.4 GSL α 1.6
mm (in.)0.20 ~ 0.35
(0.0079 ~ 0.0138)
0.15 ~ 0.30
(0.0059 ~ 0.0118)
mm (in.)0.37 ~ 0.52
(0.0146 ~ 0.0205)
0.35 ~ 0.50
(0.0138 ~ 0.0197)
mm (in.)0.20 ~ 0.70
(0.0079 ~ 0.0276)
0.20 ~ 0.70
(0.0079 ~ 0.0276)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
0.20 ~ 0
0.004 ~ 0
Piston pin
Connecting rod small end inner diameter
0.011 ~ 0.018 (0.0004 ~ 0.0007)
28.004 ~ 2
17.974 ~ 17.985 (0.7076 ~ 0.7081)
18.001 ~ 18.007 (0.7087 ~ 0.7089)
18.016 ~ 18.021 (0.7093 ~ 0.7095)
Connecting rod bearing oil clearance
0.050 ~ 0
53.972 ~ 5
45.997 ~ 4
0.025 ~ 0
End play
Main journal outer diameter
Pin journal outer diameter 44.954 ~ 44.972 (1.7698 ~ 1.7705)
49.950 ~ 49.968 (1.9665 ~ 1.9672)
0.022 ~ 0
49.000 ~ 4
Connecting rod
28.022 ~ 2
0.35 ~ 0
27.995 ~ 2
0.20 ~ 0
Piston pin hole clearance
Piston pin hole inner diameter
48.000 ~ 48.018 (1.8898 ~ 1.8905)
Connecting rod small end hole clearance
No. 1
ring grooveEnd gap
No. 2
ring groove
Oil ring groove
Piston pin outer diameter
Connecting rod big end inner diameter
-0.033 ~ -0.016 (-0.0013 ~ -0.0006)
0.022 ~ 0.040 (0.0009 ~ 0.0016)
0.028 ~ 0.046 (0.0011 ~ 0.0018)
0.05 ~ 0.175 (0.0020 ~ 0.0069)
0.018 ~ 0.036 (0.0007 ~ 0.0014)
0.10 ~ 0.25 (0.0039 ~ 0.0098)
Crankshaft
0.024 ~ 0NO 3
0.08 ~
NO 1, 2, 4, 5
End play
Main bearing oilclearance
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 34/391
mm (in.)
kPa
(kg/cm²)
ℓ
(lmp.qt)
°C (°F)
°C (°F)
kPa(kg/cm²)
kPa
(kg/cm²)
kΩ
kΩ
82±1.5 (179.6±2.7)
[Lift
Main valveopening press.
Forced circulation with cooling fan Forced circ
85
[Lift :
2.45±0.14
Oil pump
Relief valve opening pressure
Cooling system
Water temperature sensor
Opening
temperature
500±49.0 (5.1±0.5)
Type
Radiator cap
95 (203)
Vacuum valve
opening press.
4
0.10 (0.0039)
5.5 ~ 5.8 (4.84 ~5.10) 5.3
93.16 ~ 122.58 (0.95 ~ 1.2
0.98 ~ 4.90 (0.01 ~ 0.05
20°C (68°F)
80°C (176°F)
Runout
Flywheel
Thermostat
Coolant quantity
Cooling method
Full opening
temperature
Thermister type
0,3222Resistance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 35/391
General Specifications - RioGSL α 1.4 GSL α 1.6
Tightening torque [N.m(kgf-m)]
34.3 (3.5) +90° →
Release all bolts
→ 34.3 (3.5) + 90°
29.4 (3.0) +90° →
Release all bolts
→ 29.4 (3.0) +90°
- 2
1Connecting rod cap nuts or boltsMain moving sys tem
Engine
49
31.4 ~ 34.3 (3.2 ~ 3.5)
53.9 ~ 58.8 (5.5 ~ 6.0)
Lubrication system
Cylinder head
Crankshaft
main bearing cap-Short bolts
Oil pan and transaxle fixing bolt
Oil pan bolts or nuts
Bolts
Long bolts
Oil pan drain plug
Oil filter
Camshaft bearing cap nuts or bolts
Cylinder head bolt
Oil filter cap
32.4
34.3
29.4
39.2 ~ 44.1 (4.0 ~ 4.5)
9.8 ~ 11.8 (1.0 ~ 1.2)
12.7
-
-
11.8 ~ 15.7 (1.2 ~ 1.6)
11.8 ~ 13.7 (1.2 ~ 1.4)
9.8
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 36/391
Engine Electrical System
V
A
MF 45AH MF 55AH
410 A 500 A
80 min 85 min
1.280 ± 0.01 1.280 ± 0.01
Ω 0.87 ± 10 % 0.7 ± 15 %
kΩ 13.0 ± 15 % -
Amperage
Type
amperage
- ° - °
Voltage
Type
Rated voltage
Voltage regulator type
Primary
resistance
Secondary
resistance
Specific gravity at
25°C (77°F)
Battery
Ignition coil
Reserve capacity
Regulator setting
Starter No-load
charasteristics
1,000 ~ 18,000 rpm
Electronic built-in type
1,0Speed in use
Rated voltage
Speed
Generator
13.5 V, 90A
Batte
14.55 ± 0.2 V
MAX 35
4,350 rpm, MIN
Elec
2
Battery voltage sensing
12 V, 0.9 kW
11,5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 37/391
General Specifications - RioGSL α 1.4 GSL α 1.6
mm(in.)
mm(in.)
Fuel System
.
Return t
a
(kgf/cm²
a(kgf/cm²
Plun
Fuel Pressure
(Maximum)Pressure -
Fuel Pressure Regulator Regulated FuelPressure
343 (3.5)
Fuel PumpType
-
Electrical
In-tank type
Driven by Electric motor
Fuel Filter Type High pressure typeInstallation location Built in Fuel Pump assembly Bu
Returnless type
Engine Management Manufacturer
Fuel Tank Capacity
Fuel Return System Type
Bosch
45 (39.60)
Leaded (Gap)
Spark plugs
Unleaded (NGK)
Unleaded (Gap)
Leaded (NGK)
Leaded (CHAMPION)
BKR5ES
RC10YC
0.9 ~ 1.0 (0.0354 ~ 0.0394)
1.0 ~ 1.1 (0.0394 ~ 0.0433)Unleaded (CHAMPION)
BKR5ES-11
RC10YC4
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 38/391
Clutch
Clutch operation
Clutch disc
Clutch cover assembly
Clutch cover assembly
Clutch pedal bracket mounting
Clutch master cylinder mounting
Clutch release cylinder
Service standard
Clutch pedal stroke mm (in.)
Clutch pedal free play mm (in.)
Manual TransaxleType
FGR 4,056
5th 0,837
Rev. 3,583
M5CF1
1st 3,615
2nd
Diaphragm spring strap
Tightening torque [N.m(kgf-m)]
Hydraulic type
Single dry with diaphragm
15~22 (1.5~2.2) 1
15~22 (1.5~2.2) 1
25~35 (2.5~3.5) 2
9~14 (0.9~1.4) 1
145 (5.70)
6~13 (0.24~0.51)
Gear ratio
2,053
3rd 1,370
4th 1,031
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 39/391
General Specifications - RioGSL α 1.4 GSL α 1.6
MT oil capacity ℓ
(lmp.qt) Automatic Transaxle
Type
ℓ(lmp.qt)
Driveshaft
Hub end play mm(in.) 0.008 (0.0003) or less
Max. permissible angle Inner 23˚Outer 45˚
Outer BJ22
Outer BJ22
ATF capacity 6.1 (5.37)
Joint type
LHInner UTJ-II22
RHInner TJ22
ATF qualityDiamond ATF SP III or SK ATF
SP III
Gear ratio
1st 2,846
Rev. 2,176
FGR 4.381/4.041
3rd 1,000
4th 0,685
2nd 1,581
M/T oil quality SAE 75W/85, API GL-
1.90 (1.67)
A4AF3
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 40/391
Rear strut to torsion beam axle nut 110 ~ 120 (11 ~ 12)
Rear torsion beam axle to rear hub bearing
mounting nut50 ~ 60 (5 ~ 6)
Rear hub bearing flange nut 200 ~ 260 (20 ~ 26)
Rear brake to rear torsion beam axle mounting 65 ~ 75 (6.5 ~ 7.5)
Inner shaft bracket to engine block bolts -
Wheel nut 90 ~ 110 (9 ~ 11)
Tie rod end to knuckle bolt 16 ~ 34 (1.6 ~ 3.4) 24
Brake caliper to knuckle bolt 69 ~ 75 (6.9 ~ 7.5)
Knuckle to strut assembly bolt 100 ~ 120 (10 ~ 12)
Lower arm ball joint to knuckle bolt 100 ~ 120 (10 ~ 12)
TJ: Tripod JointUTJ-ll: U Type-ll Tri-pod Joint
Tightening torque [N.m (kgf-m)]
Driveshaft lock nut 200 ~ 260 (20 ~ 26)
Wheel bearing 1.8 (0.18 )
[NOTE]
BJ: Birfield Joint
Starting torque [N.m (kgf-m)]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 41/391
General Specifications - Rio
mm (in.)
Gas pressurized
5J × 14", 5.5J × 14"
5.5J × 14", 5.5J × 15", 6.5J ×
175/70 R14, 185/65 R14
195/55 R15, 205/45 R16
Rear shock absorber to wheel housing panel 40 ~ 60 (4.0 ~ 6.0)
Front stabilizer link to strut assembly 35 ~ 45 (3.5 ~ 4.5)
Front stabilizer bar bracket mounting 45 ~ 55 (4.5 ~ 5.5)
Front lower arm to sub frame FR: 120 ~ 140 (12.0 ~ 14.0), RR: 100 ~ Front lower arm to knuckle 100 ~ 120 (10.0 ~ 12.0)
Front strut assembly to knuckle 100 ~ 120 (10.0 ~ 12.0)
Front strut assembly self-locking nut 50 ~ 70 (5.0 ~ 7.0)
Hub nuts 90 ~ 110 (9.0 ~ 11.0)
Front strut assembly to wheel housing panel 20 ~ 30 (2.0 ~ 3.0)
King-pin 13°±30'
Tightening Torque [N.m(kgf-m)]
Wheel alignment
Camber 0°±30'
Toe-in 0±2 (0±0.079) 4±
Caster Power steering 4°00'±30'
Manual steering 0°35'±30'
Gasoline
Diesel
2.1kgf/cm2, (30psi)
2.2kgf/cm2, (32psi)
Tire size
Tire pressure
Aluminum
Suspension System
Suspension type MacPherson strut
Steel
Front
Shock absorber type
Wheel size
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 42/391
Type
ℓ(lmp.qt)
Steering gear box to sub frame 90 ~ 110 (9.0 ~ 11.0)
Power steering pump to pump bracket 20 ~ 27 (2.0 ~ 2.7)
Pressure hose to power steering pump 55 ~ 65 (5.5 ~ 6.5)
Bolt connecting universal joint to steering gear 13 ~ 18 (1.3 ~ 1.8)
Tie rod end to knuckle 16 ~ 34 (1.6 ~ 3.4)
Steering column mounting bolt & nut 13 ~ 18 (1.3 ~ 1.8)
Bolt connecting steering column to universal joint 13 ~ 18 (1.3 ~ 1.8)
Tightening Torque [N.m(kgf-m)]
Steering wheel lock nut 35 ~ 45 (3.5 ~ 4.5)
Power steering pump
relief pressure
Gasolinea
(kgf/cm²6669 ~ 7355 (68 ~ 75)
Diesel 7551 ~ 8041 (77 ~ 82)
Rack stroke
Manual
mm (in.)
144 (5.67)
Power (175 tire) 142 (5.59)
Power (others) 135 (5.43)
Steering System
Rack and Pinion
Power steering fluidQuality PSF-3
Quantity 0.8 (0.70)
Rear shock absorber self-locking nut 22 ~ 32 (2.2 ~ 3.2)
Torsion beam to body 100 ~ 120 (10.0 ~ 12.0)
Rear shock absorber to torsion beam 100 ~ 120 (10.0 ~ 12.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 43/391
General Specifications - RioGSL α 1.4 GSL α 1.6
Ω
Front Impact Sensor (FIS) Mounting Bolt 9.5 ~ 13.6 (1.0 ~ 1.4)
Side Impact Sensor (SIS) Mounting Bolt 9.5 ~ 13.6 (1.0 ~ 1.4)
Seat Belt Anchor Bolt (BPT) 39.2 ~ 53.9 (4.0 ~ 5.5)
SRSCM Mounting Bolt 9.5 ~ 13.5 (1.0 ~ 1.4)
Curtain Airbag (CAB) 4.9 ~ 6.9 (0.5 ~ 0.7)
Side Airbag (SAB) 4.9 ~ 6.9 (0.5 ~ 0.7)
Tightening Torque [N.m(kgf-m)]
Driver Airbag (DAB) 7.9 ~ 10.8 (0.8 ~ 1.1)
Passenger Airbag(PAB)
Bolt 8.8 ~ 13.7 (0.9 ~ 1.4)
Nut 3.9 ~ 6.9 (0.4 ~ 0.7)
Seat Belt Pretensioner(BPT)
Driver Ω
1.943 ~ 2.806Passenger 1.950 ~ 2.814
Curtain Airbag (CAB)Driver
Ω1.940 ~ 2.704
Passenger 1.948 ~ 2.712
Passenger Airbag (PAB) 1.878 ~ 2.442
Side Airbag (SAB)Driver
Ω1.804 ~ 2.568
Passenger 1.812 ~ 2.576
Resistance
Driver Airbag (DAB)Gasoline
Ω1.925 ~ 3.074
Diesel 20.25 ~ 2.974
Restraints
Type Depowered
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 44/391
Brake System
mm (in.)
mm (in.)
(kgf/cm²
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)Cylinder I.D. 54 (2.12)
Pad thickness 11 (0.43)
Cylinder type Single piston
Disc O.D. 256 (10)
Disc thickness 22 (0.87)
Boosting ratio 7:01
Front brake (Disc)
Type Floating type with ventilated
Brake booster
Type Vacuum
Effective diameter 254 (10)
Proportioning valve (CBS)
2.94 (30)
Decompression ratio 0.27 : 1
Cut-in pressure (Split point)
Piston stroke 29 ~ 31(1.14 ~ 1.22)
Fluid level warning sensor Provided
Master cylinderType Tandem type
I.D. 22.22 (0.875)
Brake fluidRecommended lubricant DOT 3 or DOT 4
Quantity As required
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 45/391
General Specifications - RioGSL α 1.4 GSL α 1.6
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
O.D=Outer Diameter
I.D=Inner Diameter
Anti-lock Brake System (ABS) / Electronic Stability Program (ESP)
mm(in.)
teeth
Acitve wheel speedsensor
Air gap 0.4 ~ 1.5 (0.016 ~ 0.059
Tone wheel 48
Manufacturer and Name
HECU System4 channel 4 sensor (Soleno
Actuation Lever
Drum I.D. 168 (6.61)
Clearance ad justment Automatic
Type Mechanical brake acting on rea
Drum I.D. 203.2 (8)
Brake lining thickness4.3 (0.17)
Cylinder I.D. 31 (1.22)
Rear brake (Drum)
Type Leading trailing
Pad thickness 10 (0.39)
Cylinder type Single piston
Disc O.D. 262 (10.3)
Disc thickness 10 (0.39)
Rear brake (Disc)
Type Floating type with ventilated
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 46/391
Service standardmm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Caliper mounting bolt 83.36 ~ 93.16 (8.5 ~ 9.5
Brake pedal member assembly bracket 7.9 ~ 11.8 (0.8 ~ 1.2)
Brake tube nut, brake hose 12.74 ~ 16.64 (1.3 ~ 1.7
Caliper guide rod bolt 21.56 ~ 32.36 (2.2 ~ 3.2
Brake booster mounting nut 12.74 ~ 15.68 (1.3 ~ 1.6
Bleeder screw 5.88 ~ 9.8 (0.6 ~ 1.0)
Rear disc brake disc thickness 10 (0.4)
Tightening torque [N.m (kgf-m)]
Master cylinder to booster mounting nut 7.9 ~ 111.8 (0.8 ~ 1.2)
Rear drum brake drum I.D 203.2 (8)
Rear disc brake pad thickness 10 (0.4)
Front disc thickness 22 (0.87)
Rear drum brake lining thickness 4.3 (0.17)
6 ~ 8 clicks
Front disc brake pad thickness 11 (0.43)
Parking brake lever stroke when lever assembly is pulled with 196N (20kgf, 44lb force)
Stop lamp switch outer case to pedal 0.5 ~ 1.0 (0.02 ~ 0.04)
Booster push rod to master cylinderpiston clearance
0 (at 500 mmHg vacuum
Brake pedal stroke 125 (4.92)
Brake pedal free play 3 ~ 8 (0.11 ~ 0.31)
Brake pedal height LHD 164.8 (6.49 )
RHD 168.2 (6.62)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 47/391
General Specifications - RioGSL α 1.4 GSL α 1.6
Body (Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)Rear window 3.2 (0.1260)
Trunk lid Type Torsion bar type
Glass thickness
Windshield 5.0 (0.1969)
Front door 3.2 (0.1260)
Rear door glass 3.2 (0.1260)
Rear door
Construction Front hinged, full door constru
Regulator system Wire drum type
Locking system Pin-fork system
Front door
Construction Front hinged, full door constru
Regulator system Wire drum type
Locking system Pin-fork system
Master cylinder pressure sensor 22.56 ~ 26.48 (2.3 ~ 2.7
Hood Type Rear hinged, gas lifter typ
proportioning valve to master cylinder 34.3 ~ 44.1 (3.5 ~ 4.5)
Yaw rate & lateral G sensor mounting bolt 7.9 ~ 10.79 (0.8 ~ 1.1)
HECU union screw 11.76 ~ 15.68 (1.2 ~ 1.6
Rear drum backing plate mounting bolt 9.8 ~ 12.74 (1 ~ 1.3)
Wheel speed sensor mounting bolt 8.04 ~ 9.51 (0.82 ~ 0.97
HECU mounting bracket bolt 7.9 ~ 9.8 (0.8 ~ 1.0)
Engine
Rear drum backe bleeder screw 5.88 ~ 8.82 (0.6 ~ 0.9)
Brake pedal mounting nut 24.51~ 34.32 (2.5 ~ 3.5
Stop lamp switch mounting nut 7.9 ~ 9.8 (0.8 ~ 1.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 48/391
Front seat belt
Seat belt height ad juster 39.2~53.9 (4.0~5.5)Seat belt buckle
39.2~53.9 (4.0~5.5)
Seat belt lower anchor 39.2~53.9 (4.0~5.5)
39.2~53.9 (4.0~5.5)Seat belt upper anchor
39.2~53.9 (4.0~5.5)
Rear seat beltSeat belt anchor 39.2~53.9 (4.0~5.5)
Seat belt retractor 39.2~53.9 (4.0~5.5)
34.3~53.9 (3.5~5.5)
Front seat mounting nut 23.5~35.3 (2.4~3.6)
Rear seat mounting 43.1~64.7 (4.4~6.6)
Seat belt anchor
Hood
Hood hinge to body 21.6~26.5 (2.2~2.7)
Hood hinge to hood 21.6~26.5 (2.2~2.7)
Hood latch to body 9.8~14.7 (1.0~1.5)
Seat
Front seat mounting
Trunk lidTrunk lid lift to trunk lid 6.9~10.8 (0.7~1.1)
Trunk lid latch to trunk 6.9~10.8 (0.7~1.1)
Tightening Torque [N.m(Kgf-m)]
Front and rear doors Door hinge to body 12.7~25.5 (1.3~2.6)
Door hinge to door 12.7~25.5 (1.3~2.6)
Seat beltsFront 3 point type with Emergency Locking R
Rear 3 point type with Emergency Locking Retract
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 49/391
General Specifications - RioGSL α 1.4 GSL α 1.6
Body Electrical System
AudioAM/FM/Cassette
(M420)AM/FM/CD
(M445)AM/FM/Ca
MP3 (M4
Keyless Entry And Burglar Alarm
Transmission frequency 433.92 MHz (Europe, Austrailia, M315.00 MHZ (General)
Life of battery 2 years or more (at 20 times p
Button Door lock/unlock
Keyless entry transmitter Power source Lithium 3V battery (1EA
Transmissible distance 10m or more
LW 153~279 KHz / 1KHz (Euro
Items Transmitter(TX)
80PF 75Ω
Tuning type PLL synthesized type
Frequency range / Channel space
FM 87.5~108 MHz / 100KHz (General), 50
AM 531~1602 KHz / 9KHz (GenMW 522~1620 KHz / 9KHz (Euro
Type
Power supply DC 14.4V
Rated output Max 43W x 4
Speaker impedance 4Ω x 4
Antenna
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 50/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 51/391
General Specifications - RioGSL α 1.4 GSL α 1.6
Heating Ventilation & Air Conditioning
Air conditioner
kcal/hr
oz.(g)
The method tomeasure the pressure
Heat re jectionCondeser 12,000 ± 5%
Compressor
Type 6SBU16
Oil type & Capacity ND-OIL8(PAG), 120 ± 100
Pulley type
APT(A/C pressuretransducer)
voltage = 0.025 * pressure +
Voltage = 0.001758 * Pressure + 0.0
L5OS - TYPE
Engine
Blower unit
Fresh and recirculation Operating method Actuator
Block
RefrigerantType R - 134a
17.6 ± 0.88(500 ± 25)Capacity
Expansion valve Type
Blower
Type Siroco fan
Speed step Auto + 8speed (Automatic) , 4spee
Speed control Power mosfet (Automatic) , Blower res
Displacement 160cc/rev
Air filter Type Particle filter
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 52/391
Heater and evaporator unit
Mode operating method
Heater
Type Pin & Tube type
Heating capacity 4,450 ± 10% Kcal/hr
PTC heater capacity 1,000W + 5% / -10%
AcuatorAcuator(Automatic) , (cable(MTemperature operating
Evaporator
Temperature control typ Evaporator temperature sen
OFF : 5.0 ± 0.5 (41 ± 32.
ON : 3.0 ± 0.5 (37.4 ± 32.A/C ON/ OFF ()
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 53/391
Engine Mechanical System…………………… LD-2
Engine Electrical System……………………… LD-9
Fuel System……………………………..……… LD-10
Clutch…………………………………….……… LD-11
Manual Transaxle……………………….……… LD-11
Automatic Transaxle…………………………… LD-12 Driveshaft………………………………..……… LD-12
Suspension System…………………….……… LD-14
Steering System………………………………… LD-15
Restraints…………………………………………LD-16
Brake System…………………………………… LD-17
Body (Interior & Exterior)……………….……… LD-21 Body Electrical System………………………… LD-23
Heating, Ventilation & Air Conditioning..………LD-25
CeratoLD
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 54/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 55/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
Engine
In-line, DOHC In-line, DOHC
4 4
mm (in.)77 (3.0315)
x 85.44 (3.3638)
82 (3.2283)
x 93.5 (3.6811)
cc 1.591 1.975
17.3 : 1 10.1 : 1
1-3-4-2 1-3-4-2
rpm
rpmrpm
rpm
ℓ (lmp.qt) 3.7 (3.26) 4.1 (3.60 )
ℓ (lmp.qt) 3.0 (2.64) 3.7 (3.26 )
ℓ (lmp.qt) - 0.3 (0.26)
ℓ (lmp.qt) 3.3 (2.90) 4.0 (3.52)
Above SL / GF - 3 -
kPa(kg/cm²)
- 245 (2.5) /1500 rpm
10° (BTDC 40°) 11°
63° (ABDC 13°) 59°
Firing order
Intake valve
BTDC 5˚ ± 10˚
A/C
OFF A/C
ON
Neutral,N,P-
D-rangeNeutral,N,P-
Idle Speed
Total
Valve timing
Oil pan
Oil filter
Drain and refill
Oil quality
Oil quantity
D-range
Engine oil
Oil pressure
Opens (ATDC)
Closes (ABDC)
Engine
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
Ignition Timing
660 ± 100
660 ± 100660 ± 100
660 ± 100
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 56/391
40° 42°
3° 6°
mm (in.) Less than 0.05 (0.0020) Less than 0.03 (0.0012)
mm (in.) -
mm (in.) -
mm (in.) 43.85 (1.7264) 44.618 (1.7566)
mm (in.) 42.85 (1.6870) 44.518 (1.7527)
mm (in.)22.964 ~ 22.980
(0.9041 ~ 0.9047)28 (1.1023)
mm (in.)0.020 ~ 0.057
(0.0008 ~ 0.0022)
0.02 ~ 0.061
(0.0008 ~ 0.0024)
mm (in.)0.10 ~ 0.20
(0.0039 ~ 0.0079)
0.1 ~ 0.2
(0.0040 ~ 0.0079)
mm (in.) 93.15 (3.6673) 114.34 (4.5016)
mm (in.) 92.8 (3.6457) 116.8 (4.598)Exhaust
Cylinder head
Valve
End play
Intake
Exhaust valve
Bearing oil clearance
Opens (BBDC)
Closes (ATDC)
Flatness of gasket surface
Intake
Valve length
Exhaust
Exhaust
Journal outer Diameter (Intake, Exhaust)
Intake
Flatness of manifold
mounting surface
Camshaft
Cam height
Max. 0.15 (0.0059)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 57/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
mm (in.)5.465 ~ 5.480
(0.2152 ~ 0.2157)
5.965 ~ 5.98
(0.2348 ~ 0.2354)
mm (in.)5.458 ~ 5.470
(0.2149 ~ 0.2154)
5.950 ~ 5.965
(0.2343 ~ 0.2348)
45.25° ~ 45.75° -
mm (in.) 1.1 (0.0433)1.6±0.15(0.0630±0.005
9)
mm (in.) 1.26 (0.0496)1.8±0.15(0.0709±0.005
9)
mm (in.)0.020 ~ 0.047
(0.0008 ~ 0.0019)
0.02 ~ 0.05
(0.0008 ~ 0.0019)
mm (in.)0.030 ~ 0.054
(0.0012 ~ 0.0021)0.035 ~ 0.065
(0.0014 ~ 0.0026)
mm (in.) - -
mm (in.) - -
mm (in.)40.3 ~ 40.7
(1.5866 ~ 1.6024)-
mm (in.)40.3 ~ 40.7
(1.5866 ~ 1.6024)-
mm (in.) -1.1 ~ 1.5 (0.043 ~
0.059)
Engine
Exhaust
Valve stem to valve
guide clearance Exhaust
Exhaust
Intake
Exhaust
Intake
Inner diameter
Length
Intake
Exhaust
Intake
Stem outer diameter
Thickness of valve head
(margine)
Face angle
Intake
Intake
Valve guide
Valve seat
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 58/391
mm (in.) -1.3 ~ 1.7 (0.051 ~
0.066)
- -
Exhaust
Seat angle
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 59/391
mm (in.) 44.0mm (1.7323) 48.86mm (1.9236)
mm (in.) -
. ± . g . .
4)
41.0±1.5kg/30.5(1.2008
Less than 1.5° 1.5° or less
mm (in.) - 0.20 (0.0079)
mm (in.) - 0.29 (0.0114)
mm (in.) - 0.28 (0.0110)
mm (in.) - 0.34 (0.0134)
mm (in.)77.00 ~ 77.03
(3.0315 ~ 3.0327)
82.00 ~ 82.03
(3.2283 ~ 3.2295)mm (in.) Less than 0.05 (0.0020) -
mm (in.)76.97 ~ 77.00
(3.0303 ~ 3.0315)
81.97 ~ 82.00
(3.2271 ~ 3.2283)
mm (in.)0.020 ~ 0.040
(0.0008 ~ 0.0016)
0.02 ~ 0.04
(0.0008 ~ 0.0016)
mm (in.)1.22 ~ 1.24
(0.0480 ~ 0.0488)-
mm (in.) 1.22 ~ 1.24(0.0480 ~ 0.0488)
-
mm (in.)2.01 ~ 2.03
(0.0791 ~ 0.0799)-
-. , . . ,
Ring groove width
80°C (176°F)
No. 2 ring groov
Oil ring groove
Piston OS
20°C (68°F)
Intake
Valve clearance
Out of squareness
Free length
Valve spr ing
Cylinder block
Flatness of gasket surface
Cylinder bore
Piston
No. 1 ring groov
Load
80°C (176°F)Exhaust
20°C (68°F)
Piston outer diameter
Piston to cylinder clearance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 60/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
mm (in.) 0.03 ~ 0.07(0.0012 ~ 0.0028)
0.04 ~ 0.08(0.0015 ~ 0.0031)
mm (in.)0.03 ~ 0.07
(0.0012 ~ 0.0028)
0.03 ~ 0.07
(0.0012 ~ 0.0027)
mm (in.)0.06 ~ 0.15
(0.0024 ~ 0.0059)
0.20 ~ 0.60
(0.0078 ~ 0.0236)
mm (in.)0.14 ~ 0.28
(0.0055 ~ 0.0110)
0.20 ~ 0.35
(0.0079 ~ 0.0138)
mm (in.)0.30 ~ 0.45
(0.0118 ~ 0.0177)
0.37 ~ 0.52
(0.0146 ~ 0.0205)mm (in.)
0.20 ~ 0.70
(0.0079 ~ 0.0276)
0.20 ~ 0.60
(0.0078 ~ 0.0236)
mm (in.)18.001 ~ 18.006
(0.7087 ~ 0.7089)
20.001 ~ 20.006
(0.7874 ~ 0.7876)
mm (in.)18.016 ~ 18.021
(0.7093 ~ 0.7095)
20.016 ~ 20.021
(0.7880 ~ 0.7882)
mm (in.)0.010 ~ 0.020
(0.0004 ~ 0.0008)
0.010 ~ 0.020
(0.0004 ~ 0.0008)
mm (in.)17.974 ~ 17.985
(0.7076 ~ 0.7081)
19.974 ~ 19.985
(0.7864 ~ 0.7868)
mm (in.) -0.010 ~ 0.020
(0.0004 ~ 0.0008)
Engine
Side clearance
No. 1 ring groov
Oil ring groove
Oil ring groove
Piston ring
End gap
No. 1 ring groov
Piston pin
Piston pin hole inner diameter
Piston pin hole clearance
Connecting rod small end inner diameter
Piston pin outer diameter
No. 2 ring groov
Connecting rod small end hole clearance
No. 2 ring groov
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 61/391
mm (in.)45.000 ~ 45.018
(1.7717 ~ 1.7724)-
mm (in.)0.032 ~ 0.052
(0.0013 ~ 0.0020)
0.024 ~ 0.042
(0.0009 ~ 0.0017)
mm (in.)0.10 ~ 0.25
(0.0039 ~ 0.0098)-
mm (in.) -56.942 ~ 56.962
(2.2418 ~ 2.2426)
mm (in.) -44.946 ~ 44.966
(1.7695 ~ 1.7703)
mm (in.)0.021 ~ 0.042
(0.0008 ~ 0.0017)
-
mm (in.)0.05 ~ 0.25
(0.0020 ~ 0.0098)
0.06 ~ 0.260
(0.0023 ~ 0.010)
mm (in.) - 0.1 (0.0039)
kPa
(kg/cm²)- -
Forced circulation withcooling fan
Forced circulation withelectrical fan
ℓ
(lmp.qt)5.8 ~ 5.9 (5.10 ~ 5.19) 6.5~6.6 (5.72 ~ 5.81)
Crankshaft
Pin journal outer diameter
Runout
Relief valve opening pressure
Coolant quantity
Cooling method
Cooling system
Oil pump
End play
Flywheel
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
Connecting rod
End play
Main journal outer diameter
Main bearing oil clearance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 62/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
°C (°F) 82 ± 1.5 (179.6 ± 2.7) 82 (177)
°C (°F) 95 (203) 95 (203)kPa
(kg/cm²)
93.16 ~ 122.58
(0.95 ~ 1.25)
93.16 ~ 122.58
(0.95 ~ 1.25)
kPa
(kg/cm²)MAX. 6.86 (0.07) MAX. 6.86 (0.07)
Thermister type Thermister type
kΩ 2.45 ± 0.14 2.45 ± 0.14
kΩ 0,3222 0,3222
Tightening torque [N.m(kgf-m)]
17.7~21.6 (1.8~2.2)
+ 90˚ ± 2˚49.0 ~ 52.0 (5.0 ~ 5.3)
19.6 (2.0) + 90˚27.5~31.4 (2.8~3.2)
+ 60°~64°
- -
- -
11.8 ~ 13.7(1.2 ~ 1.4) 13.7 ~ 14.7 (1.4 ~ 1.5)18.6 ~ 22.6(1.9 ~ 2.3)
Engine
Type
Main valve
opening press.
Vacuum valve
opening press.
Opening
Water temperature sensor
Pull opening
Radiator cap
Thermostat
Crankshaft
main bearing cap
Bolts
Long bolts
Short bolts
Connecting rod cap nuts or bolts
Main moving sys tem
20°C (68°F)
80°C (176°F)Resistance
Cylinder head
M6Camshaft bearingcap nuts or bolts M8
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 63/391
. ~ . . ~ .
+ 90 ~ 95˚ + 100
~ ˚
27.5 ~ 31.4 (2.8 ~ 3.2)
+ 60°~ 65° + 60°~ 65°
-22.6~26.5 (2.3 ~ 2.7)
+ 60°~ 65° + 60° ~ 65°
11.8 ~ 15.7 (1.2 ~ 1.6) 11.8 ~ 15.7 (1.2 ~ 1.6)
9.8 ~ 11.8 (1.0 ~ 1.2) 9.8 ~ 11.8 (1.0 ~ 1.2)
34.3 ~ 44.1 (3.5 ~ 4.5) 34.3 ~ 44.1 (3.5 ~ 4.5)
Engine Electrical System12.V, 0.9 kW 12.V, 0.9 kW
V 11,5 11
A 60 MAX 90 MAX
5.500 rpm, MIN 3,000 rpm, MIN
Battery voltage sensing Battery voltage sensing
13.5 V, 90A 13.5 V, 90A
1,000 ~ 18,000 rpm 1,000 ~ 18,000 rpm - -
14.55 ± 0.2 V 14.55 ± 0.2 V
MF 45AH CMF 60AH
410 A 550 A
80 min 92 min
Rated voltage
Generator
Regulator setting
TypeRated voltage
Voltage regulator type
Speed in use
No-load
charasteristics
Oil pan drain plug
Speed
Amperage
Battery
Oil filter
Oil pan bolts
Lubrication system
VoltageStarter
1.280 ± 0.01
Cylinder head bolt
Long bolts
Short bolts
Specific gravity at25°C (77°F)
Reserve capacity
Type
amperage
- ° - °
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 64/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
Ω 0.7 ± 15 % 0.58 ± 10 %
kΩ - 8.8 ± 15 % ZFR5F-11 BKR5ES-11
mm (in.)
Fuel SystemBosch Siemens
.
(kgf/cm²
a
(kgf/cm²
Engine
Fuel Pressure
(Maximum)Pressure -
Fuel Pressure Regulator Regulated Fuel
Pressure338 ~ 348 (3.45 ~ 3.55)
Fuel PumpType
-
Electrical
In-tank type
Driven by Electric motor
Fuel Filter Type High pressure type
Installation location Built in Fuel Pump assembly
55 (48.39)
Fuel Return System Type Returnless type
Engine Management Manufacturer
Fuel Tank Capacity
Ignition coil
Spark plugs
Primary
Secondary
Unleaded (Gap) 1.0 ~ 1.1 (0.0394 ~ 0.0433)
Unleaded (NGK)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 65/391
Clutch
Clutch operation
Clutch disc
Clutch cover assembly
Clutch cover assembly 15~22 (1.5~2.2) 15~22 (1.5~2.2)
Clutch pedal bracket mounting 25~35 (2.5~3.5) 25~35 (2.5~3.5)
Clutch master cylinder mounting 9~14 (0.9~1.4) 19~20 (1.9~2.0)
Clutch release cylinder 15~22 (1.5~2.2) 15~22 (1.5~2.2)
Service standard
Clutch pedal stroke mm (in.)
Clutch pedal free play mm (in.)
Manual TransaxleType M5CF1 M5BF2
3,615 3,615
2,053 2,053
1,370 1,393
1,031 1,061
0,837 0,837
3,583 3,250
4,0563.650 (EUR)
3.842 (GEN)
MT oil capacity ℓ (lmp.qt) 1.90 (1.67) 2.15 (1.95)
M/T oil quality SAE 75W/85, API GL-4
FGR
Gear ratio
Hydraulic type
Single dry with diaphragm
Diaphragm spring strap
Tightening torque [N.m(kgf-m)]
145 (5.70)
6~13 (0.24~0.51)
1st
2nd
3rd
4th
5th
Rev.
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 66/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
Automatic Transaxle
Type A4CF1 A4CF2
2,846 2,919
1,581 1,551
1,000 1,000
0,685 0,713
2,176 2,480
4.381/4.041 3,849
ℓ (lmp.qt) 6.1 (5.37) 6.6 (5.81)
DriveshaftUTJ-II UTJ-II
BJ BJ
UTJ-II UTJ-II
BJ BJ
Diamond ATF SP III or SK ATF
ATF capacity
Gear ratio
1st
2nd
3rd
4th
ATF quality
Engine
Wheel bearing 1.8 (0.18 )
Hub end play mm (in.) 0.008 (0.0003) or less
Starting torque [N.m (kgf-m)]
Max. permissible angleInner 23˚ or more
Outer 46˚ or more
Joint type
M/TInner
Outer
A/TInner
Outer
Rev.
FGR
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 67/391
Brake disc to hub 5 ~ 6 (0.5 ~ 0.6)
Trailing arm to rear axle carrier mounting nut 100 ~ 120 (11 ~ 12)
Rear suspension arm to rear axle carriermounting nut
130 ~150 (13 ~ 15)
Rear brake to rear axle carrier mounting bolt 65 ~ 75 (6.5 ~ 7.5)
Rear strut to carrier nut 110 ~ 130 (11 ~ 13)
Wheel nut 90 ~ 110 (9 ~ 11)
Rear hub bearing flange nut 200 ~ 260 (20 ~ 26)
Tie rod end to knuckle 16 ~ 34 (1.6 ~ 3.4)
Brake caliper to knuckle 69 ~ 85 (6.9 ~ 8.5)
Knuckle to strut assembly nut 130 ~ 150 (13 ~ 15)
Lower arm ball joint to knuckle nut 60 ~ 72 (6 ~ 7.2)
TJ: Tripod Joint
UTJ-ll: U Type-ll Tri-pod Joint
Tightening torque [N.m (kgf-m)]Driveshaft lock nut 200 ~ 250 (20 ~ 25)
[NOTE]
BJ: Birfield Joint
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 68/391
General Specifications - Cerato
mm (in.)
Rear strut assembly self-locking nut 40 ~ 55 (4.0 ~ 5.5)
Rear strut assembly to wheel housing panel 30 ~ 40 (3.0 ~ 4.0)
Rear strut assembly to carrier 110 ~ 130 (11.0 ~ 13.0)
Front stabilizer link to strut assembly 44 ~ 62 (4.4 ~ 62)
Front stabilizer bar bracket mounting bolts 30 ~ 45 (3.0 ~ 4.5)
Front lower arm to sub frame 130 ~ 150 (13.0 ~ 15.0)
Front lower arm to knuckle 60 ~ 72 (6.0 ~ 7.2)
Front strut assembly to knuckle 130 ~ 150 (13.0 ~ 15.0)
Front strut assembly self-locking nut 50 ~ 70 (5.0 ~ 7.0)
Hub nuts 90 ~ 110 (9.0 ~ 11.0)
Front strut assembly to wheel housing panel 45 ~ 60 (4.5 ~ 6.0)
King-pin 12°10'±30'Tightening Torque [N.m(kgf-m)]
Wheel alignment
Camber 0°±30'
Caster 2°36'±30'
Toe-in 0±2 (0±0.079)
Tire size
Tire pressure
185/65 R15, 195/60 R16, 205/5
2.1kgf/cm2, (30psi)
Wheel sizeSteel
Aluminum
6.0J × 15"
6.0J × 15", 6.0J × 16"
Suspension type MacPherson strutShock absorber type Gas pressurized
Suspension SystemFront
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 69/391
Type
ℓ (lmp.qt)
mm (in.)
a(kgf/cm²
Pressure hose to power steering pump 55 ~ 65 (5.5 ~ 6.5)
Steering gear box to sub frame 60 ~ 80 (6.0 ~ 8.0)
Tie rod end to knuckle 16 ~ 34 (1.6 ~ 3.4)Power steering pump to pump bracket 17 ~ 26 (1.7 ~ 2.6), GSL β 2.0: 35 ~ 5
Bolt connecting steering column to universal joint 15 ~ 20 (1.5 ~ 2.0)
Bolt connecting universal joint to steering gear 15 ~ 20 (1.5 ~ 2.0)
Steering wheel lock nut 35 ~ 45 (3.5 ~ 4.5)
Steering column mounting bolt & nut 13 ~ 18 (1.3 ~ 1.8)
Power steering pump relief pressure 8,336 ~ 8,826 (85 ~ 90)
Tightening Torque [N.m(kgf-m)]
Rack stroke 144 (5.67)
Steering angle Inner 37°±0.5°
Outer 31.8°
Power steering fluidQuality PSF-3
Quantity 0.75 ~ 0.8 (0.66 ~ 0.70)
Trailing arm to rear carrier 100 ~ 120 (10.0 ~ 12.0)
Steering SystemRack and Pinion
Trailing arm to bracket 100 ~ 120 (10.0 ~ 12.0)
Trailing arm bracket to body frame 40 ~ 50 (4.0 ~ 5.0)
Rear suspension arm mounting bolt 160 ~ 180 (16.0 ~ 18.0)
Rear cross member mounting bolt 100 ~ 120 (10.0 ~ 12.0)
Rear stabilizer bar bracket mounting bolts 17 ~ 26 (1.7 ~ 2.6)
Rear suspension arm tie rod nut 50 ~ 60 (5.0 ~ 6.0)
Rear stabilizer link to stabilizer bar 35 ~ 45 (3.5 ~ 4.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 70/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
Ω
Ω
Ω
Ω
Ω
Engine
8 ~ 10 (0.8 ~ 1.0)SRSCM Mounting Bolt
5 ~ 7 (0.5 ~ 0.7)
Side Airbag (SAB) 6 ~ 8 (0.6 ~ 0.8)
Seat Belt Anchor Bolt (BPT) 40 ~ 55 (4.0 ~ 5.5)
Curtain Airbag (CAB)
Driver Airbag (DAB) 8 ~ 10 (0.8 ~ 1.0)
19 ~ 27 (1.9 ~ 2.7)NutPassenger Airbag (PAB)
0.9 ~ 0.1Unbuckled 360 ~ 440
Tightening Torque [N.m(kgf-m)]
Seat Belt Pretensioner (BPT) 1.7 ~ 5.0
Seat Belt Buckle Switch
(BS)
BuckledmA
8.7 ~ 16.5
Unbuckled 3.0 ~ 8.2
Buckled kΩ
Side Airbag (SAB) 1.7 ~ 5.0
Curtain Airbag (CAB) 1.7 ~ 5.0
Driver Airbag (DAB) 1.7 ~ 5.0
Passenger Airbag (PAB) 1.7 ~ 5.0
Restraints
Type DepoweredResistance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 71/391
Brake System
(kgf/cm²
(kgf/cm²
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)Pad thickness 11 (0.43)
Disc thicknessCBS 24 (0.945)
ABS 26 (1.02)
Front brake (Disc)Type Floating type with ventilated
Disc O.D.
CBS 257 (10.11)
ABS 275 (10.83)
Effective diameter Tandem type with 7 + 8 in
Boosting ratioCBS 7.5 :1
ABS/TCS 7.5 : 1/11.0 :1
Decompression ratio 0.27 : 1
Brake boosterType Vacuum
Fluid level warning sensor Provided
Proportioning valve (CBS)
Cut-in pressure (Splitpoint)
2.55 (26)
3.92 (40)
Rear drum
Rear disc
Brake fluidRecommended lubricant DOT 3 or DOT 4
Quantity As required
Master cylinder
Type Tandem type
I.D.CBS
mm (in.)22.2 (0.874)
ABS,TCS 23.8 (0.937)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 72/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
[NOTE
O.D: Outer DiameterI.D: Inner Diameter
CBS: Conventional Brake System
TCS: Traction Control System
Engine
Parking brake
Type Mechanical brake acting on rear
Actuation Lever
Brake lining thickness 4.5 (0.18)
Clearance adjustment Automatic
Rear brake (Drum)Type Leading trailing
Drum I.D. 203.2 (8)
Cylinder type Single piston
Cylinder I.D 33.96 (1.34)
Disc thickness 10 (0.39)
Pad thickness 9 (0.35)
Rear brake (Disc)Type Floating type with solid dis
Disc O.D. 258 (10.16)
Cylinder I.D. CBS 54 (2.12)ABS 57.2 (2.25)
Cylinder type Double piston
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 73/391
Anti-lock Brake System (ABS) / Electronic Stability Program (ESP)
Service standard
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
Rear disc run out 0.03 (0.0012)
Rear disc parallelism 0.005 (0.0002)
Rear disc brake pad thickness 2.0 (0.079)
Rear disc brake disc thickness 8 (0.315)
Rear drum brake lining thickness 1.0 (0.039)
Rear drum brake drum I.D (maximum) 205.2 (8.08)
Front disc run out 0.03 (0.0012)
Front disc parallelism 0.005 (0.0002)
Front disc thickness (minimum)
CBS 22 (0.866)
ABS 24 (0.945)
Booster push rod to master cylinderpiston clearance
0 (at 500 mmHg vacuum
8 ~ 9 clicks : Rear Disc typ8 clicks : Rear Drum type
Front disc brake pad thickness 2.0 (0.079)
Parking brake lever stroke when lever assemblyis pulled with 196N (20kgf, 44lb force)
Brake pedal free play 3 ~ 8 (0.11 ~ 0.31)
Stop lamp switch outer case to pedalstopper clearance
0.5 ~ 1.0 (0.02 ~ 0.04)
Brake pedal height 189 (7.24 )Brake pedal stroke 122 ~ 127 (4.8 ~ 5.0)
Manufacturer and Name
HECU System 4 channel 4 sensor (MGH-2
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 74/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0Engine
Brake tube nut (ABS & TCS) 13 ~ 17 (1.3 ~ 1.7)Bleeder screw (ABS & TCS) 7 ~ 13 (0.7 ~ 1.3)
HECU mounting bolt (ABS & TCS) 11 ~ 14 (1.1 ~ 1.4)
HECU mounting bracket bolt (ABS & TCS) 17 ~ 26 (1.7 ~ 2.6)
Sensor mounting bolt(ABS & TCS)
Front 8 ~ 9 (0.8 ~ 0.9)
Rear 8 ~ 9 (0.8 ~ 0.9)
Rear drum backing plate mounting bolt 50 ~ 60 (5 ~ 6)
proportioning valve to master cylinder 35 ~ 55 (3.5 ~ 5.5)
Brake hub flange nut 200 ~ 260 (20 ~ 26)
Wheel cylinder mounting bolt 5 ~ 11 (0.5 ~ 1.1)
Caliper assembly to knuckle 69 ~ 85 (6.9 ~ 8.5)
Brake hose to front caliper 25 ~ 30 (2.5 ~ 3.0)
Brake pedal mounting bolt 25 ~ 35 (2.5 ~ 3.5)
Stop lamp switch mounting nut 8 ~ 10 (0.8 ~ 1.0)
Caliper guide rod bolt 22 ~ 32 (2.2 ~ 3.2)
Member assembly bracket mounting bolt 8 ~ 12 (0.8 ~ 1.2)
Bleeder screw 7 ~ 9 (0.7 ~ 0.9)
Brake tube nut, brake hose 13 ~ 17 (1.3 ~ 1.7)
Tightening torque [N.m (kgf-m)]
Master cylinder to booster mounting nut 8 ~ 12 (0.8 ~ 1.2)Brake booster mounting nut 13 ~ 16 (1.3 ~ 1.6)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 75/391
Body (Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Tightening Torque [N.m(Kgf-m)]Front fender Mounting bolts 7~9 (0.7~0.9)
Rear window 3.5 (0.1378)
Seat belts
Front 3 point type
Front passenger seat 3 point type
Rear seat (Center) Fixed 2 point type
Trunk lid Type Torsion bar type
Glass thickness
Windshield 5.0 (0.1969)
Front door 3.2 (0.1260)
Rear door glass 3.2 (0.1260)
Rear doorConstruction Front hinged, full door constru
Regulator system X-ARM type
Hood Type Rear hinged, front opening type (open
Front doorConstruction Front hinged, full door constru
Regulator system X-ARM type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 76/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0Engine
Sunroof
Mounting nuts 9~13 (0.9~1.3)
Mounting bolts 9~13 (0.9~1.3)
Glass height adjustmentscrews
2~4 (0.2~0.4)
Trunk lid
Hinge bolts (Body side) 7~9 (0.7~0.9)
Hinge bolts (Trunk lidside)
7~9 (0.7~0.9)
Latch bolts 7~11 (0.7~1.1)
Striker bolts 7~11 (0.7~1.1)
Latch screws 7~11 (0.7~1.1)
Striker screws 7~11 (0.7~1.1)
Outside handle screw 7~11 (0.7~1.1)
Inside handle screw 4 ~ 8 (0.4~0.8)
Door channel bracket 8~12 (0.8~1.2)
Outside handle bolts 7~11 (0.7~1.1)
Glass mounting bolts 8~12 (0.8~1.2)
Door glass grip bolts 8~12 (0.8~1.2)
8~12 (0.8~1.2)
Door module nuts 8~12 (0.8~1.2)
Door speaker bolts 8~12 (0.8~1.2)
Front and rear doors
Hinge bolts (Body side) 35~42 (3.5~4.2)
Hinge bolts (Door side) 13~26 (1.3~2.6)Checker bolts (Body 17~22 (1.7~2.2)
Checker bolts (Door 7~11 (0.7~1.1)
Door module bolts
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 77/391
Body Electrical SystemAudio
AM/FM/CD AM/FM/CD/MP3
522 ~ 1620 KHz/9 KHz (Euro
LW 153 ~ 279 KHz/1 KHz (Euro
Tuning type PLL synthesized type
Frequency range /
Channel space
FM 87.5~108 MHz / 100KHz (Gen
AM 531 ~ 1602 KHz/9 KHz (Gen
FM 87.5 ~ 108.0 MHz/50 KHz (Eu
MW
Speaker impedance 4Ω x 4
Antenna 80PF 75Ω
TypePower supply DC 14.4V
Rated output Max 43W x 4
Rear seat Front seat mounting 17~26 (1.7~2.6)
Seat belt
Anchor bolt 40~55 (4.0~5.5)
Rear seat belt buckle 40~55 (4.0~5.5)
Retractor mounting bolt 40~55 (4.0~5.5)
Front seatFront seat mounting 35~55 (3.5~5.5)
Rear seat mounting 35~55 (3.5~5.5)
Front bumper Bumper rail mounting 22~27 (2.2~2.7)
Rear bumper Mounting bolts 35~55 (3.5~5.5)
Outside rearview mirror Mounting nuts 7~11 (0.7~1.1)
HoodHinge bolts (Body side) 22~27 (2.2~2.7)
Hinge bolts (Hood side) 22~27 (2.2~2.7)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 78/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
Keyless Entry And Burglar Alarm
Lighting systemW
WW
W
W
W
W
W
W
W
WW
WGlove box lamp 5
Room lamp 10Overhead console lamp 10 x 2
License plate lamp 5
Side repeater 5
Rear turn signal lamp 21
Rear fog lamp - Europe 21
Rear stop/tail lamp (Outside) 21/5
Back up lamp 16
Front turn signal lamp 21
Front fog lamp 27
Transmission frequency 433.92 MHz
Head lampHigh 60
Low 55
Life of battery 2 years or more (at 10 times pe
Button4 Door : 4 (Door lock, Door unlock, Trun
5 Door : 3 (Door lock, Door unloc
Keyless entry transmitter Power source Lithium 3V battery (1EA)
Transmissible distance 30m or more
Items Transmitter(TX)
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 79/391
Other system
Heating Ventilation & Air ConditioningAir conditioner
Blower unit
Air filter Type
Blower
Type
Particle filter
Fresh and recirculation Operating method Actuator
Siroco
Speed step Auto + 7speed (Autometic) , 4 spee
Speed control Power mosfet (Autometic
Expansion valve Type Block
RefrigerantType R - 134a
Capacity [oz.(g)] 17.64 ± 0.88 (500 ± 25)
Condeser Heat rejection 12,000 ± 10% Kcal/hr
APT(A/C pressuretransducer)
The method to measurethe pressure
Voltage = 0.00878835 * pressu
Compressor
Type 6SBU16
Oil type & Capacity ND-OIL8(PAG) 120 ± 10c
Pulley type 5PK - type
Displacement 160 cc/rev
ImmobilizerType SMARTRA system
Manufacturer Bosch
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 80/391
General Specifications - CeratoGSL γ 1.6 GSL β 2.0
Heater and evaporator unit
Mode operating method
Evaporator
Temperature control typ Evaporator temperture sen
ON : 7.0 ± 0.5 (44.6 ± 32.
OFF : 5.0 ± 0.5 (41.0 ± 32A/C ON/OFF °C (°F)
Heater
Type Pin & Tube typeHeating capacity 5,000 ± 5% Kcal/hr
Actuator
ActuatorTemperature operatingmethod
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 81/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 82/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
mm (in.)77 (3.0315) x 74.49
(2.952)
77 (3.0315) x 85.44
(3.3638)
82 (3.228) x 93.5
(3.681)
cc 1.396 1.591 1.925
10.1 : 1
rpm
rpm
rpm
rpm
ℓ (lmp.qt) 4.1 (3.60)
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt) 4.0 (3.52)
kPa
(kg/cm²)- - 245 (2.5)
12°/BTDC 38° 10°/BTDC 40° 11°
49°/BBDC 1° 63°/ABDC 13° 59°
40° 40° 42°
3° 3° 6°
4
10.5 : 1
1 - 3 - 4 - 2
Engine oil
3.7 (3.26)
3.3 (2.90)
5.5 (4.84)
Engine
Type In-line, DOHC
Above SJ or SL
BTDC 5° ± 10°
660 ± 100
Number of cylinders
Bore x Stroke
Oil pan
Oil filter 0.4 (0.35)
Drain and refill
Oil quality
Oil pressure (Idle)
Total displacement
Compression ratio
A/C
ON
Neutral,N,P-
D-range
Oil quantity
Total
Firing order
Ignition Timing
Idle Speed
A/C
OFF
Neutral,N,P-
D-range
Intake valveOpens (ATDC)
Closes (ABDC)
Exhaust valveOpens (BBDC)
Closes (ATDC)
Valve timing
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 83/391
mm (in.) Max. 0.03 (0.0012)
mm (in.) - -
mm (in.) - -
mm (in.) 42.85 (1.687) 43.85 (1.726) 44.618 (1.7566)
mm (in.) 42.85 (1.687) 42.85 (1.687) 44.518 (1.7527)
mm (in.) 28 (1.1023)
mm (in.)
mm (in.)
Max. 0.15 (0.0059)
0.020 ~ 0.057 (0.0008 ~ 0.0022)
Less than 0.05 (0.0020)
22.964 ~ 22.980 (0.9041 ~ 0.9047)
Flatness of gasket surface
Flatness of manifold
mounting surface
Intake
Exhaust
Cam height
Intake
Exhaust
Bearing oil clearance
Journal outer Diameter (Intake, Exhaust)
End play 0.10 ~ 0.20 (0.0039 ~ 0.0079)
Camshaft
Cylinder head
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 84/391
Petrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
mm (in.) 114.34 (4.5016)
mm (in.) 116.8 (4.598)
mm (in.)5.965 ~ 5.98
(0.2348 ~ 0.2354)
mm (in.)5.950 ~ 5.965
(0.2343 ~ 0.2348)
-
mm (in.)1.6 ± 0.15
(0.0630 ± 0.0059)
mm (in.)1.8 ± 0.15
(0.0709 ± 0.0059)
mm (in.)0.020 ~ 0.050
(0.0008 ~ 0.9919)
mm (in.)0.035 ~ 0.065
(0.0014 ~ 0.0026)
mm (in.) - -Outter: 45.8 ~ 46.2
(1.8031 ~ 1.8189)
mm (in.) - -Outter: 52.8 ~ 53.2
(2.0787 ~ 2.0945)
mm (in.) -
mm (in.) -
mm (in.) - -1.1 ~ 1.5
(0.043 ~ 0.059)
mm (in.) - -1.3 ~ 1.7
(0.051 ~ 0.066)
- - -
Engine
Exhaust
Stem outer diameter
Intake
Exhaust
Exhaust
1.26 (0.0496)
5.458 ~ 5.470 (0.2149 ~ 0.2154)
0.020 ~ 0.047 (0.0008 ~ 0.0019)
5.465 ~ 5.480 (0.2152 ~ 0.2157)
93.15 (3.6673)
92.6 (3.6457)
0.030 ~ 0.054 (0.0012 ~ 0.0021)
1.1 (0.0433)
45.25° ~ 45.75°
Valve lengthIntake
40.3 ~ 40.7 (1.5866 ~ 1.6024)
40.3 ~ 40.7 (1.5866 ~ 1.6024)
Seat angle
Width of seat contact
Intake
Exhaust
Inner. diameter
Intake
Exhaust
LengthIntake
Exhaust
General specifications - cee'd
Valve
Valve guide
Valve seat
Face angle
Thickness of valve head
(margin)
Intake
Exhaust
Valve stem to valveguide clearance
Intake
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 85/391
mm (in.) 48.86 (1.9236)
- -18.8k±0.9kg/39.0
(41.4±2.0lb/1.5354)
- -41.0±1.5kg/30.5
(90.4±3.3lb/1.2008)
1.5° or less
Intake mm (in.)
Exhaust mm (in.)
Intake mm (in.)
Exhaust mm (in.)
Intake mm (in.)
Exhaust mm (in.)
Valve c learance
mm (in.)
mm (in.)
mm (in.)82.00 ~ 82.03
(3.2283 ~ 3.2295)
mm (in.) -
mm (in.)
81.97 ~ 82.00
(3.2271 ~ 3.2283)
mm (in.) -
Piston
0.020 ~ 0.061 (0.0008 ~ 0.0024)
0.020 ~ 0.061 (0.0008 ~ 0.0024)
Piston outer diameter
Piston to cylinder clearance
76.97 ~ 77.00 (3.0303 ~ 3.0315)
0.020 ~ 0.040 (0.0008 ~ 0.0016)
44.0 (1.7323)
MLA
Less than 1.5°Out of squareness
34.964 ~ 34.980 (1.3765 ~ 1.3772)
34.964 ~ 34.980 (1.3765 ~ 1.3772)
35.000 ~ 35.025 (1.3779 ~ 1.3789)
35.000 ~ 35.025 (1.3779 ~ 1.3789)
Load
Valve spring
Free length
mm (in.)
Intake
Exhaust
Flatness of gasket surface Less than 0.05 (0.0020)
Cylinder block
Cylinder bore 77.00 ~ 77.03 (3.0315 ~ 3.0327)
-
-
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 86/391
Petrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
mm (in.) -
mm (in.) -
mm (in.) -
mm (in.)
mm (in.)
mm (in.) - - -
mm (in.)
mm (in.)
mm (in.) - - -
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.) - - -
0.04 ~ 0.08 (0.0015 ~ 0.0031)
0.03 ~ 0.07 (0.0012 ~ 0.0027)Side clearance
No. 1 ring groov
No. 2 ring groov
Oil ring groove
0.20 ~ 0.35 (0.0079 ~ 0.01
0.37 ~ 0.52 (0.0146 ~ 0.0205)
Piston pin
Connecting rod
General specifications - cee'dEngine
2.01 ~ 2.03 (0.0791 ~ 0.0799)
Ring groove width
No. 1 ring groov
Oil ring groove
1.22 ~ 1.24 (0.0480 ~ 0.0488)
Piston OS -
Piston ring
1.22 ~ 1.24 (0.0480 ~ 0.0488)No. 2 ring groov
20.001 ~ 20.006 (0.7874 ~ 0.7876)
20.016 ~ 20.021 (0.7880 ~ 0.7882)
No. 2 ring groov
Oil ring groove
Piston pin outer diameter
Piston pin hole inner diameter
End gap
No. 1 ring groov
Piston pin hole clearance
Connecting rod small end inner diameter
0.010 ~ 0.020 (0.0004 ~ 0.0008)
19.974 ~ 19.985 (0.7864 ~ 0.7868)
Connecting rod small end hole clearance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 87/391
mm (in.) -
mm (in.)0.024 ~ 0.042
(0.0009 ~ 0.0017)
mm (in.)
mm (in.) - -
56.942 ~ 56.962
(2.2418 ~ 2.2426)
mm (in.) - -44.946 ~ 44.966
(1.7695 ~ 1.7703)
mm (in.) -
mm (in.)0.06 ~ 0.260
(0.0023 ~ 0.010)
kPa
(kg/cm²)
- - -
Water-cooled,
pressurized. Forced
circulation with
ℓ
(lmp.qt).2 ~ 6.3 (5.46 ~ 5.54
°C (°F) 82 (177)
°C (°F) 95 (201)
mm (in.)
kPa
(kg/cm²)
kPa
(kg/cm²)
Oil pump
93.16 ~ 122.58(0.95 ~ 1.25)
Connecting rod big end inner diameter 45.000 ~ 45.018 (1.7717 ~ 1.7724)
Connecting rod bearing oil clearance
End play 0.1 ~ 0.25 (0.0039 ~ 0.0098)
0.032 ~ 0.052 (0.0013 ~ 0.0020)
Crankshaft
Main journal outer diameter
Pin journal outer diameter
Radiator cap
Main valve
opening press.
Vacuum valve
opening press.MAX. 6.86 (0.07)
5.5 ~ 5.8 (4.84~5.10)
Cooling system
Relief valve opening pressure
10 (0.3937)
Main bearing oil clearance
End play
0.021 ~ 0.042 (0.0008 ~ 0.0017)
0.05 ~ 0.25 (0.0020 ~ 0.0098)
Cooling method
Coolant quantity
Forced circulation with cooling fan
Thermostat
Opening
temperature
Pull opening
Full lift
95 (203)
82 ± 1.5 (179.6 ± 2.7)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 88/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
Heat-sensitive
thermistor type
kΩ 2.31 ~ 2.59
kΩTightening torque [N.m(kgf-m)]
1
(
9.2 ~ 44.1 (4.0 ~ 4.5
Engine Electrical System
V
A
rpm
Alternator voltage sensin
11
14.2 ~ 14.8V
17.7~21.6+90°±2°(1.8~2.2+90°±2°)
19.6 + 90° (2.0 + 90°)
Water temperature sensor
18.62 ~ 23.52 (1.9 ~ 2.4)
12 V, 1.2 kW
1,000 ~ 18,000
IC regulator built-in type
2.45±0.14
Max. 95
9.8 ~ 11.8 (1.0 ~ 1.2)
34.3 ~ 44.1 (3.5 ~ 4.5)
0,3222
Thermister type
Oil filter cap
Engine
Type
Inner bolt (M11)
Main moving system
Connecting rod cap nuts or bolts
Resistance20°C (68°F)
80°C (176°F)
Speed 2,500 rpm
Cylinder head
Camshaft bearing cap nuts or bolts
Cylinder head boltLong bolts
Short bolts
9.80 ~ 11.76 (1.0 ~ 1.2)
39.2 (4.0) + 120˚ + 90˚
Lubrication system
Voltage regulator type
Regulator setting voltage
Oil pan drain plug
11.8 ~ 15.7 (1.2 ~ 1.6)
Lower oil pan bolt
Starter
Rated voltage
No-load
charasteristics
Voltage
Amperage
13.5V, 90A
Generator
Type
Rated voltage
Speed in use
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 89/391
Ω0.58 ± 10%
kΩ 8.8 ± 15%
mm(in.)
CMF 80AH
1.280 ± 0.01
130 minBattery
Type
Cold cranking amparage
at -18°C (-0.4°F)
Reserve capacity
Specific gravity at
25°C (77°F)
630 A
Ignition coil
Primary
resistanceSecondary
resistance
0.7 ± 15%
-
Spark plugsUnleaded (NGK)
Unleaded (Gap)
ZFR5F-11
1.0 ~ 1.1 (0.0394 ~ 0.0433)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 90/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
Fuel SystemBosch Bosch Siemens
ℓ(lmp.qt)
MPa
(kgf/cm²)
kPa
(kgf/cm²)
M5CF2
3,786 3,615 3,308
2,053 1,950 1,962
1,257
0,976
0,778
- - -
3,583
4,412 4,294 4,188
ℓ (lmp qt)
2.0 (1.76)
Manual Transaxle
Before Dec. 15, 2008M5CF-1
1,37
1,031
0,837
6th
FGR (Final Gear Ratio)
2nd
Reverse 3,583
SAE 75W/85, API GL-4, TGO-7 (MS517-14),
ZIC G-F TOP 75W/85, HD GEAR OIL XLS 75W/85
1.9 (1.67)
After Dec. 15, 2008
M/T oil quality
M/T oil capacity
Gear ratio
Engine
Engine Management Manufacturer
in-tank type
Type
Installation location
High pressure type
Electrical
-
55 (12.1)
Returnless
Fuel Tank Capacity
Fuel Return System Type
Built in Fuel pump assy
Fuel PumpType
Driven by Electric motor
Fuel Filter
-
Fuel Pressure Regulator Regulated Fuel
Pressure
338 ~ 348 (3.45 ~ 3.55)
Fuel Pressure
(Maximum)Pressure
3rd
4th
5th
1st
Type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 91/391
-
3,769 3,615 -
2,045 1,962 -
-
-
-
- - -
-
4,400 4,267 -
-
ℓ(lmp qt) -
Automatic Transaxle
Type - - A4CF2
- - 2,919
- - 1,551
- - 1,000
- - 0,713
- - 2,480
- - 3,849
- -
ℓ(lmp.qt) - - 6.6 (5.81)
Driveshaft AAR2300i
AC2300i AAR2300i
AC2300i
Center bearing
Type Radial ball bearing
DimensionInner 30 mm (1.18 in.)
Outer 62 mm (2.44 in.)
Type
M/T oil quality
1st
21˚
45˚
AC2000i
M/T oil capacity
3,545
SAE 75W/85, API GL-4,
TGO-7 (MS517-14)
1.92 (1.67)
ReverseFGR (Final Gear Ratio)
3rd
AC2000i AAR2000i
AAR2000i
Outer
Outer Jointtype
M/T
A/T
Inner
Inner
Inner
ATF quality
ATF capacity
M5CF1-1
Outer
Max.
Permissible
1st
2nd
3rd
4th
Rev.
FGR
Driveshaft
enuine Diamond ATF
Gear ratio4th
5th
6th
Gear ratio
1,036
0,839
1,37
2nd
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 92/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
kgf/
(psi)
185/65 R15, 195/65 R15, 205/55 R16
2.4 (34), 2.6 (37)
45 mm (1.77 in.)
87 mm (3.43 in.)
28 (0.18 )
Front
Driveshaft lock nut
Knuckle to strut assy nut
Tie rod end castle knuckle
Brake caliper to knuckle
Double row angular contact ball
Front wheel bearing
Front wheel
bearing
Type
DimensionInner
Outer
Engine
Starting torque [N.m (kgf-m)]
34.3~53.9(3.5~5.5)
137.3~156.9(14.0~16.0
Tightening torque [N.m (kgf-m)]196.1 ~ 274.6 (20.0 ~ 28.0)
88.3 ~ 107.9 (9.0 ~ 11.0)58.8~68.6(6.0~7.0)
78.5~98.1(8.0~10.0)
Trailing arm to carrier assembly bolts
44.1~53.9(4.5~5.5)
34.3 ~ 53.9 (3.5 ~ 5.5)
49.0~58.8(5.0~6.0)
Assist arm to carrier assembly bolts
Rear shock absorber assembly to carrier assembly
Trailing arm to rear axle carrier mounting nut
Wheel nutCarrier assembly to rear hub assembly bolts
Gas pressurized
5.5J × 15, 6.0J × 16, 7.0J ×
McPherson strut
Shock absorber type
Wheel size
Suspension type
Suspension System
Rear caliper assembly to carrier assembly bolts
Tire size
Tire pressure
[NOTE]
137.3~156.9(14.0~16.0
23.5 ~ 33.3 (2.4 ~ 3.4)
Inner: On transaxle side UFi : Under Cut Free improved (GKN)
Outer : On tire side AARi : Angular Adjusted Roller improved (GKN)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 93/391
mm (in.)
Tightening Torque [N.m(kgf-m)]
Hub nuts
-0.6˚ ± 30'
0 ± 2 (0 ± 0.079)
13˚39' ± 30'
2
Front strut assy to sheel housing panel
Front strut assy to knuckleFront strut assy self-locking nut
Front lower arm to sub frame
Rear stabiliser link to stabiliser bar Rear stabiliser bar bracket mounting bolts
Caster
Front stabilizser bar bracket mounting bolts
Toe-inWheel alignment
Camber
Front lower arm to knuckle
King-pin
Rear strut assy to wheel housing panel
Rear strub assy to carrier
Rear strut assy self-locking nut
Front stabilizer lik to strut assy
140 ~ 160 (14.0 ~ 16.0)
4˚26' ± 30'
100 ~ 120 (10.0 ~ 12.0)
90 ~ 110 (9.0 ~ 11.0)
45 ~ 60 (4.5 ~ 6.0)
140 ~ 160 (14.0 ~ 16.0)
50 ~ 70 (5.0 ~ 7.0)
100 ~ 120 (10.0 ~ 12.0)
100 ~ 120 (10.0 ~ 12.0)
-
-
Rear suspension arm tie rod nut
Rear suspension arm mounting bolt
140 ~ 160 (14.0 ~ 16.0)
20 ~ 25 (2.0 ~ 2.5)
-45 ~ 55 (4.5 ~ 5.5)
Trailing arm bracket to body frame
Trailing arm to rear carrier
-
-
140 ~ 160 (14.0 ~ 16.0)
35 ~ 55 (3.5 ~ 5.5)
Rear cross member mounting bolt
Trailing arm to bracket
50 ~ 65 (5.0 ~ 6.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 94/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
Type
mm (in.)
kPa
(kgf/cm²)
50 ~ 65 (5.0 ~ 6.5)
45 ~ 55 (4.5 ~ 5.5)
100 ~ 120 (10.0 ~ 12.0)
Electric Power Steering (Column a
140mm (5.51in.)
Engine
Front stabilizer link to stabilizer bar
Front stabilizer bar bracket mounting bolts
Rear shock absorber to wheel housing panel
Rear shock absorber to carrier
Rear shock absorber self-locking nut
140 ~ 160 (14.0 ~ 16.0)
20 ~ 25 (2.0 ~ 2.5)
Rear upper arm to carrier
Rear upper arm to cross member
80 ~ 90 (8.0 ~ 9.0)
100 ~ 120 (10.0 ~ 12.0)
Rear lower arm to carrier
Rear lower arm to cross member
140 ~ 160 (14.0 ~ 16.0)
100 ~ 120 (10.0 ~ 12.0)
Assist arm to carrier
Assist arm to cross member
140 ~ 160 (14.0 ~ 16.0)
100 ~ 120 (10.0 ~ 12.0)
Trailing arm to carrier
Trailing arm to body
140 ~ 160 (14.0 ~ 16.0)
140 ~ 160 (14.0 ~ 16.0)
Rear stabilizer link to carrier Rear stabilizer link to stabilizer bar
35 ~ 45 (3.5 ~ 4.5)35 ~ 45 (3.5 ~ 4.5)
Rear stabilizer bar bracket mounting bolts
Rear cross member mounting bolts
45 ~ 55 (4.5 ~ 5.5)
140 ~ 160 (14.0 ~ 16.0)
Power steering fluid
Rack stroke
Steering System
Steering angleInner
Outer
36.9°±1°30'
30.27°
PSF-4
Power steering pump relief pressure
Tightening Torque [N.m(kgf-m)]
9807 ~ 10199 (100 ~ 104
Steering wheel lock nut
Steering column mounting bolt & nut
40 ~ 50 (4.0 ~ 5.0)
13 ~ 18 (1.3 ~ 1.8)
Bolt connecting steering column to universal joint
Bolt connecting universal joint to steering gear
15 ~ 20 (1.5 ~ 2.0)
30 ~ 35 (3.0 ~ 3.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 95/391
Tie rod end to knuckle
Steering gear box to sub frame
24 ~ 34 (2.4 ~ 3.4)
60 ~ 80 (6.0 ~ 8.0)
Pressure hose to power steering pump
Power steering pump mounting bolts
55 ~ 65 (5.5 ~ 6.5)
35 ~ 55 (3.5 ~ 5.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 96/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
Brake System
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine
Brake fluidRecommended lubricant DOT 3 or DOT 4
Quantity As required
Master cylinder
Type Tandem type
I.D. 25.4 (1.0)
Piston stroke 30 ~ 32 (1.18 ~ 1.26)
Fluid level warning sensor Provided
Brake booster
Type vacuum
Boosting ratio 9 : 1
Front brake(Disc)
Type Floating type with ventilated disc
Disc O.D. 303 (11.93)
Disc thickness 28 (1.10)
Pad thickness 11 (0.43)
Cylinder type Single piston
Cylinder I.D. 60 (2.36)
Rear brake(Disc)
Type Floating type with solid disc
Disc O.D. 284 (11.18)
Disc thickness 10 (0.39)
Pad thickness 10 (0.39)
Cylinder type Single piston
Cylinder I.D 34 (1.34)
Parking brake
Type Mechanical brake acting on rear wheels
Actuation Foot Type
Drum I.D. 190 (7.48)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 97/391
O.D=Outer Diameter
I.D=Inner Diameter
Anti -lock Brake System(ABS)/ Electronic Stabil ity Program(ESP)
teeth
Service standard
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Manufacturer and Name
Acitve wheel speed
sensor Tone wheel 47
Brake pedal height 193.5 (7.62 )
Brake pedal full stroke 126.7± 3 (4.99 ± 0.12)
Adjust Brake pedal full stroke 63.6 ± 2 (2.50 ± 0.08)
Brake pedal free play 3 ~ 8 (0.11 ~ 0.31)
Stop lamp switch outer case to pedal
stopper clearance1.2 ~ 1.8 (0.05 ~ 0.07)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 98/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine
Booster push rod to master cylinder
piston clearance0 (at 500 mmHg)
Parking brake pedal stroke when stroke
assembly is pushed with 196N (20kgf,
44lb force)
88 ~ 98 (3.46 ~ 3.86)
Front disc brake pad thickness 11 (0.43)
Front disc thickness 28 (1.10)
Rear disc brake pad thickness 10 (0.39)
Rear disc brake disc thickness 10 (0.39)
Rear parking brake liner thickness 4.3 (0.17)
Tightening torque [N.m (kgf-m)]
Master cylinder to booster mounting nut 8 ~ 12 (0.8 ~ 1.2)
Brake booster mounting nut 13 ~ 16 (1.3 ~ 1.6)
Bleeder screw 7 ~ 13 (0.7 ~ 1.3)Brake tube nut, brake hose 13 ~ 17 (1.3 ~ 1.7)
Caliper assembly to knuckle 80 ~ 100 (8 ~ 10)
Brake hose to front caliper 25 ~ 30 (2.5 ~ 3.0)
Caliper guide rod bolt 22 ~ 32 (2.2 ~ 3.2)
Stop lamp switch mounting nut 8 ~ 10 (0.8 ~ 1.0)
Brake pedal assembly bracket mounting nut 13 ~ 16 (1.3 ~ 1.6)
Brake pedal mounting nut 25 ~ 35 (2.5 ~ 3.5)
Active wheel speed sensor mounting bolt on the
brake plate8 ~ 10 (0.8 ~ 1.0)
HECU mounting bolt 8 ~ 10 (0.8 ~ 1.0)
HECU mounting bracket bolt 17 ~ 26 (1.7 ~ 2.6)
HECU port 12.2 ~ 16.3 (1.22 ~ 1.63)
Yaw rate & lateral acceleration sensor bolt 8 ~ 10 (0.8 ~ 1.0)
Master cylinder pressure sensor 26 ~ 30 (2.6 ~ 3.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 99/391
Body(Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Hood Type Rear hinged, front opening type (gas lifter type
Front door
Construction Front hinged, full door construction
Regulator system X-ARM type
Locking system Pin-fork system
Rear door
Construction Front hinged, full door construction
Regulator systemX-ARM type
Locking system Pin-fork system
Trunk lid Type Inner hinged, gas lifter type
Glass thickness
Windshield 5 (0.1969)
Front door 5 (0.1969)
Rear door glass 5 (0.1969)
Rear door fixed 4 (0.1575)
Rear window 3.5 (0.1378)
Seat belts Front 3 point type with Emergency Locking Retractor (E
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 100/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0Engine
Tightening Torque [N.m(Kgf-m)]
Front fender
Mounting bolts 7~9 (0.7~0.9)
Hinge bolts(Body side) 22~27 (2.2~2.7)
Hinge nuts(Body side) 22~27 (2.2~2.7)
Hinge bolts(Hood side) 22~27 (2.2~2.7)
Lifter bracket bolts
(Body side)22~27 (2.2~2.7)
Lifter stud ball(Hood side) 22~27 (2.2~2.7)
Safety hook & Release
lever bolts7~11 (0.7~1.1)
Safety hook catch bolts 7~11 (0.7~1.1)
Hood latch bolts 7~11 (0.7~1.1)
Front and rear doors
Hinge bolts(Body side) 35~42 (3.5~4.2)
Hinge bolts(Door side) 10~20 (1.0~2.0)Checker bolts(Body side) 17~22 (1.7~2.2)
Checker nuts(Door side) 7~11 (0.7~1.1)
Door module bolts 7~11 (0.7~1.1)
Door module nuts 7~11 (0.7~1.1)
Glass bolts 8~12 (0.8~1.2)
Glass grip bolts 8~12 (0.8~1.2)
Outer handle bolts 7~11 (0.7~1.1)
Latch screws 7~11 (0.7~1.1)
Striker screws7~22 (0.7~2.2)
Glass guide bolt 7~11 (0.7~1.1)
Outer handle bolts 7~11 (0.7~1.1)
Hinge bolts(Trunk lid side) 22~27 (2.2~2.7)
Outside rearview mirror Mounting bolts 7~11 (0.7~1.1)
Trunk lid
Hinge bolts(Body side) 22~27 (2.2~2.7)
Latch bolts 7~11 (0.7~1.1)
Striker bolts 7~11 (0.7~1.1)
Crash pad Mounting bolts 7~11 (0.7~1.1)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 101/391
Cowl cross bar
Mounting bolts-Side(M10) 33~55 (3.3~5.5)
Mounting bolts-
Lower(M8)17~26 (1.7~2.6)
Front bumper Reinforcement nuts 9~14 (0.9~1.4)
Rear bumper Mounting bolts 35~55 (3.5~5.5)
Front seatMounting nuts 45~55 (4.5~5.5)
Front seat mounting bolts 45~55 (4.5~5.5)
Rear seat
Cushion bolts(Power seat)
17~26 (1.7~2.6)
Seatback bolts 17~26 (1.7~2.6)
Frame bolts(Power seat) 17~26 (1.7~2.6)
Frame nuts(Power seat) 17~26 (1.7~2.6)
Sunroof Glass mounting screws 2~4 (0.2~0.4)
Mounting bolts and nut 7~9 (0.7~0.9)
Seat beltUpper anchor bolt 40~55 (4.0~5.5)
Lower anchor bolt 40~55 (4.0~5.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 102/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
Body Electrical SystemAudio
Keyless Entry And Burglar Alarm
Lighting system
W
WW
W
W
W
W
W
W
Engine
Type H285 H29
Power supply DC 14.4V
Rated output Max 20W x 4 Max 35
Speaker impedance 4Ω x 4 2Ω x
Antenna 80PF 75Ω
Tuning type PLL synthesized type
Frequency range /
Channel space
FM 87.5~108 MHz / 100KHz (General)
AM 531 ~ 1602 KHz/9 KHz (General)
FM 87.5 ~ 108.0 MHz/50 KHz (Europe)
MW 531 ~ 1602 KHz/9 KHz (Europe)
LW 153 ~ 279 KHz/1 KHz (Europe)
Items Transmitter(TX)
Keyless entry transmitter Power source Lithium 3V battery (1EA)
Transmissible distance 10m or more
Life of battery 2 years or more (at 20 times per day)
Button 3 (Door lock, Door unlock, Trunk lid open)
Transmission frequency 433.92 MHz
Head lampHigh 55
Low 35
Front turn signal lamp 14.5 (LED) / 5 (BULB)
Front position lamp 5
Front fog lamp 55
Rear stop/tail lamp (Outside) 27/8
Back up lamp 18
Rear turn signal lamp 28
Rear fog lamp 5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 103/391
W
W
W
W
W
W
W
Other system
License plate lamp 5
Side repeater 5
Room lamp 10
Overhead console lamp 5
High mounted stop lamp 2.5 (LED)
Glove box lamp 5
Trunk lamp 5
Immobilizer Type SMARTRA system
Manufacturer Bosch
Rear parking assist system Front 4 channel/ Rear 4 channel
Smart keyType Touch sensor type (Front door)
Manufacturer SIEMENS
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 104/391
General specifications - cee'dPetrol Υ 1.4 Petrol Υ 1.6 Petrol β 2.0
Heating Ventilation & Air Condit ioningAir condi tioner
oz.(g)
Heater and evaporator unit
Mode operating method
Engine
Compressor
Type VS16
Oil type & Capacity FD46XG (PAG) , 150 ± 10cc
Pulley type 6PK - TYPE
Displacement 180 cc/rev
Condeser Heat rejection 15,000 - 5% Kcal/hr
APT
(A/C pressure
The method to measure
the pressureVoltage = 0.00878835 * pressure + 0.5
Expansion valve Type Block
RefrigerantType R - 134a
Capacity 22.9 ± 0.88 (650 ± 25)
Blower unit
Fresh and recirculation Operating method Actuator
Blower
Type Siroco fan
Speed step Auto + 8 speed (Autometic)
Speed control Power mosfet
Heating capacity 4,058 ± 5% Kcal/hr
Actuator
Temperature operating
Evaporator
Type Laminated type
Temperature control type Evaporator sensor
A/C ON/OFF °C (°F)OFF : 0.5 ± 0.5 (32.9 ± 32.9)
ON : 3.0 ± 0.5 (37.4 ± 32.9)
Actuator
Air filter Type Particle filter
Heater
Type Pin & Tube type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 105/391
Engine Mechanical System…………………… ED-2
Engine Electrical System……………………… ED-8
Fuel System……………………………..……… ED-10
Clutch…………………………………….……… ED-10
Manual Transaxle……………………….……… ED-10
Automatic Transaxle…………………………… ED-11 Driveshaft………………………………..……… ED-11
Suspension System…………………….……… ED-12
Steering System………………………………… ED-14
Brake System…………………………………… ED-16
Body (Interior & Exterior)……………….……… ED-19
Body Electrical System………………………… ED-22 Heating, Ventilation & Air Conditioning..………ED-24
cee'd (ED)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 106/391
Engine Mechanical System…………………… TD-2
Engine Electrical System……………………… TD-9
Fuel System……………………………..……… TD-10
Clutch…………………………………….……… TD-10
Manual Transaxle……………………….……… TD-11
Automatic Transaxle…………………………… TD-12 Suspension System…………………….……… TD-14
Steering System………………………………… TD-15
Restraints…………………………………………TD-16
Brake System…………………………………… TD-16
Body (Interior & Exterior)……………….……… TD-20
Body Electrical System………………………… TD-23 Heating, Ventilation & Air Conditioning..………TD-24
Forte (TD)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 107/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 108/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
Engine
In-line, DOHC In-line, DOHC
4 4
mm (in.)77 (3.0315)
x 85.44 (3.3638)
86 (3.385)
x 86 (3.385)
cc 1.591 1.99810.5:1 10.5 : 1
1-3-4-2 1-3-4-2
BTDC 0˚ ± 10˚ BTDC 10° ± 5°
rpm 660 ± 100 650 ± 100
rpm 660 ± 100
rpm 660 ± 100 650 ± 100
rpm 690 ± 100
ℓ (lmp.qt) 3.7 (3.26)
ℓ (lmp.qt) 3.0 (2.64)ℓ (lmp.qt) 3.3 (2.90)
kPa
(kg/cm²)1.1(at 1,000rpm, 110°C) 1.1(at 1,000rpm, 110°C
ATDC 10°/BTDC 40° ATDC 7° ~ BTDC 38°
ABDC 63°/ABDC 13° ABDC 63° ~ 18°
BBDC 40° BBDC 38°
ATDC 3° ATDC 6°
mm (in.) Less than 0.05 (0.0020) Max. 0.05 (0.0019)
mm (in.)
mm (in.)
Engine
Type
Number of cylinders
Bore x Stroke
Total displacementCompression ratio
Firing order
Ignition Timing
Idle Speed
A/C
OFF
Neutral,N,P-
D-range
A/C
ON
Neutral,N,P-
D-range
Engine oil
Oil quantity
Total
Oil panDrain and refill
Oil quality
Oil pressure
Valve timing
Intake valveOpens (ATDC)
Closes (ABDC)
Above API SL or SM, SEA 5W-20(For Middle East area
Exhaust valveOpens (BBDC)
Closes (ATDC)
Cylinder head
Flatness of gasket surface
Flatness of manifold
mounting surface
Intake
Exhaust
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 109/391
mm (in.) 43.85 (1.726) 43.8 (1.7244)
mm (in.) 42.85 (1.687) 45.00 (1.7716)
mm (in.)22.964 ~ 22.980
(0.9041 ~ 0.9047)
mm (in.)
mm (in.)0.10 ~ 0.20
(0.0039 ~ 0.0079)
0.04 ~ 0.16
(0.0015 ~ 0.0062)
mm (in.) 93.15 (3.6673) 113.18 (4.4559)
mm (in.) 92.6 (3.6457) 105.84 (4.1669)
Camshaft
Cam heightIntake
Exhaust
Journal outer Diameter (Intake, Exhaust)
Bearing oil clearance
End play
Valve
Valve lengthIntake
Exhaust
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 110/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
mm (in.)5.465 ~ 5.480
(0.2152 ~ 0.2157)
5.465 ~ 5.480
(0.2151 ~ 0.2157)
mm (in.)5.458 ~ 5.470
(0.2149 ~ 0.2154)5.458 ~ 5.470mm
(0.2149 ~ 0.2153in.)
45.25° ~ 45.75° 45.25° ~ 45.75°
mm (in.) 1.1 (0.0433) 1.02 (0.0401)mm (in.) 1.26 (0.0496) 1.09 (0.0429)
mm (in.)0.020 ~ 0.047
(0.0008 ~ 0.0019)
0.020 ~ 0.047
(0.00078 ~ 0.00185)
mm (in.)0.030 ~ 0.054
(0.0012 ~ 0.0021)
0.030 ~ 0.054
(0.00118 ~ 0.00212)
mm (in.) - -
mm (in.) - -
mm (in.)40.3 ~ 40.7
(1.5866 ~ 1.6024)
43.8 ~ 44.2
(1.7244 ~ 1.7401)
mm (in.)40.3 ~ 40.7
(1.5866 ~ 1.6024)
43.8 ~ 44.2
(1.7244 ~ 1.7401)
mm (in.)
mm (in.)
mm (in.) 44.0 (1.7323) 47.44 (1.8677)
mm (in.) -
19.0 ± 0.6kg/35.0mm
(41.88 ± 1.32lb/1.3779in
39.8 ± 1.2kg/26.0mm
(87.74 ± 2.64lb/1.0236in
Less than 1.5° 1.5° MAX.
20°C (68°F) mm (in.) -
80°C (176°F) mm (in.) -
Stem outer diameter
Intake
Exhaust
Face angle
Thickness of valve head(margine)
IntakeExhaust
Valve stem to valve
guide clearance
Intake
Exhaust
Valve guide
Inner diameter
Intake
Exhaust
Length
Intake
Exhaust
Valve seat
Width of seat contactIntake
Exhaust
Seat angle
Valve spring
Free length
Load
Out of squareness
Valve clearance
Intake0.17 ~ 0.23
(0.0067 ~ 0.0090)
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 111/391
20°C (68°F) mm (in.) -
80°C (176°F) mm (in.) -
mm (in.)86.00 ~ 86.03
(3.3858 ~ 3.3870)
mm (in.) -
mm (in.)76.97 ~ 77.00
(3.0303 ~ 3.0315)
85.975 ~ 86.0050
(3.3848 ~ 3.3860)
mm (in.)0.020 ~ 0.040
(0.0008 ~ 0.0016)
mm (in.)1.22 ~ 1.24
(0.0480 ~ 0.0488)
1.235 ~ 1.250
(0.0486 ~ 0.0492)
mm (in.)1.22 ~ 1.24
(0.0480 ~ 0.0488)
1.230 ~ 1.250
(0.0484 ~ 0.0492)
mm (in.)2.01 ~ 2.03
(0.0791 ~ 0.0799)
2.01 ~ 2.03
(0.0791 ~ 0.0799)
Cylinder block
0.27 ~ 0.33
(0.0106 ~ 0.0129)Exhaust
Cylinder bore
Flatness of gasket surface
Piston
Piston outer diameter
Piston to cylinder clearance
Ring groove width
No. 1 ring groove
No. 2 ring groove
Oil ring groove
Piston OS
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 112/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
mm (in.)0.03 ~ 0.07
(0.0012 ~ 0.0028)
0.05 ~ 0.08
(0.0019 ~ 0.0031)
mm (in.)0.03 ~ 0.07
(0.0012 ~ 0.0028)
0.04 ~ 0.08
(0.0015 ~ 0.003)
mm (in.) 0.06 ~ 0.15(0.0024 ~ 0.0059)
0.06 ~ 0.15(0.0023 ~ 0.0059)
mm (in.)0.14 ~ 0.28
(0.0055 ~ 0.0110)
0.15 ~ 0.30
(0.0059 ~ 0.0118)
mm (in.)0.30 ~ 0.45
(0.0118 ~ 0.0177)
0.37 ~ 0.52
(0.0145 ~ 0.0204)
mm (in.)0.20 ~ 0.70
(0.0079 ~ 0.0276)
0.20 ~ 0.70
(0.0078 ~ 0.0275)
mm (in.)18.001 ~ 18.006
(0.7087 ~ 0.7089)
mm (in.)18.016 ~ 18.021
(0.7093 ~ 0.7095)
mm (in.)0.010 ~ 0.020
(0.0004 ~ 0.0008)
mm (in.)17.974 ~ 17.985
(0.7076 ~ 0.7081)
mm (in.) -
mm (in.) 45.000 ~ 45.018(1.7717 ~ 1.7724)
mm (in.)0.100 ~ 0.250
(0.0039 ~ 0.010)
mm (in.) -
Piston ring
Side clearance
No. 1 ring groove
No. 2 ring groove
Oil ring groove
End gap
No. 1 ring groove
No. 2 ring groove
Oil ring groove
Piston pin
Piston pin outer diameter
Piston pin hole inner diameter
Piston pin hole clearance
Connecting rod small end inner diameter
Connecting rod small end hole clearance
Connecting rod
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
End play
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 113/391
mm (in.)51.942 ~ 51.960
(2.0449 ~ 2.0456)
mm (in.)47.954 ~ 47.972
(1.8879 ~ 1.8886)
mm (in.)0.021 ~ 0.042
(0.0008 ~ 0.0017)
0.020 ~ 0.038
(0.0007 ~ 0.0014)
mm (in.)0.05 ~ 0.25
(0.0020 ~ 0.0098)
0.07 ~ 0.25
(0.0027 ~ 0.0098)
mm (in.) -
kPa
(kg/cm²)- -
Forced circulation with
cooling fan
Water-cooled, pressurize
Forced circulation
ℓ
(lmp.qt)
5.5 ~ 5.8L(5.81~6.13US qt.,
4.84~5.10lmp qt.)
Crankshaft
Main journal outer diameter
Pin journal outer diameter
Main bearing oil clearance
End play
Flywheel
Runout
Oil pump
Relief valve opening pressure
Cooling system
Cooling method
Coolant quantity
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 114/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
°C (°F) 82 ± 1.5 (179.6 ± 2.7) 82 (177)
°C (°F) 101 (214) 95 (201)
kPa
(kg/cm²)
93.16 ~ 122.58
(0.95 ~ 1.25)
83 ~ 110
(0.83 ~ 1.1)
kPa
(kg/cm²)
MAX. 6.86 (0.07) -7kpa (-0.07) or less
Thermister type Thermister type
k 2.45 ± 0.14 2.45 ± 0.14
k 0,3222 0,3222
Tightening torque [N.m(kgf-m)]
17.7~21.6+90°±2°(1.8~2.2+
90°±2°)
19.6 (2.0) + 90˚
- -
- -
11.8 ~ 13.7(1.2 ~ 1.4) 10.8 ~ 12.7(1.1 ~ 1.3)
18.6 ~ 22.6(1.9 ~ 2.3) 27.4 ~ 31.4(2.8 ~ 3.2)
17.7 ~ 21.6 (1.8 ~ 2.2)
+ 90 ~ 95˚ + 100 ~105˚
34.3 + 90° + 90°
(3.5 + 90° +90°)
-
11.8 ~ 15.7 (1.2 ~ 1.6) 11.8 ~ 15.7 (1.2 ~ 1.6)
9.8 ~ 11.8(1.0 ~ 1.2)
. . .
1.2)
M8 x 103:26.5 ~ 30.4
~34.3 ~ 44.1(3.5 ~ 4.5)
Engine
Radiator cap
Main valve
opening press.
Vacuum valve
opening press.Water temperature sensor
Type
Resistance
ThermostatOpening
Pull opening
20°C (68°F)
80°C (176°F)
Main moving system
Connecting rod cap nuts or bolts
Crankshaftmain bearing cap
Bolts
Long bolts
Short bolts
Cylinder head
Camshaft bearing
cap nuts or bolts
M6
M8
Cylinder head bolt
Long bolts
Short bolts
Lubrication systemOil filter
Oil pan bolts
Oil pan drain plug
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 115/391
Engine Electr ical System12.V, 0.9 kW 12 V, 1.2 kW
V 11,5 11,5
A 60 MAX 90A, MAX
5500 rpm, MIN 2,600 rpm, MIN
36 - 21GL 48-23 GL
410 A 550 A
80 min 92 min
Starter
Rated voltage
No-load
charasteristics
Voltage
Amperage
Speed
Generator
Type
Rated voltage
Speed in use
Voltage regulator type
Regulator setting voltage
1.280 ± 0.01
Battery
Type
Cold cranking amperage
at -18°C (-0.4°F)
Reserve capacity
Specific gravity [at 20°C(68°F)]
14.55 ± 0.2 V (At 20°C full chareged batt)
Battery voltage sensing
13.5 V, 90A
1,000 ~ 18,000 rpm
IC Regulator built-in type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 116/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
Ω 0.7 ± 15 % 0.62 ± 10 %
kΩ - 7.0 ± 15 %
mm (in.) 1.0 ~ 1.1(0.0394~0.0433) 1.0 ~ 1.1(0.0394~0.0433
Fuel System
ℓ(lmp.qt)
Type
MPa(kgf/cm²)
KPa(kgf/cm²)
ClutchClutch operation
Clutch disc
Clutch cover assembly
Clutch cover assembly 15~22 (1.5~2.2) 15~22 (1.5~2.2)Clutch pedal bracket mounting
Clutch master cylinder mounting
Clutch release cylinder 15~22 (1.5~2.2) 15~22 (1.5~2.2)
Service standard
Clutch pedal stroke mm (in.)
Clutch pedal free play mm (in.)
Engine
Spark plugsUnleaded (NGK)
Unleaded
Ignition coilPrimary
Secondary
Engine Management Manufacturer Fuel Tank Capacity
Fuel Return System Type Returnless
Fuel Filter Type
Installation location
Fuel Pump
-
Electrical
In-tank type
Driven by Electric motor
-
Fuel Pressure
Regulator
Regulated Fuel
Pressure
6 ~ 13 (0.24 ~ 0.51)
50 ( 44.0)
Paper type
Gasoline : 140 ± 3 (5.5 ± 0.12)
Hydraulic type
Single dry with diaphrag
Diaphragm spring strap
Tightening torque [N.m(kgf-m)]
Fuel Pressure
(Maximum)Pressure
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 117/391
Manual TransaxleType
3,615 3,308
1,95 1,962
1,286 1,189
0,971 0,905
0,774 0,702
3,545 3,583
4,267 4,188
MT oil capacity ℓ (lmp.qt)
Gear ratio
1st
2nd
3rd
4th
5th
Rev.
FGR
M/T oil quality
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 118/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
Automatic TransaxleType
2,919 2,919
1,551 1,551
1 1
0,713 0,713
2,48 2,48
4,375 3,681
ℓ (lmp.qt)
Driveshaft
80 ~ 100 (8.0 ~ 10.0)
Inner
Gear ratio
1st
2nd
3rd
4thRev.
FGR
Engine
ATF quality
ATF capacity
Joint type
M/TOuter
A/TInner
Outer
Max. permissible angleInner 23˚
Outer 46˚
Hub end play mm (in.)
Starting torque [N.m (kgf-m)]
Wheel bearing
[NOTE]
BJ: Birfield Joint
TJ: Tripod Joint
UTJ-ll: U Type-ll Tri-pod Joint
Tightening torque [N.m (kgf-m)]Driveshaft lock nut 196 ~ 274 (20.2 ~28.0)
Tie rod end to knuckle
Brake caliper to knuckle
Knuckle to strut assembly nut
Lower arm ball joint to knuckle nut
Wheel nut
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 119/391
Rear brake to rear axle carrier mounting bolt
Rear strut to carrier nut
Rear hub bearing flange nut
Brake disc to hub
Trailing arm to rear axle carrier mounting nut
Rear suspension arm to rear axle carrier mounting
nut
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 120/391
General Specifications - TDSuspension System
Front Rear
MacPherson strut Torsion Beam Axle
-0.64°±0.5° -1.5°±0.5°
4.38°±0.5° -
mm (in.) 0±2.0 4.4±2.2
13.61°±0.5° -
100 ~ 120 (10 ~ 12)
Wheel sizeSteel
Aluminum
Suspension type
Shock absorber type
Tire sizeTire pressure
Wheel alignment
Camber
Caster
Toe-in
King-pin
Tightening Torque [N.m(kgf-m)]
Hub nuts
Front strut assembly to wheel housing panel
Front strut assembly to knuckle
Front strut assembly self-locking nutFront lower arm to sub frame
Front lower arm to knuckle
Front stabilizer link to strut assembly
Front stabilizer bar bracket mounting bolts
Rear strut assembly to wheel housing panel
Rear strut assembly to carrier
Rear strut assembly self-locking nut
Rear stabilizer link to stabilizer bar
Rear stabilizer bar bracket mounting bolts
Rear suspension arm tie rod nut
Rear suspension arm mounting bolt
Rear cross member mounting bolt
Trailing arm to bracket
Trailing arm bracket to body frame
Trailing arm to rear carrier
Gas pressurized
5.5J x 15
5.0J x 15, 6.0J x 16, 7.0J x 17
185/70 R15, 195/65 R15, 205/60 R16, 215/50 R17
2.2kg/cm² (32psi)
90 ~ 110 (9.0 ~ 11.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 121/391
Type
ℓ (lmp.qt)
mm (in.)
kPa(kgf/cm²)
13 ~ 18 (1.3 ~ 1.8)
30 ~ 35 (3.0 ~ 3.5)
85 ~ 90
Steering SystemRack and Pinion
40.96°±2°, 38.38°±2° (215Tire)
32.33°, 30.90 (215Tire)
Power steering fluidQuality
Quantity
PSF-3
Rack stroke
Steering angleInner
Outer
Power steering pump relief pressure
Tightening Torque [N.m(kgf-m)]
Steering wheel lock nut
Steering column mounting bolt & nut
Bolt connecting steering column to universal joint
Bolt connecting universal joint to steering gear
Tie rod end to knuckle
Power steering pump to pump bracket
Pressure hose to power steering pump
Steering gear box to sub frame
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 122/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
Type
Ω
Ω
Ω
Ω
Ω
Nut 7.8 ~ 8.8 (0.8 ~ 0.9)
10.8 ~ 14.7 (1.1 ~ 1.5)
39.2 ~53.9 (4.0 ~ 5.5)
9.8 ~ 13.7 (1.0 ~ 1.4)
Brake System
MPa(kgf/cm²)
MPa(kgf/cm²)
Engine
Side Airbag (SAB)
SRSCM Mounting Bolt
Tightening Torque [N.m(kgf-m)]
Driver Airbag (DAB)
Passenger Airbag (PAB)
Seat Belt Buckle Switch
(BS)
Side Airbag (SAB)Curtain Airbag (CAB)
Seat Belt Pretensioner (BPT)
BuckledkΩ
Unbuckled
Restraints
Resistance
Driver Airbag (DAB)
Passenger Airbag (PAB)
1.6 ~ 5.8
BuckledmA
Unbuckled
Curtain Airbag (CAB)
Seat Belt Anchor Bolt (BPT)
Brake fluidRecommended lubricant
Quantity
Master cyl inder
Type Tandem type
I.D. CBS mm (in.) ABS,TCS
Fluid level warning sensor Provided
Proportioning valve (CBS)
Cut-in pressure (Split
point)
Rear drum
Rear disc
Decompression ratio
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 123/391
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
280 (11.02)
172 (6.77)26 (1.02)
Brake booster
Type Vacuum
Effective diameter
Boosting ratioCBS 7.5 :1
ABS/TCS
Front brake (Disc)
Type Floating type with ventilated
Disc O.D.CBS
ABS
Disc thicknessCBS
ABS
Pad thickness 11 (0.43)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 124/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
O.D: Outer Diameter
I.D: Inner Diameter
CBS: Conventional Brake System
TCS: Traction Control System
Anti -lock Brake System (ABS) / Electronic Stabi li ty Program (ESP)
Service standard
mm (in.)
mm (in.)
mm (in.)
Engine
Cylinder type Single piston
Cylinder I.D.CBS
ABS
Ø57.15 (2.25)
Rear brake (Disc)
Type Floating type with solid di
Disc O.D. 262 (10.31)Disc thickness 10 (0.39)
Pad thickness 10 (0.39)
Cylinder type Single piston
Cylinder I.D Ø31 (1.22)
Rear brake (Drum)
Type Leading trailing
Drum I.D. Ø203 (7.99)
Brake lining thickness 4.3 (0.17)
Clearance adjustment Automatic
Parking brakeType Lever
Actuation DIH (Drum in hat)
Manufacturer and Name
HECU System 4 Channel 4 Sensor (Solen
Brake pedal height LHD : 190.7 (7.51), RHD : 167.
Brake pedal stroke 135 (5.31)
Brake pedal free play 3 ~ 8 (0.08 ~ 0.20)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 125/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Front disc run out
Front disc parallelism
Rear drum brake lining thickness 3 (0.12)
Stop lamp switch outer case to pedal
stopper clearanceLHD : 1.0 ~ 2.0 (0.04 ~ 0.08), RHD : 0.5 ~
Booster push rod to master cylinder
piston clearance0.6 ~ 1.4 (at 500 mmHg vac
Parking brake lever stroke when lever assembly is
pulled with 196N (20kgf, 44lb force)6 ~ 8 clicks
Front disc brake pad thickness 11 (0.43)
Front disc thickness (minimum)
CBS ABS
26 (1.02)
Rear drum brake drum I.D (maximum)
Rear disc brake pad thickness 10 (0.35)
Rear disc brake disc thickness 10 (0.39)
Rear disc run out
Rear disc parallelism
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 126/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
Body (Interior & Exterior)
Engine
Tightening torque [N.m (kgf-m)]
Master cylinder to booster mounting nut 9.8 ~ 15.7 (1.0 ~ 1.6)
Brake booster mounting nut 12.7 ~ 15.7 (1.3 ~ 1.6)
Bleeder screw 6.9 ~ 12.7 (0.7 ~ 1.3)
Brake tube nut, brake hose
Caliper guide rod bolt 21.6 ~ 31.4 (2.2 ~ 3.2)Member assembly bracket mounting bolt
Brake pedal mounting bolt
Stop lamp switch mounting nut
Caliper assembly to knuckle F:78.5 ~ 98.1 (8.0 ~ 10.0), R:63.7 ~ 7
Brake hose to front caliper 24.5 ~ 29.4 (2.5 ~ 3.0)
Brake hub flange nut
Wheel cylinder mounting bolt
Rear drum backing plate mounting bolt
proportioning valve to master cylinder
Sensor mounting bolt(ABS & TCS)
FrontRear
HECU mounting bolt (ABS & TCS)
HECU mounting bracket bolt (ABS & TCS)
Brake tube nut (ABS & TCS)
Bleeder screw (ABS & TCS)
Hood Type Rear hinged, Front opening type,
Front door Construction Front hinged, full door constr
Regulator system X-arm type
Rear door Construction Front hinged, full door constr
Regulator system X-arm type
Trunk lid Type Inner hinged, torsion ba
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 127/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Glass thickness
Windshield
Front door
Rear door
Rear window
Seat belts
Front - LH : 3 point type P.T (pretensioner) with Emergen
Front passenger seatLH / RH / CTR : 3 point type with E
Tightening Torque [N.m(Kgf-m)]
Front fender Mounting bolts
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 128/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0Engine
Glass height adjustment
screws
Front and rear doors
Hinge bolts (Body side) 34.3~41.2 (3.5~4.2)
Hinge bolts (Door side) 21.6~26.5 (2.2~2.7)
Checker bolts (Body side) 16.7~21.6 (1.7~2.2)
Checker bolts (Door side) 16.7~21.6 (0.7~1.1)
Door module bolts
Door module nutsDoor speaker bolts
Glass mounting bolts
Door glass grip bolts
Door channel bracket
Outside handle bolts
Outside handle screw
Inside handle screw
Latch screws
Striker screws
Trunk lid
Hinge bolts (Body side)Hinge bolts (Trunk lid
side)
Latch bolts 6.9~10.8 (0.7~1.1)
Striker bolts
Sunroof
Mounting nuts
Mounting bolts
Outside rearview mirror Mounting nuts
Hood Hinge bolts (Body side) 21.6~26.5 (2.2~2.7)Hinge bolts (Hood side) 21.6~26.5 (2.7~2.7)
Front bumper Bumper rail mounting bolts
Rear bumper Mounting bolts
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 129/391
Body Electrical System
Audio
RADIO/CD(A100) RADIO/CD/MP3(A200)
Rated output
Retractor mounting bolt
Type
Tuning type
Front seatFront seat mounting bolts 6.9~10.8 (3.5~5.5)
Rear seat mounting bolts 34.3~53.9 (3.5~5.5)
Frequency range /
Channel space
Rear seat Front seat mounting bolts
Seat belt
Anchor bolt
Rear seat belt buckle
Speaker impedance 4.0 ± 0.6(Front, Rear), 3.4 ± 0.5(
Antenna 80PF 75Ω
Power supply DC 14.5V
Rated output Rated ou
FM 87.5~108 MHz / 100KHz (Ge
AM 531 ~ 1602 KHz/9 KHz (Gen
LW
FM 87.5 ~ 108.0 MHz/50 KHz (E
MW 522 ~ 1620 KHz/9 KHz (Eur
153 ~ 279 KHz/1 KHz (Euro
PLL SYNTHESIZED TUNI
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 130/391
General Specifications - TDGSL γ 1.6 GSL θ 2.0
Keyless Entry And Burglar Alarm
Lighting system
W
W
W
W
W
W
WW
W
W
W
W
W
Other system
Heating Ventilation & Air Conditioning Ai r condi tioner
Engine
Items
Keyless entry transmitter Power source Lithium 3V battery (1EA
Transmissible distance 30m or more
Life of battery 2 years or more (at 20 times p
Button 4 Door : 4 (Door lock, Door unlock, Tru
Transmission frequency 433.92 MHz
Rear stop/tail lamp (Outside) 39954
Back up lamp 16
Rear turn signal lamp 21Rear fog lamp - Europe 21
License plate lamp 5
Side repeater 5
Room lamp 8
Overhead console lamp 8
Glove box lamp
Immobilizer Type
Manufacturer
Compressor
Type 6SBU16D
Oil type & Capacity FD46XG(PAG) 120 ± 10c
Pulley type 6PK-TYPE
Displacement 180cc/rev
Front fog lamp
55
55
40046
27
Head lampHigh
Low
Front turn signal lamp
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 131/391
method
Type
Speed step
Speed control
Heater and evaporator unit
Temperature control type
Heating capacity
Mode operating method
Evaporator A/C ON/OFF
Heater
Temperature operating
method
Condeser Heat rejection 13,400 - 5% kcal/hr
APT(A/C pressure
transducer)
Voltage = 0.00878835 * Pressu
Expansion valve Type Block
RefrigerantType R-134a
Capacity [oz.(g)] 17.63 ± 0.88 (500 ± 25)
Blower unit
Fresh and recirculation Operating method Actuator
Auto + 8 speed (Automatic) 0~4
Power mosfet
Air filter Type Particle filter
Blower
Evaporator temperature se
°C (°F)ON : 3.0 ± 0.5 (37.4 ± 32
OFF: 1.0 ± 0.5 (33.8 ± 32
Type Pin & Tube type
Actuator
Actuator
Sirocco
Min 4,600 kcal/hr
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 132/391
Engine Mechanical System…………………… MG-2
Engine Electrical System……………………… MG-11
Fuel System……………………………..……… MG-12
Clutch…………………………………….……… MG-13
Manual Transaxle……………………….……… MG-14
Automatic Transaxle…………………………… MG-14 Driveshaft………………………………..……… MG-15
Suspension System…………………….……… MG-16
Steering System………………………………… MG-18
Restraints…………………………………………MG-19
Brake System…………………………………… MG-20
Body (Interior & Exterior)……………….……… MG-23 Body Electrical System………………………… MG-25
Heating, Ventilation & Air Conditioning..………MG-27
Magentis /Optima(MG)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 133/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 134/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
Engine
V-type, DOHC6
mm (in.)86 (3.3858)
x 86 (3.3858)
88 (3.464)
x 97 (3.819)
86.7 (3.4134)
x 75 (2.9528)
cc 1.998 2.359 2.656
10.4 : 1
1-2-3-4-5-6
BTDC 7˚ ± 10
rpm 650 ± 100
rpm 650 ± 100
rpm 650 ± 100
rpm 650 ± 100
ℓ (lmp.qt) 4.5 (3.96)
ℓ (lmp.qt) 4.2 (3.70)
ℓ (lmp.qt) 0.3 (0.26)
ℓ (lmp.qt) -
ℓ (lmp.qt) -
5W-20(SJ or S
above/GF-3)
kPa
(kg/cm²)
130 (1.32) [at
1000rpm,110°C
30°F)]
10.5 : 1
-
650 ± 100
Oil quality
Oil quantity
Oil pressure (Idle)
Engine oil
4.3 (3.78)
5W-20(SJ or SL above/GF-3)
-
Engine
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
A/C
OFF
A/C
ON
Neutral,N,P-
D-range
Neutral,N,P-
D-range
Total
Including oil filte
Firing order
BTDC 8˚ ± 5˚
650 ± 100
650 ± 100
650 ± 100Idle Speed
In-line, DOHC4
Excluding oil filt 4.0 (3.52)
5.1 (4.49)
-
Ignition Timing
Oil pan
Oil filter
1-3-4-2
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 135/391
-4° ~ 56°
60° ~ 0°
46°
10°
mm (in.)0.03(0.0012) o
less
mm (in.)0.15(0.0059) o
less
mm (in.)0.15(0.0059) o
less
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Less than 0.05 (0.0020)
Less than 0.10 (0.0039)
Less than 0.10 (0.0039)
-11° ~ 34°
22° ~ 67°
34°
10°
43.80 (1.7244)
45.00 (1.7716)
No.1 : 30 (1.1811)
No.2,3,4,5 : 24 (0.9449)
Intake
Opens (BTDC)
Closes (ABDC)
Opens (BBDC)
Closes (ATDC)
Flatness of gasket surface
Flatness of manifold
mounting surface
Exhaust
Intake
Cam height
Exhaust
Journal outer Diameter No.1 : 40 (1.5748)
No.2,3,4,5 : 24 (0.9449)
Camshaft
Intake valve
27.964 ~ 27.98
(1.1009 ~ 1.101
Intake
Exhaust
Valve timing
Cylinder head
44.5(1.7520)
Exhaust valve
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 136/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
mm (in.)
mm (in.)
mm (in.)0.1 ~ 0.2
(0.0039 ~ 0.007
mm (in.) 110.1 (4.3346
mm (in.) 111.1 (4.3740
mm (in.)5.965 ~ 5.980
(0.2348 ~ 0.235
mm (in.)5.950 ~ 5.965
(0.2343 ~ 0.234
45° ~ 45.5°
mm (in.) 1.0 (0.0394)
mm (in.) 1.3 (0.0512)
mm (in.)0.020 ~ 0.050
(0.0008 ~ 0.002
mm (in.)0.035 ~ 0.065
(0.0014 ~ 0.002
1.02 (0.0401)
1.09 (0.0429)
0.020 ~ 0.047 (0.00078 ~ 0.00185)
No.1 : 0.020 ~ 0.057
(0.00078 ~ 0.00224)
No.2,3,4,5 : 0.045 ~ 0.082
(0.00177 ~ 0.00323)
113.18 (4.4559)
105.89 (4.1689)
5.465 ~ 5.480 (0.2151 ~ 0.2157)
5.458 ~ 5.470 (0.2149 ~ 0.2153)
45.25° ~ 45.75°
0.1 ~ 0.22 (0.0039 ~ 0.0086)
Exhaust
Stem outer diameter
Intake
Valve length
Engine
Valve
Valve stem to valve
guide clearance
Exhaust
Thickness of valve head
(margin)
Bearing oil clearance
Intake
Exhaust
Intake
Face angle
Exhaust
0.030 ~ 0.054 (0.00118 ~ 0.00212)
End play
Intake
Intake 0.020 ~ 0.057
(0.0008 ~ 0.002
ExhaustNo.1,2,3,4,5 : 0.045 ~ 0.082
(0.00177 ~ 0.00323)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 137/391
mm (in.)
mm (in.)
mm (in.)45.8 ~ 46.2
(1.8031 ~ 1.818
mm (in.)46.8 ~ 47.2
(1.8425 ~ 1.858
mm (in.) -
mm (in.) -
-
mm (in.) 46.8 (1.8425)
mm (in.)
18.4 ~ 20.3Kg
/ 35 (1.3779),
34.9 ~ 38.6Kg
/ 26.5 (1.0433
1.5° or less
Width of seat contact
Length
Inner diameter
Valve seat
Intake
Exhaust
Seat angle
Free length
44.75° ~ 45.10°
19.0 ± 0.6kg / 35.0 (1.3779),
39.8±1.2kg / 26.0 (1.0236 )
Less than 1.5°Out of squareness
Valve guide
Intake
Exhaust
5.500~5.512 (0.2165 ~ 0.2170)6.000 ~ 6.015
(2.2362 ~ 2.236
43.8 ~ 44.2 (1.7244 ~ 1.7401)
1.16 ~ 1.46 (0.0457 ~ 0.0575)
1.35 ~ 1.65 (0.0531 ~ 0.0649)
Intake
Valve spring
Exhaust
Load
47.44 (1.8677)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 138/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
mm (in.)29.964 ~ 29.98
(1.1797 ~ 1.180
mm (in.)30.000 ~ 30.02
(1.1811 ~ 1.182
mm (in.)0.020 ~ 0.061
(0.0008 ~ 0.002
mm (in.)0.17 ~ 0.23
(0.0067 ~ 0.009
mm (in.)
0.27 ~ 0.33
(0.0106 ~ 0.012
mm (in.)86.00 ~ 86.03
(3.3858 ~ 3.3870)
88.00 ~ 88.03
(3.4645 ~ 3.4657)
86.70 ~ 86.73
(3.4134 ~ 3.414
mm (in.)Less than
0.05 (0.0019)
mm (in.)
. ~ .
(3.3848 ~ 3.3860
. ~ .
(3.4636 ~ 3.464886.67 ~ 86.70
(3.4122 ~ 3.413
mm (in.) 0.02 ~ 0.04(0.0008 ~ 0.001
Less than 0.05 (0.0020)
0.015 ~ 0.035 (0.0028 ~ 0.0014)
0.020 ~ 0.061 (0.0008 ~ 0.0024)
Intake
Exhaust
Piston outer diameter
Piston to cylinder clearance
Cylinder block
Flatness of gasket surface
Cylinder head tappet bore inner diameter
MLA to tappet bore clearance
MLA
32.000 ~ 32.025 (1.2598 ~ 1.2608)
Engine
Cylinder bore
Valve clearance
Piston
0.17 ~ 0.23
(0.0067 ~ 0.0090)
0.27 ~ 0.33
(0.0106 ~ 0.0129)
31.964 ~31.980 (1.2584 ~ 1.2591)MLA outer diameter
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 139/391
mm (in.)1.23 ~ 1.25
(0.0484 ~ 0.049
mm (in.)1.22 ~ 1.24
(0.0480 ~ 0.048
mm (in.) 2.01 ~ 2.03(0.0791 ~ 0.079
mm (in.)0.04 ~ 0.08
(0.0016 ~ 0.003
mm (in.)0.03 ~ 0.07
(0.0012 ~ 0.002
mm (in.)0.06 ~ 0.15
(0.0024 ~ 0.005
mm (in.)0.15 ~ 0.30
(0.0059 ~ 0.011
mm (in.)0.30 ~ 0.45
(0.0118 ~ 0.017
mm (in.)0.20 ~ 0.70
(0.0078 ~ 0.027
mm (in.)21.001 ~ 21.00
(0.8268 ~ 0.827
mm (in.)21.014 ~ 21.02
(0.8273 ~ 0.827
mm (in.) 0.011 ~ 0.018(0.0004 ~ 0.000
mm (in.)20.974 ~ 20.98
(0.8257 ~ 0.82620.974 ~ 20.985 (0.8257 ~ 0.8262 )
Piston pin
No. 1 ring groove 0.15 ~ 0.30 (0.0059 ~ 0.0118)
0.30 ~ 0.45 (0.0118 ~ 0.0177)
0.20 ~ 0.70 (0.0078 ~ 0.0275)
1.22 ~ 1.24 (0.0006 ~ 0.0488)
21.001 ~ 21.006 (0.8268 ~ 0.8270 )
21.016 ~ 21.021 (0.8274~0.8276 )
0.010 ~ 0.020 (0.0004 ~ 0.0008 )
No. 1 ring groove
Side clearance
No. 1 ring groove
No. 2 ring groove
1.22 ~ 1.24 (0.0480 ~ 0.0488)
2.01 ~ 2.03 (0.0791 ~ 0.0799)
0.03 ~ 0.07 (0.0012~0.0028 )
0.03 ~ 0.07 (0.0012~0.0028 )
0.06 ~ 0.15 (0.0024 ~ 0.0059)
Piston ring
Piston pin outer diameter
Piston pin hole inner diameter
No. 2 ring groove
Oil ring groove
Piston pin hole clearance
Oil ring groove
Oil ring groove
Ring groove width
Connecting rod small end inner diameter
End gap No. 2 ring groove
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 140/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
mm (in.)0.016 ~ 0.033
(0.0006 ~ 0.001
mm (in.)51.000 ~ 51.01
(2.0079 ~ 2.008
mm (in.)0.018 ~ 0.036
(0.0007 ~ 0.001
mm (in.)0.1 ~ 0.25
(0.0039 ~ 0.009
mm (in.)61.982 ~ 62.00
(2.4402 ~ 2.440
mm (in.)47.982 ~ 48.00
(1.8891 ~ 1.889
mm (in.)0.004 ~ 0.022
(0.0002 ~ 0.000
mm (in.)0.07 ~ 0.25
(0.0028 ~ 0.009
kPa
(kg/cm²)
490.33 ~ 588.4
(5.0 ~ 6.0)
Engine
51.942 ~ 51.960 (2.0449 ~ 2.0456)
Relief valve opening pressure
Oil pump
0.10 ~ 0.25 (0.0039 ~ 0.0098)
End play
0.026 ~ 0.049 (0.0010 ~0.0019)
0.007 ~ 0.25 (0.0027 ~ 0.0098)
-
47.954 ~ 47.972 (1.8879 ~ 1.8886)
0.028 ~ 0.046 (0.0011 ~ 0.0018)
Crankshaft
-
51.000 ~ 51.018 (2.0079 ~ 2.0086)
Connecting rod
Connecting rod bearing oil clearance
Connecting rod small end hole clearance
Connecting rod big end inner diameter
Main journal outer diameter
Main bearing oil clearance
Pin journal outer diameter
End play
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 141/391
ℓ
(lmp.qt)
8.2~8.3
(7.22~7.30)
°C (°F)
°C (°F) 95 (203)
mm (in.)10 (0.3937)
or more
kPa
(kg/cm²)
93.16 ~ 122.5
(0.95 ~ 1.25 )
kPa
(kg/cm²)
0.98 ~ 4.90
(0.01 ~ 0.05 )
kΩ
kΩ
Tightening torque [N.m(kgf-m)]
19.6 (2.0) + 90
-
29.4 (3.0) + 90
15.7 (1.6) + 90
-
-
Thermostat
2.31 ~ 2.59
Thermister type
95 (201)
Forced circulation with cooling fan Forced circulat
-
-
-
Crankshaft
main bearing cap
Bolts
Bolts (M10)
Bolts (M8)
Coolant quantity
Cooling method
82±1.5 (179.6 ±34.7)
0,3222
Full opening
temperature
Opening
Full lift
Type
Main valve
opening press.
Water temperature sensor
Bolts (12mm)
Bolts (15mm)
93.16 ~ 122.58(0.95 ~ 1.25)
6.86 (0.07) or less
Cooling system
19.6 (2.0) + 90°
26.46 (2.7) + 45°
Radiator cap
Resistance
Vacuum valve
opening press.
Connecting rod cap nuts or bolts
20°C (68°F)
80°C (176°F)
-
Crankshaft bedplate
Main moving system
6.4~6.9 (5.631~6.07)
-
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 142/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
-
10.8 ~ 12.7
(1.1 ~ 1.3)
20.6 ~ 25.5
(2.1 ~ 2.6)
24.5 (2.5)
+ 60˚ + 45˚
-
-
-
-
34.3 ~ 44.1
(3.5 ~ 4.5)
9.8 ~ 11.8
(1.0 ~ 1.2)
Engine
Cylinder head bolt
-
Cylinder head
Camshaft bearing cap nuts
or bolts
26.46 ~ 30.38 (2.7 ~ 3.1)
34.3 (3.5) + 90° +90°
-
-
-
Oil pan nuts or bolts
Bolts
Bolts (M8)
Bolts
Bolts (M6)
Lubrication system
11.76 ~ 15.68 (1.2 ~ 1.6)
9.8 ~ 11.76 (1.0 ~ 1.2)
Oil filter
Oil pan drain plug
Lower oil pan bolt
Bolts (M8)
10.78 ~ 12.74 (1.1 ~ 1.3)
27.44 ~ 31.36 (2.8 ~ 3.2)
Bolts (M6)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 143/391
Engine Electr ical System12 V, 1.2 kW
V 11,5
A 90, MAX
2,600 rpm, MI
13.5 V, 110A
1,000 ~18,000
rpm
14.2 ~ 14.8V
MF 60AH MF 68AH MF 68AH
550 A 600 A 600 A
92 min 110 min 110 min
1.280 ± 0.01 1.280 ± 0.01 1.280 ± 0.01
Ω 0.715 ± 0.015
kΩ -
ILFR5B11
-
mm(in.) 1.0 ~ 1.1(0.0394 ~ 0.043
BKR5ES-11
RC 10YC4
12 V, 1.2 kW
90, MAX
2,600 rpm, MIN
VoltageStarter No-load
charasteristics
13.5 V, 110A
Battery voltage sensing
7.0 ± 15 %
11,5
1,000 ~18,000 rpm
14.2 ~ 14.8V
Electronic built-in type
0.62 ± 10 %
Battery
Specific gravity at
25°C (77°F)
Reserve capacity
Amperage
Rated voltage
Voltage regulator type
Generator Speed in use
Type
Ignition coil
amperage
- ° - °
Regulator setting
Spark plugs
Primary
resistance
Secondary
resistance
Unleaded (NGK)
Unleaded (CHAMPION)
Unleaded(Gap)
1.0 ~ 1.1 (0.0394 ~ 0.0433)
Rated voltage
Speed
Type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 144/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
Fuel System
Delphi.
(kgf/cm²
(kgf/cm²375 ~ 385
(3.82 ~ 3.92)
Fuel PumpType
-
Electrical
In-tank type
Electric motor
Engine
Driven by
Fuel Filter
Type
Engine Management Manufacturer
Fuel Pressure
(Maximum)Pressure -
Fuel Pressure
Regulator
Regulated Fuel
Pressure338~348 (3.45~3.55)
High pressure type
Installation location Built in Fuel Pump assembly
Fuel Tank Capacity 62 (54.55)
Fuel Return System Type Returnless type
Siemens
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 145/391
ClutchClutch operation -
Clutch disc -
Clutch cover assembly Diaphragm springstrap
Self AdjustingClutch
-
Tightening torque [N.m(kgf-m)]
Clutch cover assembly 25~36 (2.5~3.6) 12~15 (1.2~1.5) -
Clutch pedal bracket mounting 17~26 (1.7~2.6) 17~26 (1.7~2.6) -
Clutch master cylinder mounting 13~16 (1.3~1.6) 13~16 (1.3~1.6) -
Clutch release cylinder 15~22 (1.5~2.2) - -
Service standard
Clutch pedal stroke mm (in.) -
Clutch pedal free play mm (in.) -
Hydraulic type
145 (5.70)
6~13 (0.24~0.51)
Single dry with
diaphragm
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 146/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
Manual Transaxle
Type M5GF1 M5GF2 -3,636 3,267 -
2,056 1,794 -
1,333 1,552 -
0,971 1,176 -
0,775 0,974 -
- - -
3,455 3,416 -
4,333 4.333/3.250 -
-
MT oil capacity ℓ(lmp.qt) 2.1 (1.85) 1.9 (1.67) -
Automatic TransaxleType F4A42-2 A5GF1 A5GF1
2,842 3,789 3,789
1,529 2,064 2,064
1,000 1,421 1,421
0,712 1,034 1,034
- 0,728 0,7282,480 3,808 3,808
4,042 3,311 3,311
ℓ(lmp.qt) 7.8 (6.86) 9.5 (8.36) 9.5 (8.36)
SAE 75W/85, API GL-4
Engine
ATF quality Diamond ATF SP III or SK ATF S
ATF capacity
Gear ratio
1st
2nd
3rd
4th
5thRev.
FGR
Rev.
FGR
M/T oil quality
Gear ratio
1st
2nd
3rd
4th
5th
6th
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 147/391
Driveshaft -
-
UTJ-II#25
BJ#25
Lubricants
BJ#24 BJ#25 UTJ-II#24
g 130 160 160
Front caliper assembly to knuckle bolts 140 ~ 160 (14.0 ~ 16.0)
Tie rod end castle nut 24 ~ 34 (2.4 ~ 3.4)
Inner shaft bearing bracket 50 ~ 65 (5.0 ~ 6.5)
Wheel speed sensor bolt 7 ~ 10 (0.4 ~ 1.0)
Driveshaft nut (Castle nut) 200 ~ 280 (20.0 ~ 28.0)
Lower arm ball joint assembly to knuckle bolts 100 ~ 120 (10.0 ~ 12.0)
Outer : On tire side
Tightening torque [N.m (kgf-m)]
Hub nut 90 ~ 110 (9.0 ~ 11.0)
Rear hub & bearing assembly 1.5 (0.15)[NOTE]
Inner: On transaxle side
Quantity
Starting torque [N.m (kgf-m)]
Front wheel bearing 1.8 (0.18)
BJ#24
Joint type
Recommended grease RBA
Max. permissible angleInner 23˚
Outer 46.5˚
C
Joint type
M/TInner UTJ-II#24
Outer BJ#24
A/T
Inner UTJ-II#24
Outer
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 148/391
General specif ications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
mm (in.)
Engine
King-pin 13.1°±30'
Wheel alignment
Camber -0.5°±30' -
Caster 4.74°±30'
Toe-in 0±2 (0±0.079) 2±2(0
Tire size [Tire pressure]kgf/cm
2
(psi)
205/65 HR15 [2.1 (30)]
205/60 HR16 [2.3 (33)]
215/50 VR17 [2.3 (33)]
Wheel sizeSteel
Aluminum
6.0J × 15", 6.5J × 16"
6.5J × 16", 6.5J × 17"
Suspension type MacPherson strut M
Shock absorber type Gas pressurized
Suspension SystemFront
Carrier assembly to rear hub assembly bolts 70 ~ 90 (7.0 ~ 9.0)
Assist arm to carrier assembly bolts 45 ~ 55 (4.5 ~ 5.5)
Trailing arm to carrier assembly bolts 45 ~ 55 (4.5 ~ 5.5)
Rear caliper assembly to carrier assembly bolts 50 ~ 60 (5.0 ~ 6.0)
Rear strut assembly to carrier assembly bolts 140 ~ 160 (14.0 ~ 16.0)
Rear lower arm to cross member 140 ~ 160 (14.0 ~ 16.0)
Rear upper arm to carrier assembly bolts 100 ~ 120 (10.0 ~ 12.0)
Front strut assembly to knuckle bolts 100 ~ 120 (10.0 ~ 12.0)
Rear lower arm to carrier assembly bolts 140 ~ 160 (14.0 ~ 16.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 149/391
Rear stabilizer link to trailing arm 45 ~ 55 (4.5 ~ 5.5)
Rear stabilizer bar bracket mounting bolts 45 ~ 55 (4.5 ~ 5.5)
Trailing arm to body 140 ~ 160 (14.0 ~ 16.0)
Trailing arm to carrier 45 ~ 55 (4.5 ~ 5.5)
Rear assist arm to carrier 45 ~ 55 (4.5 ~ 5.5)
Rear assist arm to rear cross member 80 ~ 100 (8.0 ~ 10.0)
Rear lower arm to carrier 140 ~ 160 (14.0 ~ 16.0)
Rear lower arm to rear cross member 140 ~ 160 (14.0 ~ 16.0)
Rear upper arm to carrier 100 ~ 120 (10.0 ~ 12.0)
Rear upper arm to rear cross member 100 ~ 120 (10.0 ~ 12.0)
Rear shock absorber bracket to body 45 ~ 55 (4.5 ~ 5.5)
Rear shock absorber to carrier 140 ~ 160 (14.0 ~ 16.0)
Front stabilizer link to strut assembly 100 ~ 120 (10.0 ~ 12.0)
Front stabilizer bar bracket mounting bolts 45 ~ 55 (4.5 ~ 5.5)
Front lower arm to sub frame FR: 140 ~ 160 (14.0 ~ 16.0), RR: 100 ~ 120 (
Front lower arm to knuckle 100 ~ 120 (10.0 ~ 12.0)
Front strut assembly to knuckle 140 ~ 160 (14.0 ~ 16.0)
Front strut assembly self-locking nut 50 ~ 70 (5.0 ~ 7.0)
Hub nuts 90 ~ 110 (9.0 ~ 11.0)
Front strut assembly to wheel housing panel 45 ~ 60 (4.5 ~ 6.0)
Tightening Torque [N.m(kgf-m)]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 150/391
GSL θ 2.0 GSL θ 2.4 GSL μ 2.7
Type
ℓ(lmp.qt)
mm (in.)
(kgf/cm²
Engine
Pressure hose to power steering pump 55 ~ 65 (5.5 ~ 6.5)
Steering gear box to sub frame 60 ~ 80 (6.0 ~ 8.0)
Tie rod end to knuckle 24 ~ 34 (2.4 ~ 3.4)
Power steering pump to pump bracket 17 ~ 26 (1.7 ~ 2.6), GSL μ-2.7I: 35 ~ 50 (3
Bolt connecting steering column to universal joint 18 ~ 28 (1.8 ~ 2.8)
Bolt connecting universal joint to steering gear 30 ~ 35 (3.0 ~ 3.5)
Steering wheel lock nut 40 ~ 50 (4.0 ~ 5.0)
Steering column mounting bolt & nut 13 ~ 18 (1.3 ~ 1.8)
Power steering pump relief pressure 8336 ~ 9022 (85 ~ 92)
Tightening Torque [N.m(kgf-m)]
1.0 (0.88)
Rack stroke 140 (5.51)
Steering angleInner 39.52°±1°30'
Outer 32.17°
General specif ications - Magentis/Optima
Steering System
Rack and Pinion
Power steering fluidQuality PSF-4
Quantity
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 151/391
Ω
Ω
Ω
Ω
Ω
Front Impact Sensor (FIS) Mounting Bolt 10.2 ~ 13.8 (1.0 ~ 1.4)
Side Impact Sensor (SIS) Mounting Bolt 10.2 ~ 13.8 (1.0 ~ 1.4)
Seat Belt Anchor Bolt (BPT) 39.2 ~ 53.9 (4.0 ~ 5.5)
SRSCM Mounting Bolt 10.2 ~ 13.8 (1.0 ~ 1.4)
Curtain Airbag (CAB) 10.9 ~ 14.7 (1.1 ~ 1.5)
Side Airbag (SAB) 4.9 ~ 6.9 (0.5 ~ 0.7)
Passenger Airbag(PAB)
Bolt 18.6 ~ 26.5 (1.9 ~ 2.7)
Nut 8.8 ~ 13.7 (0.9 ~ 1.4)
Seat Belt Pretensioner (BPT) 1.5 ~ 4.5
Tightening Torque [N.m(kgf-m)]Driver Airbag (DAB) 7.9 ~ 10.8 (0.8 ~ 1.1)
Side Airbag (SAB) 1.5 ~ 4.5
Curtain Airbag (CAB) 1.5 ~ 4.5
ResistanceDriver Airbag (DAB) 1.5 ~ 6.0
Passenger Airbag (PAB) 1.5 ~ 4.5
RestraintsType Depowered
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 152/391
GSL θ 2.0 GSL θ 2.4 GSL μ 2.7
Brake System
mm (in.)
mm (in.)
(kgf/cm²
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine
Cylinder I.D. Ø57.2 (Ø2.25)
Pad thickness 11 (0.43)
Cylinder type Single piston
Disc I.D. 172 (6.77)
Disc thickness 26 (1.02)
Front brake(Disc)Type Floating type with ventilated disc
Disc O.D. 280 (11.02)
Brake boosterType vacuum
Boosting ratio 9 : 1
Proportioning valve(CBS)
3.43 (35)
Decompression ratio 0.32 : 1
Cut-in pressure(Split point)
Piston stroke 30 ~ 31 (1.18 ~ 1.22)
Fluid level warning sensor Provided
Master cylinderType Tandem type
I.D. 23.81(0.937)
Brake fluid Recommended lubricant DOT 3Quantity As required
General specifications - Magentis/Optima
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 153/391
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
O.D=Outer Diameter
I.D=Inner DiameterCBS : Conventional Brake System
Anti-lock Brake System(ABS)/ Electronic Stability Program(ESP)
mm(in.)
teeth
Service standardmm (in.)
mm (in.)mm (in.)
mm (in.)
Brake pedal stroke 128 (5.04)
Adjust Brake pedal stroke 76.2 ± 2 (3.0 ± 0.08)
Brake pedal heightLHD 171 (6.73)
RHD 189.2 (7.45)
HECU System 4 channel 4 sensor (Solenoid)
Acitve wheel speedsensor
Air gap 0.4 ~ 1.5 (0.016 ~ 0.059)
Tone wheel 48
Drum I.D. 186 (6.61)
[NOTE]
Manufacturer and Name
Parking brakeType DIH(Drum in hat)
Actuation Lever
Cylinder type Single piston
Cylinder I.D 34 (1.34)
Disc thickness 10 (0.39)Pad thickness 15 (0.59)
Disc O.D. 262 (10.31)
Disc I.D. 185 (7.28)
Rear brake(Disc)Type Floating type with solid disc
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 154/391
General specifications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine
Brake pedal member assembly bracket mountingnut (cowl side upper mounting)
16.7 ~ 25.5 (1.7 ~ 2.6)
Brake pedal mounting nut 24.5 ~ 34.3 (2.5 ~ 3.5)
Caliper mounting bolt 78.5 ~ 98.1 (8.0 ~ 10.0)
Brake hose to front caliper 24.5 ~ 29.4 (2.5 ~ 3.0)
Brake tube nut, brake hose 13.7 ~ 16.6 (1.4 ~ 1.7)
Caliper guide rod bolt 21.6 ~ 31.4 (2.2 ~ 3.2)
Brake booster mounting nut 12.7 ~ 15.7 (1.3 ~ 1.6)
Bleeder screw 6.9 ~ 12.7 (0.7 ~ 1.3)
Tightening torque [N.m (kgf-m)]proportioning valve to master cylinder 34.3 ~ 53.9 (3.5 ~ 5.5)
Master cylinder to booster mounting nut 7.9 ~ 11.8 (0.8 ~ 1.2)
Rear disc brake disc thickness 10 (0.39)
Rear brake lining thickness 4.3 (0.17)
Front disc thickness 26 (1.02)
Rear disc brake pad thickness 15 (0.59)
Booster push rod to master cylinderpiston
0 (at 500 mmHg vacuum)
8 clicke
Front disc brake pad thickness 11 (0.43)
Parking brake lever stroke when lever assemblyis pulled with 235N (24kgf, 53lb force)
Stop lamp switch outer case to pedalstopper clearance
0.5 ~ 1.0 (0.02 ~ 0.04)
Brake pedal free play 3 ~ 8 (0.11 ~ 0.31)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 155/391
Body(Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)Rear window 3.5 (0.1378)
Seat beltsFront 3 point type with Emergency Locking Retrac
Rear 3 point type with Emergency Locking Retractor (E
Trunk lid Type Inner hinged, gas lifter type
Glass thickness
Windshield 5 (0.1969)
Front door 4 (0.1575)
Rear door glass 4 (0.1575)
Rear door
Construction Front hinged, full door constructio
Regulator system X-ARM type
Locking system Pin-fork system
Hood Type Rear hinged, gas lifter type
Front door
Construction Front hinged, full door constructio
Regulator system X-ARM type
Locking system Pin-fork system
HECU bracket mounting nut 5.9 ~ 9.8 (0.6 ~ 1.0)Yaw rate & Lateral G sensor mouning bolt 4.9 ~ 7.8 (0.5 ~ 0.8)
HECU mounting bracket bolt 16.7 ~ 25.5 (1.7 ~ 2.6)
HECU union screw 11.8 ~ 15.7 (1.2 ~ 1.6)
Stop lamp switch mounting nut 7.9 ~ 9.8 (0.8 ~ 1.0)
wheel speed sensor mounting bolt 6.9 ~ 10.8 (0.7 ~ 1.1)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 156/391
General specifications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7Engine
39.2~53.9 (4.0~5.5)
Rear seat belt anchor 39.2~53.9 (4.0~5.5)
Rear seat belt retractor 39.2~53.9 (4.0~5.5)
Seat belt
Front seat belt height 39.2~53.9 (4.0~5.5)
Front seat belt buckle 39.2~53.9 (4.0~5.5)
Front seat belt anchor 39.2~53.9 (4.0~5.5)
Front seat belt lower 39.2~53.9 (4.0~5.5)
Front seat belt upper
Seat
Front seat mounting 34.3~53.9 (4.0~5.5)
Front seat mounting nut 23.5~35.3 (2.4~3.6)Rear seat mounting 16.7~25.5 (1.7~2.6)
Hood
Hood hinge to body 21.6~26.5 (2.2~2.7)
Hood hinge to hood 21.6~26.5 (2.2~2.7)
Hood latch to body 6.9~10.8 (0.7~1.1)
Checker to door 6.9~10.8 (0.7~1.1)
Trunk lid Trunk lid latch 6.9~8.8 (0.7~0.9)
Tightening Torque [N.m(Kgf-m)]
Front and rear doors
Door hinge to body 21.6~26.5 (2.2~2.7)
Door hinge to door 21.6~26.5 (2.2~2.7)
Striker 16.7~21.6 (1.7~2.2)
Checker to body 16.7~21.6 (1.7~2.2)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 157/391
AM/FM/Cassette(M420/M440)
AM/FM/Cassette /MP3 (M455)
- -
Frequency range /
Channel space
FM
AM
Items
Keyless entry transmitter Power source
Transmitter(TX)
Lithium 3V battery (1EA)
Transmissible distance
Life of battery
10m or more
2 years or more (at 20 times per da
Button
FMMW
LW
Speaker impedance 4Ω x 4
Antenna
Extewoof
Tuning type
The others
Type
Power supplyRated output Max 43W x 4
87.5~108 MHz / 100KHz (Genera
AM/FM/Cass
DC 14.4VMax
1
80PF 75Ω
PLL synthesized type
Body Electrical SystemAudio
531 ~ 1602 KHz/9 KHz (General
87.5 ~ 108.0 MHz/50 KHz (Europ522 ~ 1620 KHz/9 KHz (Europe)
153 ~ 279 KHz/1 KHz (Europe)
Keyless Entry And Burglar Alarm
Transmission frequency
3 (Door lock, Door unlock, Trunk lid o
433.92 MHz
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 158/391
General specifications - Magentis/OptimaGSL θ 2.0 GSL θ 2.4 GSL μ 2.7
Lighting systemW
W
W
W
W
W
W
W
W
W
WW
W
W
W
W
W
W
Other system
Engine
Rear parking assist system 3 channel
Door courtesy lamp
5
5
Immobilizer TypeManufacturerSMARTRA system
Bosch
High mounted stop lamp
10 x 2
16
Luggage lamp
Room lamp
5
10
Overhead console lamp
License plate lamp215
Side repeater
Rear turn signal lamp
16
21
Rear fog lamp - Europe
Rear tail lamp (Inner) - General
21/5
8
Back up lamp
Front fog lamp
5
51
Rear tail/stop lamp (Outside)
Front turn signal lamp
Front position lamp 5
Side repeater lights
55
55
21
Head lampHigh
Low
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 159/391
Heating Ventilation & Air ConditioningAir conditioner
oz.(g)
Heater and evaporator unit
Mode operating method
Evaporator
Temperature control typ Evaporator temperture sensor
OFF : 3.0 ± 0.5 (37.4 ± 32.9)
ON : 5.0 ± 0.5 (41 ± 32.9)A/C ON/OFF ()
Air filter Type Particle filter
Heater
Type Pin & Tube type
Heating capacity 4,300 ± 5% Kcal/hr
Actuator
Actuator
Blower
Type Siroco
Speed step Auto + 8speed (Autometic) , 1~8 speed (
Speed control Power mosfet (Autometic)
Blower unit
Fresh and recirculation Operating method Actuator
RefrigerantType R - 134a
17.6 ± 0.88(500 ± 25)Capacity
APT(A/C pressure
The method to measurethe pressure
Voltage = 0.00878835 * pressure + 0.37
Expansion valve Type Block
180 cc/rev
Condeser Heat rejection 14800 - 5% Kcal/hr
Compressor
Type VS
Oil type & Capacity FD46XG (PAG) , 150 ± 10cc
Pulley type 6PK - TYPEDisplacement
Temperature operatingmethod
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 160/391
Engine Mechanical System…………………… GH-2
Engine Electrical System……………………… GH-9
Fuel System……………………………..……… GH-10
Automatic Transaxle…………………………… GH-11
Driveshaft………………………………..……… GH-11
Suspension System…………………….……… GH-13 Steering System………………………………… GH-15
Brake System…………………………………… GH-16
Body (Interior & Exterior)……………….……… GH-19
Body Electrical System………………………… GH-22
Heating, Ventilation & Air Conditioning..………GH-24
Opirus(GH)F/L
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 161/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 162/391
General specifications - Opirus F/L
Engine
mm (in.)
cc
rpm
rpm
rpmrpm
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
kPa
(kg/cm²)
Engine GSL λ 3.8
Oil quantity
Oil pressure (Idle)
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
Neutral,N,P-D-range
Ignition Timing
Oil pan
Oil filter
Drain and refill
Engine oil
Idle Speed
A/C
OFF
Firing order
A/CON
Neutral,N,P-
D-range 650 ± 100
650 ± 100650 ± 100
Total
V-type, DOHC6
96 (3.7795) x 87.0 (3.425
3,778
10.4 : 1
1-2-3-4-5-6
BTDC 10˚± 5˚
650 ± 100
6.0 (5.28)
5.5 (4.84)
0.4 (0.35)
5.2 (4.58)
Above SJ or SL
130(1.32) [at 1000rpm, 110°C(
Oil quality
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 163/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Intake
Opens (ATDC)
Closes (ABDC)
Opens (BBDC)
45.8 (1.8031)
No.1 : 27.964 ~ 27.980 (1.1009 ~
No.2,3,4 : 23.954 ~ 23.970 (0.9430No.1 : 0.020 ~ 0.057 (0.0008 ~
No.2,3,4 : 0.030 ~ 0.067 (0.0012
0.02 ~ 0.18 (0.0008 ~ 0.00
46.8 (1.8425)
Intake valve
Cam height
Journal outer Diameter (Intake, Exhaust)
Flatness of manifold
mounting surface
Exhaust valve
Closes (ATDC)
Flatness of gasket surface
Intake
Camshaft
Less than 0.1 (0.0039)
Less than 0.1 (0.0039)Exhaust
Exhaust
End play
Bearing oil clearance
Valve timing
10°
62˚
42˚
6˚
Less than 0.05 (0.0019)
Cylinder head
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 164/391
General specifications - Opirus F/L
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine GSL λ 3.8
Exhaust
Intake
Exhaust
Intake
105.27 (4.1445)105.50 (4.1535)
Inner. diameter
Length
Intake
Face angle
Valve stem to valve
guide clearance
Width of seat contactIntake
Exhaust
Thickness of valve head
(margin)
Valve seat
Intake
Exhaust
1.73 ~ 2.03 (0.06811 ~ 0.07
0.020~0.047 (0.00078 ~0.00
0.030 ~ 0.054 (0.00118 ~0.0
5.500 ~ 5.512 (0.2165 ~ 0.2Valve guide
5.465 ~ 5.480 (0.2151 ~ 0.2
5.458 ~ 5.470 (0.2149 ~ 0.2
45.25° ~ 45.75°
1.56 ~ 1.86 (0.06142 ~ 0.07
Exhaust
Valve
Intake
Exhaust
Intake
Exhaust
Stem outer diameter
Valve length
5.500 ~ 5.512 (0.2165 ~ 0.2
41.8 ~ 42.2 (1.6457 ~ 1.66
41.8 ~ 42.2 (1.6457 ~ 1.66
1.15 ~ 1.45 (0.05118~0.057
1.35 ~ 1.65 (0.05315~0.064
44.75° ~ 45.20°Seat angle
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 165/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Less than 0.05 (0.0019) [Less than 0.02 (
95.96 ~ 95.99 (3.7779 ~ 3.7
0.03 ~ 0.05 (0.0012 ~ 0.00
Piston
mm (in.)
Intake
Exhaust
Intake
MLA outer diameter
Exhaust
MLA to tappet bore
clearance
Cylinder head tappet
bore inner diameter Exhaust
Intake
IntakeExhaust
Piston outer diameter
Piston to cylinder clearance
Cylinder block
Flatness of gasket surface
Load
Out of squareness Less than 1.5°
34.964 ~ 34.980 (1.3765 ~ 1.
MLA
43.86 (1.7267)Free length
Valve spr ing
19.3±0.8kg / 34.0(1.3386
42.3±1.3kg / 24.2 (0.9527
34.964 ~ 34.980 (1.3765 ~ 1.
35.000 ~ 35.025 (1.3779 ~ 1.
35.000 ~ 35.025 (1.3779 ~ 1.
0.020 ~ 0.061 (0.0008 ~ 0.0
0.020 ~ 0.061 (0.0008 ~ 0.0
0.17 ~ 0.23 (0.0067 ~ 0.000.27 ~ 0.33 (0.0106 ~ 0.01
96.00 ~ 96.03 (3.7795 ~ 3.7
Valve clearance
Cylinder bore
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 166/391
General specifications - Opirus F/L
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
No. 2 ring groov
Oil ring groove
Piston OS
Piston ring
0.06 ~ 0.15 (0.0024 ~ 0.00
No. 2 ring groov
1.22 ~ 1.24 (0.0480 ~ 0.04
1.22 ~ 1.24 (0.0480 ~ 0.04
No. 1 ring groov
Engine GSL λ 3.8
No. 1 ring groov
Oil ring grooveRing groove width
No. 2 ring groov
Connecting rod small end inner diameter
Connecting rod small end hole clearance
Piston pin hole inner diameter
Piston pin hole clearance
Side clearance
No. 1 ring groov
Oil ring groove
End gap
2.01 ~ 2.03 (0.0791 ~ 0.07
-
0.03 ~ 0.07 (0.0012 ~ 0.00
0.03 ~ 0.07 (0.0012 ~ 0.00
0.17 ~ 0.32 (0.0067 ~ 0.01
0.32 ~ 0.47 (0.0126 ~ 0.01
0.20 ~ 0.70 (0.0078 ~ 0.02
23.001 ~ 23.006 (0.9055 ~ 0.
23.016 ~ 23.021 (0.9061 ~ 0.
Piston pin
0.01 ~ 0.02 (0.0039 ~ 0.00
Piston pin outer diameter
22.974 ~ 22.985 (0.9045 ~ 0.
-0.032 ~ -0.016 (-0.0012~0.0
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 167/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
kPa
(kg/cm²)
ℓ
(lmp.qt)
°C (°F)
°C (°F)
mm (in.)
kPa
(kg/cm²)
kPa
(kg/cm²)
0.022 ~ 0.040 (0.0008 ~ 0.0
Pull opening
0.98 ~ 4.90 (0.01 ~ 0.05
Radiator capVacuum valve
opening press.
Main valve
opening press.
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
Connecting rod
Relief valve opening pressure
Oil pump
End play 0.1 ~ 0.25 (0.0039 ~ 0.009
68.942 ~ 68.960 (2.7142 ~ 2.
54.954 ~ 54.972 (2.1635 ~ 2.Pin journal outer diameter
Main journal outer diameter
Main bearing oil clearance
End play
Crankshaft
Opening
Coolant quantityCooling method
Thermostat
Full lift
58.000 ~ 58.018 (2.2834 ~2.
0.038 ~ 0.056 (0.0015 ~ 0.0
0.10 ~ 0.28 (0.0039 ~ 0.01
450 ~ 550 (4.59 ~ 5.61)
Forced circulation with electric
8.7 (7.66)
Cooling system
82 ± 2 (179.6 ± 35.6)
95 (203)
10 (0.3937)
93.16 ~ 122.58 (0.95 ~ 1.2
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 168/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 169/391
Engine Electrical System
V
A
Ω
kΩ
mm(in.)
Battery
Ignition coil
Spark plugs
Primary
resistance
Secondary
resistance
Specific gravity at
25°C (77°F)
Unleaded (NGK)
Reserve capacity
Unleaded (Gap)
Type
VoltageStarter No-load
charasteristics
Rated voltage
Amperage
amparage
- ° - °
Regulator setting
Type
Rated voltage
Voltage regulator type
Speed
Speed in useGenerator
IC regulator built-in type
14.2 ~ 14.8V
CMF 80AH
630 A
130 min
1.280 ± 0.01
2,600 rpm, MIN
Battery voltage sensing
13.5V, 130A
1,000 ~ 18,000 rpm
IFR5G-11
1.0 ~ 1.1 (0.0394 ~ 0.043
12 V, 1.2 kW
11,5
Max. 85
0.62 ± 10 %
7.0 ± 15 %
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 170/391
General specifications - Opirus F/L
Fuel System
.
a
(kgf/cm²
a
(kgf/cm²
Engine GSL λ 3.8
Fuel Tank Capacity 70 (61.59)
Fuel Return System Type
Engine Management Manufacturer Delphi
Returnless type
Fuel Filter Type High pressure type
Installation location Built in Fuel Pump assem
Fuel PumpType
-
Electrical
In-tank type
Driven by Electric motor
Fuel Pressure(Maximum)
Pressure -
Fuel Pressure Regulator Regulated Fuel
Pressure375 ~ 385 (3.82 ~ 3.92)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 171/391
Automatic Transaxle
Type
ℓ(lmp.qt)
Driveshaft
Type
3,840
2,092
1,440
FGR
ATF quality
ATF capacity
Gear ratio
1st
2nd
3rd
4th
5th
Rev.
10.9 (9.59)
.
PermissibleInner 26˚
Outer 50˚
Joint type Inner AARiOuter
Driveshaft
Front wheel
bearing
Double row angular contact bal
DimensionInner 45 mm (1.77 in.)
Outer 87 mm (3.43 in.)
UFi
Radial ball bearing
Center bearingDimension
Outer 62 mm (2.44 in.)
Type
Inner 30 mm (1.18 in.)
A5HF1
1,048
0,728
3,859
3,333
Diamond ATF SP III or SK AT
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 172/391
General specifications - Opirus F/LEngine GSL λ 3.8
Starting torque [N.m (kgf-m)]
Front wheel bearing 28 (0.18 )[NOTE]
Inner: On transaxle side UFi : Under Cut Free improved (GKN)
Outer : On tire side AARi : Angular Adjusted Roller improved (GKN)
Tightening torque [N.m (kgf-m)]
Wheel nut 90 ~ 110 (9 ~ 11)
Driveshaft castle nut 200 ~ 280 (20 ~ 28)
Front upper arm to self locking nut 35 ~ 45 (3.5 ~ 4.5)
Front subframe mounting bolt 140 ~ 160 (14 ~ 16)
Front shock absorber lower mounting to bolt60 ~ 80 (6 ~ 8)
Front lower arm connector nut (to fork) 140 ~ 160 (14 ~ 16)
Lower arm and ball joint 100 ~ 120 (10 ~ 12)
Lower arm ball joint self locking nut 75 ~ 90 (7.5 ~ 9.0)
Tie rod end self locking nut 24 ~ 34 (2.4 ~ 3.4)
Stabilizer link self locking nut 100 ~ 120 (10 ~ 12)
Stabilizer link mouning nut 45 ~ 55 (4.5 ~ 5.5)
Hub assembly 60 ~ 70 (6 ~7)
Wheel speed sensor 7 ~11 (0.7 ~ 1.1)
Brake caliper to knuckle80 ~ 100 (8 ~ 10)
Rear brake disc 5 ~ 6 (0.5 ~ 0.6)
Rear lower arm to knuckle 140 ~ 160 (14 ~ 16)
Rear Brake caliper to knuckle bolt 50 ~ 60 (5 ~ 6)
Rear upper arm to carrier self locking nut 80 ~ 90 (8 ~ 9)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 173/391
mm (in.)
Rear axle mounting bolt 60 ~ 70 (6 ~ 7)
Inner shaft heat cover mounting bolt 9 ~ 14 (0.9 ~ 1.4)
Inner shaft bearing bracket mounting bolt 50 ~ 65 (5 ~ 6.5)
Suspension SystemFront
Suspension type Double wishbone
Shock absorber type Gas pressurized
Wheel sizeSteel
Aluminum
-
6.5J × 17"
Tire size
Tire pressure
235/55 R17
2.1kgf/cm2, (30psi)
Caster 4°32'±45'
Toe-in 0±2 (0±0.079) 2±
King-pin 9°43'
Tightening Torque [N.m(kgf-m)]
Wheel alignment
Camber -30'±30'
Hub nuts 90 ~ 110 (9.0 ~ 11.0)
Front strut assembly to wheel housing panel 45 ~ 60 (4.5 ~ 6.0)
Mounting fork to lower arm 140 ~ 160 (14.0 ~ 16.0)
Front strut assembly to mounting fork 60 ~ 80 (6.0 ~ 8.0)
Front stabilizer link to strut assembly 100 ~ 120 (10.0 ~ 12.0)
Front strut assembly self-locking nut 20 ~ 25 (2.0 ~ 2.5)
Front lower arm to knuckle 100 ~ 120 (10.0 ~ 12.0)
Front lower arm to sub frame 140 ~ 160 (14.0 ~ 16.0)
Front upper arm to body 55 ~ 65 (5.5 ~ 6.5)
Front upper arm to knuckle 35 ~ 45 (3.5 ~ 4.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 174/391
General specifications - Opirus F/LEngine GSL λ 3.8
Front stabilizer link to stabilizer bar 100 ~ 120 (10.0 ~ 12.0)
Front stabilizer bar bracket mounting bolts 45 ~ 55 (4.5 ~ 5.5)Rear shock absorber to wheel housing panel 50 ~ 65 (5.0 ~ 6.5)
Rear shock absorber to carrier 140 ~ 160 (14.0 ~ 16.0)
Rear shock absorber self-locking nut 20 ~ 25 (2.0 ~ 2.5)
Rear upper arm to carrier 80 ~ 90 (8.0 ~ 9.0)
Rear upper arm to cross member 100 ~ 120 (10.0 ~ 12.0)
Rear lower arm to carrier 140 ~ 160 (14.0 ~ 16.0)
Rear lower arm to cross member 100 ~ 120 (10.0 ~ 12.0)
Assist arm to carrier 140 ~ 160 (14.0 ~ 16.0)
Assist arm to cross member 100 ~ 120 (10.0 ~ 12.0)
Trailing arm to carrier 140 ~ 160 (14.0 ~ 16.0)
Trailing arm to body 140 ~ 160 (14.0 ~ 16.0)
Rear stabilizer link to carrier 35 ~ 45 (3.5 ~ 4.5)
Rear stabilizer link to stabilizer bar 35 ~ 45 (3.5 ~ 4.5)
Rear stabilizer bar bracket mounting bolts 45 ~ 55 (4.5 ~ 5.5)
Rear cross member mounting bolts 140 ~ 160 (14.0 ~ 16.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 175/391
Type
mm (in.)
a(kgf/cm²
Steering SystemRack and Pinion
Power steering fluid PSF-4
Rack stroke 144 (5.67)
Steering angleInner 36.9°±1°30'
Outer 30.27°
Power steering pump relief pressure 9807 ~ 10199 (100 ~ 10
Tightening Torque [N.m(kgf-m)]
Steering wheel lock nut 40 ~ 50 (4.0 ~ 5.0)
Steering column mounting bolt & nut 13 ~ 18 (1.3 ~ 1.8)
Bolt connecting steering column to universal joint 15 ~ 20 (1.5 ~ 2.0)
Bolt connecting universal joint to steering gear 30 ~ 35 (3.0 ~ 3.5)
Tie rod end to knuckle 24 ~ 34 (2.4 ~ 3.4)
Steering gear box to sub frame 60 ~ 80 (6.0 ~ 8.0)
Pressure hose to power steering pump 55 ~ 65 (5.5 ~ 6.5)
Power steering pump mounting bolts 35 ~ 55 (3.5 ~ 5.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 176/391
General specifications - Opirus F/L
Brake System
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine GSL λ 3.8
Brake fluid Recommended lubricant DOT 3 or DOT 4Quantity As required
Master cylinder
Type Tandem type
I.D. 25.4 (1.0)
Piston stroke 30 ~ 32 (1.18 ~ 1.26)
Fluid level warning sensor Provided
Brake booster
Type vacuum
Boosting ratio 9 : 1Front brake(Disc)
Type Floating type with ventilated
Disc O.D. 303 (11.93)
Disc thickness 28 (1.10)
Pad thickness 11 (0.43)
Cylinder type Single piston
Cylinder I.D. 60 (2.36)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 177/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
O.D=Outer Diameter
I.D=Inner Diameter
Anti-lock Brake System(ABS)/ Electronic Stability Program(ESP)
teeth
Service standardmm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Tone wheel
Adjust Brake pedal full stroke
Rear brake(Disc)
Type Floating type with solid di
Disc O.D. 284 (11.18)
Disc thickness 10 (0.39)
Pad thickness 10 (0.39)Cylinder type Single piston
Cylinder I.D 34 (1.34)
Parking brake
Type Mechanical brake acting on rea
Actuation Foot Type
Drum I.D. 190 (7.48)
Manufacturer and Name
47
Brake pedal height 193.5 (7.62 )
Brake pedal full stroke 126.7± 3 (4.99 ± 0.12)
Acitve wheel speedsensor
63.6 ± 2 (2.50 ± 0.08)
Brake pedal free play 3 ~ 8 (0.11 ~ 0.31)
Stop lamp switch outer case to pedalstopper clearance
1.2 ~ 1.8 (0.05 ~ 0.07)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 178/391
General specifications - Opirus F/L
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Booster push rod to master cylinder
piston clearance
Front disc brake pad thickness
Rear disc brake disc thickness
Master cylinder to booster mounting nut
Brake tube nut, brake hose
Caliper guide rod bolt
Brake pedal mounting nut
0 (at 500 mmHg)
Engine GSL λ 3.8
Parking brake pedal stroke when strokeassembly is pushed with 196N (20kgf,44lb force)
88 ~ 98 (3.46 ~ 3.86)
11 (0.43)
Front disc thickness 28 (1.10)
Rear disc brake pad thickness 10 (0.39)
10 (0.39)
Rear parking brake liner thickness 4.3 (0.17)
Tightening torque [N.m (kgf-m)] 8 ~ 12 (0.8 ~ 1.2)
Brake booster mounting nut 13 ~ 16 (1.3 ~ 1.6)
Bleeder screw 7 ~ 13 (0.7 ~ 1.3)
13 ~ 17 (1.3 ~ 1.7)
Caliper assembly to knuckle 80 ~ 100 (8 ~ 10)
Brake hose to front caliper 25 ~ 30 (2.5 ~ 3.0)
22 ~ 32 (2.2 ~ 3.2)
Stop lamp switch mounting nut 8 ~ 10 (0.8 ~ 1.0)
Brake pedal assembly bracket mounting nut13 ~ 16 (1.3 ~ 1.6)
25 ~ 35 (2.5 ~ 3.5)
Active wheel speed sensor mounting bolt on thebrake plate
8 ~ 10 (0.8 ~ 1.0)
HECU mounting bolt 8 ~ 10 (0.8 ~ 1.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 179/391
Body(Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
HECU mounting bracket bolt 17 ~ 26 (1.7 ~ 2.6)
HECU port 12.2 ~ 16.3 (1.22 ~ 1.63
Yaw rate & lateral acceleration sensor bolt 8 ~ 10 (0.8 ~ 1.0)
Master cylinder pressure sensor 26 ~ 30 (2.6 ~ 3.0)
Hood Type Rear hinged, front opening type (ga
Front door
Construction Front hinged, full door constru
Regulator system X-ARM type
Locking system Pin-fork system
Rear door
Construction Front hinged, full door constru
Regulator system X-ARM type
Locking system Pin-fork system
Trunk lid Type Inner hinged, gas lifter typ
Glass thickness
Windshield 5 (0.1969)
Front door 5 (0.1969)
Rear door glass 5 (0.1969)
Rear door fixed 4 (0.1575)
Rear window 3.5 (0.1378)
Seat belts Front 3 point type with Emergency Locking R
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 180/391
General specifications - Opirus F/L
Tightening Torque [N.m(Kgf-m)]Engine GSL λ 3.8
Front fender
Mounting bolts 7~9 (0.7~0.9)Hinge bolts(Body side) 22~27 (2.2~2.7)
Hinge nuts(Body side) 22~27 (2.2~2.7)
Hinge bolts(Hood side) 22~27 (2.2~2.7)
Lifter bracket bolts(Body side)
22~27 (2.2~2.7)
Lifter stud ball(Hood sid 22~27 (2.2~2.7)
Safety hook & Releaselever bolts
7~11 (0.7~1.1)
Safety hook catch bolts7~11 (0.7~1.1)
Hood latch bolts 7~11 (0.7~1.1)
Front and rear doors
Hinge bolts(Body side) 35~42 (3.5~4.2)
Hinge bolts(Door side) 10~20 (1.0~2.0)
Checker bolts(Body 17~22 (1.7~2.2)
Checker nuts(Door side) 7~11 (0.7~1.1)
Door module bolts 7~11 (0.7~1.1)
Door module nuts 7~11 (0.7~1.1)
Glass bolts 8~12 (0.8~1.2)
Glass grip bolts8~12 (0.8~1.2)
Outer handle bolts 7~11 (0.7~1.1)
Latch screws 7~11 (0.7~1.1)
Striker screws 7~22 (0.7~2.2)
Glass guide bolt 7~11 (0.7~1.1)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 181/391
Trunk lid
Hinge bolts(Body side) 22~27 (2.2~2.7)
Latch bolts 7~11 (0.7~1.1)
Striker bolts 7~11 (0.7~1.1)
Outer handle bolts 7~11 (0.7~1.1)
Hinge bolts(Trunk lid sid 22~27 (2.2~2.7)Outside rearview mirror Mounting bolts 7~11 (0.7~1.1)
Crash pad Mounting bolts 7~11 (0.7~1.1)
Cowl cross bar
Mounting bolts- 33~55 (3.3~5.5)
Mounting bolts-Lower(M8)
17~26 (1.7~2.6)
Front bumper Reinforcement nuts 9~14 (0.9~1.4)
Rear bumper Mounting bolts 35~55 (3.5~5.5)
Front seatMounting nuts 45~55 (4.5~5.5)
Front seat mounting 45~55 (4.5~5.5)
Rear seat
Cushion bolts(Power seat)
17~26 (1.7~2.6)
Seatback bolts 17~26 (1.7~2.6)
Frame bolts(Power 17~26 (1.7~2.6)
Frame nuts(Power seat) 17~26 (1.7~2.6)
Sunroof Glass mounting screws 2~4 (0.2~0.4)
Mounting bolts and nut 7~9 (0.7~0.9)
Seat beltUpper anchor bolt 40~55 (4.0~5.5)
Lower anchor bolt 40~55 (4.0~5.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 182/391
General specifications - Opirus F/L
Body Electrical System
Audio
Keyless Entry And Burglar Alarm
Lighting systemW
W
W
Engine GSL λ 3.8
Type
Power supply
Rated output
DC 14.4V
H285
Max 20W x 4
80PF 75Ω
PLL synthesized type
4Ω x 4
LW
Speaker impedance
Antenna
Tuning type
Items
Keyless entry transmitter Power source
153 ~ 279 KHz/1 KHz (Euro
Transmitter(TX)
Lithium 3V battery (1EA
Frequency range / Channel space
FM
AM
FMMW
Transmissible distance
Life of battery
10m or more
2 years or more (at 20 times p
Head lampHigh
Low
Button
Transmission frequency
Front turn signal lamp
55
35
14.5 (LED) / 5 (BULB)
87.5~108 MHz / 100KHz (Ge
531 ~ 1602 KHz/9 KHz (Gen
87.5 ~ 108.0 MHz/50 KHz (Eu531 ~ 1602 KHz/9 KHz (Eur
3 (Door lock, Door unlock, Trunk
433.92 MHz
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 183/391
W
W
W
W
WW
W
W
W
W
W
W
W
Other system
Front fog lamp
Rear stop/tail lamp (Outside)
Front position lamp
Back up lamp
Rear turn signal lamp
18
28Rear fog lamp
License plate lamp
5
5
Side repeater
Room lamp
5
10
Overhead console lamp
High mounted stop lamp
5
2.5 (LED)
ImmobilizerType
Manufacturer
Glove box lamp
Trunk lamp
Smart keyType
Manufacturer
Touch sensor type (Front d
SIEMENS
Rear parking assist system Front 4 channel/ Rear 4 cha
SMARTRA system
Bosch
5
55
27/8
5
5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 184/391
General specifications - Opirus F/L
Heating Ventilation & Air Conditioning
Air conditioner
oz.(g)
Engine GSL λ 3.8
Compressor
Type VS16
Oil type & Capacity FD46XG (PAG) , 150 ± 10
Pulley type 6PK - TYPE
Displacement 180 cc/rev
Condeser Heat rejection 15,000 - 5% Kcal/hr
APT(A/C pressure
The method to measurethe pressure
Voltage = 0.00878835 * pressu
Expansion valve Type Block
Refrigerant Type R - 134a22.9 ± 0.88 (650 ± 25)Capacity
Blower unit
Fresh and recirculation Operating method Actuator
Blower
Type Siroco fan
Speed step Auto + 8 speed (Automet
Speed control Power mosfet
Air filter Type Particle filter
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 185/391
Heater and evaporator unit
Mode operating methodHeater
Type Pin & Tube type
Heating capacity 4,058 ± 5% Kcal/hr
Actuator
ActuatorTemperature operating
Evaporator
Type Laminated type
Temperature control typ Evaporator sensor
OFF : 0.5 ± 0.5 (32.9 ± 32
ON : 3.0 ± 0.5 (37.4 ± 32.A/C ON/OFF °C (°F)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 186/391
Engine Mechanical System…………………… AM-2
Engine Electrical System……………………… AM-9
Fuel System……………………………..……… AM-10
Clutch…………………………………….……… AM-10
Manual Transaxle……………………….……… AM-11
Automatic Transaxle…………………………… AM-11 Driveshaft………………………………..……… AM-12
Suspension System…………………….……… AM-13
Steering System………………………………… AM-15
Restraints………………………………………… AM-16
Brake System…………………………………… AM-17
Body (Interior & Exterior)……………….……… AM-21 Body Electrical System………………………… AM-22
Heating, Ventilation & Air Conditioning..……… AM-26
Soul (AM)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 187/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 188/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
EngineIn-line, DOHC In-line, DOHC
4 4
mm (in.)77 (3.0315)
x 85.44 (3.3638)
82mm (3.228in)
x 93.5mm (3.681incc 1.591 1975cc (120.52cu.in
10.5:1 10.1 : 1
1-3-4-2 1-3-4-2
BTDC 6˚ ± 10˚ BTDC 5° ± 10°
rpm 660 ± 100 660 ± 100 rpm
rpm 660 ± 100 660 ± 100 rpm
rpm 660 ± 100 660 ± 100 rpm
rpm 690 ± 100 660 ± 100 rpm
ℓ (lmp.qt) 3.7 (3.26) 4.1 (3.60 )ℓ (lmp.qt) 3.0 (2.64) 3.7 (3.26 )
ℓ (lmp.qt) 3.3 (2.90) 4.0 (3.52)
API SL, SM or above
ILSAC GF3, GF4 or above
API SL, SM or abov
ILSAC GF3, GF4 or ab
kPa
(kg/cm²)
107kPa
(1.1kg/cm², 15.6psi)
or above
100kPa (1.0kg/cm², 14.5ps
800rpm
ATDC 10°/BTDC 40° ATDC 11° ~ BTDC 29 ABDC 63°/ABDC 13° ABDC 59° ~ ABDC 19
BBDC 40° Opens (BBDC)
ATDC 3° Closes (ATDC)
Ignition Timing
Engine
Type
Number of cylinders
Compression ratio
Bore x Stroke
Total displacement
Opens (BBDC)
Closes (ATDC)
D-range
Engine oil
Oil pressure
Opens (ATDC)Closes (ABDC)
Drain and refill
Oil quality
Oil quantity
D-range
Neutral,N,P-range
Intake valve
Exhaust valve
Idle Speed
Total
Valve timing
Oil pan
Firing order
A/C
OFF
A/C ON
Neutral,N,P-range
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 189/391
mm (in.) Less than 0.05 (0.0020)
Max:0.03mm
(0.0012in)Limit:0.06mm
024in)
mm (in.) -
mm (in.) -
mm (in.) 43.85 (1.7264)44.618mm (1.7566in
Limit:44.518mm(1.752
mm (in.) 42.85 (1.6870)44.518mm (1.7527in
Limit:44.418mm (1.748
mm (in.)22.964 ~ 22.980
(0.9041 ~ 0.9047)28 (1.1023)
mm (in.)0.027 ~ 0.058
(0.0011 ~ 0.0023)
.027 ~ 0.061mm (0.00
0.0024in)
mm (in.)0.10 ~ 0.20
(0.0039 ~ 0.0079)
0.1 ~ 0.2
(0.0040 ~ 0.0079)
Exhaust
Journal outer Diameter (Intake, Exhaust)
Intake
Flatness of manifold mounting
surface
Camshaft
Cam height
Max:0.15mm
(0.0059in)Limit:0.03mm
012in)
Flatness of gasket surface
Exhaust
Intake
Bearing oil clearance
End play
Cylinder head
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 190/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
mm (in.) 93.15 (3.6673) 114.34 (4.5016)
mm (in.) 92.6 (3.6457) 116.8 (4.598)
mm (in.)5.465 ~ 5.480
(0.2152 ~ 0.2157)
5.965 ~ 5.98
(0.2348 ~ 0.2354)
mm (in.)5.458 ~ 5.470
(0.2149 ~ 0.2154)
5.950 ~ 5.965
(0.2343 ~ 0.2348)
45.25° ~ 45.75° 45° ~ 45°30'
mm (in.) 1.1 (0.0433) 1.6±0.15(0.0630±0.00
mm (in.) 1.26 (0.0496) 1.8±0.15(0.0709±0.00
mm (in.)0.020 ~ 0.047
(0.0008 ~ 0.0019)
0.02 ~ 0.05
(0.0008 ~ 0.0019)
mm (in.) 0.030 ~ 0.054(0.0012 ~ 0.0021)
0.035 ~ 0.065(0.0014 ~ 0.0026)
mm (in.) - -
mm (in.) - -
mm (in.)40.3 ~ 40.7
(1.5866 ~ 1.6024)
45.8~46.2mm
(1.8031~1.8189in)
mm (in.)
40.3 ~ 40.7
(1.5866 ~ 1.6024)
52.8~53.2mm
(2.0787~2.0945in)
Stem outer diameter
Thickness of valve head (margine)
Face angle
Intake
Exhaust
Intake
Exhaust
Valve guide
Length
Intake
Intake
Inner diameter
Valve stem to valve guide clearance
Exhaust
Exhaust
Intake
Exhaust
Valve
IntakeValve length
Exhaust
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 191/391
mm (in.) 1.1 ~ 1.5 (0.043 ~ 0.0
mm (in.) - 1.3 ~ 1.7 (0.051 ~ 0.0
- -
mm (in.)44.0mm (1.7323) 48.86mm (1.9236)
mm (in.) -
18.8±0.9kg/39.0(41.4±2.0
354in)
41.0±1.5kg/30.5(90.4±3.3
008in)
Less than 1.5° 1.5° or less
mm (in.) - 0.20 (0.0079)
mm (in.) - 0.29 (0.0114)
mm (in.) - 0.28 (0.0110)
mm (in.) - 0.34 (0.0134)
mm (in.)77.00 ~ 77.03
(3.0315 ~ 3.0327)
82.00 ~ 82.03
(3.2283 ~ 3.2295)
mm (in.) Less than 0.05 (0.0020) -
mm (in.)76.97 ~ 77.00
(3.0303 ~ 3.0315)
81.97 ~ 82.00
(3.2271 ~ 3.2283)
mm (in.)0.020 ~ 0.040
(0.0008 ~ 0.0016)
0.02 ~ 0.04
(0.0008 ~ 0.0016)
mm (in.)
1.22 ~ 1.24
(0.0480 ~ 0.0488) 1.23 ~ 1.25mm
mm (in.)1.22 ~ 1.24
(0.0480 ~ 0.0488)1.22 ~ 1.24mm
mm (in.)2.01 ~ 2.03
(0.0791 ~ 0.0799)2.01 ~ 2.03mm
-0.25, 0.50mm (0.010
0.020in)
20°C[68°F]
Piston outer diameter
Piston to cylinder clearance
Piston
No. 2 ring groov
Oil ring groove
Exhaust
No. 1 ring groov
Cylinder block
Flatness of gasket surface
Cylinder bore
Valve seat
Width of seat contact
20°C[68°F]
Free length
Valve spring
Intake
80°C[176°F]
Valve clearance
Load
Exhaust
Piston OS
80°C[176°F]Intake
Out of squareness
Seat angle
Ring groove width
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 192/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
mm (in.)0.03 ~ 0.07
(0.0012 ~ 0.0028)
0.04 ~ 0.08
(0.0015 ~ 0.0031)
mm (in.)0.03 ~ 0.07
(0.0012 ~ 0.0028)
0.03 ~ 0.07
(0.0012 ~ 0.0027)
mm (in.)0.06 ~ 0.15
(0.0024 ~ 0.0059) -
mm (in.)0.14 ~ 0.28
(0.0055 ~ 0.0110)
0.20 ~ 0.35
(0.0079 ~ 0.0138)
mm (in.)0.30 ~ 0.45
(0.0118 ~ 0.0177)
0.37 ~ 0.52
(0.0146 ~ 0.0205)
mm (in.)0.20 ~ 0.70
(0.0079 ~ 0.0276)
Unleaded : 0.20 ~ 0.70
(0.0079 ~ 0.0276in
Leaded : 0.20 ~ 0.60m
(0.0079 ~ 0.0236in
mm (in.)18.001 ~ 18.006
(0.7087 ~ 0.7089)
20.001 ~ 20.006
(0.7874 ~ 0.7876)
mm (in.)18.016 ~ 18.021
(0.7093 ~ 0.7095)
20.016 ~ 20.021
(0.7880 ~ 0.7882)
Piston pin outer diameter
Oil ring groove
No. 1 ring groov
No. 2 ring groov
Piston pin
Piston pin hole inner diameter
Oil ring groove
Piston ring
End gap
No. 1 ring groov
No. 2 ring groov
Side clearance
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 193/391
mm (in.)0.010 ~ 0.020
(0.0004 ~ 0.0008)
0.010 ~ 0.020
(0.0004 ~ 0.0008)
mm (in.)17.974 ~ 17.985
(0.7076 ~ 0.7081)
19.974 ~ 19.985
(0.7864 ~ 0.7868)
mm (in.) - -
mm (in.) 45.000 ~ 45.018(1.7717 ~ 1.7724)
48.000 ~ 48.018mm
mm (in.)0.018 ~ 0.036
(0.0007 ~ 0.0014)
0.024 ~ 0.042
(0.0009 ~ 0.0017)
mm (in.)0.10 ~ 0.25
(0.0039 ~ 0.0098)0.10 ~ 0.25mm
mm (in.) -56.942 ~ 56.962
(2.2418 ~ 2.2426)
mm (in.) -
44.946 ~ 44.966
(1.7695 ~ 1.7703)
mm (in.)0.006 ~ 0.024
(0.0002 ~ 0.0009)
0.028 ~ 0.046mm (0.00
0.0018in)
mm (in.)0.05 ~ 0.25
(0.0020 ~ 0.0098)
0.06 ~ 0.260
(0.0023 ~ 0.010)
mm (in.) - 0.1 (0.0039)
kPa
(kg/cm²)- -
Main bearing oil clearance
Main journal outer diameter
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
Connecting rod
Connecting rod small end hole clearance
Side clearance
End play
Flywheel
Piston pin hole clearance
Connecting rod small end inner diameter
Oil pump
Runout
Relief valve opening pressure
Crankshaft
Pin journal outer diameter
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 194/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Forced circulation with
water pump
Forced circulation w
electrical fan
ℓ
(lmp.qt)
6.5(5.71)7.2liter (7.6U.S qts
6.3lmp.qts)
°C (°F) 82 ± 1.5 (179.6 ± 2.7) 82°C (177°F)
°C (°F) 95 (203) 95°C (201°F)
kPa
(kg/cm²)
93.16 ~ 122.58
(0.95 ~ 1.25)
93.16 ~ 122.58kpa
(0.95 ~ 1.25kg/cm², 13.
17.78psi)
kPa
(kg/cm²)MAX. 6.86 (0.07) MAX. 6.86 (0.07)
Thermister typeHeat-sensitive thermis
type
k 2.45 ± 0.14 2.31 ~ 2.59kΩ
k 0,3222 0.3222kΩ
Tightening torque [N.m(kgf-m)]
17.7~21.6+ 90˚±2˚
(1.8~2.2+90˚±2˚)49.0 ~ 52.0 (5.0 ~ 5.
19.6+90˚(2.0+90˚)27.5~31.4 (2.8~3.2
+ 60°~64°
- -- -
11.8 ~ 13.7(1.2 ~ 1.4) 13.7 ~ 14.7 (1.4 ~ 1.
18.6 ~ 22.6(1.9 ~ 2.3)
Cylinder head
M6Camshaft bearing
cap nuts or bolts M8
80°C (176°F)Resistance
Crankshaft
main bearing cap
Bolts
Long boltsShort bolts
Connecting rod cap nuts or bolts
Main moving system
20°C (68°F)
Radiator cap
Pull openingThermostat
Coolant quantity
Cooling method
Cooling system
Water temperature sensor
Type
Main valve
opening press.
Vacuum valve
opening press.
Opening
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 195/391
M12:27.5 ~ 31.4 (2.8
3.2)+ 60°~ 65° + 60°~
M10:22.6~26.5 (2.3 ~ 2
60°~ 65° + 60° ~ 65
11.8 ~ 15.7 (1.2 ~ 1.6) 11.8 ~ 15.7 (1.2 ~ 1.
9.8 ~ 11.8 (1.0 ~ 1.2) 9.8 ~ 11.8 (1.0 ~ 1.2
34.3 ~ 44.1 (3.5 ~ 4.5) 39.2 ~ 44.1(4.0 ~ 4.
Engine Electr ical System12.V, 0.9 kW 12 V, 1.2 Kw
V 11,5 11
A 60 MAX 90 MAX
5.500 rpm, MIN 2,800 rpm, MIN
Battery voltage sensing -
13.5 V, 90A 13.5 V, 90A1,000 ~ 18,000 rpm 1,000 ~ 18,000 rpm
IC Regulator built-in type -
14.55 ± 0.2 V 14.55 ± 0.2 V
36-20GL 48-23GL
410 A 550 A
80 min 92 min
1.280 ± 0.01(at 20(68))1.280 ± 0.01(at
20°C(68°F))
Ω 0.7 ± 15 % 0.58 ± 10 %
kΩ - 8.8 ± 15 %
RER8MC BKR5ES-11, RC10Y
mm(in.) 1.0 ~ 1.1(0.0394 ~ 0.0433)1.0 ~ 1.1 mm (0.0394
0.0433 in.)
Oil filter
Voltage
Reserve capacity
Type
amperage
- ° - °
Oil pan bolts
Lubrication system
Ignition coil
Battery
Specific gravity
Spark plugs
PrimarySecondary
Unleaded
(Gap)
Unleaded (NGK)
Cylinder head bolt
Long bolts
Short bolts
Starter No-load charasteristics
Oil pan drain plug
Speed
Amperage
Type
Rated voltage
Voltage regulator type
Speed in use
Rated voltage
17.7 ~ 21.6 (1.8 ~ 2.2)
+ 90 ~ 95 + 100 ~105˚
Generator
Regulator setting
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 196/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Fuel SystemBosch Siemens
ℓ(lmp.qt) 48(42)
Returnless type
Paper type
Built in Fuel Pump
assembly
Type
Driven
by
Type Electrical,in tank
Driven
byElectrical motor
MPa
(kgf/cm²)
KPa
(kgf/cm²)333 ~ 345 (3.4 ~ 3.5)
ClutchClutch operation
Clutch disc
Clutch cover assembly
Fuel Return System Type
Engine Management System Manufacturer
Fuel Tank Capacity
Fuel Pump
Fuel Filter Type
Installation location
Type
HI
LOW
Fuel Pressure (Maximum) Pressure
Fuel Pressure Regulator Regulated Fuel
Pressure
Hydraulic type
Single dry with diaphra
Diaphragm spring stra
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 197/391
Clutch cover assembly 15~22 (1.5~2.2) 15~22 (1.5~2.2)
Clutch pedal bracket 17~26 (1.7~2.6) 25~35 (2.5~3.5)
Clutch pedal support member to master cylinder 17 ~26(1.7~2.6) 17 ~26(1.7~2.6)
Clutch release cylinder 15~22 (1.5~2.2) 15~22 (1.5~2.2)
Service standard
Clutch pedal stroke mm (in.)
Clutch pedal free play mm (in.)
Manual Transaxle
Type M5CF1-1 M5CF2
3,615 3,308
1,962 1,962
1,286 1,257
0,971 0,976
0,839 0,778
3,545 3,583
4,267 4,188
MT oil capacity ℓ(lmp.qt) 1.90 (1.67) 2.0ℓ(1.76lmp qt)
Automatic Transaxle
Type A4CF1 A4CF2
2,919 2,919
1,551 1,551
1,000 1
0,713 0,713
2,480 2,48
4,619 4,375
ℓ(lmp.qt) 6.8(5.98) 6.6 (5.81)
168.7 (6.64)
6~13 (0.24~0.51)
Rev.
FGR
1st
2nd
3rd
4th
5th
Rev.
Tightening torque [N.m(kgf-m)]
SAE 75W/85, API GL-4,TGO-7(
Gear ratio
1st
2nd
3rd
4th
FGR
ATF quality
Gear ratio
Diamond ATF SP III or SK A
ATF capacity
M/T oil quality
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 198/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
DriveshaftTJ TJ
BJ BJ
TJ TJ
BJ BJ
Nm Kgf.m
90 ~ 110 9.0 ~ 11.0
240.2 ~ 269.6 24.5 ~27.5
100 ~ 120 10.0 ~12.0
60 ~ 72 6.0 ~ 7.2
16 ~ 34 1.6 ~ 3.4
65 ~ 75 6.5 ~ 7.5
65 ~ 75 6.5 ~ 7.5
70 ~ 90 7.0 ~ 9.0
Joint type
M/TInner
Outer
A/T
Inner
Outer
Rear carrier to torsion axle
Max. permissible angleInner 21˚
Outer 43˚
[NOTE]
BJ : Birfield Joint
Front caliper to knuckle
Rear caliper to carrier
TJ : Tripod Joint
UTJ-ll : U Type-ll Tri-pod Joint
Tightening torque [N.m (kgf-m)]
Hub nuts
Driveshaft lock nut
Strut assembly to knuckle
Lower arm to knuckle
Tie rod end castle nut
Item
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 199/391
Front Suspension
Rear Suspension
Wheel & Tire
General specifications - SOUL
205/55 R16
225/45 R18
Suspension System
6.5J x 16
7.0J x 18
6.0J x 15
195/65 R15
Tire
Tire pressure 2.3kg/cm² (33psi)
268.0mm (Red – 1)
Suspension type
Wheel Aluminum
Steel
Shock absorber
Coil spring
Type
Free Height [I.D. color]
Torsion Beam Axle
Gas
301.3mm (Blue - 1)
303.5mm (Yellow - 1
MacPherson Strut
Gas
313.5mm (Yellow – YellFree Height [I.D. color]
Type
290.3mm (Yellow – Wh
Suspension type
Coil spring
Shock absorber
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 200/391
GSL γ 1.6 GSL β 2.0
Wheel Alignment
195/65 R15 205/55 R16
-2.0 ± 2.0mm -2.0 ± 2.0mm
-0°30' ± 30' -0°30' ± 30'
3°24' ± 30' 3°24' ± 30'
14°32' ± 30' 14°32' ± 30'
4.0 ± 2.0mm 4.0 ± 2.0mm
-1°30' ± 30' -1°30' ± 30'
Tightening Torques
Nm Kgf.m
90 ~ 110 9 ~ 11160 ~ 180 /100 ~ 120 16 ~ 18 /10 ~ 12
24 ~ 34 2.4 ~ 3.4
60 ~ 80 6 ~ 8
100 ~ 120 10 ~ 12
45 ~ 55 4.5 ~ 5.5
100 ~ 120 10 ~ 12
140 ~ 160 14 ~ 16
90 ~ 110 9.0 ~ 11.0
100 ~ 120 10.0 ~12.0
100 ~ 120 10.0 ~12.0100 ~ 120 10.0 ~ 12.0
Tie rod end castle nut
Lower arm to sub frame
Item
Rear Suspension
Torsion beam axle toShock absorber to
Shock absorber to body
Hub nuts
Front
Toe-in
King-pin angle
Caster angle
Camber angle
Rear Camber angle
Steering gear box toFront Suspension
Front strut assembly to
Stabilizer bar to front
Stabilizer bar to sub
Stabilizer bar to
Hub nuts
Item
Engine
Toe-in
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 201/391
Tightening Torques
N.m Kgf.m
90 ~ 110 9.0 ~ 11.0
13 ~ 18 1.3 ~ 1.8
30 ~ 35 3.0 ~ 3.5
24 ~ 34 2.4 ~ 3.4
60 ~ 80 6.0 ~ 8.0
Steering System
Type
30.90°
32.33°
38.38°±2°
40.96°±2°
134mm
140mm
Rack & Pinion
Manual Steering Syste
Non 215 Tire
215 Tire
Non 215 TireOuter
215 Tire
Steering angle(Max.)
Inner
Bolt connecting steering column to universal joint
Tie rod end castle nut
Steering gear box mounting bolts
Tightening torque
Item
Hub nuts
Steering column mounting bolts and nuts
Steering gear
Type
Rack strokeNon 215 Tire
215 Tire
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 202/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Tightening Torques
Nm kgf.m
7.8 ~ 10.8 0.8 ~ 1.1
7.8 ~ 8.8 0.8 ~ 0.9
10.8 ~ 14.7 1.1 ~ 1.5
5.9 ~ 7.8 0.6 ~ 0.8
39.2 ~53.9 4.0 ~ 5.5
7.8 ~ 9.8 0.8 ~ 1.0
7.8 ~ 9.8 0.8 ~ 1.0
7.8 ~ 9.8 0.8 ~ 1.0
Front Impact Sensor (FIS) Mounting nut
Side Impact Sensor (SIS) Mounting Bolt
Curtain Airbag (CAB)
Side Airbag (SAB)
Seat Belt Anchor Bolt (BPT)
SRSCM
Restraints
1.6 ~ 6.0
1.6 ~ 6.0
1.6 ~ 6.0
1.6 ~ 6.0
1.6 ~ 6.0
Item
Driver Airbag (DAB)
Passenger Airbag (PAB)
Seat Belt Retractor Pretensioner (BPT)
Anchor Pretensioner
Passenger Airbag (PAB)
Side Airbag (SAB)
Curtain Airbag (CAB)
Driver Airbag (DAB)
Resistance ( )
1.6 ~ 6.0
Item
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 203/391
Brake System
Lubricant
Brake fluid DOT 3 or DOT 4
Brake pedal bushing and brake pedal bolt Chassis grease
Parking brake shoe and backing plate contact surfaces Bearing grease
Caliper guide rod bolt and boot AI-11P grease
Front brake(Disc)
Type
Disc I.D.
Disc thickness
Pad thickness
Cylinder typeCylinder I.D.
11 mm (0.43 in)
Single piston
Ø57.0 mm (2.24 in)
Floating type with ventilate
280 mm (11.02 in)
172 mm (6.77 in)
26 mm (1.02 in)
Vacuum
Tandem type
45 mm (1.77 in)
Provided
Boosting ratio 9:01
Type
Master cylinder
Fluid level warning sensor
Piston stroke
Brake booster
Type
Disc O.D.
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 204/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Rear brake(Disc)
Type
Disc O.D.
Disc I.D.
Disc thicknessPad thickness
Cylinder type
Rear brake(Drum)
Type
Drum I.D.
Brake lining thickness
Clearance adjustment
Parking brake (Disc type)
Actuation
Type
Drum I.D.
[NOTE]
O.D : Outer Diameter
I.D : Inner Diameter
CBS : Conventional Brake System
Lever
168 mm(6.61 in)
Ø203.2 mm (8.00 in)
5.14 mm (0.20 in)
Automatic
DIH (Drum in hat)
Single piston
Ø30.0 mm (1.22 in) - Austra
Ø34.0 mm (1.34 in) - Except
Leading trailing
262 mm (10.31 in)
185 mm (7.28 in)
10 mm (0.39 in)10 mm (0.39 in)
Floating type with solid d
Cylinder I.D.
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 205/391
Specification(ABS)
System
Type
Operating Voltage
Operating Temperature
Motor power
Specification (Total control-ABS, EBD, TCS, ESP)System
Type
Operating Voltage
Operating Temperature
Motor power
Service Standard
Brake pedal strokeStop lamp switch outer case to pedal stopper clearance
Brake pedal free play
Booster push rod to master cylinder piston clearance
Front disc brake pad thickness
Front disc thickness
Rear disc brake pad thickness
Rear disc brake disc thickness
26 mm (1.02 in)
10 mm (0.35 in)
10 mm (0.39 in)
Disc Brake : 2.6 mm (0.1
3 ~ 8 mm (0.08 ~ 0.20
0.6 ~ 1.4 mm (at 500 mmHg
5 ~ 7 clicks
11 mm (0.43 in.)
LHD : 194 mm (7.64 in
RHD : 180 mm (7.09 i
135 mm (5.31 in)1 ~ 2 mm (0.039 ~ 0.047
Motor, valve relay intergrate
10 ~ 16V
-40 ~ 120°C(-40 ~ 248
270W
10 ~ 16 V
-40 ~ 120 °C (-40 ~ 248
210 W
4 Channel 4 Sensor (Sole
4 Channel 4 Sensor (Sole
Motor, valve relay intergrate
Brake pedal height
Rear brake lining thicknessDrum Brake : 5.14 mm (0.
Parking brake lever stroke when lever assembly is pulled with
196N (20Kg, 44lb force)
HECU
HECU
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 206/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Tightening Torques
N.m kgf.m
Master cylinder to booster mounting nut 12.7 ~ 16.7 1.3 ~ 1.7
Brake booster mounting nut 16.7 ~ 25.5 1.7 ~ 2.6
Bleeder screw 6.9 ~ 12.7 0.7 ~ 1.3Brake tube to HECU-ABS 12.7 ~ 16.7 1.3 ~ 1.7
Brake tube to HECU-ESP 18.6 ~ 22.6 1.9 ~ 2.3
Caliper guide rod bolt 21.6 ~ 31.4 2.2 ~ 3.2
Caliper mounting bolt (Front) 78.5 ~ 98.1 8.0 ~ 10.0
Caliper mounting bolt (Rear) 63.7 ~ 73.6 6.5 ~ 7.5
Brake hose to caliper 24.5 ~ 29.4 2.5 ~ 3.0
Brake pedal member assembly bracket mounting nut 16.7 ~ 25.5 1.7 ~ 2.6
Stop lamp switch mounting nut 11.8 ~ 14.7 1.2 ~ 1.5
Wheel speed sensor mounting bolt 6.9 ~ 10.8 0.7 ~ 1.1
HECU mounting bracket bolt 16.7 ~ 25.5 1.7 ~ 2.6HECU bracket mounting nut 10.8 ~ 13.7 1.1 ~ 1.4
Yaw rate & Lateral G sensor mounting bolt 7.8 ~ 10.8 0.8 ~ 1.1
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 207/391
Body(Interior & Exterior)
Specifications
Tightening Torques
N.m Kgf.m
6.9~10.8 0.7~1.1
15.7~23.5 1.6~2.4
21.6~26.5 2.2~2.7
16.7~21.6 1.7~2.2
6.9~10.8 0.7~1.1
37.2~58.8 4.0~6.0
Hood Type Rear hinged, gas lifter t
Front hinged, full door consConstruction
Front Door
Seat Belts
Locking system
Regulator system X-arm type
Locking system Pin-fork system
Pin-fork system
Tailgate Type Inner hinged, gas lifte
Rear Door
Construction Front hinged, full door cons
Regulator system X-arm type
Front 3 point type with Emergency Locking
Rear 3 point type with Emergency Locking
Hood Hood latch to body
Items
TailgateTailgate striker
Tailgate latchChecker to body
Checker to door Front and rear doors
Seatron sea moun ng
bolts
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 208/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Tightening Torques
39.2~53.9 4.0~5.5
39.2~53.9 4.0~5.5
39.2~53.9 4.0~5.5
39.2~53.9 4.0~5.5
39.2~53.9 4.0~5.5
39.2~53.9 4.0~5.5
39.2~53.9 4.0~5.5
Body Electrical System
Audio
531 ~ 1602 KHz/9 KHz (for G
87.5 ~ 108.0 MHz/100 KHz (fo
PLL SYNTHESIZED TUN
80PF 75Ω
Min 14W
DC 14.4V
Radio/CD/MP3(Internal Amp) Radio/CD
Tuning type
Antenna
Rated output
Power supply
Model
FM
AM
FM
Front seat belt buckle
mounting boltFront seat belt anchor
mounting bolt
Rear seat belt anchor
attaching boltRear seat belt retractor
mounting bolt
Frequency range / Channel space 87.5 ~ 108.0 MHz/50 KHz (fo
Front seat belt height
adjuster
Seat belt
Engine
Front seat belt lower
anchorFront seat belt upper
anchor
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 209/391
Speaker
External Amplifier
20 (Max. 40)Front
Rear
Power Supply DC 14.4V
20 (Max. 40)
20 (Max. 40)
20 (Max. 40)Rear
Tweeter
4.0 ± 0.6, 2.0 ± 0.3 (Externa
Tweeter 4.0 ± 0.6
Center 2.0 ± 0.3
315W (45×7CH)
LOAD Impedance (Ω) 2
8
LW
Output Power (W)
MW
Speaker Number
153 ~ 279 KHz/1 KHz (for E
522 ~ 1620 KHz/9 KHz (for
Woofer 2.0 ± 0.3
20 (Max. 40)
4.0 ± 0.6, 2.0 ± 0.3 (Externa
Woofer
Center
Speaker Impedance(Ω)
Input Power(W)
Front
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 210/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Keyless Entry And Burglar Alarm
Lighting system
W
WW
W
W
W
W
W
W
W
W
W
W
W
10
5
5
21
5
5
10
Overhead console lampHigh mounted stop lamp
Luggage room lamp
Rear fog lamp - Europe
License plate lamp
Side repeater
Room lamp
Back up lamp
Rear turn signal lamp
21 / 5
16
21
Rear stop/tail lamp
60 / 55
2127
5
Head lamp (High/Low)
Front turn signal lampFront fog lamp
Life of battery
Button
Position lamp
30m or more
2 years or more (at 20 times
433.92 MHz
4 (Door lock, Door unlock, Tailgat
DC 2.5V ~ 3.2V
-4°F ~ 140°F (-20°C ~ +6
FSKCR2032 (Lithium 3V battery
DC 3V
Transmission frequency
Modulation method
Service voltage range
Temperature range
Rated voltage
Engine
Keyless entry transmitterPower source
Transmissible distance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 211/391
Rear parking assist system
MAX 60 mAOscillation frequency : 2.2±0
Sound level : MIN 70 dB (DC
4 (Right, center, Left
DC 12 V
DC 9 ~ 16 V
-30°C ~ + 80°C
DC 9 ~ 16 V
MAX 20 mA
-30°C ~ + 80°C
Horizontal : 100±5°(70cm), Vertical
Operation current
Sound, tone
DC 12V
DC 9 ~ 16 V
-30°C ~ + 80°C
MAX 600 mA
40 ± 5 KHz
Direct and indirect detec
DC 8 V40 cm ~ 120 cm
Piezo buzzer
Operation temperature
Beam width
Number of sensors
Voltage rating
Operation voltage
Operation temperature
Ultrasonic sensor
Detective method
Voltage ratingDetecting range
Operation voltage
Operation current
Rear parking assist system control
unit
Voltage rating
Operation voltage
Operation temperature
Operation current
Operation frequency
Immobilizer Type SMARTRA system
Manufacturer Bosch
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 212/391
General specifications - SOULGSL γ 1.6 GSL β 2.0
Heatin Ventilation & Air Conditionin
Air condi tioner
4,500 - 5%
Pin & Tube type
SpecificationItem
Heating capacity
ON : 3.0 ± 0.5 (37.4 ± 32.9), OFF: 1.0
Evaporator temperature s
Actuator
Actuator
A/C ON/OFF [°C(°F)]
Temperature control
Temperature operating
Mode operating method
Type
Particle filter
Blower resistor(Manua
0~4 (Manual)
Sirocco
Actuator
Specification
Fresh and recirculation
Item
Type
Speed control
Speed step
Type
Operating method
Specification
19.4 ± 0.88 (550 ± 25
R-134a
Block
Voltage = 0.00878835 * Pressure
12,300min
126cc/rev
5PK-TYPE
FD46XG(PAG) 100 ± 1VS12
Evaporator
Heater
Condenser
Heater and evaporator unit
Air filter
Blower
Blower unit
APT(A/C pressure transducer)
Heat rejection
Displacement
Compressor
Refrigerant
Expansion valve
Capacity [oz.(g)]
Type
Type
The method to measure
the pressure
Pulley type
Oil type & CapacityType
Item
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 213/391
Engine Mechanical System…………………… UN-2
Engine Electrical System……………………… UN-8
Fuel System……………………………..……… UN-9
Clutch…………………………………….……… UN-10
Manual Transaxle……………………….……… UN-11
Automatic Transaxle…………………………… UN-11 Driveshaft………………………………..……… UN-12
Suspension System…………………….……… UN-14
Steering System………………………………… UN-15
Restraints…………………………………………UN-16
Brake System…………………………………… UN-17
Body (Interior & Exterior)……………….……… UN-20 Body Electrical System………………………… UN-22
Heating, Ventilation & Air Conditioning..………UN-23
Carens(UN
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 214/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 215/391
General specifications - Carens
Engine
mm (in.)
cc
rpm
rpm
rpm
rpm
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
kPa
(kg/cm²)Oil pressure (Idle) -
Including oil filte -
Oil quality ACEA : C3
-
Oil quantity
-
-
-
4
86 (3
1991
83 (3.27) x 92 (3.62)
DSL D2.0 VGT
In-line, SOHC
-
5W-20(
A/C
OFF
A/C
ON
17.3 : 1
790 ± 100
790 ± 100
1-3-4-2
Engine oil
Ignition Timing
790 ± 100
790 ± 100
Oil pan
Oil filter
Excluding oil filt
Engine
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
Idle Speed
Total
Firing order
Neutral,N,P-
D-range
Neutral,N,P-range
D-range
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 216/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.) 195.4 (3.76)
End play 0.1 ~ 0
Valve
1Intake
NNo.2
ExhaustN
No.2
Bearing oil clearance
Intake0.040 ~ 0.074
(0.0020 ~ 0.0029)
No
(0.
No.2,3
(0.
ExhaustNo.1,2
(0.
34.570 (1.361)
Journal outer Diameter
Intake
28 (1.10)
Intake valve
Exhaust valve
Closes (ATDC) 6°
Opens (BTDC)
Closes (ABDC)
Valve timing
43°
52°
Camshaft
Cam heightExhaust
34.697 (1.366)
7°
-
0.03 (0.0012) for width
0.09 (0.0035) for length
-
Cylinder head
Flatness of gasket surface Less
Flatness of manifold
mounting surface
Less
Exhaust Less
0.05 ~ 0.15 (0.002 ~ 0.006)
95.7 (3.77)Valve length
Opens (BBDC)
Exhaust
Intake
Intake
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 217/391
General specifications - Carens
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)Cylinder head tappet bore inner diameter - 32.000 ~ 3
Out of squareness
MLA
MLA outer diameter 31.964 ~3-
Valve spr ing
Free length
Load19.0 ±
39.8±1
1.61 (0.0634) 1.35 ~ 1
Seat angle 44° ~ 44.5° 4
Valve guide
- 5.500 ~ 5
Length Intake 36.5 (1.437) 43.8 ~ 4
Intake
Exhaust
4
Valve stem to valve
guide clearance
Intake 0.022 ~ 0.067 (0.00086 ~ 0.00263) 0.020 ~ 0.
0.050 ~ 0.095 (0.0020 ~ 0.0037) 0.030 ~ 0.Exhaust
Stem outer diameter Intake 5.465 ~ 5
5.458 ~ 5
5.953 (0.234)
Engine DSL D2.0 VGT
1.21 (0.0477)
38.8 (1.527)
21.25kg / 32 (1.26)
-
Width of seat contactIntake 1.16 ~ 1
Exhaust
Valve seat
5.925 (0.233)44.5°
1.6 (0.063)
1.3 (0.0512)
IntakeThickness of valve head
(margin) Exhaust
Face angle
Inner diameter
Exhaust
Exhaust
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 218/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)Connecting rod small end hole clearance -
0.010 ~ 0
Connecting rod small end inner diameter - 20.974 ~ 2
Piston pin outer diameter
Piston pin hole inner diameter Piston pin hole clearance -
-
No. 2 ring groov
Oil ring groove 0.2 ~ 0.45 (0.0079~0.0177) 0.20 ~ 0
Side clearance
No. 1 ring groov 0.064 ~ 0.114 (0.00252~0.00449) 0.03 ~ 0
No. 2 ring groov 0.065 ~ 0.11 (0.00256~0.00433) 0.03 ~ 0
Oil ring groove 0.03 ~ 0.07 (0.00118~0.00275) 0.06 ~ 0
Oil ring groove 3.02 ~ 3.04 (0.119 ~ 0.1196) 2.01 ~ 2
Piston ring
Piston to cylinder clearance 0.07 ~ 0.09 (0.0027 ~ 0.0036) 0.015 ~ 0
Ring groove width
No. 1 ring groov 1.915 ~ 1.945 (0.075 ~ 0.076) 1.22 ~ 1
No. 2 ring groov 2.06 ~ 2.08 (0.08 ~ 0.082) 1.22 ~ 1
0.096 (0.00378) for length Less
Piston
Piston outer diameter 82.92 ~ 82.95 (3.26 ~ 3.27) 85.975 ~ 8
Flatness of gasket surface
Cylinder blockCylinder bore 83 + 0.03 (3.27 + 0.0012) 86.00 ~ 8
0.020 ~ 0-
21.001 ~ 2
- 21.016 ~ 2
0.3 ~ 0.45 (0.0118~0.0177) 0.30 ~ 0
Piston pin
End gap
No. 1 ring groov 0.2 ~ 0.3 (0.0079~0.0118) 0.15 ~ 0
Valve clearance
MLA to tappet bore clearance
Intake - 0.17 ~ 0
Exhaust - 0.27 ~ 0
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 219/391
General specifications - Carens
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
kPa(kg/cm²)
ℓ
(lmp.qt)
°C (°F)
°C (°F)
mm (in.)
Thermostat
Opening
temperature82±
Full opening
temperatureFull lift -
Cooling method Forced circulation with electrical fan Forced ci
00.07 ~
Oil pump
Cooling system
End play
Relief valve opening pressure
Pin journal outer diameter 50.008 ~ 50.026 (1.9688 ~ 1.9695) 47.954 ~ 4
0.020 ~ 0
Connecting rod bearing oil clearance 0.024 ~ 0.042 (0.0009 ~ 0.0016) 0.028 ~ 0
End play 0.10 ~ 0-
Connecting rod
Connecting rod big end inner diameter - 51.000 ~ 5
Engine DSL D2.0 VGT
0.024 ~ 0.042 (0.0009 ~ 0.0016)
0.09 ~ 0.32 (0.0035 ~ 0.0126)
570 ± 50 (5.8 ± 0.5)
5 (4.4)
85 (185)
100 (212)
Coolant quantity
60.002 ~ 60.020 (2.362 ~ 2.363) 51.942 ~ 5
Crankshaft
Main journal outer diameter
Main bearing oil clearance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 220/391
kPa
(kg/cm²)
kPa
(kg/cm²)
kΩ
kΩ
Tightening torque [N.m(kgf-m)]
Oil pan drain plug 34.3 ~ 44.1 (3.5 ~ 4.5)
Oil pan nuts or boltsBolts 7.8 ~ 9.8 (0.8 ~ 1.0)
Bolts (M6) - 9.8
Bolts (M8) - 26.46
Cylinder head bolt 63.7 (6.5) + 120° + 120°
Lubrication system
Oil filter - 11.76
34.
Cylinder head
Camshaft bearing cap nuts or bol
Bolts
Bolts (M6)
Bolts (M8) - 27.44
- 10.78
Crankshaft bedplate Bolts (15mm) 27.5 ~ 31.4 (2.8 ~ 3.2) + 90°Bolts (12mm) 36.3 ~ 37.0 (3.7 ~ 3.8)
25 (2.5) + 90° 1
Crankshaft
main bearing capBolts 2-
Resistance2.31 ~ 2.59
80°C (176°F) 0,3222
20°C (68°F)
93.16 ~
6.
Water temperature sensor Type Thermister type
6.86 (0.07)
107.9 ± 14.7 (1.1±0.15)
Vacuum valve
opening press.
Radiator cap
Main moving sys tem
Connecting rod cap nuts or bolts
Main valve
opening press.
26.5 ~ 29.4 (2.7 ~ 3.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 221/391
General specifications - Carens
Engine Electrical System
V
A
MF 60A
550 A
92 mi
1.280 ±
Ω
kΩ
mm(in.)
Spark plugsUnleaded (NGK) -Unleaded (CHAMPION)
Unleaded (Gap) - 1.0 ~ 1
Ignition coil
Primary
Secondary
resistance-
-
BatteryReserve capacity 160min
Specific gravity at
25°C (77°F)
Type
amperage
- ° - °
720A
2
Generator
Battery voltage sensing
12V, 120A
1,000 ~ 12,000 rpm 1,0
Voltage regulator type Electronic built-in type
Regulator setting
Starter
Rated voltage
No-load
charasteristics
Voltage
Amperage 120, MAX
4,000rpm, MIN
Engine DSL D2.0 VGT
Rated voltage
Speed in use
Speed
Type
12V, 2.0KW11,5
1.280 ± 0.01
14.4 ± 0.3V
CMF 90 AH
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 222/391
Fuel System
.
-
a
(kgf/cm² -
a
(kgf/cm²Fuel Pressure Regulator
Regulated Fuel
Pressure
Fuel PumpType
Fuel Filter Installation location
Fuel Pressure
(Maximum)Pressure
Engine Management Manufacturer
Fuel Tank Capacity
Fuel Return System Return type
Camshaft
160 (1,632)
-
High Pressure Fuel Pump
338
Mechanical
Plunger Pumping Type
Built in
R
Bosch
55 (48.39)
High pressure type
Built in engine room
Driven by
Type
Type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 223/391
General specifications - Carens
Clutch
Manual transaxle typeClutch operation
Faling diameter(Outer × inner)
Clutch release cylinder inner diameter
Clutch disc
Clutch cover assembly
Manual transaxle type
Clutch operation
Faling diameter(Outer × inner)
Clutch release cylinder inner diameter Clutch disc
Clutch cover assembly
Clutch cover assembly
Clutch pedal bracket mounting
Clutch tube to clutch hose
Clutch release cylinder
Service standard
Clutch pedal stroke mm (in.)Clutch pedal free play mm (in.)
145 (5.70)
25~35 (2.5~3.5)
6~13 (0.24~0.51)
M6GF2(DSL 2.0L VGT)Hydraulic type
240 × 155 mm(9.44×6.10in) 235 ×
Single dry with diaphragm
235 × 155 mm(9.25×6.10in)
Tightening torque [N.m(kgf-m)]
25~35 (2.5~3.5)
[3EA] 8 ~ 12 (0.8 ~ 1.2) / [1EA] 17 ~
13~17 (1.3~1.7)
Single dry with diaphragm
Diaphragm spring strap
C.S.C 32.2 × 44 mm(1.26×1.73in) 20
Diaphragm spring strap
M5GF1(DSL 2.0L WGT)
Hydraulic type
20.64 mm(0.812 in)
Engine DSL D2.0 VGT
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 224/391
Manual Transaxle
Type
MT oil capacity ℓ(lmp.qt)
Type
MT oil capacity ℓ(lmp.qt)
FGR
M/T oil quality SAE 75W/85, API GL-4
4,553
Gear ratio
FGR 4.063 / 2.955
M/T oil quality SAE 75W/85, API GL-4
1st
Gear ratio
Rev. 3,455
3,636
2nd 2,056
2.1 (0.46)
Rev. 3,416
5th 0,974
3rd 1,542
1st 3,615
1.9 (1.67)
M5GF1(DSL 2.0L WGT)
M6GF2(DSL 2.0L VGT)
2nd 1,794
4th 1,176
6th 0,829
3rd 1,296
4th 0,971
5th 0,775
6th -
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 225/391
General specifications - Carens Automatic Transaxle
Type
ℓ(lmp.qt)
Driveshaft
Lubricants
g
ATF quality Diamond ATF SP III or SK ATF
ATF capacity 8.5 (7.5)
Rev. 2,720
FGR 3,274
Quantity
Max. permissible angle
M/TInner 23˚
Outer 46.5˚
A/TInner 23˚
Joint type
M/TInner
Outer
A/TInner
Outer
Gear ratio
1st 2,842
3rd 1,000
4th 0,731
2nd 1,495
Engine DSL D2.0 VGT
F4A51-3
UTJ-II#25
BJ#25
UTJ-II#25
BJ#25
46.5˚Outer
130
Joint type BJ #24/#25
Recommended grease RBA
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 226/391
Wheel nut 88.3 ~ 107.9 (9.0 ~ 11.0
Front caliper assembly to knuckle bolts
Outer : On tire side
BJ : Birfield Joint
UTJ-ll : U Type Tri-pod Joint
Tightening torque [N.m (kgf-m)]
Starting torque [N.m (kgf-m)]
Front wheel bearing 1.8 (0.18 )
1.5 (0.15)Rear hub & bearing assembly
Wheel speed sensor bolt 6.9 ~ 9.8 (0.7 ~ 1.0)
Driveshaft nut (castle nut) 196.1 ~ 274.6 (20 ~ 28)
Front lower arm ball joint assembly to knuckle 98.1 ~ 117.7 (10.0 ~ 12.0
[NOTE]
Inner: On transaxle side
78.5 ~ 98.1 (8.0 ~ 10.0)Tie rod end castle nut 23.5 ~ 33.3 (2.4 ~ 3.4)
Front strut assembly to knuckle bolts 137.3 ~ 156.9 (14.0 ~ 16.
Rear caliper assembly to carrier assembly bolts 49 ~ 58.8 (5.0 ~ 6.0)
Rear upper arm to carrier assembly bolts 107.9 ~ 127.5 (11.0 ~ 13.
Rear lower arm to carrier assembly bolts 137.3 ~ 156.9 (14.0 ~ 16.
Rear lower arm to cross member bolts 137.3 ~ 156.9 (14.0 ~ 16.
Rear strut assembly to carrier assembly bolts 137.3 ~ 156.9 (14.0 ~ 16.
Assist arm to carrier assembly bolts 44.1 ~ 53.9 (4.5 ~ 5.5)
Trailing arm to carrier assembly boltsCarrier assembly to rear hub assembly bolts 58.8 ~ 68.6 (6.0 ~ 7.0)
44.1 ~ 53.9 (4.5 ~ 5.6)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 227/391
General specifications - Carens
mm (in.)
6.0J × 15"
6.0J × 15", 6.5J × 16", 6.5J ×
225
Wheel alignment
Camber -0.5°±30'
Caster 4.74°±30'
Toe-in 0±2 (0±0.079)
Suspension SystemFront
Aluminum
225/50 R17 [2.3 (33)]
Suspension typeShock absorber type
205/65 R15 [2.3 (33)] 205
205/60 R16 [2.4 (35)] 205
213.1°±30'
140 ~ 160 (14.0 ~ 16.0)
45 ~ 60 (4.5 ~ 6.0)Front strut assembly to wheel housing panel
90 ~ 110 (9.0 ~ 11.0)
Tightening Torque [N.m(kgf-m)]
Hub nuts
Front strut assembly to knuckle
70 ~ 95 (7.0 ~ 9.5)
100 ~ 120 (10.0 ~ 12.0)45 ~ 55 (4.5 ~ 5.5)
Front lower arm to knuckle 100 ~ 120 (10.0 ~ 12.0)
Front stabilizer link to strut assemblyFront stabilizer bar bracket mounting bolts
Front lower arm to sub frame
Front strut assembly self-locking nut
FR: 140 ~ 160 (14.0 ~ 16.0), RR: 100 ~ 1
45 ~ 55 (4.5 ~ 5.5)
140 ~ 160 (14.0 ~ 16.0)
Rear shock absorber bracket to body
Rear shock absorber to carrier
110 ~ 130 (11.0 ~ 13.0)Rear upper arm to carrier
MacPherson strutGas pressurized
Wheel sizeSteel
Tire size [Tire pressure]kgf/cm
2
(psi)
King-pin
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 228/391
Type
ℓ(lmp.qt)
Inner
Outer
Inner
Outer a
(kgf/cm²
Steering wheel lock nutSteering column mounting bolt & nut
40 ~ 50 (4.0 ~ 5.0)
13 ~ 18 (1.3 ~ 1.8)
Power steering pump relief pressure
Tightening Torque [N.m(kgf-m)]
39.52°±1.5°
32.17°
8336 ~ 9022 (85 ~ 92)
Steering angle
17" tire31.23°
15", 16" tire
15", 16" tire
110 ~ 130 (11.0 ~ 13.0)Rear upper arm to rear cross member
Rear lower arm to carrier 140 ~ 160 (14.0 ~ 16.0)
Rear lower arm to rear cross member
Rear assist arm to carrier
Rear assist arm to rear cross member Trailing arm to body
45 ~ 55 (4.5 ~ 5.5)
140 ~ 160 (14.0 ~ 16.0)
45 ~ 55 (4.5 ~ 5.5)
PSF-4
37.85°±1.5°
Power steering fluidQuality
Quantity 1.0 (0.88)
Rack stroke136 (5.35)
140 (5.51)
Rack and Pinion
45 ~ 55 (4.5 ~ 5.5)
17" tiremm (in.)
Rear stabilizer bar bracket mounting bolts
Steering System
45 ~ 55 (4.5 ~ 5.5)
Trailing arm to carrier
Rear stabilizer link to trailing arm
80 ~ 100 (8.0 ~ 10.0)140 ~ 160 (14.0 ~ 16.0)
18 ~ 27 (1.8 ~ 2.7)Bolt connecting steering column to universal joint
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 229/391
General specifications - Carens
Ω
Ω
Ω
Ω
Ω
Bolt
Bolt connecting universal joint to steering gear
Driver Airbag (DAB)
55 ~ 65 (5.5 ~ 6.5)
60 ~ 80 (6.0 ~ 8.0)
Pressure hose to power steering pump
Steering gear box to sub frame
1.6 ~ 5.8
Resistance
Passenger Airbag (PAB)
Side Airbag (SAB)
6.8 ~ 9.2 (0.7 ~ 0.9)
1.6 ~ 5.8
7.9 ~ 9.8 (0.8 ~ 1.0)
1.6 ~ 5.8
Side Airbag (SAB)
Driver Airbag (DAB)
Nut
17.2 ~ 26.5 (1.8 ~ 2.7)
7.0 ~ 9.0 (0.7 ~ 0.9)
1.6 ~ 5.8
Seat Belt Anchor Bolt (BPT) 39.2 ~ 53.9 (4.0 ~ 5.5)
Seat Belt Pretensioner (BPT)
Tightening Torque [N.m(kgf-m)]
2.45 ~ 3.73 (0.25 ~ 0.38
7.0 ~ 9.0 (0.7 ~ 0.9)
Passenger Airbag(PAB)
Curtain Airbag (CAB)
7.0 ~ 9.0 (0.7 ~ 0.9)
Front Impact Sensor (FIS) Mounting Bolt6.8 ~ 9.2 (0.7 ~ 0.9)
30 ~ 35 (3.0 ~ 3.5)
SRSCM Mounting Bolt
RestraintsDepoweredType
1.6 ~ 5.8Curtain Airbag (CAB)
24 ~ 34 (2.4 ~ 3.4)17 ~ 26 (1.7 ~ 2.6)Tie rod end to knucklePower steering pump to pump bracket
Engine DSL D2.0 VGT
Side Impact Sensor (SIS) Mounting Bolt
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 230/391
Brake System
mm (in.)
mm (in.)
MPa(kg/cm²)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Cut-in pressure(Split point)
Floating type with ventilated
Disc O.D. 280 (11.02)
DOT 3Brake fluid
Recommended lubricant
Quantity As required
Master cylinder
Tandem type25.4 (1.00)
TypeI.D.
31 (1.22)
Provided
Piston stroke
Fluid level warning sensor
Decompression ratio
Proportioning valve(CBS)
1.96 (20)
0.27 : 1
Type
Brake booster
vacuumBoosting ratio 9 : 1
Front brake(Disc)
Type
Disc thickness 26 (1.02)
Disc I.D. 166 (6.54)
Pad thickness 10 (0.39)
60.6 (2.39)
Cylinder type Single piston
Cylinder I.D.
Floating type with solid di
Rear brake(Disc)Type
275 (10.83)
185 (7.28)
Disc O.D.
Disc I.D.
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 231/391
General specifications - Carens
mm (in.)
mm (in.)
mm (in.)
mm (in.)
O.D=Outer Diameter
I.D=Inner Diameter
Anti-lock Brake System(ABS)/ Electronic Stability Program(ESP)
mm(in.)
teeth
Service standardmm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
10 (0.39)
Engine DSL D2.0 VGT
10 (0.39)
Disc thickness
Pad thickness Single piston
38.18 (1.50)
Cylinder type
Cylinder I.D
DIH(Drum in hat)
Parking brakeType
Lever
168 (6.61)
Actuation
Drum I.D.
CBS : Conventional Brake System
Manufacturer and Name4 channel 4 sensor (Soleno
0.4 ~ 1.5 (0.015 ~ 0.059
HECU SystemAcitve wheel speedsensor
Air gapTone wheel 48
Brake pedal height148.7 (5.85 )
RHD 173 (6.81 )
LHD
Brake pedal strokeStop lamp switch outer case to pedalstopper clearance
Brake pedal free play
128 (5.04)
0.5 ~ 1.0 (0.02 ~ 0.04)
3 ~ 8 (0.11 ~ 0.31)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 232/391
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
24.5 ~ 29.4 (2.5 ~ 3.0)
16.7 ~ 25.5 (1.7 ~ 2.6)
12.0 ~ 16.0 (1.22 ~ 1.63
16.7 ~ 25.5 (1.7 ~ 2.6)
12.7 ~ 15.7 (1.3 ~ 1.6)
6.9 ~ 10.8 (0.7 ~ 1.1)Stop lamp switch mounting nutWheel speed sensor mounting bolt
HECU mounting bracket bolt
Brake pedal mounting nut
7.9 ~ 9.8 (0.8 ~ 1.0)
Booster push rod to master cylinderpiston clearance
0 (at 500 mmHg)
Master cylinder to booster mounting nut 7.9 ~ 11.8 (0.8 ~ 1.2)
Parking brake pedal stroke when pedal ispushed with 196N (20kgf, 44lb force)
Front disc brake pad thickness
3.3 (0.13)
Rear disc brake disc thickness
Rear brake liner thickness
proportioning valve to master cylinder 34.3 ~ 53.9 (3.5 ~ 5.5)
Caliper mounting boltFront
Rear
Caliper guide rod bolt
Brake pedal assembly bracket mounting nut(cowl side upper mounting)
Front disc thickness
78.5 ~ 98.1 (8.0 ~ 10)
13.7 ~ 16.7 (1.4 ~ 1.7)
21.6 ~ 31.4 (2.2 ~ 3.2)
49.0 ~ 58.8 (5.0 ~ 6.0)
Bleeder screw 6.9 ~ 12.7 (0.7 ~ 1.3)
HECU union screw
Brake tube nut, brake hose
Brake hose to front caliper
Brake booster mounting nut 12.7 ~ 15.7 (1.3 ~ 1.6)
26 (1.02)
Rear disc brake pad thickness 10 (0.39)
88 ~ 98 (3.46 ~ 3.86)
10 (0.39)
Tightening torque [N.m (kgf-m)]
10 (0.39)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 233/391
General specifications - Carens
Body(Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Tailgate hinge to body 21.6~26.5 (2.2~2.7)
Tailgate hinge to 21.6~26.5 (2.2~2.7)
Seat beltsFront
Rear
Tailgate
Door hinge to door
Front door
Rear door glass
4.9 ~ 7.8 (0.5 ~ 0.8)Yaw rate&
Lateral G sensor mounting bolt
HECU bracket mounting nut 10.8 ~ 13.7 (1.1 ~ 1.4)
Engine DSL D2.0 VGT
Rear hinged, gas lifter typ
Front hinged, full door constru
Front door
Construction
Regulator system Wire drum type
Locking system Pin-fork system
TypeHood
Rear door
Construction Front hinged, full door constru
Regulator system Wire drum type
Locking system Pin-fork system
Tailgate
Glass thickness
Windshield
4 (0.1575)
Rear windowglass
3.5 (0.1378)
Type Inner hinged, gas lifter typ5 (0.1969)
4 (0.1575)
3 point type with Emergency Locking R
3 point type with Emergency Locking Retract
Door hinge to body 12.7~25.5 (1.3~2.6)9.8~19.6 (1.0~2.0)
Tightening Torque [N.m(Kgf-m)]
Front and rear doors
Striker 6.9~10.8 (0.7~1.1)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 234/391
34.3~53.9 (3.5~5.5)
21.6~26.5 (2.2~2.7)
21.6~26.5 (2.2~2.7)
6.9~8.8 (0.7~1.1)
34.3~53.9 (3.5~5.5)
Hood
SeatFront seat mounting nut
Hood hinge to body
Hood hinge to hood
Hood latch to body
Front seat mounting
Rear seat mounting 16.7~25.5 (1.7~2.6)
Rear seat framemounting bolts
16.7~25.5 (1.7~2.6)
Front seat belt heightadjuster
39.2~53.9 (4.0~5.5)
Front seat belt bucklemounting bolt
39.2~53.9 (4.0~5.5)
39.2~53.9 (4.0~5.5)
39.2~53.9 (4.0~5.5)
Rear seat belt anchorattaching bolt
Seat belt
Front seat belt anchor
mounting bolt
39.2~53.9 (4.0~5.5)
Front seat belt loweranchor
39.2~53.9 (4.0~5.5)
Rear seat belt retractormounting bolt
39.2~53.9 (4.0~5.5)
Front seat belt upperanchor
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 235/391
General specifications - Carens
Body Electrical System
AudioRadio / Tape
(M420)Radio / CD(M445)
Radio / Tap / MP3(M
Max 43W x 4 Max 43W x 4 Max 43W
Keyless Entry And Burglar Alarm
Lighting systemW
W
Button
Transmission frequency 433.92 MHz(EUR, AUS315 MHz (GEN)
Head lampHigh
Low
Frequency range / Channel space
FM 87.5~108 MHz/ 100KHz (General), 50
AM 531~1602 KHz/ 9KHz (GenMW
LW 153~279 KHz/ 1KHz (Euro
522~1620 KHz/ 9KHz (Euro
Rated output
Speaker impedance
Tuning type PLL synthesized type
80PF 75Ω
4Ω x 4
Antenna
Transmitter(TX)
Keyless entry transmitter Power source
2 years or more (at 10 times p
Lithium 3V battery (1EA
Transmissible distance
Life of battery
30m or more
55
55
3 (Door lock, Door unlock, Tail ga
Items
DC 14.4V
Type
Power supply
Engine DSL D2.0 VGT
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 236/391
W
W
W
W
WW
W
W
W
W
W
W
W
Other system
Heating Ventilation & Air ConditioningAir conditioner
Expansion valve Type
Heat rejectionAPT(A/C pressuretransducer)
The method to measurethe pressure
Voltage = 5 * (0.025 * pressure + 0
Voltage = 5 * (0.001758 * pressure + 0
Condeser
Overhead console lamp
High mounted stop lamp
ImmobilizerType
Manufacturer
10
LED
10Rear map lamp
Room lampCenter 10
Rear 5
Rear turn signal lampRear fog lamp - Europe
License plate lamp
Side repeater
Front turn signal lamp
Front fog lamp
Rear tail/stop lamp
Back up lamp
5
28
18
27
Block
180 cc/rev
15,000 - 5% Kcal/hr
Compressor
Type
Oil type & Capacity
Pulley type
Displacement
SMARTRA system
PAG , 120 ± 10cc
6PK - TYPE
VS18
Bosch
27
28/8
5
5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 237/391
General specifications - Carens
oz.(g)
Heater and evaporator unit
Mode operating method
Capacity
RefrigerantType
OFF : 0.5 ± 0.5 (37.4 ± 32
Air filter Type Particle filter
Temperature control typ Evaporator temperture sen
ON : 2.5 ± 0.5 (41 ± 32.9
Heater
Pin & Tube type
A/C ON/OFF
Blower unit
Fresh and recirculation Operating method Actuator
Siroco
Auto + 8speed (Autometic) , 1~8 speBlower
Type
Speed step
Speed control Power mosfet (Autometic
R - 134a
15.8 ± 0.88 (450 ± 25)
()
Actuator
Heating capacity
Evaporator
Temperature operatingmethod
Type
Engine DSL D2.0 VGT
4,500 ± 5% Kcal/hr
Actuator
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 238/391
Engine Mechanical System…………………… KM-2
Engine Electrical System……………………… KM-9
Fuel System……………………………..……… KM-10
Clutch…………………………………….……… KM-11
Manual Transaxle……………………….……… KM-11
Automatic Transaxle…………………………… KM-12 Driveshaft………………………………..……… KM-12
Suspension System…………………….……… KM-15
Steering System………………………………… KM-16
Restraints…………………………………………KM-17
Brake System…………………………………… KM-18
Body (Interior & Exterior)……………….……… KM-22 Body Electrical System………………………… KM-23
Heating, Ventilation & Air Conditioning..………KM-25
Sportage(KM
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 239/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 240/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Engine
In-line, SOHC In-line, SOHC In-line, D
4 4 4
mm (in.)82 (3.22
x 93.5 (3.6
cc 1.991 1.991 1.975
17.7:1 17.3:1 10.1 :
1-3-4-
- - BTDC 8˚
rpm 720 ± 40 790 ± 100 700 ± 1
rpm 720 ± 40 790 ± 100 700 ± 1rpm 720 ± 40 790 ± 100 850 ± 1
rpm 720 ± 40 790 ± 100 850 ± 1
ℓ (lmp.qt) - - 4.0 (3.5
ℓ (lmp.qt) - - 3.7 (3.2
ℓ (lmp.qt) - - 0.3 (0.2
ℓ (lmp.qt) - - -
- - Above SL
kPa(kg/cm²)
- - 156.9 (1
(ATDC)
59°
Idle Speed
Total
Firing order
Valve timing
Neutral,N,P-
D-rangeNeutral,N,P-
D-range
Oil quality
Oil pressure (Idle)
Engine
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
Oil quantity
Opens (ATDC)
Closes (ABDC)
Oil pan
Oil filter
Drain and refill
83 (3.27) x 92 (3.62)
1-3-4-2
Engine oil
Ignition Timing
Intake valve
A/C
OFF A/C
ON
7°
43°
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 241/391
42°
6˚
mm (in.)
mm (in.)
mm (in.)
mm (in.)
CVVT
44.518 ~ 4
(1.7527 ~ 1
Without C
44.720 ~ 4
(1.7606 ~ 1
mm (in.)
CVVT
44.418 ~ 4
(1.7487 ~ 1
Without C
44.620 ~ 4
(1.7567 ~ 1
mm (in.)27.964 ~ 2
(1.1009 ~ 1
mm (in.)
mm (in.)0.10 ~ 0
(0.0039 ~ 0
Intake 34.697 (1.366)
34.570 (1.361)
28 (1.10)
Flatness of gasket surface
Flatness of manifold
mounting surface
Exhaust valve
Intake
Exhaust
Cylinder head
0.02 ~ 0
Camshaft
Exhaust
Journal outer Diameter (Intake, Exhaust)
Cam height
Opens (BBDC)
Closes (ATDC)
0.040 ~ 0.074 (0.0020 ~ 0.0029)
End play 0.05 ~ 0.15 (0.002 ~ 0.006)
Bearing oil clearance
0.03 (0.0012) for width
0.09 (0.0035) for length-
-
52°
6°
0.0
0.1
0.1
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 242/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
mm (in.) 114.34 (4.mm (in.) 116.8 (4.5
mm (in.)
mm (in.)
45˚ ~ 45
mm (in.) 1.15 (0.0
mm (in.) 1.35 (0.0
mm (in.)
mm (in.)0.035 ~ 0
(0.0014 ~ 0
mm (in.)45.8 ~ 4
(1.8031 ~ 1
mm (in.)54.3 ~ 5
(2.1378 ~ 2
mm (in.)1.1 ~ 1
(0.043
mm (in.)1.3 ~ 1
(0.0512 ~ 0
45˚ ~ 45
mm (in.) 48.86 (1.9
5.95 ~
Engine
Exhaust
Intake
Exhaust
Intake
5.925 (0.233)
Valve length
Intake
Free length
LengthIntake
Exhaust
Intake
Valve spr ing
Valve stem to valve
guide clearance Exhaust
Thickness of valve head
(margin) Exhaust
Face angle
Intake
Seat angle
44.5°
1.6 (0.063)
1.3 (0.0512)
0.022 ~ 0.067 (0.00086 ~ 0.00263)
0.050 ~ 0.095 (0.0020~ 0.0037)
36.5 (1.437)
95.7 (3.77)95.4 (3.76)
5.953 (0.234)
Valve
Stem outer diameter 5.965 ~
1.21 (0.0477)
1.61 (0.0634)
Valve seat
Width of seat contactExhaust
44° ~ 44.5°
38.8 (1.527)
0.02 ~ 0
Valve guide
36.5 (1.437)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 243/391
mm (in.)18.8±0.9
39 (1.53
Max. 1
mm (in.) - - 0.20 (0.0
mm (in.) - - 0.28 (0.0
mm (in.)82.00 ~ 8
(3.2283 ~ 3
mm (in.)
Total : Les
0.05 (0.0
Bore to b
Less than
(0.001
mm (in.)81.970 ~ 8
(3.2272 ~ 3
mm (in.)0.020 ~ 0
(0.0008 ~ 0
mm (in.)
mm (in.)
mm (in.)
-
mm (in.)
mm (in.)
mm (in.)0.06 ~ 0
(0.0024 ~ 0
Piston
Load
Flatness of gasket surface
Cylinder bore
Out of squareness
No. 1 ring groov
Intake
Exhaust
Piston outer diameter
Piston to cylinder clearance
Cylinder block
0.03 ~ 0.07 (0.00118 ~ 0.00275)
No. 2 ring groov
Oil ring groove
Ring groove width
Side clearance
No. 1 ring groov
No. 2 ring groov
Oil ring groove
1.915 ~ 1.945 (0.075 ~ 0.076)
2.06 ~ 2.08 (0.08 ~ 0.082)
82.92 ~ 82.95 (3.26 ~ 3.27)
21.25kg / 32 (1.26)
-
83 + 0.03 (3.27 + 0.0012)
0.042 (0.00165) for width
0.096 (0.00378) for length
0.012 (0.00047) / 50×50mm
0.07 ~ 0.09 (0.0027 ~ 0.0036)
3.02 ~ 3.04 (0.119 ~ 0.1196)
0.064 ~ 0.114 (0.00252 ~ 0.00449)
0.065 ~ 0.11 (0.00256 ~ 0.00433)
Piston ring
0.25 (0.010), 0.5 (0.020)Piston OS
0.04 ~ 0
0.03 ~ 0
Valve clearance
1.23 ~ 1
1.22 ~ 1
2.51 ~ 2
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 244/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
mm (in.)0.23 ~ 0
(0.0091 ~ 0
mm (in.)0.33 ~ 0
(0.0130 ~ 0
mm (in.)0.20 ~ 0
(0.007
mm (in.)20.001 ~ 2
(0.7874 ~ 0
mm (in.)20.016 ~ 2
(0.7880 ~ 0
mm (in.) 0.010 ~ 0(0.0004 ~ 0
mm (in.)19.974 ~ 1
(0.7864 ~ 0
mm (in.)
-0.032 ~ -
(-0.0013
0.000
mm (in.)48.000 ~ 4
(1.8898 ~ 1
mm (in.)0.024 ~ 0
(0.0009 ~ 0
mm (in.)
mm (in.)56.942 ~ 5
(2.2418 ~ 2Main journal outer diameter
Piston pin outer diameter
Piston pin hole inner diameter
Piston pin hole clearance
Connecting rod small end inner diameter
Connecting rod small end hole clearance
Crankshaft
Oil ring groove
End play
End gap
Piston pin
-
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
60.002 ~ 60.020 (2.362 ~ 2.363)
0.25 ~ 0.3 (0.0079 ~ 0.0118)
0.3 ~ 0.45 (0.0118 ~ 0.0177)
Engine
No. 1 ring groov
No. 2 ring groov
-
-
0.2 ~ 0.45 (0.0079 ~ 0.0177)
-
-
Connecting rod
-
28.022 ~ 28.034 (1.103 ~ 1.104)
0.024 ~ 0.042 (0.0009 ~ 0.0016)
0.10 ~ 0
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 245/391
mm (in.)44.946 ~ 4
(1.7695 ~ 1
mm (in.)0.028 ~ 0
(0.0011 ~ 0
mm (in.) 0.06 ~ 0(0.0024 ~ 0
mm (in.) -
kPa
(kg/cm²)
490.33 ~ 5
(5.0 ~ 6
ℓ(lmp.qt)
6.0 (5.2
°C (°F)82±1.
(179.6±
°C (°F)
kPa
(kg/cm²)
93.16 ~ 12
(0.95 ~ 1
kPa
(kg/cm²)
0.98 ~ 4
(0.01 ~ 0
kΩ
kΩ
Cooling system
100 (212.0)
Coolant quantity
Type
Main valve
opening press.
Vacuum valve
opening press.
20°C (68°F)
80°C (176°F)Resistance
0,3222
Water temperature sensor
Pin journal outer diameter
Opening
temperaturePull opening
Thermostat
End play
Radiator cap
Cooling method
Relief valve opening pressure
Oil pump
Runout
50.008 ~ 50.026 (1.9688 ~ 1.9695)
Forced circulation with cooling fan Forced circ
0.13 / 238
Flywheel
0.024 ~ 0.042 (0.0009 ~ 0.0016)
0.09 ~ 0.32 (0.0035 ~ 0.0126)
-
Main bearing oil clearance
5 (4.4)
107.9 ± 14.7 (1.1±0.15)
-6.86 (-0.07)
2.45 ± 0.14
85 (185)
Thermister type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 246/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Tightening torque [N.m(kgf-m)]
49.0 ~5
(5.0 ~5. ~
~ +
- - -
- - -
13.7 ~1
(1.4 ~1
27.5 ~ 3
( 2.8 ~ 3
60°~65
60°~6
22.6 ~ 2
(2.3 ~ 2.
60°~65°+6
34.3
9.8
Cylinder head
Oil pan nuts
Connecting rod cap nuts or boltsMain moving sys tem
25 (2.5) +90°
34.3 ~ 44.1 (3.5 ~ 4.5)
9.8 ~ 11.8 (1.0 ~ 1.2)
Oil pan drain plug
Oil filter Lubrication system
11.8 ~ 15.7 ( 1.2 ~ 1.6)
26.5 ~ 29.5 (26.5 ~ 29.5)
50 (5.0) + 120° + 120°
Camshaft bearing cap nuts or bolts
Engine
-
11.8
Crankshaft
main bearing cap
Cylinder head bolt
Long bolts
Short bolts
Bolts
Long bolts (M10)
Short bolts (M8)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 247/391
V
A
13.5 V,
14.4 ± 0
MF 60 A
550 A
92 mi
Ω - - 0.58 ± 1
kΩ - - 8.8 ± 15
- - BKR5ES
mm(in.) - -
Generator
Rated voltage
Voltage regulator type
Speed in use
Type
12V, 2.0KW
Voltage
Rated voltage
Starter Amperage
Speed
No-load
charasteristics
14.4 ± 0.3V
BatterySpecific gravity at
25°C (77°F)
Reserve capacity
Type
amperage
- ° - °
Regulator setting
ElecI.C regulator built-in type
12V, 120A
1,01,000 ~ 12,000 rpm
11,5
Battery voltage sensing Batte
3
Max. 120
4,000rpm, MIN
1.0 ~ 1
MF 90 AH
720 A
160 min
1.280 ± 0.01
Ignition coil
Spark plugs
Primary
Secondary
Unleaded (NGK)
Unleaded (Gap)
Engine Electrical System
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 248/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Fuel System
.58 (51.
-
a(kgf/cm² 135 (1,377) 160 (1,632) -
a
(kgf/cm²
Engine
Fuel Tank Capacity 58 (51.03)Engine Management Manufacturer Bosch
Fuel Return System Type Return type R
Fuel Filter Type High pressure type
Installation location Built in engine room Built in
Fuel PumpType
High Pressure Fuel Pump
Mechanical
Plunger Pumping Type
Driven by Camshaft
-
Fuel Pressure(Maximum)
Pressure
Fuel Pressure Regulator Regulated Fuel
Pressure
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 249/391
Clutch
Clutch operation
Clutch disc
Clutch cover assembly
Clutch cover assembly
Clutch pedal bracket mounting
Clutch master cylinder mounting
Clutch release cylinder
Service standard
Clutch pedal stroke mm (in.)
Clutch pedal free play mm (in.)
Manual TransaxleType M5GF1 M6GF2 M5GF
3,636 3,615 3,636
2,056 1,794 2,056
1,296 1,542 1,333
0,943 1,176 1,061
0,698 0,974 0,821
- 0,829 -
3,455 3,416 3,455
4,333 4.643 / 3.421 4,533
MT oil capacity ℓ(lmp.qt) 2.1 (1.8) 1.9 (1.67) 2.1 (1.
SAE 75W/85, API GL-4M/T oil quality
Gear ratio
1st
2nd
3rd
4th
5th
6th
Rev.
FGR
Single dry with diaphragm
Diaphragm spring strap
15~22 (1.5~2.2)
Tightening torque [N.m(kgf-m)]
25~35 (2.5~3.5)
12~16 (1.2~1.6)
25~35 (2.5~3.5)
Hydraulic type
6~13 (0.24~0.51)
150 (5.91)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 250/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Automatic Transaxle
Type F4A42 F4A51
2,842 2,842 2,842
1,529 1,495 1,529
1,000 1.000 1,000
0,712 0,731 0,712
2,480 2.720 2,480
2WD 4,042 3,735 4,626
4WD 4,042 3,735 4,626
ℓ(lmp.qt)
UTJ-II#25 - UTJ-II#
BJ#25 - BJ#2
UTJ-II#24 - UTJ-II#
BJ#24 - BJ#2
UTJ-II#25 - UTJ-II#
BJ#25 - BJ#2
UTJ-II#24 - UTJ-II#
BJ#24 - BJ#2
Gear ratio
1st
2nd
3rd
4th
Rev.
FGR
A/TInner
Outer
Front driveshaft
Joint type
2WD
M/TInner
Outer
4WD
Max. permissible angleInner 46.5˚
Outer 23˚
M/TInner
Outer
A/TInner
Outer
7.8 (6.9)
Driveshaft
Engine
ATF quality
ATF capacity
Diamond ATF SP III or SK ATF
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 251/391
ℓ
BJ#24 BJ#25 UTJ-II#
g 130 +10 160 + 10 160 +
g
Front hub
Rear driveshaft
Joint type 4WDInner TJ#22
Outer BJ#22
Max. permissible angleInner 46.5˚
Outer 23˚Rear differential carrier
Oil type Hypoid gear oil (GL-5, 80W/S
Oil capacity Approx. 0.75 ~ 0.80
Reduction gear type Hypoid gear
Reduction gear ratio 3,091
Lubricants
Front driveshaft (2WD/4WD)
Joint type
Recommended grease RBAQuantity
Rear driveshaft (4WD)Joint type BJ#22
Recommended grease RBA
Quantity 100 + 10
[NOTE]Inner: On transaxle side
Outer : On tire side
Tightening torque [N.m (kgf-m)]
Wheel nut 90 ~ 110 (9 ~ 11)
Driveshaft castle nut 200 ~ 280 (20 ~ 28)
Break caliper mounting bolt 50 ~ 60 (6 ~ 6)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 252/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
2WD4WD
2WD
4WDSuspension arm mounting nut
Lower arm mounting bolt 100 ~ 120 (10 ~ 12)
Strut lower mounting blot 140 ~ 160 (14 ~ 16)Tie rod end ball joint mounting nut 45 ~ 60 (4.5 ~ 6)
Rear
Wheel nut 90 ~ 110 (9 ~ 11)
Break caliper mounting bolt 50 ~ 60 (5 ~ 6)
Break disc(drum) mounting screw 5 ~ 6 (0.5 ~ 0.6)
Dust cover mounting bolt 50 ~ 60 (5 ~ 6)
Strut lower mounting nut 140 ~ 160 (14 ~ 16)
Trailing arm mounting bolt 100 ~ 120 (10 ~ 12)
160 ~ 180 (16 ~ 18)
140 ~ 160 (14 ~ 16)
200 ~ 260 (20 ~ 26)
200 ~ 280 (20 ~ 28)
Propeller shaft
Front propeller shaft mounting bolt 50 ~ 60 (5 ~ 6)
propeller shaft center bearing bracket mounting 40 ~ 50 (4 ~ 5)
Rear propeller shaft mounting bolt 100 ~ 120 (10 ~ 12)
Differential
Rear differential mounting bolt90 ~ 120 (9 ~ 12)
Differential cover mounting bolt 40 ~ 50 (4 ~ 5)
Engine
Hub bearing flange nutDriveshaft castle nut
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 253/391
mm (in.)
100 ~ 120 (10.0 ~ 12.0)Rear stabilizer link to rear strut assembly
Suspension SystemFront
Suspension type MacPherson strut
Shock absorber type Gas pressurized
3°36'±30'
SteelAluminum
-
6.5J × 16", 7.0J × 17"
King-pin 12°46'±30'
Tire size
Tire pressure
215/65 R16, 235/60 R16, 235/
2.1kgf/cm2, (30psi)
0°±30'
Caster0±2 (0±0.079) 5.6
100 ~ 120 (10.0 ~ 12.0)
Front lower arm to sub frame FR: 140 ~ 160 (14.0 ~ 16.0), RR: 100 ~
Front lower arm to knuckle 100 ~ 120 (10.0 ~ 12.0)
40 ~ 55 (4.0 ~ 5.5)
Front stabilizer link to strut assembly
60 ~ 70 (6.0 ~ 7.0)
Hub nuts 90 ~ 110 (9.0 ~ 11.0)
Front strut assembly to wheel housing panel
Front strut assembly to knuckle
45 ~ 60 (4.5 ~ 6.0)
Rear strut assembly self-locking nut
Wheel alignment
Camber
Toe-in
Rear strut assembly to wheel housing panel
Rear strut assembly to carrier
Front stabilizer bar bracket mounting bolts 45 ~ 55 (4.5 ~ 5.5)
Wheel size
140 ~ 160 (14.0 ~ 16.0)
140 ~ 160 (14.0 ~ 16.0)
30 ~ 40 (3.0 ~ 4.0)
Tightening Torque [N.m(kgf-m)]
Front strut assembly self-locking nut
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 254/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Type
ℓ(lmp.qt)
mm (in.)
Rear stabilizer bar bracket mounting bolts 45 ~ 55 (4.5 ~ 5.5)
Rear suspension arm tie rod nut50 ~ 60 (5.0 ~ 6.0)
Rear suspension arm mounting bolt 2WD: 160 ~ 180 (16.0 ~ 18.0), 4WD: 140
Rear cross member mounting bolt 100 ~ 120 (10.0 ~ 12.0)
Trailing arm to body 100 ~ 120 (10.0 ~ 12.0)
Trailing arm to rear carrier 100 ~ 120 (10.0 ~ 12.0)
Steering SystemRack and Pinion
Power steering fluidQuality PSF-3 or PSF-4
Quantity 0.75 ~ 0.8 (0.66 ~ 0.70)
Rack stroke 140 (5.51)
Steering angleInner 36.77°±1°30'
Outer 31.74°
Power steering pumprelief pressure
Gasolinea
(kgf/cm²8630 ~ 9120 (88 ~ 93)
Diesel 9120 ~ 9611 (93 ~ 98)
Tightening Torque [N.m(kgf-m)]
Steering wheel lock nut 35 ~ 45 (3.5 ~ 4.5)
Steering column mounting bolt & nut 13 ~ 18 (1.3 ~ 1.8)
Bolt connecting steering column to universal joint 15 ~ 20 (1.5 ~ 2.0)
Bolt connecting universal joint to steering gear 15 ~ 20 (1.5 ~ 2.0)Tie rod end to knuckle 45 ~ 60 (4.5 ~ 6.0)
Steering gear box to sub frame 60 ~ 80 (6.0 ~ 8.0)
Power steering pump to pump bracket DSL: 17 ~ 26 (1.7 ~ 2.6), GSL: 35 ~
Pressure hose to power steering pump 65 ~ 75 (6.5 ~ 7.5)
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 255/391
Ω
Ω
Ω
Ω
Ω
RestraintsType Depowered
Resistance
Driver Airbag (DAB) 1.6 ~ 5.7
Passenger Airbag (PAB) 1.6 ~ 5.7
Side Airbag (SAB) 1.6 ~ 5.7
Curtain Airbag (CAB) 1.6 ~ 5.7
Seat Belt Pretensioner (BPT) 1.6 ~ 5.7
Tightening Torque [N.m(kgf-m)]
Driver Airbag (DAB) 7.84 ~ 10.79 (0.8 ~ 1.1)
Passenger Airbag Bolt 18.63 ~ 26.48 (1.9 ~ 2.7
Curtain Airbag (CAB) 6.86 ~ 8.83 (0.7 ~ 0.9)
Side Airbag (SAB) 5.88 ~ 9.8 (0.6 ~ 1.0)
Front Impact Sensor (FIS) Mounting Bolt 8.83 ~ 10.79 (0.9 ~ 1.1)
Side Impact Sensor (SIS) Mounting Bolt 8.83 ~ 10.79 (0.9 ~ 1.1)
Seat Belt Anchor Bolt (BPT) 39.22 ~ 53.94 (4.0 ~ 5.5SRSCM Mounting Bolt 6.86 ~ 8.83 (0.7 ~ 0.9)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 256/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
mm (in.)
mm (in.)
mm (in.)
MPa
(kg/cm²)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
Brake System
Master cylinderTandem type
I.D.CBS 23.8 (0.937)
ABS 25.4 (1.0)
Type
Decompression ratio2WD 0.27 : 1
4WD 0.32 : 1
Brake booster
Type vacuum
Effective diameter 8 + 9 in
9:01
Front brake(Disc)
Type Floating type with ventilated
Disc O.D. 280 (11.02)Disc O.D. 172 (6.77)
Disc thickness 26 (1.02)
Pad thickness 11 (0.43)
Cut-in pressure(Split point)
Engine
Fluid level warning sensor Provided
Proportioning valve
1.47 (15)
Output port 4 port
Piston stroke 30 ~ 32 (1.18 ~ 1.26)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 257/391
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
O.D=Outer Diameter
I.D=Inner Diameter
CBS : Conventional Brake System
ABS : Anti-lock Brake System
Cylinder type Single piston
Cylinder I.D. 60 (2.36)
Rear brake(Drum)Type Leading trailing drum
Drum I.D. 228.6 (9.0)Brake lining thickness 4.5 (0.17)
Clearance adjustment Automatic
Disc thickness 10 (0.39)
Rear brake(Disc)
Type Floating type with solid di
Disc O.D.2WD 262 (10.31)
4WD 284 (11.18)
Parking brake
Type Mechanical brake acting on rea
Cylinder I.D 34 (1.34)
Pad thickness 10 (0.39)Cylinder type Single piston
Parking Brake Drum I.D. 190 (7.48)
Actuation Lever
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 258/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
CBS mm(in.)
ABS mm(in.)
ESP mm(in.)
teeth
Service standardmm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
HECU System 4 channel 4 sensor (MGH-
Acitve wheel speedsensor
Air gap
0.2 ~ 1.3 (0.008 ~ 0.051
0.5 ~ 1.5 (0.019 ~ 0.059
0.5 ~ 1.5 (0.019 ~ 0.059
48
Brake pedal height 163 (6.42 )
Brake pedal full stroke 128 (5.04)
Brake pedal free play3 ~ 8 (0.11 ~ 0.31)
Brake pedal floorboard clearance 82 (3.23)
7 ~ 8 clicks
Front disc brake pad thickness 11 (0.43)
Stop lamp switch outer case to pedalstopper clearance
0.5 ~ 1.0 (0.02 ~ 0.04)
Booster push rod to master cylinderpiston clearance
0 (at 500 mmHg vacuum
Parking brake lever stroke when lever assemblyis pulled with 196N (20kgf, 44lb force)
Front disc thickness (minimum)26 (1.02)
Rear drum brake lining thickness 4.5 (0.177)
Rear drum brake drum I.D. 228.6 (9)
Rear disc brake pad thickness 10 (0.39)
Rear disc brake disc thickness 10 (0.39)
Manufacturer and Name
EngineAnti-lock Brake System(ABS) / Electronic Stability Program(ESP)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 259/391
FrontRear
Tightening torque [N.m (kgf-m)]
proportioning valve to master cylinder 35 ~ 55 (3.5 ~ 5.5)
Master cylinder to booster mounting nut 8 ~ 12 (0.8 ~ 1.2)
Brake booster mounting nut 13 ~ 16 (1.3 ~ 1.6)
Brake booster vacuum hose fitting to surge tank 15 ~ 18 (1.5 ~ 1.8)Bleeder screw 7 ~ 13 (0.7 ~ 1.3)
Brake tube nut, brake hose 13 ~ 17 (1.3 ~ 1.7)
Caliper assembly to knuckle 85 ~ 100 (8.5 ~ 10)
Brake hose to front caliper 25 ~ 30 (2.5 ~ 3.0)
Brake hub flange nut 200 ~ 260 (20 ~ 26)
Tightening torque [N.m (kgf-m)] (ABS & TCS)
8 ~ 9 (0.8 ~ 0.9)8 ~ 9 (0.8 ~ 0.9)
Push rod locking nut 16 ~ 22 (1.6 ~ 2.2)
Caliper guide rod bolt 22 ~ 32 (2.2 ~ 3.2)
Active wheel speed sensor mounting bolton the brake plate
HECU mounting bolt 8 ~ 10 (0.8 ~ 1.0)
HECU mounting bracket bolt 17 ~ 26 (1.7 ~ 2.6)
Brake tubes nut 12 ~ 16 (1.2 ~ 1.6)
Air bleeder screw 7 ~ 13 (0.7 ~ 1.3)
Tightening torque [N.m (kgf-m)] (ESP)Yaw rate & lateral acceleration sensor nut 4 ~ 6 (0.4 ~ 0.6)
Steering wheel nut 40 ~ 50 (4.0 ~ 5.0)
Master cylinder pressure sensor 22.4 ~ 26.5 (2.24 ~ 2.65
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 260/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Body(Interior & Exterior)
mm (in.)
mm (in.)mm (in.)
mm (in.)
Hood Type Rear hinged, gas lifter typ
Engine
Front door
Construction Front hinged, full door constru
Regulator system Wire drum type
Locking system Pin-fork system
Rear door
Construction Front hinged, full door constru
Regulator system Wire drum type
Locking system Pin-fork system
Tailgate Type Inner hinged, gas lifter typ
Glass thickness
Windshield 5 (0.1969)
Front door 3.2 (0.1260)Rear door glass 3.2 (0.1260)
Rear window 3.2 (0.1260)
Seat beltsFront 3 point type with Emergency Locking R
Rear 3 point type with Emergency Locking Retract
Tightening Torque [N.m(Kgf-m)]
Front and rear doorsDoor hinge to body 33.3~41.2 (3.4~4.2)
Door hinge to door 21.6~26.5 (2.2~2.7)
Tailgate
Tailgate hinge to body 6.9~10.8 (0.7~1.1)
Tailgate latch to tailgate 6.9~10.8 (0.7~1.1)Tailgate hinge to 6.9~10.8 (0.7~1.1)
Hood
Hood hinge to body 21.6~26.5 (2.2~2.7)
Hood hinge to hood 21.6~26.5 (2.2~2.7)
Hood latch to body 6.9~8.8 (0.7~0.9)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 261/391
Body Electrical SystemAudio
AM/FM/Cassette(M420)
AM/FM/CD(M445)
AM/FM/CaMP3 (M4
SeatFront seat mounting 43.1~64.7 (4.4~6.6)
Front seat mounting nut 43.1~64.7 (4.4~6.6)
Seat belt
Front seat belt height 39.2~53.9 (4.0~5.5)
Front seat belt buckle 39.2~53.9 (4.0~5.5)
Front seat belt anchor 39.2~53.9 (4.0~5.5)Front seat belt lower 39.2~53.9 (4.0~5.5)
Front seat belt upper 39.2~53.9 (4.0~5.5)
Rear seat belt anchor 39.2~53.9 (4.0~5.5)
Rear seat belt retractor 39.2~53.9 (4.0~5.5)
Type
Power supply DC 14.4V
Rated output Max 43W x 4
Speaker impedance 4Ω x 4
Antenna 80PF 75Ω
Tuning type PLL synthesized type
Frequency range / Channel space
FM 87.5~108 MHz/ 100KHz (General), 50
AM 531~1602 KHz/ 9KHz (Gen
MW 522~1620 KHz/ 9KHz (Euro
LW 153~279 KHz/ 1KHz (Euro
FM 76.0~90.0 MHz/ 100KHz (Ja
AM 522~1629KHz/ 9KHz (Jap
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 262/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Keyless Entry And Burglar Alarm
Lighting systemW
WW
W
W
W
W
W
W
W
WW
W
W
W
Items Transmitter(TX)Keyless entry transmitter Power source Lithium 3V battery (1EA
Transmissible distance 10m or more
Life of battery 2 years or more (at 20 times p
Button Door lock/unlock/Tailgate open/Pa
Transmission frequency433.92 MHz (EUROPE)315.00 MHz (GENERAL
21
Front position lamp 5
Head lampHigh 60
Low55
Front turn signal lamp
Front fog lamp 35
Rear tail/stop lamp 21/5
21
License plate lamp 5
16
Rear turn signal lamp 21
Back up lamp
10 x 2
High mounted stop lamp LED
5
Room lamp 10
5
Engine
Glove box lamp
Side repeater
Overhead console lamp
Rear fog lamp - Europe
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 263/391
W
W
Other system
Heating Ventilation & Air ConditioningAir conditioner
10PA1(Swash p
ND-OIL8(120~13
4PK - ty
155.3 cc
[oz.(g)]
SMARTRA system
Manufacturer Bosch
Trunk room lamp 5
5
Immobilizer
ON : 220 ± 11.4 (15.5 ± 0
OFF : 164 ± 17.1 (11.5 ± 1
ON : 370 ± 2.8 (26.0 ± 0.
psi
(kg/cm²
OFF : 28.4 ± 2.8 (2.0 ± 0.
ON : 28.6 ~ 36.3 (2.00 ~ 2.psi
(kg/cm²
High
Low
Heat rejection 13,500 ± 5% Kcal/hr
Type R - 134a
18.0 ± 0.88 (510 ± 25)
psi
(kg/cm²
6PK - typePulley type177.7 cc/revDisplacement
Expansion valve Type
Refrigerant Capacity
Medium
Block
Triple switch
OFF : 455 ± 2.8 (32.0 ± 0
10PA17C (Swash plate)
Oil type & Capacity ND-OIL8(PAG) 200~215cc
Condeser
Compressor
Type
Door courtesy lamp
Type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 264/391
General specifications - SportageDSL D2.0 WGT DSL D2.0 VGT GSL β
Heater and evaporator unit
Mode operating method
Auto + 8speed (Autometic) , 9 spee
Engine
Speed control Power mosfet (Autometic
Blower unit
Air filter Type Particle filter
Fresh and recirculation Operating method Actuator
Blower
ActuatorTemperature operatingmethod
Evaporator
Temperature control typ Evaporator temperture sen
ON : 2.5 ± 0.5 (36.5 ± 32.
OFF : 0.5 ± 0.5 (37.4 ± 32A/C ON/OFF ()
HeaterActuator
Type Siroco
Speed step
Type Pin & Tube type
Heating capacity 4,500 ± 5% Kcal/hr
PTC capccity 9000W +5% / -10%
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 265/391
Engine Mechanical System…………………… BL-2
Engine Electrical System……………………… BL-9
Fuel System……………………………..……… BL-10
Clutch…………………………………….……… BL-11
Manual Transaxle……………………….……… BL-11
Automatic Transaxle…………………………… BL-12 Driveshaft………………………………..……… BL-13
Suspension System…………………….……… BL-16
Steering System………………………………… BL-18
Restraints…………………………………………BL-18
Brake System…………………………………… BL-19
Body (Interior & Exterior)……………….……… BL-22 Body Electrical System………………………… BL-24
Heating, Ventilation & Air Conditioning..………BL-26
Sorento(BL)F/L
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 266/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 267/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ
Engine
mm (in.)92 (3.62
x 83.8 (3.2
cc 3.342
rpm
rpmrpm
rpm
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
kPa(kg/cm²)
Engine
Idle Speed
Total
Firing order
-
800 ± 100
In-line, DOHC4
Neutral,N,P-
D-rangeNeutral,N,P-
D-range
A/C
ON
7.4 (6.51)
-
Oil quality
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
Ignition Timing
91 (3.58 ) x 96 (3.78 )
A/C
OFF
1-3-4-2
800 ± 100
Oil filter
Drain and refill
Oil quantity
Oil pressure (Idle)
Oil pan
2.497
17.7 : 1
800 ± 100
800 ± 100
CH - 4
8.2 (7.21)
Engine oil
A
[at 100-
-
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 268/391
-14˚
66˚
52˚
0˚
mm (in.)
mm (in.)
mm (in.)
Intake mm (in.) 46.3 (1.8
Exhaus mm (in.)
Intake mm (in.) 46.3 (1.8
Exhaus mm (in.)
mm (in.)
mm (in.)
mm (in.)
Valve timing
Cylinder head
Less
Les
0.02 ~ 0
No.1
(1
No.2,3
(0
40.163 (1.5812)
Exhaust
Flatness of manifold
mounting surface
Camshaft
Les0.15 (0.0059)
40.043 (1.5765)
39.782 (1.5662)Cam height
LH
RH
40.456 (1.5928)
29.964 ~ 29.980 (1.1797 ~ 1.1803)
Bearing oil clearance
End play
Journal outer Diameter (Intake, Exhaust)
Intake valve
Intake
Opens (BTDC)
Closes (ABDC)
Opens (BBDC)
Closes (ATDC)
Flatness of gasket surface
Exhaust valve
-
0.15 (0.0059)
0.15 (0.0059)
8°
0.10 ~ 0.20 (0.0039 ~ 0.0079)
No
(0
No.2
(0
8°
38°
52°
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 269/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine
Load
1.15 ~ 1
48.2 (1.898)
41.8 ~ 4
1.35 ~ 1
19
42
39.4 (1.551)
1.5 (0.059)
-
43.3 (1.705)
-
4
1.56 ~ 1.
1.73 ~ 2.
0.020~0.
5.465 ~ 5
5.458 ~ 5
Valve length
Stem outer diameter
0.020 ~ 0.050 (0.0008 ~ 0.0020)
Exhaust
Intake
11
Valve
IntakeExhaust
Inner diameter
Length
Intake
Intake
Exhaust
Face angle
Thickness of valve head
(margin)
Valve spr ing
Valve stem to valve
guide clearance
Valve guide Intake
Exhaust
Exhaust
1.7 (0.067)
Seat angle
Free length
Exhaust
Out of squareness
Valve seat
Width of seat contact
4
Intake
- 5.500 ~ 5
0.030 ~ 0
5.500 ~ 5
0.050 ~ 0.080 (0.0020 ~ 0.0031)
41.8 ~ 4
110.55 (4.352)110.55 (4.352)
6.965 ~ 6.980 (0.2742 ~ 0.2748)
6.935 ~ 6.950 (0.2730 ~ 0.2736)
45°
1.8 ~ 2.0 (0.071 ~ 0.079)
1.8 ~ 2.0 (0.071 ~ 0.079)
Intake
Exhaust
45°
26.3 ± 1.2 kg / 38
51.5 ± 2.4 kg / 28.8
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 270/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)92.00 ~ 9
(3.6220 ~ 3
mm (in.)
mm (in.)91.96 ~ 9
(3.6205 ~ 3
mm (in.)
mm (in.)
mm (in.)
mm (in.)
0.27 ~ 0
0.020 ~ 0
0.020 ~ 0
-
-
34.964 ~ 3
-
- 0.17 ~ 0
34.964 ~ 3
-
-
-
0.03 ~ 0
Exhaust
Piston outer diameter
Less[Less than
Cylinder bore
90.910 ~ 90.940 (3.5791 ~ 3.5803)
Piston
Cylinder block
Flatness of gasket surface
91.000 ~ 91.030 (3.5827 ~ 3.5839)
0.05 (0.0020)
35.000 ~ 3Exhaust
IntakeMLA outer diameter
MLA
Exhaust
MLA to tappet bore
clearance
Cylinder head tappet
bore inner diameter
Intake
Intake
Exhaust
Valve clearance
35.000 ~ 3-Intake
2.01 ~ 2
Ring groove width
1.22 ~ 1
1.22 ~ 1
No. 1 ring groov 2.378 ~ 2.398 (0.0936 ~ 0.0944)
3.03 ~ 3.05 (0.1193 ~ 0.1201)
Piston to cylinder clearance
2.04 ~ 2.06 (0.0803 ~ 0.0811)
0.080 ~ 0.100 (0.0031 ~ 0.0039)
No. 2 ring groov
Oil ring groove
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 271/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
Engine
Piston pin hole clearanceConnecting rod small end inner diameter
Connecting rod small end hole clearance
Connecting rod
0.1 ~ 0End play
60.000 ~ 60.018 (2.3622 ~ 2.3629)
0.024 ~ 0.042 (0.0009 ~ 0.0016)
Crankshaft
End gap No. 2 ring groov
Oil ring groove
No. 2 ring groov
Pin journal outer diameter
Piston pin outer diameter
Piston pin hole inner diameter
-
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
Piston pin
End play
No. 1 ring groov
0.03 ~ 0
Piston ring
No. 1 ring groovSide clearance 0.03 ~ 0
Main bearing oil clearance
-
0.25 ~ 0.40 (0.0098 ~ 0.0157)
0.50 ~ 0.70 (0.0197 ~ 0.0276)
0.20 ~ 0.40 (0.0079 ~ 0.0157)
0.04 ~ 0.08 (0.0016 ~ 0.0031)
58.000 ~ 5
0.038 ~ 0
0.030 ~ 0.054 (0.0012 ~ 0.0021)
0.05 ~ 0.25 (0.0020 ~ 0.0098)
54.954 ~ 5
0.022 ~ 0
0.10 ~ 0
Main journal outer diameter
0.06 ~ 0Oil ring groove
0.05 ~ 0.09 (0.0020 ~ 0.0035)
0.20 ~ 0
0.17 ~ 0
0.32 ~ 0
0.022 ~ 0.040 (0.0009 ~ 0.0016)
0.01 ~ 0
22.974 ~ 2
-0.032 ~ -
32.993 ~ 32.998 (1.2989 ~ 1.2991)
33.014 ~ 33.019 (12.998 ~ 1.3000)
0.016 ~ 0.026 (0.0006 ~ 0.0010)
33.020 ~ 33.033 (1.3000 ~ 1.3005)
68.942 ~ 6
23.001 ~ 2
23.016 ~ 2
56.982 ~ 57.000 (2.2434 ~ 2.2441)
66.982 ~ 67.000 (2.6371 ~ 2.6378)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 272/391
kPa
(kg/cm²)
ℓ
(lmp.qt)
°C (°F)
°C (°F)
mm (in.)
kPa
(kg/cm²)
kPa
(kg/cm²)
kΩ
kΩ
Full lift
Cooling system
Water temperature sensor
Vacuum valve
opening press.
Opening
Full opening
Coolant quantity
Cooling method
Relief valve opening pressure 784.5 ± 78.4 (8 ± 0.8)
Type
Main valve
opening press.
Oil pump
450
Radiator cap
20°C (68°F)
80°C (176°F)Resistance
Thermostat
-
82
95 (203)
Forced circulation with cooling fan Forced circ
10 (8.80)
82 (180)
Thermister type
93.16 ~ 122.58 (0.95 ~ 1.2
0.98 ~ 4.90 (0.01 ~ 0.05
2.31 ~ 2.59
0,3222
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 273/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ
Tightening torque [N.m(kgf-m)]
- -
- -
- -
Engine
Main moving sys tem
Cylinder head
Oil pan nuts or bolts
Oil pan drain plug
Lower oil pan bolt
Camshaft bearing cap nuts or bolts
Connecting rod cap nuts or bolts
Crankshaft
main bearing cap
Cylinder head boltLong bolts
Short bolts
Bolts
Inner bolt (M11)
58.8 + 34.3 (6.0 + 3.5) + 60 ~ 64°
Out bolt (M8)
Side bolt (M8)
13.7 ~ 14.7 (1.4 ~ 1.6)
1
127.5 ~ 137.3 (13 ~ 14)
34.3
9.80
4
19
29.40
9.80
Lubrication system
21.6 ~ 24.5 (2.2 ~ 2.5)Oil filter
Oil filter cap
39.2
18.6249.0 (5.0) +120°+90°
-
-
34.3 ~ 44.1 (3.5 ~ 4.5)
29.8 ~ 11.8 (1.0 ~ 1.2)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 274/391
Engine Electrical System
V
A
CMF 70
600 A
120 m
Ω
kΩ
mm(in.)
Rated voltage
Speed
Type
Cold cranking
Regulator setting
Amperage
Type
Rated voltage
Voltage regulator type
Generator
Gap
VoltageStarter No-load
charasteristics
Speed in use
Battery
Ignition coil
Reserve capacity
Spark plugs
Primary
resistance
Secondary
Specific gravity at25°C (77°F)
Unleaded (NGK)
Leaded (CHAMPION)
IC reI.C regulator built-in type
12V, 2.2KW
1,0
Batte
2
130, MAX
1.0 ~ 1
MF 100 AH
14.2 ~ 14.8
850A
182min
11
4,500rpm, MIN
13.5V, 110A
-
Battery voltage sensing
-
14.4 ± 0.3V
-
-
1.280 ± 0.01
-
-
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 275/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ
Fuel System
.
-
a(kgf/cm² 135 (1,377) 160 (1,632) -
a
(kgf/cm²
Engine
Engine Management
- 375
Fuel Pressure(Maximum)
Pressure
Fuel Pressure Regulator Regulated Fuel
Pressure
Fuel Tank Capacity 80 (70.39)BoschManufacturer
Fuel Return System Type Return type R
Fuel Filter Type High pressure type
Installation location Built in engine room Built in
Fuel PumpType
High Pressure Fuel Pump
Mechanical
Plunger Pumping Type
Driven by Drive Belt
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 276/391
Clutch
Clutch operation
Clutch disc
Clutch cover assembly
Clutch cover assembly
Clutch pedal bracket mounting
Clutch master cylinder mounting
Clutch release cylinder
Service standard
Clutch pedal stroke mm (in.)
Clutch pedal free play mm (in.)
Type M5UR1 M5SR1 -
3,749 4,393 -
2,044 2,306 -
1,289 1,452 -
1,000 1,000 -
0,794 0,825 -
3,453 4,632 -
3.2 (2.8)
2.7 (2.38)
SAE 75W-90
(Fill-for-life)
SAE 75W/85 or
API GL - 4
-
3.5 (3.07)
Manual Transaxle
Hydraulic type
Single dry with diaphragm
Diaphragm spring strap
Tightening torque [N.m(kgf-m)]15~22 (1.5~2.2)
25~35 (2.5~3.5)
18~27 ( 1.8~2.7)
19~26 (1.9~2.6)
150 (5.91)
7.3~13.9 (0.28~0.55)
Rev.
M/T oil quality
2WDℓ(lmp.qt)
Gear ratio
1st
2nd
3rd
4th
5th
MT oil capacity4WD
-
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 277/391
General specifications - Sorento F/LEngine DSL A2.5 WGT DSL A2.5 VGT GSL λ
Automatic Transaxle
Type A5SR1 A5SR2 A5SR
3,827 4,497 3,827
2,368 2,442 2,368
1,520 1,686 1,520
1,000 1,233 1,000
0,834 0,868 0,834
2,613 4,586 2,613
ℓ(lmp.qt)
4th
5th
ATF quality
Gear ratio
1st
2nd
3rd
Rev.
ATF capacity
APOLLOIL ATF RED-1
10 (8.8)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 278/391
Driveshaft
M/T mm (in.)640.8 × 63.5
(25.23 × 2.50)
A/T mm (in.)675 × 63.5
(26.57 × 2.50)
M/T mm (in.)1156 × 76.2
(45.51 × 3.00)
A/T mm (in.)1123 × 76.2
(44.21 × 3.00)
M/T mm (in.)
1496 × 76.2
(58.90 × 3.00) -
A/T mm (in.)1476 × 76.2
(58.11 × 3.00)
1462.8 × 76.2
(57.59 × 3.00)
mm (in.)
660.4 × 63.5
(26.00 × 2.50)
UJ + UJ
UJ + UJ
1137 × 76.2
(44.76 × 3.00)
O.D. : Outer Diameter
Length × O.D.
Rear (2WD)
Propeller shaft
Joint typeFront
Rear
Front
(4WD)
Rear
(4WD)
Run-out
[NOTE]
UJ : Universal Joint
0.3 (0.01)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 279/391
General specifications - Sorento F/LEngine DSL A2.5 WGT DSL A2.5 VGT GSL λ
M/T 4,181 3,727
A/T
M/T 4,181 3,727
A/T
Double taper roller bearin
Front axle and driveshaft
Front axle hub bearing type
Rear axle and axle shaft
Axle housing type
Axle shaft supporting type
TSJ
BJDriveshaft Joint type
Inner
Outer
Differential (4WD)
Reduction gear type
Reduction ratio3,333
Hypoid gear
Banjo type
Semi-floating type
Differential Reduction gear typeReduction ratio
3,333
Hypoid gear
BJ : Birfield Joint
TSJ : Three Spherical Joint
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 280/391
Lubricants
g
ℓ
RBADriveshaft
Joint type
Recommended grease
Quantity 210
SAE90, API GL-5 (MOBIL : MOBILSHELL : SHELL SPIRRAX
SAE 85W-90, API GL-5 (MOBIL : INFILR
(Fill the reservoir to the plug
Front : 1.3, Rear :1.6
Differential
hypoid gear oil
LSD Oii
Quantity
[NOTE]
Inner: On transaxle side
Outer : On tire side
BJ
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 281/391
General s ecifications - Sorento F/L
mm (in.)
Suspension SystemFront
Suspension type Double wishbone 5Shock absorber type Gas pressurized
Wheel sizeSteel
Aluminum
-
7.0JJ × 16", 7.0JJ × 17"
Tire size
Tire pressure 2.4kgf/cm2 (35psi)
245/70 R16, 245/65 R17
Caster 3.89°±0.5°
Toe-in 0±2 (0±0.079)
King-pin 12.13°
Wheel alignment
Camber 0.00°±0.5°
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 282/391
Tightening Torque [N.m(kgf-m)]
Hub nuts 90 ~ 120 (9.0 ~ 12.0)
Front strut assembly to frame 44 ~ 55 (4.4 ~ 5.5)
Front strut assembly to lower arm 122 ~ 140 (12.2 ~ 14.0)
Front stabilizer link to lower arm 100 ~ 120 (10.0 ~ 12.0)Front lower arm to knuckle 160 ~ 200 (16.0 ~ 20.0)
Front lower arm to frame 145 ~ 165 (14.5 ~ 16.5)
Front upper arm to knuckle 44 ~ 55 (4.4 ~ 5.5)
Front upper arm to frame 76 ~ 95 (7.6 ~ 9.5)
Front stabilizer link to stabilizer bar 100 ~ 120 (10.0 ~ 12.0)
Front stabilizer bar bracket mounting bolts 44 ~ 55 (4.4 ~ 5.5)
Rear shock absorber to frame 70 ~ 85 (7.0 ~ 8.5)
Rear shock absorber to rear axle 122 ~ 140 (12.2 ~ 14.0)
Rear upper arm to rear axle 122 ~ 140 (12.2 ~ 14.0)Rear upper arm to frame 122 ~ 140 (12.2 ~ 14.0)
Rear lower arm to rear axle 140 ~ 160 (14.0 ~ 16.0)
Rear lower arm to frame 140 ~ 160 (14.0 ~ 16.0)
Rear stabilizer link to frame 100 ~ 120 (10.0 ~ 12.0)
Rear stabilizer link to stabilizer bar 100 ~ 120 (10.0 ~ 12.0)
Rear stabilizer bar bracket mounting bolts 45 ~ 55 (4.5 ~ 5.5)
Lateral rod to rear axle 187 ~ 225 (18.7 ~ 22.5)
Rear cross member mounting bolt 187 ~ 225 (18.7 ~ 22.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 283/391
General s ecifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ
Type
mm (in.)
Ω
Ω
Ω
Ω
Rack and Pinion
Steering System
Engine
Power steering fluid PSF-3
Rack stroke 162 (6.38)
Power steering pump relief pressure (kgf/cm² 8336 ~ 9002 (85 ~ 92)
Tightening Torque [N.m(kgf-m)]Steering wheel lock nut 40 ~ 50 (4.0 ~ 5.0)
Steering column mounting bolt & nut 16 ~ 23 (1.6 ~ 2.3)
Bolt connecting steering column to universal joint 22 ~ 27 (2.2 ~ 2.7)
Bolt connecting universal joint to steering gear 22 ~ 27 (2.2 ~ 2.7)Tie rod end to knuckle 60 ~ 80 (6.0 ~ 8.0)
Power steering pump to pump bracket DSL: 20 ~ 30 (2.0 ~ 3.0), GSL: 35 ~
Steering gear box mounting clamp bolt and nut 85 ~ 110 (8.5 ~ 11.0)
Restraints
Pressure hose to power steering pump 55 ~ 65 (5.5 ~ 6.5)
Steering gear box mounting bolt 122 ~ 158 (12.2 ~ 15.8)
Type Depowered
Resistance
Driver Airbag (DAB) 1.6 ~ 6.4Passenger Airbag (PAB) 1.8 ~ 6.4
Curtain Airbag (CAB) 1.8 ~ 4.8
Seat Belt Pretensioner (BPT) 1.8 ~ 6.4
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 284/391
Brake System
mm (in.)
mm (in.)
Master cylinder
TypeI.D.
Brake boosterType
Provided
Vacuum type with tandem bo
Effective diameter
Boosting ratio
Tandem type
26.99 (1.06)
Fluid level warning sensor
Tightening Torque [N.m(kgf-m)]
Driver Airbag (DAB) 7.9 ~ 10.8 (0.8 ~ 1.1)
Passenger Airbag(PAB)
Bolt 18.6 ~ 26.5 (1.9 ~ 2.7)
Nut 8.8 ~ 13.7 (0.9 ~ 1.4)
Curtain Airbag (CAB) 7.8 ~ 11.8 (0.8 ~ 1.2)Seat Belt Anchor Bolt (BPT) 39.2 ~ 53.9 (4.0 ~ 5.5)
SRSCM Mounting Bolt 10.2 ~ 13.8 (1.0 ~ 1.4)
Front Impact Sensor (FIS) Mounting Bolt 10.2 ~ 13.8 (1.0 ~ 1.4)
Side Impact Sensor (SIS) Mounting Bolt 10.2 ~ 13.8 (1.0 ~ 1.4)
Brake fluidRecommended lubricant
Quantity
DOT 3 or equivalent
As required
8 + 9 in
7.5 : 1
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 285/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ 3
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
O.D=Outer DiameterI.D=Inner Diameter
EngineFront brake
TypeDisc O.D. Floating type with ventilated302 (11.89)
Disc thickness
Pad thickness
28 (1.10)
10.5 (0.41)
Rear brake(Disc)
Double piston
46 (1.81)
Type
Disc O.D.
Cylinder type
Cylinder I.D.
Disc thicknessPad thickness
20 (0.787)
10 (0.39)
Cylinder type
Cylinder I.D
Single piston
42.9 (1.69)
Parking brake
Type
Actuation
DIH(Drum in hat) type
lever
Drum I.D.
Lining thickness
190 (7.48)
4 (0.157)
Floating type with solid di
315 (12.4)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 286/391
Anti-lock Brake System(ABS)/ Electronic Stability Program(ESP)
Front mm(in.)
Rear mm(in.)teeth
Service standardmm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Manufacturer and Name
HECU System 4 channel 4 sensor (Soleno
Acitve wheel speed
sensor
Air gap
Tone wheel
0.15 ~ 1.5 (0.006 ~ 0.059
0.2 ~ 1.2 (0.008 ~ 0.04748
Brake pedal height
Clearance between stop lamp switchouter case and pedal arm
200 (7.87 )
0.5 ~ 1.0 (0.02 ~ 0.04)
Brake pedal free play
Parking brake lever stroke
4 ~ 7 (0.157 ~ 0.275)
4 ~ 6 clicke (When lever assembly is pu
Front disc brake pad thickness
Front disc thickness (minimum)
2.0 (0.0787)
26 (1.02)Front disc runout
Front disc thickness variation
0.03 (0.0012)
0.005 (0.0002)
Rear disc brake pad thickness
Rear disc thickness
2.0 (0.079)
18.4 (0.724)
Parking brake drum I.D.
Parking brake liner thickness
191 (7.52)
1.5 (0.059)
Tightening torque [N.m (kgf-m)]
Sensor mounting bolt on
the brake plate
Front
Rear
7 ~ 10 (0.7 ~ 1.0)
7 ~ 10 (0.7 ~ 1.0)HECU mounting nut
HECU mounting bracket bolt
8 ~ 12 (0.8 ~ 1.2)
19 ~ 26 (1.9 ~ 2.6)
Six brake tubes on the hydraulic unit 13 ~ 22 (1.3 ~ 2.2)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 287/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ 3
Body(Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Hood Type Rear hinged, front opening type (ga
Engine
Front door
Construction Front hinged, full door constru
Regulator system X-arm type
Locking system Pin-fork system
Tailgate Type Inner hinged, gas lifter typ
Glass thickness
Windshield 5 (0.1969)
Front door 3.5 (0.1378)
Rear door glass 3.5 (0.1378)
Quarter window 3.5 (0.1378)
Tailgate glass 3.5 (0.1378)
Seat beltsFront 3 point type with Emergency Locking R
Rear 3 point type with Emergency Locking R
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 288/391
Front fender Mounting bolts 7~9 (0.7 ~ 0.9)
Front door
Checker (Body side) 22~27 (2.2~2.7)
Checker (Door side) 9~13 (0.9~1.3)
Hinge (Body side) 35~42 (3.5~4.2)Hinge (Door side) 18~30 (1.8~3.0)
Glass grip bolt
Glass guide 8~12 (0.8~1.2)
Regulator assembly 4~6 (0.4~0.6)
Latch assembly 4~6 (0.4~0.6)
Outside handle 7~11 (0.7~1.1)
Striker 18~26 (1.8~2.6)
Outside rearview mirror 5~7 (0.5~0.7)
Rear door
Checker (Body side) 22~27 (2.2~2.7)Checker (Door side) 9~13 (0.9~1.3)
Hinge (Body side) 35~42 (3.5~4.2)
Hinge (Door side) 18~30 (1.8~3.0)
Glass grip bolt
Regulator assembly 4~6 (0.4~0.6)
Latch assembly 4~6 (0.4~0.6)
Outside handle 7~11 (0.7~1.1)
Striker 18~26 (1.8~2.6)
Crash pad Cross bar mounting 17~26 (1.7~2.6)Seat Seat mounting bolt/nut 39 (3.9)
HoodHinge 22~27 (2.2~2.7)
Latch assembly 7~11 (0.7~1.1)
8~12 (0.8~1.2)
8~12 (0.8~1.2)
Tightening Torque [N.m(Kgf-m)]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 289/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ 3
Body Electrical SystemAudio
531~1602 KHz / 9KHz (Gen
522~1620 KHz / 9KHz (Euro
Engine
Seat belt
Front seat belt height 39.2~53.9 (4.0~5.5)
Front seat belt buckle 39.2~53.9 (4.0~5.5)Front seat belt anchormounting bolt
39.2~53.9 (4.0~5.5)
Front seat belt lower 39.2~53.9 (4.0~5.5)
Front seat belt upper
Rear seat belt anchor 39.2~53.9 (4.0~5.5)
Rear seat belt retractor 39.2~53.9 (4.0~5.5)
TypePower supply
Rated output
RADIO/TAPE/CD/MP3 (M455)DC 14.4V
Max 43W x 4
RADIO
87.5~108 MHz / 100KHz (General), 5
Speaker impedance
Antenna
Tuning type
80PF 75Ω
PLL synthesized type
Frequency range / Channel space
FM
AM
MW
LW 153~279 KHz / 1KHz (Euro
4Ω x 4
39.2~53.9 (4.0~5.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 290/391
Keyless Entry And Burglar Alarm
Lighting systemW
W
W
W
WW
W
W
W
W
W
W
W
Items
Keyless entry transmitter Power source
Transmitter(TX)
Lithium 3V battery (1EA
Transmissible distance
Life of battery
5m or more
2 years or more (at 10 times pButton
Transmission frequency
Door lock / unlock, rear hatch glass
433MHz ± 250MHz (Except Mid315MHz ± 250 MHz (Middle
Head lampHigh
Low
55
55
Front turn signal lamp
Front position lamp
21
5
Front fog lampRear tail/stop lamp
2721/5
Back up lamp
Rear turn signal lamp
16
21
License plate lamp
Room lamp
5
10 x 2
Overhead console lamp
Luggage lamp
10 x 2
5
Door courtesy lamp 5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 291/391
General specifications - Sorento F/LDSL A2.5 WGT DSL A2.5 VGT GSL λ 3
Other system
Heating Ventilation & Air ConditioningAir conditioner
Bosch
Engine
4 channel
Button type (Front door)
SIEMENS
Immobilizer TypeManufacturer SMARTRA system
Rear parking assist system
SMART KEYType
Manufacturer
Compressor
Type HS - 18 (Swash plate)
Oil type & Capacity FD46XG (PAG) , 150 ± 10
Pulley type 4PK - TYPEDisplacement 110 cc/rev
Condeser Heat rejection 8,500 ± 10% Kcal/hr
APT(A/C pressure
The method to measurethe pressure
Voltage = 5 * (0.025 * pressure + 0
Voltage = 5 * (0.001758 * pressure + 0
Expansion valve Type Block
RefrigerantType R - 134a
Capacity [oz.(g)] 18.25 ± 0.88 (540 ± 25)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 292/391
Heater and evaporator unit
Mode operating method
Blower unit
Fresh and recirculation Operating method Actuator
Blower
Type Siroco fan
Speed step Auto + 8speed (Autometic) , 1~8 spe
Speed control Power mosfetAir filter Type Particle filter
Heater
Type Pin & Tube type
Heating capacity 5,000 ± 5% Kcal/hr
Actuator
ActuatorTemperature operating
Evaporator
Type Drawn cup
Temperature control typ Thermistor
Off : 0 ± 0.5 (32 ± 32.9)ON : 2.5 ± 0.5 (36.5 ± 32.
A/C ON/OFF °C (°F)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 293/391
Engine Mechanical System …………………… HM-2
Engine Electrical System ……………………… HM-9
Fuel System ……………………………..……… HM-10 Clutch …………………………………….……… HM-11
Manual Transaxle ……………………….………HM-11
Automatic Transaxle ……………………………HM-12
Driveshaft ………………………………..……… HM-13
Suspension System …………………….……… HM-16
Steering System ……………………………… HM-18 Restraints ……………………………………… HM-18
Brake System ……………………………………HM-19
Body (Interior & Exterior) ……………….…… HM-22
Body Electrical System …………………………HM-24
Heating, Ventilation & Air Conditioning ……… HM-26
Mohave
/Borrego(HM)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 294/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 295/391
General specifications -MOHAVE / HMG 3.8 DOHC G 4.6 DOHC
Engine
mm (in.)96 (3.7795)
x 87 (3.4252)
92 (3.6220)
x 87 (3.4252)
cc 3.778 4,627
rpm
rpm
rpm
rpm
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
ℓ (lmp.qt)
kPa
(kg/cm²)
Engine
Idle Speed
Total
Firing order
D 3.0 TCI
6.4L(6.76US qt, 5.63imp qt)
V-type, DOHC
8
V-type, DOHC
6
Neutral,N,P-
D-range
Neutral,N,P-
D-range
0.4 (0.35)
570 ± 100
630 ± 100
Type
Number of cylinders
Compression ratio
Bore x Stroke
Total displacement
Ignition Timing
A/C
ON
84.0mm (3.3071in) x 89.0mm
(3.5039in)
A/C
OFF
6.0L(5.28)
10.4 : 1
1-2-3-4-5-6- - - - - - - - - - - -
720 ± 100
720 ± 100
Oil quantity
5.2 (4.58)
Oil filter
Drain and refill
Oil pan
7.4L(7.82US qt,6.51imp qt)
5.5 (4.84)
Oil pressure (Idle)
2.959
17.3± 0.5 : 1
680rpm
API CH - 4 , ACEA B4
7.8L(8.24US qt,6.86imp qt)
Engine oil
Above SJ or SL,SAE5w-20Oil quality
130(1.32)
[at 1000rpm, 110°C(230°F)]0.8kg/(7.85kpa , 1.14psi)
- BTDC 11± 5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 296/391
10˚ 8°
66˚ 74°
52˚ 62°
0˚ 4°
mm (in.)
mm (in.)
mm (in.)
Intake mm (in.) 46.3 (1.8228) 41.6mm(15.4in)
Exhaustmm (in.)
Intake mm (in.) 46.3 (1.8228) 41.6mm(15.4in)
Exhaustmm (in.)
mm (in.)
mm (in.)
mm (in.)
Cylinder head
Valve timing
Less than 0.05mm 0.02mm
Less than 0.1(0.0039)
. .
. .
. ~ . . ~
No1: No1
27.964 ~27.978
35.964~35.980mm
No.2,3,4: No.2,3,4
23.954~23.970
36.000~40.152mm
24.947 ~ 24.960mm
Flatness of manifold
mounting surface
Camshaft
Less than 0.1(0.0039)0.016 (0.0006in)
36.000~40.477mm
36.000~40.152mmCam height
LH
RH36.000~40.477mm
Bearing oil clearance
End play
0.040~0.074mm
Intake
Journal outer Diameter (Intake, Exhaust)
Exhaust
Opens (BTDC)
Flatness of gasket surface
Exhaust valve
Intake valveCloses (ABDC)
Opens (BBDC)
Closes (ATDC)
0.05 (0.0020in)
0.016 (0.0006in)
15°
0.05 ~ 0.15mm
No.1:
0.027 ~ 0.057
No.2,3,4 :
0.030 ~ 0.067
13°
34°
55°
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 297/391
General specifications - MOHAVE/HMG6DA 3.8DOHC GSL λ 3.8
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine
48.2 (1.898) 43.86 (1.7267)
41.8 ~ 42.2 (1.6457 ~ 1.6614)
41.8 ~ 42.2 (1.6457 ~ 1.6614)
44.5 ~ 45°
1.39 ~ 1.43mm
1.35 ~ 1.65 (0.05315~0.06496)
45.25° ~ 45.75°
1.56 ~ 1.86 (0.06142 ~ 0.07323)
1.73 ~ 2.03 (0.06811 ~ 0.07992)
0.020~0.047 (0.00078 ~0.00185)
5.465 ~ 5.480 (0.2151 ~ 0.2157)
5.458 ~ 5.470 (0.2149 ~ 0.2153)
105.27 (4.1445)
0.025 ~ 0.052mm
Exhaust
Intake
Valve length105.50 (4.1535)
Valve
D 3.0 TCI
99.3mm
99.3mm
Intake
Exhaust
Face angle
Thickness of valve
head (margin)
Intake
Exhaust
Stem outer diameter
Width of seat contact1.15 ~ 1.45 (0.05118~0.05709)
Valve spring
1.39 ~ 1.43mm
Seat angle
Intake
Exhaust
IntakeValve stem to valve
guide clearance
Valve guide
Intake
Exhaust
Exhaust 0.030 ~ 0.054 (0.00118 ~0.00212)
5.500 ~ 5.512 (0.2165 ~ 0.2170)
0.030 ~ 0.057mm
6.000 ~ 6.012mm
44.75° ~ 45.20°
Intake
6.000 ~ 6.012mm 5.500 ~ 5.512 (0.2165 ~ 0.2170)
Free length
Exhaust
5.960 ~ 5.975mm
5.960 ~ 5.970mm
45.00 ~ 45.25°
36.25 ~ 36.75mm
36.25 ~ 36.75mm
Inner diameter
Length
Valve seat
1.5mm
1.5mm
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 298/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)92.00 ~ 92.03
96.00 ~ 96.03
mm (in.)
mm (in.)91.96 ~ 91.99
95.96 ~ 95.99
mm (in.)
mm (in.)mm (in.)
mm (in.)
0.17 ~ 0.23 (0.0067 ~ 0.0090)
-
-
-
Load
0.27 ~ 0.33 (0.0106 ~ 0.0129)
0.020 ~ 0.061 (0.0008 ~ 0.0024)
Less than 1.5°
34.964 ~ 34.980 (1.3765 ~ 1.3772)
- 34.964 ~ 34.980 (1.3765 ~ 1.3772)
1.5°or less
-
19.3 ± 0.8kg / 34.0
41.5 ± 1.3kg / 24.2
175 ± 8N/33.5mm
278 ± 20N/24.8mm
Less than 0.05 (0.0019)
[Less than 0.02 (0.0008) / 150x150]
0.03 ~ 0.05 (0.0012 ~ 0.0020)
Cylinder bore
Piston outer diameter 83.926 ~ 83.956mm
Piston
-Intake
Exhaust
Cylinder block
Flatness of gasket surface
84.000 ~ 84.030mm
ess an . mm , . mm
(L)
35.000 ~ 35.025 (1.3779 ~ 1.3789)Exhaust
Intake
Exhaust
MLA outer diameter
MLA
Piston to cylinder clearance
Out of squareness
MLA to tappet bore
clearance
Cylinder head tappet
bore inner diameter
Intake
Intake
Exhaust
Valve clearance
35.000 ~ 35.025 (1.3779 ~ 1.3789)
0.020 ~ 0.061 (0.0008 ~ 0.0024)
-
-
No. 1 ring groov1.82 ~ 1.84mm
2.01 ~ 2.03 (0.0791 ~ 0.0799)
1.22 ~ 1.24 (0.0480 ~ 0.0488)1.22 ~ 1.24 (0.0480 ~ 0.0488)Ring groove width
0.064 ~ 0.084 mm
No. 2 ring groov
Oil ring groove
2.434 ~ 2.454mm
3.02 ~ 3.04 mm
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 299/391
General specif ications -MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Engine
Connecting rod
0.1 ~ 0.25 (0.0039 ~ 0.0098)End play
66.500 ~ 66.518 mm
0.024 ~ 0.058mm
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
58.000 ~ 58.018 (2.2834 ~2.2842)
0.038 ~ 0.056 (0.0015 ~ 0.0022)
Pin journal outer diameter
0.007 ~ 0.024mm
Crankshaft
Connecting rod small end hole clearance
Piston pin hole inner diameter
Piston pin hole clearance
Connecting rod small end inner diameter
No. 2 ring groov
Piston pin outer diameter
D3.0TCI
End gap No. 2 ring groovOil ring groove
Main bearing oil clearance 0.030 ~ 0.048mm
01 ~ 0.3mm
Piston pin
No. 1 ring groov
0.40 ~ 0.60 mm
. ~ . . ~Oil ring groove
. ~ . . ~
. ~ . . ~Piston ring
No. 1 ring groov
0.08 ~ 0.12mmSide clearance
54.954 ~ 54.972 (2.1635 ~ 2.1642)
0.022 ~ 0.040 (0.0008 ~ 0.0016)
0.10 ~ 0.28 (0.0039 ~ 0.0110)
Main journal outer diameter
End play
68.942 ~ 68.960 (2.7142 ~ 2.7149)
63.482 ~ 63.500mm
31.020 ~ 31.031mm
75.982 ~ 76.000mm
0.102 ~ 0.146mm
0.20 ~ 0.35mm
. ~ . . ~
. ~ . . ~
. ~ . . ~
0.25 ~ 0.50 mm
0.03 ~ 0.35mm
30.994 ~ 31.000 mm
31.014 ~ 31.021mm
0.014 ~ 0.027mm
0.020 ~ 0.037mm
0.01 ~ 0.02 0.004 ~ 0.015. ~ . . ~
0.032 ~ 0.016 0.007 ~ 0.023
. ~ . . ~
. ~ . . ~
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 300/391
kPa
(kg/cm²)
ℓ
(lmp.qt)
Type
°C (°F)
°C (°F)
mm (in.)
kPa
(kg/cm²)
kPa
(kg/cm²)
kΩ
kΩ
Opening
0 ~ 6.86kpa (0 ~ 0.07)
2.31 ~ 2.59
Cooling system
Thermister type
93.16 ~ 122.58 (0.95 ~ 1.25 )
10 (0.3937)
Type
Forced circulation with water pump
11.4 (12.0)
82 ± 2 (179.6 ± 35.6)82 ± 2 °C
Main valve
opening press.
Coolant quantity
Cooling method
Relief valve opening pressure
Full lift
Oil pump
450 ~ 550 (4.59 ~ 5.61)
Radiator cap
20°C (68°F)
80°C (176°F)Resistance
-
95 (203)
Forced circulation with cooling fan
14.7L
0,3222
Wax pellet type
Water temperature senso r
Full opening
Vacuum valve
opening press.
95 (203)Thermostat
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 301/391
General specifications - MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
Tightening torque [N.m(kgf-m)]
Intake
Exhaust
IntakeExhaust
Cylinder head
Upper Oil pan nuts or bolts1
. ~
~. ~~. ~
~
LH
Camshaft
RHCamshaft
D3.0TCI
long bolt(LH/RH)
flange bolt(LH/RH)
Engine
Upper Oil pan nuts or bolts2
Camshaft bearing ladder bolts
Cylinder head bolt
27.5 ~31.4 + 120 ~ 124° 19.60 (2.0) + 90˚. . .. ~
~
9.8~11.8
24.5 (2.5)
34.3 ~ 44.1 (3.5 ~ 4.5)
Main moving system
-
Connecting rod cap nuts or bolts
Cam height
7.2 ~ 8.7
45.8mm (1.8031in.)
. mm . n.
45.8mm (1.8031in.)
9.8~11.8 13.7 ~ 14.7
Lubrication system
9.8 ~ 11.8Oil gauge bracket
Oil filter cap
Lower oil pan bolt
39.2+120˚+90˚
32.4~36.358.8+88°~92°+118°~122°
9.8 ~11.8
24,5
29.4 ~ 33.3
9.8 ~ 11.8 -
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 302/391
Engine Electrical System
V
A
64-27AH CMF 80AH
660 A 900 A
145 min 182 min
Ω
kΩ
mm(in.)
-
14.55 ± 0.2V
-
-
1000~18000rpm
Rated voltage
Speed
Type
Cold cranking
Regulator setting
Amperage
Type
Rated voltage
Voltage regulator typeGenerator
Gap
VoltageStarter No-load
charasteristics
Speed in use
Battery
Ignition coil
Reserve capacity
Spark plugs
Primary
resistance
Secondary
Specific gravity at
25°C (77°F)
Unleaded (NGK)
Leaded (CHAMPION)
IC regulator built-in typeI.C regulator built-in type
12V, 2.2KW 12 V, 1.4 kW
1,000 ~ 18,000 rpm
Battery voltage sensing
, ,130, MAX
11,511
1.0 ~ 1.1 1.0 ~1.1
80-23FL
. ~ . . ~
900A
182min
85A, MAX
13.5 V, 130A 13.5V ,180A
2.000rpm, MIN
12V, 150A
Battery voltage sensing
0.62 ± 10 %
7.0 ± 15 %
IFR5G-11 T40246P
1.280 ± 0.01
-
-
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 303/391
General specifications - MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
Fuel System
.
a
(kgf/cm² - -
a
(kgf/cm²
Engine G6DA 3.8DOHC G8BA4.6DOHC
Automatic Transax le
Type A5SR2 6HP26 (ZF)
RND 1↔2↔3↔4↔5
1st 3,827 4,171
2,368 2,340
1,520 1,521
1,000 1,143
0,834 0,864
0,691
Rev1ea [MV1]
ℓ(lmp.qt)
Neutral (Engine start allowed)Reverse
4,171
1,143
1,521
2,340
-
D3.0TCIEngine
Fuel Pressure
(Maximum)Pressure
Fuel Pressure
Regulator
Regulated Fuel
Pressure
Fuel Tank Capacity 82 (21.6U.S.gal,86.6U.S.qt,72.1lmp.qt)
BoschManufacturer Engine Management
Electrical In-tank type
Fuel Return System Type Return type
Fuel Filter TypeHigh pressure type
Installation location Built in engine room Built in Fuel Pump assembly
Fuel Pump
Type (High Pessere)
Driven by
Type (Low Pessere)
Mechanical Plunger Pumping Type
Timing chain Electric motor
Electrical In-tank type
Driven by Electric motor
5th0,691
0,864
380kpa(3.87kgf/ 55.0psi)
1600ber
6HP26 (ZF)
Fix output axle (Engine start allowed)
D 3.0 TCI
Shift position
Gear ratio
P
2nd3rd
6th.
4th
ATF capacity
3.403 2.613 3.403
ell M-1375.4 10 (8.8) APOLLOIL ATF RED-1 Shell M-1375.4 10 (
Solenoid3-wayLinear
1ea [MV1]
D3.0 G4.6 6ea[EDS1,EDS2,EDS3,EDS4,EDS5,EDS6]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 304/391
Driveshaft
20° 43°
Inner side TSJ#25 Outer side BJ#25
Reduction gear type
Max. permissible angle
Front driveshaft
Propeller shaft
Rear driveshaft
TSJ
210g
130g
Quantity145g
150g
Rear differential
RBA
RBA
Reduction gear typeReduction gear ratio
Final drive gear
RBA
Oil capacity (L)
0.13 ~ 0.18
LubricantsBJ
Inner: On transaxle side
Rear driveshaftRBA
Outer : On tire side
[NOTE]
Oil capacity (L) About1.3~1.4
Hypoid gear
Differential gear
Max. permissible angle
Joint type
Joint type
Max : 0.1 (0.0039)
Inner side TSJ#25 Outer side BJ#25
20° 43°
ypoid gear oil(API GL-5, SAE 75W/9
About1.7~1.9
Hypoid gear
3,357
Hypoid gear oil(API GL-5, SAE 90)
Max : 0.1 (0.0039)
Front differentialReduction gear ratio 3,357
0.13 ~ 0.18
Oil type
TSJBJ
LubricantsItems
Front driveshaft
Final drive gear
Differential gear
Oil type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 305/391
General specifications -MOHAVE/HM
mm (in.)
Suspension SystemFront Rear
Suspension type Double wishbone Multi-link
Shock absorber type Gas pressurized
Wheel sizeSteelAluminum
-
7.5JJ × 17", 7.5JJ × 18"
Tire sizeTire pressure 2.2kg/cm(32psi)
245/70 R16, 245/65 R17
Caster 0.50°±0.5° 1.00±0.5
Toe-in 3.80°±0.5° 0±2 (0±0.079)
King-pin 13.92° -
Tightening Torque [N.m(kgf-m)]
Wheel alignment
Camber 0±2mm (0±0.079in.) 2.1±2mm (0.082±0.079in.)
Front Wheel nut 88.3~107.9Nm (9~11Kgf.m)
Driveshaft Lock nut 240.2~269.6Nm (24.5~27.5Kgf.m)
Strut assembly lower mounting bolt 152.0~171.6Nm (15.5~17.5Kgf.m)
Inner shaft bearing housing bolt 69.6~93.1Nm (7.1~9.5Kgf.m)
Break caliper mounting bolt 88.3~98.1Nm (8.5~10Kgf.m)
Wheel speed sensor mounting bolt 6.9~10.8 Nm (0.7~1.1Kgf.m)
Break disc mounting screw 4.9~5.9 Nm (0.5~0.6Kgf.m)
Lower arm assembly mounting bolt 137.2~156.9 Nm (14~16Kgf.m)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 306/391
Lower arm ball joint mounting bolt 98.1~117.7 Nm (10~12Kgf.m)
Tie rod end ball joint mounting nut 58.8~78.4 Nm (6.0~8.0Kgf.m)
Driveshaft lock nut 240.2~269.6Nm (24.5~27.5Kgf.m)
Shock absorber upper mounting bolt 137.3~156.9 Nm (14~16Kgf.m)
Shock absorber upper mounting nut 98.1~117.7 Nm (10~12Kgf.m)
Break caliper mounting bolt 63.7~73.5 Nm (6.5~7.5Kgf.m)
Wheel speed sensor mounting bolt 6.9~10.8 Nm (0.7~1.1Kgf.m)
Break disc mounting screw 4.9~5.9 Nm (0.5~0.6Kgf.m)
Hub assembly mounting bolt 78.5~88.3 Nm (8~9Kgf.m)
Upper arm ball joint mounting nut 78.5~88.3 Nm (8~9Kgf.m)
Lower arm mounting bolt 137.3~156.9 Nm (14~16Kgf.m)
Assist arm ball joint mounting nut 98.1~117.7 Nm (10~12Kgf.m)
Trailing arm mounting bolt 137.3~156.9 Nm (14~16Kgf.m)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 307/391
General specifications - MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
Type
mm (in.)
Ω
Ω
Ω
Ω
Ω
Rack & Pinion
Steering System
Engine D 3.0 TCI
Power steering fluid PSF-3
Rack stroke 168mm
Power steering pump relief pressure
a
(kgf/cm² 90 ~ 95kgf/cm²(1280 ~ 1351 psi, 8.8 ~ 9.3MPa)
Tightening Torque [N.m(kgf-m)]Drive shaft nuts 245 ~ 275
Steering wheel and column shaft 40 ~ 50
Steering column assembly mounting bolts and n 13 ~ 18
Steering column assembly & universal joint 22 ~ 27 (2.2 ~ 2.7)
Bolt connecting universal joint to steering gear pi 30 ~ 35
Tie-rod end andknuckle 60 ~ 80
Power steering pump and Pump bracket 20 ~ 27
Restraints
Power steering gear box and frame LH122 ~ 158 RH90 ~ 110
Pressure tube eye bolt and Power steering pump 55 ~ 65
ResistanceDriver Airbag (DAB) 1.5 ~ 5.7
Passenger Airbag (PAB) 1.5 ~ 5.7
Curtain Airbag (CAB) 1.5 ~ 5.7Side Airbag (SAB) 1.5 ~ 5.7
Seat Belt Pretensioner (BPT) 1.5 ~ 5.7
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 308/391
Brake System
mm (in.)
mm (in.)
Master cylinder
9:01
TypeI.D.
Brake boosterType
Provided
9" + 9" Tandem
26.99 mm (1.063 in)
Fluid level warning sensor
Effective diameterBoosting ratio
Tandem type
Tightening Torque [N.m(kgf-m)]Driver Airbag (DAB) 7.8 ~ 10.8
Passenger Airbag(PAB)
Bolt 18.6 ~ 26.5
Nut 5.9 ~ 6.9
Curtain Airbag (CAB) 6.9 ~ 8.8
Seat Belt Anchor Bolt (BPT) 39.2 ~ 53.9
SRSCM Mounting Bolt 6.9 ~ 8.8
Front Impact Sensor (FIS) Mounting Bolt 6.9 ~ 8.8
Side Impact Sensor (SIS) Mounting Bolt 4.9 ~ 6.9
Brake fluidRecommended lubricant
Quantity
DOT 3 or DOT 4
As required
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 309/391
General specifications - MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
O.D=Outer Diameter
I.D=Inner DiameterAnti-lock Brake System(ABS)/ Electronic Stability Program(ESP)
Front mm(in.)
Rear mm(in.)
teeth
Engine D 3.0 TCI
Ventilated disc
328 mm (12.91 in)
Front brake
Disc O.D.28 mm (1.10 in)
Type
Disc O.D.
Cylinder typeCylinder I.D.
Disc thicknessPad thickness
Rear brake(Disc)
DoubleØ 48mm(1.89 in) X 2
Type
Pad thickness
13 mm (0.51 in)
Cylinder type
Disc thickness
Cylinder I.D
Single piston
Parking brakeTypeActuation
DIH(Drum in hat) type
Drum I.D.Lining thickness
Ø 210 mm (7.48 in)
Manufacturer and NameHECU System 4 Channel 4 Sensor (Solenoid)
Acitve wheel speedsensor
Air gap
Tone wheel
0.5 ~ 1.5 mm
0.5 ~ 1.5 mm
48
Solid disc
324 mm (12.76 in)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 310/391
Service standardmm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Hub nut
Brake tube flare nuts ABS ESP
88.3 ~ 107.9
12.7 ~ 16.718.6 ~ 22.6
Brake pedal free playBrake booster mounting nuts
3 ~ 8 mm (0.12 ~ 0.31 in)
12.7 ~ 15.7
Front disc brake pad thicknessFront disc thickness (minimum)
10.5 mm (0.41 in)
28 mm (1.10 in)
Master cylinder to brake boosterAir bleeding screw
12.7 ~ 16.7
6.9 ~ 12.7
Rear disc brake pad thicknessRear disc thickness
10.5 mm (0.41 in)
13 mm (0.51 in)
Brake hose to caliperBrake pedal member bracket bolts
16.7 ~ 25.5
16.7 ~ 25.5
Tightening torque [N.m (kgf-m)]Stop lamp switch locknut
Common pedalAdjustable pedal
7.8 ~ 9.8
11.8 ~ 14.7
HECU bracket mounting bolt and nutYaw rate&G sensor mounting bolts
16.7 ~ 25.5
4.9 ~ 6.7
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 311/391
General specifications - MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
Body(Interior & Exterior)
Rear DoorConstruction
Hood Type Rear hinged, gas lifter type
Engine D 3.0 TCI
Front doorConstruction Front hinged, full door construction
Regulator system Wire drum type
Locking system Pin-fork system
Locking system
Tailgate Type Inner hinged, gas lifter
Front hinged, full door construction
Seat beltsFront 3 point type with Emergency Locking Retractor (E.L.R)
Rear 3 point type with Emergency Locking Retractor (E.L.R)
Glass ThicknesFront door glassRear door glass
3.56mm (0.1402in.)
3.56mm (0.1402in.)
Wire drum type
Pin-fork system
Regulator system
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 312/391
Front door
Checker (Body side) 16.7~21.6
Checker (Door side) 6.9~10.8
Hinge (Body side) 34.3~41.2
Hinge (Door side) 34.3~41.2
Rear door
Checker (Body side) 16.7~21.6
Checker (Door side) 6.9~10.8
Hinge (Body side) 34.3~41.2
Hinge (Door side) 34.3~41.2
Seat Seat mounting bolt/nut 39.2~53.9
HoodHood hinge to body 21.6~26.5
Hood latch to body 6.9~8.8
16.7~21.6
Hood hinge to hood 21.6~26.5
Striker
Striker 16.7~21.6
Tightening Torque [N.m(Kgf-m)]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 313/391
General specifications - MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
Body Electrical SystemAudio
Keyless Entry And Burglar Alarm
Speaker impedance(Ω)
Front
4 ± 0.6
Engine
Seat belt
Front seat belt height 39.2~53.9 (4.0~5.5)
Front seat belt buckle 39.2~53.9 (4.0~5.5)
Front seat belt anchormounting bolt
39.2~53.9 (4.0~5.5)
Front seat belt lower 39.2~53.9 (4.0~5.5)
Front seat belt upperRear seat belt anchor 39.2~53.9 (4.0~5.5)
Rear seat belt retractor 39.2~53.9 (4.0~5.5)
Type
Power supply DC 14.4V
Max 43W x 4 (Power IC) 3.2Vrms
Radio/MP3/CD(PA710) Radio/MP3/CDC(PA760)Radio/MP3/6CDC(PA760 RSE)
Rated output
87.5~108.0 MHz / 100KHz
AntennaTuning type
80PF 75Ω
PLL synthesized type
Frequency range / Channel space
FMLW 531~1602 KHz / 9KHz
ItemsKeyless entry transmitter Power source
Transmitter(TX)
Lithium 3V battery (1EA)
Transmissible distance
Life of battery (General key ,Smart key)
5m or more
2 year (10 times / day), 2 year (Active 20 times / day + Passive 10 times / day)
Button
Transmission frequency
Door lock / unlock, Panic, Tailgate unlock (for China)
433MHz ± 250MHz (General and Middle east)315MHz ± 250 MHz (China)
Min 1.64 ± 0.6
39.2~53.9 (4.0~5.5)
D 3.0 TCI
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 314/391
Lighting systemW
W
W
W
W
W
W
W
W
W
W
W
W
Head lampHighLow
55
55
Front turn signal lampFront position lamp
28
8
Front fog lampRear tail/stop lamp
27
27/8 or LED
Back up lampRear turn signal lamp
16
21
License plate lampRoom lamp
5
10 x 2
Overhead console lampLuggage lamp
6 x 2
5
Front Side marker 5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 315/391
General specifications - MOHAVE/HMG6DA 3.8DOHC G8BA4.6DOHC
Other system
Heating Ventilation & Air ConditioningAir conditioner
Heater and evaporator unit
Mode operating method
Bosch
Engine D 3.0 TCI
4 channel
Button type (Front door)
Continental
ImmobilizerTypeManufacturer
SMARTRA 3system
Rear parking assist system
SMART KEY
Type
Manufacturer
Compressor
Type 10PA17
Oil type & Capacity
Pulley type 7PK-TYPE
Displacement 178cc/rev
Condeser Heat rejection 15,000-5% kcal/hr 17,000 kcal/hr
APT(A/C pressure
The method tomeasure
Voltage= 0.00878835 * Pressure (psig) + 0.5
Expansion valve Type Block type
RefrigerantType R-134a
Capacity [oz.(g)] 600±25(21.1±0.88) 750±25(26.4±0.88)
Blower unitFresh and recirculation Operating method Actuator
Speed control Power mosfet
Air filter Type Particle filter
BlowerType SiroccoSpeed step Auto + 8 speed (Automatic), 1~8speed (Manual)
Heater
Type Pin & Tube type
Heating capacity 4,700 - 5% kcal/hr
Actuator
ActuatorTemperature operating
Evaporator
Type Evaporator temperature sensor
Temperature control typ Thermistor
OFF: 1.0 ± 0.3 (33.8 ± 32.5)
ON : 2.1 ± 0.3 (34.7 ± 32.5),A/C ON/OFF °C (°F)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 316/391
Engine Mechanical System…………………… VQ-2
Engine Electrical System……………………… VQ-11
Fuel System……………………………..……… VQ-13
Clutch…………………………………….……… VQ-13
Manual Transaxle……………………….……… VQ-14
Automatic Transaxle…………………………… VQ-14 Driveshaft………………………………..……… VQ-15
Suspension System…………………….……… VQ-17
Steering System………………………………… VQ-18
Restraints…………………………………………VQ-19
Brake System…………………………………… VQ-20
Body (Interior & Exterior)……………….……… VQ-23 Body Electrical System………………………… VQ-25
Heating, Ventilation & Air Conditioning..………VQ-27
Carnival /Sedona VQ
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 317/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 318/391
General specifications - Carnival/SedonaDSL J2.9 WGT DSL J2.9 VGT GSL μ
Engine
In-line, DOHC In-line, DOHC V-type, D
4 4 6
mm (in.)86.7(3.4
x 75 (2.9
cc 2.902 2.902 2.656
2-3-4-5-
- - BTDC 7˚±
rpm
rpmrpm
rpm
ℓ (lmp.qt) 8.0 (7.0392) - 4.5 (3.9
ℓ (lmp.qt) 5.4 (4.75) 6.0 (5.28) 4.2 (3.7
ℓ (lmp.qt) 0.3 (0.2
ℓ (lmp.qt) 6.0 (5.28) 6.6 (5.81) -
Above API CH-4 Above API CH-4
or ACEA B4
kPa
(kg/cm²)78.45 (0.8) 78.4 (0.8)
[at 100
A
101.5~101.526 (3.9961~3.9971)
x 98 (8.8583)
18,4
800±100
800±100
1-3-4-2
Oil quality
Oil quantity
Oil pressure (Idle)
800±100
800±100
Oil pan
Oil filter
Drain and refill
Engine oil
0.6 (0.53)
TypeNumber of cylinders
Compression ratio
Bore x Stroke
Total displacement
Ignition Timing
A/C
ON
Neutral,N,P-
D-rangeNeutral,N,P-
D-range
Firing order
Idle Speed
Total
A/C
OFF
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 319/391
4° ~ -5
60° ~
46°
10°
mm (in.)0.03 (0.0
or les
mm (in.)0.15 (0.0
or les
mm (in.)0.15 (0.0
or les
mm (in.)mm (in.)
mm (in.)27.964 ~ 2
(1.1009 ~ 1
26°
39.397 ~ 39.597 (1.5511 ~ 1.5589). ~ . . ~
27.941 ~ 27.960 (1.1000 ~ 1.1008)
Less than 0.05 (0.0020)
Less than
0.15 (0.0059)
Less than 0.15 (0.0059)
50°
72°
32°
Intake
Opens (ATDC)
Closes (ABDC)
Opens (BBDC)
Closes (ATDC)
Flatness of gasket surface
Flatness of manifold
mounting surface
Intake
Exhaust
Exhaust
Journal outer Diameter (Intake, Exhaust)
Camshaft
Cam height
Intake valve
Exhaust valve
Valve timing
Cylinder head
44.5 (1.7
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 320/391
General specifications - Carnival/SedonaDSL J2.9 WGT DSL J2.9 VGT GSL μ
mm (in.)0.020 ~ 0
(0.0008 ~ 0
mm (in.)0.05 ~ 0
(0.0020 ~ 0
mm (in.) 110.1 (4.3
mm (in.) 111.1 (4.3
mm (in.)5.965 ~ 5
(0.2348 ~ 0
mm (in.)5.950 ~ 5
(0.2343 ~ 0
45° ~ 45
mm (in.) 1.0 (0.03
mm (in.) 1.3 (0.05
0.08 ~ 0.17
(0.0031 ~ 0.0067)
0.040 ~ 0.080 (0.0016 ~ 0.0031)
126.24 (4.9701)
126.24 (4.9701)
6.965 ~ 6.980 (0.2742~0.2748)
6.945 ~ 6.960 (0.2734 ~ 0.2740)
45°
1.7 (0.0669)
1.6 (0.0630)
Exhaust
Intake
Exhaust
Thickness of valve head
(margin)
Face angle
Valve length
Stem outer diameter
Intake
Valve
End play
Intake
Exhaust
Bearing oil clearance
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 321/391
mm (in.)0.020 ~ 0
(0.0008 ~ 0
mm (in.)
0.035 ~ 0
(0.0014 ~ 0
mm (in.) - -6.000 ~ 6
(2.2362 ~ 2
mm (in.) - -6.000 ~ 6
(2.2362 ~ 2
mm (in.)45.8 ~ 4
(1.8031 ~ 1
mm (in.) 46.8 ~ 4(1.8425 ~ 1
mm (in.) -
mm (in.) -
-
0.030 ~ 0.065 (0.0012 ~ 0.0026)
0.050 ~ 0.085
( 0.0020~ 0.0033)
Intake
Exhaust
45°
52.5 (2.0669)
52.5 (2.0669)
1.4 ~ 2.0
(0.0551 ~ 0.0787)
0.9 ~ 1.5
(0.0354 ~ 0.0591 )
Valve seat
Width of seat contact
Exhaust
Valve stem to valve
guide clearance
Intake
Seat angle
Valve guide
Intake
Exhaust
Inner diameter
Length
Intake
Exhaust
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 322/391
General specifications - Carnival/SedonaDSL J2.9 WGT DSL J2.9 VGT GSL μ
mm (in.) 52.477 (2.0660) 52.477 (2.0660) 46.8 (1.8mm (in.)
mm (in.)
mm (in.)
mm (in.)
1.5° or l
mm (in.) -mm (in.) -
mm (in.) - -29.964 ~ 2
(1.1797 ~ 1
mm (in.) - -29.964 ~ 2
(1.1797 ~ 1
mm (in.) - -30.000 ~ 3
(1.1811 ~ 1
mm (in.) - - 30.000 ~ 3(1.1811 ~ 1
23.45±1.87kg/40.0
Exhaust
Cylinder head tappet
bore inner diameter
Intake
MLA outer diameter
MLA
19.959 ~ 19.980 (0.7858 ~ 0.7866)20.000 ~ 20.027 (0.7874 ~ 0.7885)
Rocker arm shaft outer diameter
Intake
Exhaust
Rocker arm inner diameter
Rocker arm and rocker arm shaft
Load(Intake)
Load(Exhaust)
Installed180.5 ~ 19
(18.4 ~ 20.
Height
342 ~ 37
(34.9 ~ 38.
Height: 239.43±3.15kg/31.50
Less than 2°
39.15±3.13kg/31.65
23.45±1.87kg/40.0
Valve spr ing
Valve opened
Installed
Valve opened
Engine
Free length
Out of squareness
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 323/391
mm (in.)- - 0.020 ~ 0
(0.0008 ~ 0
mm (in.)- - 0.020 ~ 0
(0.0008 ~ 0
mm (in.)- - 0.17 ~ 0
(0.0067 ~ 0
mm (in.)- - 0.27 ~ 0
(0.0106 ~ 0
mm (in.)
mm (in.)97.100 ~ 97.126
(3.8228~ 3.8239)- -
mm (in.) 101.480~101.526(3.9953~3.9971)
- -
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)- - 0.25 (0.0
2.05 ~ 2.07 ( 0.0807~ 0.0815) 1.22 ~ 1
3.02 ~ 3.04 (0.1189 ~ 0.1197) 2.01 ~ 2
97.015 ~ 97.030 ( 3.8195~ 3.8201) 95.96 ~ 9
2.397 ~ 2.417 ( 0.0944~0.0952 ) 1.22 ~ 1
0.070 ~ 0.098 (0.0028 ~ 0.0039) 0.03 ~ 0
No. 2 ring groov
Oil ring groove
Ring groove width
Piston OS
No. 1 ring groov
Intake
Exhaust
Piston outer diameter
Piston to cylinder clearance
Cylinder block
Flatness of gasket surface
96.00 ~ 9101.500~101.526 (3.9961~3.9971 )
Less than 0.05 (0.0020)Less
[Less than
Intake
Exhaust
MLA to tappet bore
clearance
Cylinder bore
Liner outer diameter
Piston
Liner inner diameter
Valve clearance
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 324/391
General specifications - Carnival/SedonaDSL J2.9 WGT DSL J2.9 VGT GSL μ
mm (in.) 0.04 ~ 0(0.0016 ~ 0
mm (in.)
mm (in.)
mm (in.)0.15 ~ 0
(0.0059 ~ 0
mm (in.)0.30 ~ 0
(0.0118 ~ 0
mm (in.)
mm (in.)21.001 ~ 2
(0.8268 ~ 0
mm (in.)21.014 ~ 2
(0.8273 ~ 0
mm (in.)0.007 ~ 0
(0.0003 ~ 0
mm (in.)20.974 ~ 2
(0.8257 ~ 0
mm (in.) 0.016 ~ 0(0.0006 ~ 0
Engine
31.994 ~ 32.000 (1.2596 ~ 1.2598)
32.015 ~ 32.025 (1.2604 ~ 1.2608)
0.015 ~ 0.031 (0.0006 ~ 0.0012)
32.012 ~ 32.033 (1.2603 ~ 1.2611)
0.25 ~ 0.40 (0.0098~ 0.0157)
0.40 ~ 0.55 (0.0157~0.0217)
0.20 ~ 0.40 (0.0079 ~ 0.0157) 0.20 ~ 0
0.104 ~ 0.128(0.0041~0.0050 )
0.06 ~ 0.10 (0.0024~0.0039) 0.03 ~ 0
0.03 ~ 0.07 (0.0012~0.0028) 0.06 ~ 0
0.012 ~ -0.039 (0.0005 ~ 0.0015)
Side clearanceNo. 1 ring groov
No. 2 ring groov
Oil ring groove
Piston ring
Piston pin
No. 1 ring groov
No. 2 ring groov
Oil ring groove
End gap
Connecting rod small end hole clearance
Piston pin hole clearance
Connecting rod small end inner diameter
Piston pin outer diameter
Piston pin hole inner diameter
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 325/391
mm (in.)51.000 ~ 5
(2.0079 ~ 2
mm (in.)0.018 ~ 0
(0.0007 ~ 0mm (in.)
mm (in.)
mm (in.)
mm (in.)47.982 ~ 4
(1.8891 ~ 1
mm (in.)
mm (in.)
mm (in.) 0.07 ~ 0(0.0028 ~ 0
mm (in.) 0.10 (0.0039) 0.10 (0.0039) -
kPa
(kg/cm²)
490.33 ~ 5
(5.0 ~ 6
ℓ(lmp.qt)
- 9.7~10 (8.54 ~8.8)
8.2~8(7.22~7
61.982 ~ 6
(2.4402 ~ 2
588.40±49.0
(6.0±0.5)
Forced circulation with cooling fan Forced circ
Runout
0.067~0.101 (0.0026 ~0.0040 )
0.14 ~ 0.39(0.0055 ~0.0154 )
60.833 ~ 60.846 (2.3950 ~ 2.3955)
0.043 ~ 0.077 (0.0017 ~ 0.0030)
NO 1, 2, 4, 5
0.239~0.39 (0.0094 ~ 0.0154)
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
Connecting rod
0.1 ~ 0
69.995 ~ 70.015 (2.7557 ~2.7565 )
End play
End play
Crankshaft
NO 1, 2, 4, 5
Cooling system
NO 3
Pin journal outer diameter
Main journal outer
diameter
Flywheel
0.045 ~ 0.079 (0.0018 ~0.0031 )
69.973~69.993 (2.7548 ~2.7556 )
57.106~57.124 (2.2483~2.2490 )
Coolant quantity
Cooling method
Relief valve opening pressure
NO 3
Main bearing oil
clearance
Oil pump
0.004 ~ 0
(0.0002 ~ 0
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 326/391
General specifications - Carnival/SedonaDSL J2.9 WGT DSL J2.9 VGT GSL μ
°C (°F)
°C (°F)
mm (in.) - -10 (0.39
or mo
kPa
(kg/cm²)
Relief valve
opening pressure
93.16 ~ 122.58
(0.95 ~ 1.25)
kPa
(kg/cm²)- -
kΩ 2.27 ~ 2.64 2.27 ~ 2.64 2.31 ~ 2kΩ
Tightening torque [N.m(kgf-m)]
-
-
- - -
- - -
- - -
- - 29.4(3.0)
- - 15.7(1.6)
Engine
Inner bolt (M11)
68.6(7.0)→Unfasten bolts→29.4+90°
69.6~79.4(7.1~8.1) + 55°~65°
Out bolt (M8)
Side bolt (M8)
Crankshaft
main bearing cap
0.31 ~ 0.33
Thermister type
Water temperature sensor
Type
Radiator cap
Resistance
82
100 (212.0)Thermostat
Bolts
Long bolts (M10)
Short bolts (M8)
20°C (68°F)80°C (176°F)
88 ± 1.5 (190.4 ± 34.7 )
Main valve
opening press.
Opening
Main moving sys tem
Full liftPull opening
Vacuum valve
opening press.
Connecting rod cap nuts or bolts
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 327/391
-. ~ .
7)
+ ˚ ° +
-
-
-
34.3 ~ 4
(3.5 ~ 4
- -9.8 ~ 1
(1.0 ~ 1
Engine Electrical System
V
A Max. 9
12V, 2.0KW
2
Max. 190
34.3 ~ 44.1 (3.5 ~ 4.5)
15.7 ~ 22.6 (1.6 ~ 2.3)
39.2(4.0) + 90°+ 90°
11,5
3,000rpm, MIN
Lubrication system
21.6 ~ 24.5 (2.2 ~ 2.5)
17.7 ~ 26.5 (1.8 ~ 2.7)
39.2(4.0) + 90° + 120°
Camshaft bearing cap nuts or bolts
Oil pan drain plug
Oil filter
Cylinder head bolt
Long bolts
Short bolts
VoltageStarter No-load
charasteristics
Lower oil pan bolt
Cylinder head
Oil pan nuts
Rated voltage
Speed
Amperage
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 328/391
General specifications - Carnival/SedonaDSL J2.9 WGT DSL J2.9 VGT GSL μ
Battery voltage
sensing-
13.5 V, 1
- -
14.4 ± 0.3V
14.2 ~ 14.8V
(5000rpm, 10A,
25°C)
14.2 ~ 14
MF 68A
600 A
110 m
Ω - - 0.715 ± 0
kΩ - - -
- - ILFR5B
mm(in.) - - 1.0 ~ 1
1) CMF 100 AH, 2) CMF 80 AH
1) 900A - CMF 100 AH
2) 660A - CMF 80 AH
1) 182min - CMF 100 AH
2) 145min - CMF 80 AH
1.280 ± 0.01
ElecI.C regulator built-in type
1,0
Batte
12V, 120A
Reserve capacity
Unleaded (Gap)
Voltage regulator typeGenerator
Spark plugs
Primary
resistance
Secondary
resistance
Specific gravity at
25°C (77°F)
Unleaded (NGK)
Battery
Ignition coil
Speed in use
Rated voltage
Engine
Type
amperage
- ° - °
Regulator setting
voltage
Type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 329/391
Fuel System
.
-
a
(kgf/cm² -
a
(kgf/cm² - -
Clutch
Clutch operation
Clutch disc
Clutch cover assembly
Clutch cover assembly
Clutch pedal bracket mounting
Clutch master cylinder mountingClutch release cylinder
Service standard
Clutch pedal stroke mm (in.)
Clutch pedal free play mm (in.) 6~13 (0.24~0.51)
12~16 (1.2~1.6)
25~34 (2.5~3.4)
150 (5.91)
Engine Management Manufacturer Delphi
Fuel Tank Capacity 80 (70.39)
Fuel Return System Type Return type R
Fuel Filter Type High pressure type
Installation location Built in engine room Built in
Fuel PumpType
High Pressure Fuel Pump
Mechanical
Volume Metric-Blade Type
Driven by Drive Belt
Fuel Pressure
(Maximum)Pressure 160 (1,632)
Fuel Pressure Regulator
Regulated Fuel
Pressure 375
Tightening torque [N.m(kgf-m)]
25~36 (2.5~3.6)
19~26 (1.9~2.6)
Hydraulic type
Single dry with diaphragm
Self Adjusting Clutch
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 330/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
Manual Transaxle
Type M5GF3,615
1,931
1,969
1,273
0,974
3,416
5.071 / 3
MT oil capacity ℓ(lmp.qt) 1.9 (1.6
Automatic Transaxle
Type F4A5
2,842
1,495
1.000
0,731
-
2.720
4.520
ℓ(lmp.qt) 8.5 (7.
M5HF2
Gear ratio
1st 3,600
2nd 1,875
3rd 1,205
4th 0,818
5th 0,768
Rev. 4,320
FGR 4.500/3.706
M/T oil quality SAE 75W/85, API GL-4
1.85 (1.63)
A5HF1
Gear ratio
1st 4,497
2nd 2,442
3rd 1,686
4th 1,233
5th 0,868
Rev. 4,586
FGR 3,333
ATF quality Diamond ATF SP III or SK AT
ATF capacity 10.7 (9.4)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 331/391
DriveshaftTSJ#2
BJ#2
46.5
23˚
LubricantsBJ#26 BJ#28 UTJ-II#
CK-2
g 210 250 220
Joint type
M/TInner TSJ#26
Outer BJ#28
A/T
Inner UTJ-II#25
Outer BJ#26
Inner 46.5˚
23˚Max. permissible angle
M/TInner 46.5˚
Outer
A/TOuter 23˚
Joint type
Recommended grease RBA
Rear hub & bearing assembly 1.97 (0.2)
Quantity
Starting torque [N.m (kgf-m)]Front hub & bearing assembly 1.97 (0.2)
[NOTE]Inner: On transaxle side
Outer : On tire side
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 332/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
Driveshaft lock nut 245 ~ 275 (24.5 ~ 27.5)
Tightening torque [N.m (kgf-m)]
Hub nut 90 ~ 110 (9.0 ~ 11.0)
Tie rod end castle nut 60 ~ 80 (6.0 ~ 8.0)
Front lower arm to knuckle bolt & nut 90 ~ 120 (9.0 ~ 12.0)
Inner shaft bearing & bracket assembly bolts
Front caliper assembly to knuckle bolts
43 ~ 63 (4.3 ~ 6.3) 50
85 ~ 100 (8.5 ~ 10.0)
Front strut assembly to knuckle bolts 100 ~ 120 (10.0 ~ 12.0)
Front hub & bearing assembly to knuckle bolts 160 ~ 180 (16.0 ~ 18.0)
Rear lower arm to carrier bolt & nut 160 ~ 180 (16.0 ~ 18.0)
Rear caliper assembly to carrier assembly bolts50 ~ 60 (5.0 ~ 6.0)
Rear hub lock nut 200 ~ 260 (20.0 ~ 26.0)
Rear brake assembly to carrier assembly bolts 50 ~ 60 (5.0 ~ 6.0)
Carrier assembly to upper arm bolt 90 ~ 100 (9.0 ~ 10.0)
Carrier assembly to assist arm bolt 90 ~ 100 (9.0 ~ 10.0)
Carrier assembly to upper arm bolt 90 ~ 100 (9.0 ~ 10.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 333/391
mm (in.)
6.5J × 16"
6.5J × 16", 6.5J × 17"
225/70 R16, 235/60 R17
2.4kgf.m/cm2, (35psi)
MacPherson strut
Shock absorber type Gas pressurized
3°46'±30'
3°54'±30'
0±2 (0±0.079) 2.6
12°27'±30'
Tightening Torque [N.m(kgf-m)]Hub nuts 90 ~ 110 (9.0 ~ 11.0)
Front strut assembly to knuckle 100 ~ 120 (10.0 ~ 12.0)
Front strut assembly self-locking nut 60 ~ 70 (6.0 ~ 7.0)
Front lower arm to sub frame 160 ~ 180 (16.0 ~ 18.0)
Front lower arm to knuckle 90 ~ 120 (9.0 ~ 12.0)
Front stabilizer link to strut assembly 100 ~ 120 (10.0 ~ 12.0)
Front stabilizer bar bracket mounting bolts 39 ~ 60 (3.9 ~ 6.0)
Rear shock absorber to bracket 160 ~ 180 (16.0 ~ 18.0)
Rear shock absorber to carrier 140 ~ 160 (14.0 ~ 16.0)
Rear upper arm to carrier 90 ~ 110 (9.0 ~ 11.0)
Rear upper arm to rear cross member 160 ~ 180 (16.0 ~ 18.0)
Rear lower arm to carrier 160 ~ 180 (16.0 ~ 18.0)
0°±30'
Suspension SystemFront
Wheel sizeSteelAluminum
Suspension type
Tire size
Tire pressure
Wheel alignmentCaster
Long body
Short body
Toe-in
King-pin
Camber
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 334/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
Type
ℓ(lmp.qt)VRS on mm (in.)
VRS off mm (in.)
Inner
Outer
Inner
Outer
Rear assist arm to carrier 90 ~ 110 (9.0 ~ 11.0)
Rear lower arm to rear cross member 200 ~ 270 (20.0 ~ 27.0)
Rear assist arm to rear cross member 90 ~ 120 (9.0 ~ 12.0)
Trailing arm to bracket 160 ~ 180 (16.0 ~ 18.0)
Trailing arm to carrier 80 ~ 100 (8.0 ~ 10.0)
Rear stabilizer link to trailing arm 50 ~ 65 (5.0 ~ 6.5)
Rack and Pinion, VRS (Variable Rack S
PSF-3
Rear stabilizer bar bracket mounting bolts 39 ~ 60 (3.9 ~ 6.0)
Steering System
Power steering fluid
Quality
Quantity 1.1 (0.97)148 (5.67)
156 (6.14)
38.64°
33.54°
Steering angle
VRS on
VRS off
31.78°
41.91°
Power steering pumprelief pressure
Gasoline(kgf/cm²
8630 ~ 9120 (88 ~ 93)
Diesel 9611 ~ 10101 (98 ~ 103
Rack stroke
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 335/391
Ω
Ω
Ω
Ω
Ω
Ω
Passenger Airbag (PAB)
BoltNut
Side Airbag (SAB)
Curtain Airbag (CAB)Seat Belt Pretensioner (BPT)
Seat Belt Buckle Pretensioner (BUPT)
1.6 ~ 4.7
1.6 ~ 4.7
1.6 ~ 4.7
18.6 ~ 26.5 (1.9 ~ 2.7)
12.0 ~ 13.0 (1.2 ~ 1.3)7.0 ~ 8.0 (0.7 ~ 0.9)
1.6 ~ 4.7
Tightening Torque [N.m(kgf-m)]
Passenger Airbag(PAB)
7.9 ~ 10.8 (0.8 ~ 1.1)
9.5 ~ 13.6 (1.0 ~ 1.4)
39.2 ~ 53.9 (4.0 ~ 5.5)39.2 ~ 53.9 (4.0 ~ 5.5)
9.5 ~ 13.6 (1.0 ~ 1.4)
9.5 ~ 13.6 (1.0 ~ 1.4)Front Impact Sensor (FIS) Mounting Bolt
Side Impact Sensor (SIS) Mounting Bolt
Side Airbag (SAB)
Seat Belt Anchor Bolt (BPT)Buckle Pretensioner (BUPT)
SRSCM Mounting Bolt
Restraints
Resistance
18.6 ~ 26.5 (1.9 ~ 2.7)
Driver Airbag (DAB)
Curtain Airbag (CAB)
Type Depowered
1.6 ~ 4.7
1.6 ~ 4.7
Driver Airbag (DAB)
Tightening Torque [N.m(kgf-m)]
Tie rod end to knuckle 35 ~ 45 (3.5 ~ 4.5)
Steering wheel lock nut 40 ~ 50 (4.0 ~ 5.0)
Steering column mounting bolt & nut 13 ~ 18 (1.3 ~ 1.8)
Steering gear box to sub frame 60 ~ 80 (6.0 ~ 8.0)
Bolt connecting steering column to universal joint 13 ~ 18 (1.3 ~ 1.8)
Bolt connecting universal joint to steering gear 15 ~ 20 (1.5 ~ 2.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 336/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
Brake System
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Brake fluid Recommended lubricant DOT 3 or DOT 4Quantity As required
Master cylinder
Type Tandem type
I.D. 26.99 (1.063)
Piston stroke 30(1.18)
Fluid level warning sensor Provided
Brake booster
Type 8 + 9 in Tandem
Boosting ratio 9Front brake(Disc)
Type Floating type with ventilated
Disc O.D. 298 (11.73)
Disc thickness 28 (1.10)
Pad thickness 10.5 (0.41)
Cylinder type Double piston
Cylinder I.D. 48 (1.89)
Rear brake(Disc)
Type Floating type with solid diDisc O.D. 302 (11.89)
Disc thickness 12 (0.47)
Pad thickness 10 (0.39)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 337/391
mm (in.)
mm (in.)
O.D=Outer Diameter
I.D=Inner Diameter
Anti-lock Brake System(ABS)/ Electronic Stability Program(ESP)
Front mm(in.)
Rear mm(in.)
teethService standard
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Cylinder type Single piston
Cylinder I.D 42.9 (1.69)
Parking brakeType DIH(Drum in hat)
Actuation Foot brakeDrum 190 (7.48)
Manufacturer and Name
HECU System 4 channel 4 sensor (Soleno
Acitve wheel speedsensor
Air gap0.15 ~ 1.5 (0.006 ~ 0.059
0.2 ~ 1.2 (0.008 ~ 0.047
Tone wheel 48
Brake pedal height 192.4 (7.57 )
Brake pedal full stroke 122 (4.8)
Adjust Brake pedal full stroke 60 (2.36)
Brake pedal free play 3 ~ 8 (0.11 ~ 0.31)
Stop lamp switch outer case to pedalstopper clearance
1.0 ~ 1.5 (0.04 ~ 0.06)
Booster push rod to master cylinder
piston clearance
0.6 ~ 1.7 (0.02 ~ 0.07)(at 500 m
Parking brake pedal stroke when pedalassembly is depressed with 294N (30kgf,66lb force)
above 145 (5.71)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 338/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
Front disc brake pad thickness 10.5 (0.41)
Front disc thickness 28 (1.10)Rear disc brake pad thickness 10 (0.39)
Rear disc brake disc thickness 12 (0.47)
Rear parking brake liner thickness 4 (0.16)
Brake booster mounting nut 13 ~ 16 (1.3 ~ 1.6)
Bleeder screw 7 ~ 13 (0.7 ~ 1.3)
Rear 50 ~ 60 (5.0 ~ 6.0)
25 ~ 30 (2.5 ~ 3.0)
Caliper assemblyto knuckle
Brake hose to front caliper
Front 85 ~ 100 (8.5 ~ 10)
Brake pedal assembly bracket mounting nut 10 ~ 15 (1.0 ~ 1.5)
Brake pedal mounting nut 13 ~ 16 (1.3 ~ 1.6)
Stop lamp switch mounting nut 8 ~ 10 (0.8 ~ 1.0)
Active wheel speed sensor mounting bolt on the
brake plate
7 ~ 10 (0.7 ~ 1.0)
Yaw rate & lateral acceleration sensor bolt 5 ~ 8 (0.5 ~ 0.8)
HECU mounting bracket bolt 17 ~ 26 (1.7 ~ 2.6)
HECU mounting nut 6 ~ 10 (0.6 ~ 1.0)
Tightening torque [N.m (kgf-m)]
Master cylinder to booster mounting nut 8 ~ 12 (0.8 ~ 1.2)
Caliper guide rod bolt FrontRear 22 ~ 32 (2.2 ~ 3.2)
Brake tube nut, brake hose 13 ~ 17 (1.3 ~ 1.7)
22 ~ 32 (2.2 ~ 3.2)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 339/391
Body(Interior & Exterior)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
Hood Type Rear hinged, gas lifter typ
Front door
Construction Front hinged, full door constru
Regulator system X-ARM type
Locking system Pin-fork system
Rear door
Construction Sliding door construction
Regulator system Wire drum type
Locking system Pin-fork system
Tailgate Type Inner hinged, gas lifter typ
Glass thickness
Windshield 5 (0.1969)
Front door 4 (0.1575)
Rear door glass 4 (0.1575)
Rear window 3.5 (0.1378)
Seat belts Front 3 point type with Emergency Locking R
Rear 3 point type with Emergency Locking R
Tightening Torque [N.m(kgf-m)]
Front and rear doors
Door hinge to body 33.3~41.2 (3.4~4.2)
Door hinge to door 21.6~26.5 (2.2~2.7)
Striker 6.9~10.8 (0.7~1.1)
Glass mounting bolt 7.8~11.8 (0.8~1.2)
Outside handle 6.9~10.8 (0.7~1.1)
Rear channel 7.8~11.8 (0.8~1.2)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 340/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
Tailgate
Tailgate hinge to body 6.9~8.8 (0.7~0.9)
Tailgate hinge to 6.9~8.8 (0.7~0.9)Tailgate lift mounting 6.9~8.8 (0.7~0.9)
Key cylinder mounting 6.9~10.8 (0.7~1.1)
Hood
Hood hinge to body 21.6~26.5 (2.2~2.7)
Hood hinge to hood 21.6~26.5 (2.2~2.7)
Hood latch to body 6.9~10.8 (0.7~1.1)
SeatFront seat mounting 43.1~64.7 (4.4~6.6)
Rear seat mounting 43.1~64.7 (4.4~6.6)
Seat belt
Front seat belt height 39.2~53.9 (4.0~5.5)
Front seat belt buckle39.2~53.9 (4.0~5.5)
Front seat belt anchor 39.2~53.9 (4.0~5.5)
Front seat belt lower 39.2~53.9 (4.0~5.5)
Front seat belt upper 39.2~53.9 (4.0~5.5)
Rear seat belt anchor 39.2~53.9 (4.0~5.5)
Rear seat belt retractor 39.2~53.9 (4.0~5.5)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 341/391
Body Electrical SystemAudio
RADIO/EQ/CD(M445)
asse eEQ/CD/MP3
Antenna 80PF 75Ω
Tuning type
87.5~108 MHz / 50KHz (Eur
PLL synthesized type
Frequency range / Channel space
FM
AM 531~160 KHz / 9KHz (Gene
87.5~108 MHz / 100KHz (Ge
Lithium 3V battery (1EAKeyless entry transmitter Power source30m or more
2 years or more (at 10 times p
Tailgate open (option)
Button PTG(Power Tail Gate) open/clos
Panic
447 MHz (Europe, Austrailia, Mid
315.00 MHZ (General)Transmission frequency
Keyless Entry And Burglar Alarm
Transmissible distance
Life of battery
Items Transmitter(TX)
RADIO/Cas
Speaker impedance 4Ω x 4
Type
Power supplyRated output Max 43W x 4
DC 14.4V
Door lock/unlock
PSD(Power Sliding Door) open/clo
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 342/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
Lighting system
WW
W
W
W
W
W
W
W
WW
W
W
W
W
W
W
W
55
28
8
Luggage room lamp
Door courtesy lamp
5
5
High mounted stop lamp
Glove box lamp
LED
5
Room lamp
Overhead console lamp
10
10 x 2
License plate lamp
Side repeater
5
5
Rear turn signal lamp
Rear fog lamp
27
21
Rear stop/tail lamp
Back up lamp
12/5
16
Front fog lamp 35
Front turn signal lamp
Front position lamp5
LowHead lamp
Front side marker lamp
High 55
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 343/391
Other system
Rear parking assist system
Power sliding door
Air conditioner
Kpa
(kg/ )
Kpa
(kg/ )
g
Body Network Communication type
Power tailgate
CAN
4 channelElectric type
SMARTRA system
BoschImmobilizer
Type
Manufacturer
Electric type
Fixed
Oil type & Capacity FD46XG(PAG), 180 ± 10cc FD46XCompressor
Type VS18 (Variable capacity)
Pulley type 4PK-TYPE
Displacement 180cc/rev
Condenser Heat rejection 14,000 ± 5% kcal/hr 19
APT(A/C pressuetransducer)
Method to measurepressure
- Vout = 0.00
Dual pressure switch
High : . ± . , : . ± .
(ON:2549.7±196.1,
Low : . ± . , : . ± .(ON: 196.1±250.1, OFF:
Expansion valve Type Block(L-TYPE)
Refrigerant
Type R-134a
Capacity 800 ± 25
Heating, Ventilation & Air Conditioning
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 344/391
General specifications - Carnival/SedonaEngine DSL J2.9 WGT DSL J2.9 VGT GSL μ
Blower unit
Heater and evaporator unit
Fresh and recirculation Operating method Actuator
Blower
Type Sirocco
Speed stepAuto + 8 speed (Automat
1~8 speed (Manual)
Speed control
Actuator
Power mosfet
Air filter Type Particle filter
OFF: 1.3 ± 0.5 (34.34± 0.9) OFF:
Heater
Type Pin & Tube type
Heating capacity 4,700 ± 5% kcal/hr
Mode operatingActuator
Temperature operating
Evaporator
Temperature control Evaporator temperature sen
A/C ON/OFF °C (°F)ON : 2.3 ± 0.5 (36.14± 0.9) ON : 2
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 345/391
Engine Mechanical System…………………… PU-2
Engine Electrical System……………………… PU-8
Fuel System……………………………..……… PU-9
Clutch…………………………………….……… PU-9
Manual Transaxle……………………….……… PU-10
Driveshaft………………………………..……… PU-11 Suspension System…………………….……… PU-13
Steering System………………………………… PU-14
Brake System…………………………………… PU-15
Body (Interior & Exterior)……………….……… PU-18
Body Electrical System………………………… PU-20
Heating, Ventilation & Air Conditioning..………PU-21
K2500 /
K2700 /
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 346/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 347/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT
In-line, OHC
4 4
mm (in.)91.1 (3.5866)
x 95 (3.7401)
94.5 (3.7204)
× 95 (3.7401)
cc 2.467 2.665
20.5:1 21.5:1 22:1
ATDC 7˚ ATDC 7˚
rpm - 750 ~ 790
rpm - 700 ~ 750
ℓ (lmp.qt) 6.1 (5.3) 7.4 (6.5)
ℓ (lmp.qt) 4.9 (4.2) 5.7 (5.0)
-
kPa
(kg/cm²)-
20° 12˚
48° 48°54° 50°
22° 12°
Opens (BTDC)
Closes (ABDC)
M/T
Oil quantityTotal
Oil pressure
Oil pan
Oil quality API Service CF
353~432 (3.6~4.
Valve timing
Intake valve
Firing order
Number of cylinders
Total displacement
1-3-4-2
Bore x Stroke 98 (3
Compression ratio
Type
General specifications - K2500 / K2700 / K3000
Engine
Opens (BBDC)
In-line, Long
Ignition Timing
Idle Speed A/TEngine oil
Exhaust valveCloses (ATDC)
Engine
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 348/391
mm (in.) 0.05 (0.002)
mm (in.)0.15 (0.0059)
or less
mm (in.)0.15 (0.0059)
or less
mm (in.) 37.05 (1.4587) 44.133 (1.7375)
mm (in.) 37.05 (1.4587) 44.133 (1.7375)
mm (in.)29.94 ~ 29.95
(1.1787 ~ 1.1791)
mm (in.)0.05 ~ 0.08
(0.002 ~ 0.0031)
mm (in.)0.10 ~ 0.20
(0.0039 ~ 0.0079)
mm (in.) 130.15 (5.1240) - -
mm (in.) 129.85 (5.1122) - -
mm (in.)7.96 ~ 7.975
(0.3133~0.3140)
mm (in.)7.93 ~ 7.975
(0.3122 ~ 0.3130)45° ~ 45.5° -Face angle
8.440~8.463 (0.3
Intake
Exhaust
Exhaust
4
Intake
0.15 (0.0059
0.15 (0.0059
Exhaust
0.25 (0.0098) / L
0.10 (0.0039)
Journal outer Diameter (Intake, Exhaust)
Intake
Bearing oil clearance
End play
Valve
Valve length
Stem outer diameter
Intake
-
0.06~0.12 (0.00
0.02~0.18 (0.00
8.466~8.491 (0.3
Cam height4
Flatness of gasket surface
Flatness of manifoldmounting surface
Exhaust
Cylinder head
Camshaft
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 349/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT
mm (in.) 2.0 (0.0787) 1.35 (0.05)
mm (in.) 2.0 (0.0787)
mm (in.)0.03 ~ 0.06
(0.0012 ~ 0.0024)
mm (in.)0.05 ~ 0.09
( 0.0020~ 0.0035)
mm (in.)8.0 ~ 8.02
(0.3150 - 0.3157)
mm (in.)8.0 - 8.02
(0.3150 - 0.3157)
mm (in.) 71 (2.7953) - -
mm (in.) 74 (2.9134) - -
mm (in.)0.9 ~ 1.3
(0.0354 ~ 0.0512)2.41(0.095)
mm (in.)0.9 ~ 1.3
(0.0354 ~ 0.0512)1.98 (0.078)
45°
mm (in.) 47.9 (1.5585)
mm (in.)27.6 kg /
39.5 (1.5157)
mm (in.) Max. 2°
Valve guide
General specifications - K2500 / K2700 / K3000Engine
Thickness of valve head
(margin)
Intake
Exhaust1.5 (0.0
Out of squareness 1.63 (0.0
Inner diameter
Width of seat contact
Exhaust
Seat angle 45˚
Valve spr ing
Load -
Exhaust
Valve seat
Intake 1.05~
Intake
8.518~8.540 (0.3
Exhaust
Intake
Valve stem to valve
guide clearance
0.027 ~ 0.074 (0.0
Exhaust 0.055 ~ 0.10 (0.00
Intake
49.5 (1.Free length
Length
0.90~
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 350/391
mm (in.)18.910 ~ 18.928
(0.7445 ~ 0.7455)
mm (in.)18.878 ~ 18.898
(0.7432 ~ 0.7440)
mm (in.) 0.15 (0.0059)
mm (in.) 0.15 (0.0059)
mm (in.)91.10 ~ 91.13
(3.5866 ~ 3.5877)
X:97.513~97.526
(3.8390 ~ 3.8396)
Y:97.500~97.513
(3.8385 ~ 3.8390)
mm (in.) 0.05 (0.0020) - -
mm (in.)91.05 ~ 91.08
(3.5846 ~ 3.5858)
94.468 ~ 94.488
(3.7192 ~ 3.7200)
mm (in.)0.04 ~ 0.06
(0.0016 ~ 0.0023)
0.047 ~ 0.072
(0.0019 ~ 0.0028)
mm (in.)
. ~ .
(0.1027 ~ -
mm (in.)2.10 ~ 2.12
(0.0827 ~ 0.0835)
-
mm (in.)
. ~ .
(0.1579 ~ -
0.25, 0.50,
0.75, 1.00-
Exhaust
Piston to cylinder clearance 0.045~0
Cylinder block
Flatness of gasket surface
97.942~9
X: 101.5 ~
Y:
(
Piston
Cylinder bore
Rocker arm and rocker arm shaft
18.959~18.980 (0
0.30 (0.0
Ring groove width
Oil ring groove
19.000~19.021 (0
Rocker arm shaft outer diameter
Piston OS
Rocker arm inner diameter
Intake
Valve clearance
0.38 (0.0
Piston outer diameter
No. 2 ring groov
No. 1 ring groov
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 351/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT
mm (in.) 0.056 ~ 0.076(0.0022 ~ 0.0030)
mm (in.)0.046 ~ 0.066
(0.0018 ~ 0.0026)
mm (in.)0.02 ~ 0.065
(0.0008 ~ 0.0026)
mm (in.)0.30 ~ 0.43
(0.0118 ~ 0.0169)
mm (in.)0.41 ~ 0.54
(0.0161 ~ 0.0212)
mm (in.)0.25 ~ 0.45
(0.0098 ~ 0.0177)
mm (in.)
. ~ .
(1.1415 ~ 1.1417
mm (in.) -
mm (in.) -
mm (in.) -
mm (in.) 66 (2.5984) - -
mm (in.) 53 (2.0866) - -
General specifications - K2500 / K2700 / K3000Engine
0.20 ~ 0.40 (0.00
29.994 ~ 30.000 (1
0.239 ~ 0.390 (0.0
30.012 ~ 30.033 (1.
0.012 ~ 0.039 (0.0
Connecting rod
Oil ring groove
Piston pin outer diameter
No. 1 ring groov 0.26 ~ 0.36 (0.01
No. 2 ring groov 0.30 ~ 0.45 (0.01
Piston ring
Side clearance
No. 1 ring groov 0.06 ~ 0.10 (0.00
No. 2 ring groov 0.04 ~ 0.08 (0.00
Oil ring groove 0.03 ~ 0.07 (0.00
Connecting rod big end inner diameter
Connecting rod bearing oil clearance
Pin journal outer diameter
Main journal outer diameter
End play
End gap
Piston pin
Crankshaft
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 352/391
mm (in.)0.02 ~ 0.05
(0.0008 ~ 0.0020)
mm (in.)0.05 ~ 0.18
(0.0020 ~ 0.0071)
mm (in.) 0.13 (0.0051)
ℓ
(lmp.qt)8 (6.9)
°C (°F) 82 (179)
°C (°F) 95 (203) 95 (203)
kΩ 2.45 ± 0.14
kΩ 0,3222
Tightening torque [N.m(kgf-m)]
45 ~ 48 ( 4.5
~4.8)-
75 ~85 (7.5 ~ 8.5) -
19 ~ 21 (1.9 ~
2.1)- -
102.96 ~ 1152.77
(10.5 ~ 11.5)
Cylinder head
Camshaft bearing cap nuts or bolts
44 ~ 74 (4.5 ~7.5
Main bearing oil clearance
Thermister type2.45 ± 0
0,322
ThermostatOpening
Pull opening
Cooling system
Cooling method Forced circulation system Forced circ
End play 0.14 ~ 0.30 (0.00
FlywheelRunout -
82 ± 1.5 (179
0.038 ~ 0.071 (0.3
No 3 : 0.060 ~ 0.093 (
Water temperature sensor
Coolant quantity
Type
9.5 (8.2) Without h
80°C (176°F)Resistance
20°C (68°F)
Cylinder head bolt
Main moving sys tem
Connecting rod cap nuts or bolts 68.6 (7
Crankshaft
main bearing capbolts 78.4 (8
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 353/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT
11.8~15.7(1.2~1.
6). ~ . ~
34.3~44.1(3.5~4.5
)
En ine Electr ical S stem12V, 2.0KW
V 11,5
A 130
3600rpm
12V / 75A 12V /95A 12V / 9
2.800
Electronic built -
in type
14.4 ± 0.3V
MF 100 AH
850A
122 min.
900A
Reserve capacity
Generator
Battery voltage sensing
182 m
-
Voltage regulator type
Regulator setting
PT80-33HL M
amperage
- ° - °
14.4 ± 0
I.C regulator b
15.7 ~ 22.5 (1
34.3 ~ 44.1 (3
Voltage
Type
Oil pan drain plug
Starter
Rated voltage
No-load
charasteristics
Oil pan bolts
Batte
General specifications - K2500 / K2700 / K3000Engine
21.5 ~ 24.5 (2
Amperage
12
130
Speed 4500 rp
Rated voltage
Speed in use
Battery
Type
Specific gravity at
25°C (77°F)1.280 ± 0.01
Lubrication system
Oil filter
12 V, 2.2
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 354/391
ZEXEL
.
Service standard
mm (in.)
mm (in.)
Clutch cover assembly
Clutch pedal bracket mounting
Clutch master cylinder mountingClutch release cylinder
Fuel System
Clutch
Clutch pedal stroke
Engine Management
SystemManufacturer Mechanical Injection Pum
Clutch operation
Clutch disc
Hydraulic System
Dry, single plate
Clutch pedal free play
15~22 (1.5~2.2)
20~30 (2.0~3.0)
10~15 (1.0~1.5)23~27 (2.3~2.7)
145~150(5.7~5.9)
6~13 (0.24~0.51)
Type
Tightening torque [N.m(kgf-m)]
Clutch cover assembly
Fuel Tank
Diaphragm spring type
Capacity 70 (61.59)
Fuel Return System Return type
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 355/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT
- ith PTO/Standar -
M5ZR1
4,270 4.186/4.117
2,282 2.371/2.272
1,414 1.432/1.425
1,000 1,000
0,813 0.806/0.871
3,814 4.130/3.958
3,727 4,444
2WD 2.4(2.1)/2.2(1.9)
4WD 3.5(3.1)/3.3(2.9)
General specifications - K2500 / K2700 / K3000Engine
FGR
M/T oil quality SAE 75W-85, API GL-4
Gear ratio
1st
5th
3rd
4th
Rev.
Manual Transaxle
MT oil capacity ℓ(lmp.qt) 2.4 (2.16)
TypeRT-1
2nd
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 356/391
mm (in.) 725.5 (28.56) 888.6 (34.98) -
mm (in.) 924 (36.38) 888.6 (34.98) -
mm (in.) - 1052.1 (41.42) -
mm (in.) - - 888.6 (34
mm (in.)
mm (in.)
Lubricants
Li-COMPLEX(WBG-2)Outer bearing
Li-COMPLEX(WBG-2)
Quantity (g) About 2
About 7
Oil sealQuality
About 7Grease cap inne
Quality Li-COMPLEX(WBG-2)
Front hub
Inner bearing
Quantity (g)
Li-COMPLEX(WBG-2)
About 10
Run-out 0.3 (0.12)
63.5 (2.5)
Differential Hypoid gear
Full-floating type
Banjo typeRear axle housing type
Supporting type
Outer diameter
Propeller shaft
total length
Long wheelbase
High long wheelbase
1.4TON (2WD)
Front (4WD)
Driveshaft
Quality
Quantity (g)
Quality
Reduction gear type
Quantity (g)
Hub inner Quality Li-COMPLEX(WBG-2)
Quantity (g) About 45
Rear axle
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 357/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT-
Gear oil
Quality Severe heat zone(30˚C Min.): API GL-#4Quantity (g) Fill the reservoir to the plug hold (A
Quality Severe frigid zone(-30˚C Max.): API GL-#
Quantity (g) Fill the reservoir to the plug hold (A
ALVANIA EP #2
Quantity (g) About 3.5
Differential carrier Quality General zone(-30~30˚C): API GL-#4, G
Quantity (g) Fill the reservoir to the plug hold (A
Inner/Outer oil sQuality Li-COMPLEX(WBG-2)
Quantity (g) Required
General specifications - K2500 / K2700 / K3000
Li-COMPLEX(WBG-2)
Quantity (g) Required
Outer bearingQuantity (g) Required
Universal jointQuality
Brake tube flare nut 22 ~ 30 (2.2 ~ 3)
Knuckle to upper arm ball joint mounting 140 ~ 180 (14 ~ 18)Knuckle to lower arm ball joint mounting 140 ~ 180 (14 ~ 18)
Disc brake mounting nut 65 ~ 87 (6.5 ~ 8.7)
Knuckle to tie rod end mounting 34 ~ 45 (3.5 ~ 4.5)
Tightening torque [N.m (kgf-m)]
Yoke flange mounting nut 50 ~ 60 (5 ~ 6)
Caliper mounting bolt 120 ~ 140 ( 12 ~ 14)
Li-COMPLEX(WBG-2)Rear hub
Inner bearingQuality
Engine
Quality
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 358/391
23 ~ 27 (2.3 ~ 2.7)
Wheel sensor mounting 8 ~ 10 (0.8 ~ 1)
Suspension System
Differential carrier to rear axle housing mounting
Differential carrier gear oil supply plug 40 ~ 55 (4 ~ 5.5)
Differential carrier gear oil drain plug 40 ~ 55 (4 ~ 5.5)
Rear axle shaft mounting bolt
1.4ton
Shock absorber type
1ton 4WD
Wheel size
1ton 2WD
1.4ton
Front wheel nut 190 ~ 220 (19 ~ 22)
Rear wheel nut 190 ~ 220 (19 ~ 22)
Front
Suspension type
1ton 2WD Torsion bar spring
60 ~ 75 (6 ~ 7.5)
Rear axle housing mounting nut 80 ~ 110 (8 ~ 11)
Knuckle to dust cover mounting 16 ~ 23 (1.6 ~ 2.3)
Torsion bar spring
Leaf spring1.4tonGas pressurized
5.0J × 14" 3.5J × 12
1ton 4WD 5.0J × 14"
5.5J × 16"
195R14-6P [3.2 (45)]
195R14-8P [3.2 (45)]
5.00
145
195
1ton 4WD
kgf/cm2
(psi)
6.70R14-8P [4.2 (60)]
6.70R14-10P [4.2 (60)]
6.70
6.70
1ton 2WDkgf/cm
2
(psi)
kgf/cm2
(psi)6.50R16-10P [4.7 (67)]
5.50
5.50
Tire size [Tire pressure]
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 359/391
Camber
Caster
Toe-in
King-pin
Camber
Caster
Toe-in
King-pin
Camber
Caster
Toe-in
King-pin
mm (in.) 2WD: 176 (6.93) 4WD: 148 (5.83)
2WD: 38.72° 4WD: 34.11°
2WD: 35.35° 4WD: 31.00°
a(kgf/cm²
0°±0.5°
Steering System1ton
3.7°±0.5°
0±2mm (0±0.079in.)
9°53'
1.4ton
Wheel alignment
7.85°
1ton 4WD
1ton 2WD
0°±0.5°
3.0°±0.5°
0±3mm (0±0.118in.)
9°22'
General specifications - K2500 / K2700 / K3000
0.67°±0.5°
1.5°±0.5°
3±2mm (0.118±0.079in.)
Rack stroke
Type
Power steering fluid
Rack and Pinion
PSF-3
Steering angleInner
Outer
Power steering pump relief pressure 8826 ~ 9316 (90 ~ 95)
Front
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 360/391
mm (in.)
mm (in.)
MPa(kg/cm²)
MPa
(kg/cm²)
Tightening Torque [N.m(kgf-m)]
Brake System
Type
Fluid level warning sensor
0.2 : 1
Provided
LSPV
0.98 (10)
5.49 (56)
Cut-in pressure(Split point)
As required
Master cylinderTandem type
I.D.K2500, K2700 26.99 (1.06)
K3000S 28.57 (1.12)
Brake fluidRecommended lubricant
Without load
With loadDecompression ratio
Steering wheel lock nut 35 ~ 45 (3.5 ~ 4.5)
Steering column mounting bolt & nut 17 ~ 26 (1.7 ~ 2.6)
Bolt connecting universal joint to bevel gear 22 ~ 27 (2.2 ~ 2.7)
Knuckle arm to center link (1.4ton) 100 ~ 120 (10.0 ~ 12.0)
Bolt connecting universal joint to steering gear 22 ~ 27 (2.2 ~ 2.7)Pitman arm to drag link (1.4ton) 100 ~ 120 (10.0 ~ 12.0)
DOT 3 or DOT 4
Quantity
Tie rod end to knuckle nut 60 ~ 80 (6.0 ~ 8.0)
Steering gear box to frame 90 ~ 110 (9.0 ~ 11.0)
Drag link to knuckle arm (1.4ton) 100 ~ 120 (10.0 ~ 12.0)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 361/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT-
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
Engine
Type
General specifications - K2500 / K2700 / K3000
Brake lining thickness 4.5 (0.18)
AutomaticClearance adjustment
Dual servo
Drum I.D.2WD 220 (0.87)
4WD, K3000S 260 (1.02)
Type
46 (1.81) ×2
K3000S 60.6 (2.39) ×2
Rear brake(Drum)
11 (0.43)
K3000S 17.4 (0.69)
Double pistonCylinder type
278 (10.94)
K3000S 294 (11.57)
Disc thicknessK2500, K2700 26 (1.02)
K3000S 35 (1.38)
Tandem type with 8 + 9 i
Tandem type with 9 + 10
Boosting ratio 8.0 : 1
Front brake(Disc)Floating type with ventilated
Disc O.D.K2500, K2700
Brake booster
Type Vacuum
Pad thicknessK2500, K2700
Cylinder I.D.K2500, K2700
Effective diameterK2500, K2700
K3000S
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 362/391
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)mm (in.)
mm (in.)
Service standard
O.D=Outer Diameter
Mechanical brake acting on rea
Lever
I.D=Inner Diameter
221.5 (8.72)
K3000S 261.5 (10.30)
0.02 (0.0008)
Front disc parallelism 0.02 (0.0008)
Rear drum brake lining thickness 1.0 (0.039)
1.0 (0.039)
Front disc thickness(minimum)
K2500, K2700 24 (0.945)
K3000S 33 (1.299)
0 ~ 3 (0 ~ 0.11)
Booster push rod to master cylinderpiston clearance
0.6 ~ 1.4 (0.023 ~ 0.055) (at 500 mm
Parking brake lever stroke when leverassembly is pulled with 196N (20kgf,44lb force)
5 ~ 7 clicke
Front disc brake padthickness (minimum)
K2500, K2700 2.0 (0.079)
185 (7.28)
Brake pedal stroke 143 ~ 147 (5.63 ~ 5.79)
Stop lamp switch outer case to pedalstopper clearance
0.5 ~ 1.0 (0.02 ~ 0.04)
Type
Actuation
Parking brake
Brake pedal height
Brake pedal free play
K3000S
Front disc run out
Rear drum brakedrum I.D. (maximum)
K2500, K2700
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 363/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 364/391
Seat belt
Anchor mounting bolt 39~54 (4.0~5.5)
Retractor mounting bolt 39~54 (4.0~5.5)
Buckle mounting bolt 39~54 (4.0~5.5)
Front seatMounting bolts 34~54 (3.5~5.5)
Shutter lever mounting 7~11 (0.7~1.1)
Crash pad Cowl cross bar side 19~26 (1.9~2.6)Cowl cross bar center 19~26 (1.9~2.6)
Door glass screw 8~12 (0.8~1.2)
Outside rearview mirror Mounting bolts 7~11 (0.7~1.1)
Front door
Hinge bolt(door side) 22~26 (2.2~2.7)
Hinge bolt(body side) 33~41 (3.4~4.2)
Door channel nut 8~12 (0.8~1.2)
Door window regulator 4~6 (0.4~0.6)
8~11 (0.8~1.1)
Striker screw 17~22 (1.7~2.2)
Outside handle bolt 7~11 (0.7~1.1)
Latch screw
Checker bolt(door side) 7~11 (0.7~1.1)Checker bolt(body side) 17~26 (1.7~2.6)
Tightening Torque [N.m(Kgf-m)]
Front fender Mounting bolts 7~9 (0.7~0.9)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 365/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT-
W
W
W
W
W
W
W
WW
W
W
W
Engine
DC 13.2V
AM/FM/ Cassette
Power supply
28/8Front turn signal lamp
High
Low
Lighting system60
55
Overhead console lamp
Rear fog lamp
10 x 2
21
License plate lamp
Room lamp 10
Back up lamp
Rear turn signal lamp
27
27
Rear tail/stop lamp
27
27/8
10
AM
MW
Head lamp
Front fog lamp
80PF 75Ω
4Ω x 2
Front position lamp 28/8
PLL synthesized type
87.5~108 MHz / 100KHz (General), 5
531~1602 KHz / 9KHz (Gen
522~1620 KHz / 9KHz (Euro
Frequency range / Channel space
Rated output
Speaker impedance
Antenna
FM
Tuning type
Max 25W x 2
AM/FM/Type
General specifications - K2500 / K2700 / K3000
Body Electrical System
Audio
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 366/391
HS - 18(Swash plate)
0
5PK - TYPE
[oz.(g)]
Heating Ventilation & Air Conditioning
FD46XG(PAG)2
1PK - TY
Air conditioner
Fresh and recirculation Operating method Actuator
Speed control Resistor
Blower
Type Siroco fan
Speed step 4 speed
Type R - 134a
15.87 ± 0.88(450 ± 25)Capacity
Blower unit
Dual pressure switch
ON : 370 ± 28(26.0 ± 0.2
OFF : 455 ± 28(32.0 ± 0.2
ON : 28.6 ~ 34.8(2.00 ~ 2.
OFF : 28.4 ± 2.8(0.0 ± 0.
Expansion valve Type Block
Refrigerant
Condeser Heat rejection 10,000 ± 10% Kcal/hr
Compressor
Type
Oil type & Capacity
Pulley type
Displacement 180 cc/rev
10PA17C (Sw
Low (kg/cm²)
Highps
(kg/cm²)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 367/391
DSL 4D56-2.5 DSL J2-2.7 DSL JT
Cable
Evaporator
Type Drawn cup
Cooling capacity 4,000 -10% Kcal/hr
Temperature control typ Thermistor
Off : 1.0 ± 0.5 (33.8 ± 32.
ON : 4.0 ± 0.5 (39.2 ± 32.A/C ON/OFF
Heater and evaporator unit
Heater
Type Pin & Tube typeHeating capacity 4,550 - 5% Kcal/hr
Actuator
Engine
General specifications - K2500 / K2700 / K3000
[°C (°F)]
Temperature operatingmethod
Mode operating method
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 368/391
General
Information
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 369/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 370/391
Terminal Terminal
1 11
2 123 13
4 14
4 15
6 16
7 17
8 18
9 19
10 20
CAN - Low
Chassis K-Line
CAN - Hi
--
ON/START Input
-
CAN - Low
Body K-Line
Ground
CAN - Hi
FLASH
P/T K-Line
Diagnosis Plug
Feature Feature
B+
Ground
MELCO TCU-
-
Memory Power -
4 3
12 11 10 9 8 7 6 5
20 19 18 17 16 15 14 13
2 1
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 371/391
Feature
8
56
OBD-II Plug
Terminal
3
4
1
2
CAN - Hi
11
12
9
10
CAN - Low
L-Line
Memory Power
-
-
Body K-Line
Door Remote
-16
15 J1850
13
14
7
P/T K-Line
Chassis K-Line
J1850
Vehicle Speed Sensor Ground
Ground
12345678
910111213141516
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 372/391
Error Code (Pending Code)
(P 0
X X X X XError Number (00-99)
1 3 0)
1 - Fuel and Intake Air
2 - Fuel and Exhaust Air (Injection Cycle)
3 - Ignition System
4 - Additional Emission Control
5 - Speed and Idle System
6 - ECU Output Side
7 - Transmission8 - Transmission
0 - ISO
1 - Manufacturer
B - Body
C - Chassis
P - Driveline
U - Network
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 373/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 374/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 375/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 376/391
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 377/391
Chassis Number
1 2 3 4 5 6 7 9 10 12
Transmission
Model
Year K N E J A 5 5 5 Y 1
Manufacturer Model Chassis
K Korea SA Picanto 22 4 door Sendan
N KIA JB Rio 24 5 door Hatchback
LD Cerato F/L 52 5 door Station Wa
E Europe all MG Magentis / Optima 55 5 door SUV
A PKW GH Opirus F/L 13 Coach
C LKW UN Carens 23 Long CoachD MPV KM Sportage 01 Ultra long cargo b
BL Sorento F/L 03 Ultra long cargo b
VQ Carnival / Sedona 06 Ultra long cargo b
PU K2500 / K2700 / K3000 21 Standard cargo bo
26 Standard cargo bo
91 Standard cargo bo
96 Standard cargo bo
11
Production
Location5
Serie
5
Manufacturer Model Code
Model Chassis
8
Motor
USA
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 378/391
Motor Transmission Model year
1 1.4 Gasoline (JB) 2 Manual (2WD) S 1995
2.0 Gasoline (UN) 3 Automatic (2WD) T 1996
2.0 Diesel (KM) 5 5 Speed Manual (4WD) V 1997
2.5 Diesel (BL) 8 4 Speed Automatic (4WD) W 1998 2.7 Diesel (PU) X 1999
2.9 Diesel (VQ) Y 2000
2 1.6 Gasoline (JB, LD) 1 2001
2.0 Gasoline (MG, KM) 2 2002
2.4 Gasoline (BL) 3 2003
2.0 Diesel (UN) 4 2004
3.0 Diesel (PU) 5 2005
3 1.1 Gasoline (SA) 6 2006
2.0 Gasoline (LD) 7 2007
2.7 Gasoline (KM) 8 20083.5 Gasoline (BL)
2.5 Diesel (PU)
3.8 Gasoline (VQ)
4 1.5 Diesel (JB)
2.0 Diesel (LD)
2.7 Gasoline (MG)
3.5 Gasoline (GH)
2.5 Diesel (BL)
5 1.1 Diesel (SA)
1.5 Diesel (LD)3.8 Gasoline (GH)
6 1.6 Diesel (LD)
7 1.6 Gasoline (LD)
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 379/391
GI-1
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 380/391
GI-2
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 381/391
GI-3
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 382/391
GI-4
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 383/391
GI-5
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 384/391
GI-6
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 385/391
Abbreviation English
2WD 2 Wheel Drive
4WD 4 Wheel Drive
A.P.I. American Petroleum Institute
A/C Air Conditioning
A/T Automatic Transmission
AAS Air Adjust Screw
ABDC After Bottom Dead Center
ABS Antilock Brake System
ACC Accessories
ACL Air Cleaner
ACU Airbag Control Module
ADM Assist Door Module
AFM Air Flow Meter
ALDL Assembly Line Diagnostic Link
AP Accelerator Pedal
APS Accelerator Position Sensor
AQS Air Quality Sensor
AT(X) Automatic Transaxle ATDC After Top Dead Center
ATF Automatic Transaxle Fluid
ATT Active Torque Transfer
B+ Battery Positive Voltage
BAC Bypass Air Control
BARO Barometric Pressure
BBDC Before Bottom Dead Center BCM Body Control Module
BDC Bottom Dead Center
BPT Seat Belt Pretensioner
BS Seat Belt Buckle Switch
BTDC Before Top Dead Center
BTS Seat Belt Tension Sensor
BUPT Seat Belt Buckle Pretensioner
A
B
Abbreviation Explanation
GI-7
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 386/391
Abbreviation English
CAB Curtain Air Bag
CAC Charge Air Cooler
CAN Controller Area Network
CAS Crank Angle Sensor
CBS Conventional Brake System
CFI Central Fuel Injection
CKPS Crankshaft Position Sensor
CLS Closed Loop System
CM Control Module
CMPS Camshaft Position Sensor
CO Carbon MonoxideCO2 Carbon Dioxide
CPP Clutch Pedal Position
CPU Central Processing Unit
CSP Control Sleeve Position Sensor
CSS Control Sleeve Sensor
CTP Closed Throttle Position
CVVT Continuously Variable Valve Timing
D.O.T. Department of Transport
DAB Driver Airbag
DBV Diagonal Bracked Vehicle
DCC Damper Clutch Control
DCL Data Communication Link
DCV Double Check Valve
DDM Driver Door Module
DI Distributer Ignition
DIS Driving Information System
DLC Data Link Connector
DLI Distributorless Ignition
DRL Daytime Running Light
DOHC Double Overhead Camshaft
DTC Diagnostic Trouble Code
DTM Diagnostic Test Mode
DVC Driving Circle
C
D
GI-8
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 387/391
Abbreviation English
E/L Electric Load
EBD Electronic Brakeforce Distribution
EC-AT Electronically Controlled Automatic Transaxle
ECM Engine Control Module
ECS Electronic Control Suspension
ECTS Engine Coolant Temperature Sensor
ECU Electronic Control Unit
EEC Electronic Engine Control
EEPROM Electrically Eraseable Programable Read Only Memory
EFI Electronic Fuel Injection
EGR Exhaust Gas RecirculationELR Emergency Locking Retractor
EPS Electric Power Steering
ESC Electronic Stability Control
ESP Electronic Stability Program
EST Electric Shift Transfer
ETACS Electronic Time & Alarm Control System
ETS Electronic Throttle System
EVAP Evaporative Emission
EX Exhaust
FAM Front Area Module
FC Fan Control
FCV Fuel Cut Valve
FIP Fuel Injection Pump
FIS Front Impact Sensor
GEN Generator
GND Ground
HC Hydrocarbons
HCU Hydraulic Control Module
HECU Hydraulic & Electric Control Unit
HFM Hot Film Meter
HIVEC Hyundai Intelligent VehicleElectronic Control
HO2S Heated Oxygen Sensor
E
F
G
H
GI-9
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 388/391
Abbreviation English
IAC Idle Air Control
IATS Intake Air Temperature Sensor
ICM Intergrated Circuit Module
IG Ignition
IMS Integrated Memory System
IN Intake
INT Intermittent
IPM In-Panel Module
ISCA Idle Speed Control Actuator
KS Knock Sensor
LED Light Emitting Diode
LF Links Front
LH Left Hand
LHD Left Hand Drive
LIN Local Interconnect Network
LO Low
LR Left Rear
LSD Limited Slip Differential
M/S Manual Steering
MAFS Mass Air Flow Sensor
MAPS Manifold Absolute Pressure Sensor
MAT Manifold Air Temperature
MCC Manifold Catalytic Converter
MFL Multipoint Fuel Injection
MIL Malfunction Indicator Lamp
MLA Mechanical Lash Adjuster
MT(X) Manual Transaxle
NC Normal Closed
NO Normal Open
NOX Nitrogen of Oxide
NTC Negative Temperature Coefficient
K
I
J
L
M
N
GI-10
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 389/391
Abbreviation English
OBD On Board Diagnosis
OC Oxidation Catalytic Converter
OCV Oil Control Valve
OD Overdrive
OHC Overhead Camshaft
OL Open Loop
OTS CVVT Oil Temperature Sensor
P/S Power Steering
P/W Power Window
PAB Passenger Air BagPAD LAMP Passenger Air Bag Deactivation Lamp
PCM Powertrain Control Module
PCSV Purge Control Solenoid Valve
PCV Positive Crankcase Ventilation
PID Parameter Identification Data
PNP Park / Neutral Position
PRC Pressure Regulator Control
PSD Power Sliding Door
PSP Power Steering Pressure
PTC Positive Temperature Coefficient
PTC Pending Trouble Code
PTG Power Tail Gate
QTY Quantity
RAM Rear Area Module
RF Right Front
RH Right Hand
RHD Right Hand Drive
RKE Remote Keyless Entry
ROZ Research Octan value
RPM Rounds Per Minute
RR Right Rear
RSE Rear Seat Entertainment
Q
R
P
O
GI-11
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 390/391
Abbreviation English
SAB Side Airbag
SAE Society of Automotive Engineers
SAS Sophisticated Air Bag Sensor
SAS Start Adjust Screw
SFI Sequential Fuel Injection
SIS Side Impact Sensor
SRS Supplemental Restraint System
SRSCM Supplemental Restraint System Control Module
SST Special Service Tool
ST Start
STPS Seat Track Position SensorSW Switch
TAS Throttle Adjusting Screw
TB Throttle Body
TBI Throttle Body Injection
TC Turbocharger
TCC Torque Converter Clutch
TCC Torque Converter Control
TCI Turbo Charger Intercooler
TCM Transmission Control Module
TCS Traction Control System
TCV Timer Control Valve
TDC Top Dead Center
TFT Transaxle Fluid Temperature
TNS Tail Number Side
TOD Torque On Demmand
TPMS Tire Pressure Monitoring System
TPS Throttle Position Sensor
TPS Timing Position Sensor
TR Transmission Range
TWC Three Way Catalytic Converter
UCC Underfloor Catalytic Converter
S
T
U
GI-12
7/21/2019 Datos Tecnicos Kia.pdf
http://slidepdf.com/reader/full/datos-tecnicos-kiapdf 391/391
Abbreviation English
V/P Vacuum Pump
VAC Vacuum
VAF Volume Air Flow
VAS Voice Alarm System
VCM Vehicle Control Module
VDC Vehicle Dynamic Control
VFS Variable Force Solenoid
VICS Variable Inertia Charging System
VIM Vehicle Immobilizer Module
VIN Vehicle Identification Number
VR Voltage Regulator VREF Reference Voltage
VSS Vehicle Speed Sensor
VSS Vehicle Speed Sensor
WCC Warm-up Catalytic Converter
WOT Wide Open Throttle
WSS Wheel Speed Sensor
Z
Y
X
V
W