day1_system config&software installation

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Instrumentation & Automation Education Center (IAEC)Yokogawa (Thailand) Ltd.

“Professional Instrument Engineer Training Program”“ CS3000 Engineering Training Course “

CENTUM CS3000 R3 CENTUM CS3000 R3

ENGINEERING COURSEENGINEERING COURSE



CENTUM CS3000 ENGINEERING COURSE

CENTUM CS3000 CENTUM CS3000 ENGINEERING COURSEENGINEERING COURSE

OBJECTIVE : This course enable participants to perform generation of CS3000regulatory control function, sequence control functions, Human Interface station display and graphic function.

DURATION : 5 days

PARTICIPANTS : For engineers involved in software generation or modification on the CS 3000 system.

PREREQUISITE : Participants should have attended CS 3000 Fundamental courseand have some fundamental knowledge of computer operation.

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System ConfigurationSystem ConfigurationSystem Configuration

Day 1Day 1



Human Interface Station

Field Control Station

Vnet/VnetIP

Ethernet

EngEng

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CS3000 System Configuration - Overview CS3000 System ConfigurationCS3000 System Configuration-- Overview Overview

VnetVnet

Foundation Foundation FieldbusFieldbus HARTHART

Field Control StationField Control Station

HISHIS

Field Network Field Network Input/OutputInput/Output

ETHERNETETHERNET

FFCSFFCS KFCSKFCS LFCSLFCS PFCSPFCS



CS3000

Integrated std.Field control

station

RIO series FIO series

KFCS/KFCS2

PFCS FFCS

Compact Field control station

LFCS/LFCS2

CS3000 System Configuration - OverviewCS3000 System ConfigurationCS3000 System Configuration -- OverviewOverview

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System configuration LFCSSystem configuration LFCS

CENTUM 3000 FOR LFCS : RIO

� Twisted pair cable or Optical Fiber

� Single/Duplex

� 2 MB/S , Polling

� 750 m / 20 km ( Twisted pair/Fiber)

MAX. length

� MAX. 1280 AI/O & 4096 DI/O

� MAX. 8 NIUs

� 5 IOUs / NIU

SYSTEM MAXIMUM CAPACITY

Max. of HIS-monitored tags :100000

Max. of stations : 256

Max. of domains : 16

Max. of station per domain : 64(all), 16 HIS

%Z011101- -

Slot 1-4

Nest 1-5

Node 1-8 Channel 1-32



System Configuration LFCS System Configuration LFCS System Configuration LFCS

V netV net

EthernetEthernet

FCS0101FCS0101 FCS0102FCS0102 FCS0103FCS0103

HIS0164HIS0164 HIS0163HIS0163 HIS0162HIS0162

NODE RIONODE RIO

MAX. NODE 8 PER FCSMAX. NODE 8 PER FCS

EngEng

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Field Control Unit(FCU) Overview for LFCS Field Control Unit(FCU) Overview for LFCS



Field control unit Picture : LFCSField control unit Picture : LFCS

RIO Bus Master Interface Card (RB301)

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Remote I/O (RIO) Remote I/O (RIO)



Remote I/O (RIO) Remote I/O (RIO)

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Nodes Picture of LFCSNodes Picture of LFCS



Nodes Picture of LFCSNodes Picture of LFCS

RIO Bus Slave Interface card ( RB401 )

Power supply Node Interface Unit( NIU )

Nest For I/O

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System Configuration PFCSSystem Configuration PFCSSystem Configuration PFCS

V netV net

EthernetEthernet

FCS0101FCS0101 FCS0102FCS0102


EngEng



FCS Types for FIOFCS Types for FIO NODENODE

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System configuration KFCSSystem configuration KFCS

CENTUM 3000 FOR KFCS : FIO

SYSTEM MAXIMUM CAPACITY

Max. of HIS-monitored tags :100000

Max. of stations : 256

Max. of domains : 16

Max. of station per domain : 64(all), 16 HIS

No. Node Unit Connectable

Local Node Unit: Max. 10/FCU

Remote Node Unit: Max. 8/FCU

When both Local and Remote Node

Unit used: Max. 10/FCU

ESB bus: Length 10 m. or less(YCB301)

Speed 128 megabits pre second

Redundancy : Available

ER bus: Length 185m(Coaxial cable) or

less(YCB141),

500m(Coaxial cable) or

less(YCB311)

Speed 10 megabits pre second

Redundancy : Available

Local Node

%Z011101- -

Port 1-4

Slot 1-8

Node 1-10 Channel 1-64



System Configuration KFCSSystem Configuration KFCSSystem Configuration KFCS

V netV net

EthernetEthernet


ER BUSER BUS

ESB BUSESB BUS ESB BUSESB BUS ESB BUSESB BUS

REMOTE NODEREMOTE NODE

LOCAL NODELOCAL NODE


MAX. LOCAL NODE 10MAX. LOCAL NODE 10

MAX.REMOTE NODE 8MAX.REMOTE NODE 8

EngEng

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Node in FCS Architecture : KFCSNode in FCS Architecture : KFCS



System Configuration FFCSSystem Configuration FFCSSystem Configuration FFCS

V netV net

EthernetEthernet


ER BUSER BUS

ESB BUSESB BUS ESB BUSESB BUS ESB BUSESB BUS

REMOTE NODEREMOTE NODE




MAX.REMOTE NODEMAX.REMOTE NODE

EngEng

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Nodes Picture of FFCSNodes Picture of FFCS

V net coupler unit Bus 1 V net coupler unit Bus 2

CPU Card

Power Supply Unit

IO Modules



Node in FFCS ArchitectureNode in FFCS Architecture

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V netV net


ESB BUSESB BUS




MAX.REMOTE NODEMAX.REMOTE NODE

System Configuration FFCS-LSystem Configuration FFCSSystem Configuration FFCS--LL

EngEng



Power supply unitCP451 CPU module

8 FIO slots8 FIO slots

EC401 ESB bus coupler (Note)

Vnet/IP

System Configuration FFCS-LSystem Configuration FFCSSystem Configuration FFCS--LL

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Control Bus Interface Card (VI701)Control Bus Interface Card (VI701)

BNC connector BUS 1BNC connector BUS 2

SW 1 : Set Domain SW 2 : Set Station

VI701 SpecificationInterface: PCI/PCI-X

32bits3.3V/5.0V

Mac Address: Vnet/IP bus1Vnet/IP bus2Vnet/IP on TCP/IPEthernet (for Open)



Control Bus Interface Card (VI701)Control Bus Interface Card (VI701)

L2SW (Switching Hub)L2SW (Switching Hub)

Note : L3SW* (for multi domain)

CAT5E UTP CablesCAT5E UTP Cables

Fiber Optics CablesFiber Optics Cables

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Actual System ConfigurationActual System Configuration

Vnet/IP bus2Vnet/IP bus2


EngEng

FFCSFFCS--LL FFCSFFCS--LL

FFCSFFCS--LL

L2SWL2SW






EngEng

FFCSFFCS--LL

L2SWL2SW


FFCSFFCS--LLFFCSFFCS--LL

HIS4HIS4 HIS5HIS5

FFCSFFCS--LL

L2SWL2SW

FFCSFFCS--LLFFCSFFCS--LL

L3SWL3SW

Domain 1Domain 1 Domain 2Domain 2

Actual System ConfigurationActual System Configuration

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FieldnetworkFieldnetwork I/O (FIO NODE) I/O (FIO NODE)



FieldnetworkFieldnetwork I/O (FIO) I/O (FIO)

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Local Node in FCS Architecture : KFCSLocal Node in FCS Architecture : KFCS

1 2 3 4 5 6 7 8



Local Node in FCS Architecture : KFCSLocal Node in FCS Architecture : KFCS

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Remote Node in FCS Architecture : KFCSRemote Node in FCS Architecture : KFCS



Connection of KFCSConnection of KFCS

ESB bus interface master card ( SB301 )

ESB bus interface slave card ( SB401 )

ESB bus cable ( YCB301 )

ESB bus 1

ESB bus 2

Battery Back-up for main Memory : Max. 72 hoursBattery Recharge Time : Min. 48 hours

Power supply(specify with Suffix Code)Voltage : 100-120 Vac, Frequency : 50/60 HzVoltage : 220-240 Vac, Frequency : 50/60 HzVoltage : 24 Vdc

Processor Card

V net coupler unit Bus 1

V net coupler unit Bus 2

Fan units

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ESB Bus Interface Slave Module ( SB401 )ESB Bus Interface Slave Module ( SB401 )

Connector unit for ESB BusConnector unit with terminator for ESB Bus

Setting node addresses

Bit 1 ------- Node address parity (1 bit, odd parity )Bit 2 ------- Fixed to 0Bit 3Bit 4Bit 5Bit 6

Node address (4 bit )



ER Bus Interface Master Module ( EB401 )ER Bus Interface Master Module ( EB401 )

ER bus cable connector ( CN1 )

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ER Bus Interface Slave Module ( EB501 )ER Bus Interface Slave Module ( EB501 )

Connector for maintenance

IP Bus address setting

ER Bus cable connector



V net CableV net Cable

�Using VLnet interface card

�Cable : Thin coax. cable with BNC connector (10Base2 comp.)

V net - 10Base5 cable up to 500 m.

- 10Base2 cable up to 185 m.

�Communication speed : 10Mbps

�High reliable token passingcommunication

Std. max. length : (10Base2) + 0.4(10Base5) < 185 m

�Max. length : 20 km with optical repeater

�1.6 km with coax. repeater

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V net CableV net Cable

Vnet Control Network

Token-passing, Deterministic, High speed (10 MBPs)Bus topology, coaxial or fiber optic cableType of communication transmitted:

read/write of FCS databroadcast of FCS messagesbroadcast of HIS messagestime equalizationcommunication of operating status displayonline maintenance

Medium: Coaxial Cable

Data Rate: 10 Mbps

Segment Length: max. 185m./500m

Termination: 50 ohm, 1 Watt

Connection: BNC



EthernetEthernet

• Hub Link 10/100 Mbps or 1 Gbps

• Network Cable (RJ-45connector)

• Network Interface Card

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EthernetEthernetEthernet Information Network

Bus contention method, Non-Deterministic High speed (10/100 MBPs)Star topology, UTP or fiber-opticType of communication transmitted:

equalization communicationacquisition of status display dataother station trenddownload, IOM download, tuning parameter saverecipe equalizationclient-server processing

open data interface

Medium: 4-Pair Category 5 Cable

Data Rate: 10 Mbps (10BASE-T)

100 Mbps (100BASE-TX)

Segment Length: max. 100 m. (point-to-point)

Connection: RJ-45 Connector



Control Bus Interface Card (VF701)Control Bus Interface Card (VF701)

BNC connector BUS 1

BNC connector BUS 2

SW 1 : Set Domain SW 2 : Set Station

Vnet Cable

Terminator

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DOMAIN 1DOMAIN 1

Total 64 StationTotal 64 Station

HIS Max. 16 StationHIS Max. 16 Station FCS Max. 48 StationFCS Max. 48 Station

Station 64Station 64




Station 1Station 1

Station 2Station 2

Station 3Station 3

Station 4Station 4

Domain Max. 16 DomainDomain Max. 16 Domain

Domain & Station on systemDomain & Station on system



HIS(16)HIS(8)

FCS(16)

Max. no. of stations per domain

161Max. no. of domains

25624Max. no. of stations

100,0008,000Max. no. tags

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SOFTWARE INSTALLATION

SOFTWARE INSTALLATION



Requirement for installationRequirement for installation

Items Required for the Installationfollowing items should be ready for use:- CS3000 software CD-ROM- CS3000 electronic document CD-ROM- CS3000 key-coded floppy disk (1 or more)

Windows Service packs and CS3000 Releases

The relations between Windowsand CENTUM 3000

Windows 2000 Windows XP

Yes

SP2 SP3 SP1

R3.01

R3.02

R3.03

SP1

Yes Yes

Yes

Yes

Yes

Yes YesNO NO

NO

NO

Yes : CompatibleNO : Incompatible*1 : Recommended

R3.04 NO NO NO

SP4

Yes(*1) Yes

Yes(*1)

Yes(*1)

Yes(*1)

SP2

NO

NO

NO

NO

NO NO NOR3.05 Yes

R3.06

R3.07

NO NO NO

NO NO NO

Yes

Yes Yes(*1)Yes

Yes Yes(*1)

Yes(*1)Yes

R3.08 NO NO NO Yes Yes(*1)Yes

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Software InstallationSoftware Installation

Installation of window

Windows setup

-Network adapter addition-Pinter addition

Installation of Service Pack. (This step is not required for console type HIS)

Installation of the CS3000 software and the electronic manual.



Windows Set upWindows Set up

Computer name ( Station Name )A computer name is the name used to identify each computer on the Windows Network

EXAMPLE : HIS0164( HISddss : “dd” is the domain and “ss” is the station

WORKGROUPRight click My computer/ Properties / Computer Name / Change

! RESTART

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Computer Name and Workgroup settingComputer Name and Workgroup setting

• Right click My computer and click properties.



Computer Name and Workgroup settingComputer Name and Workgroup setting

• When Setting on HIS0164

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Setting Network Setting Network

Installing Ethernet DriversThe plug & play

Installing Control Bus DriversOnly one VF701 card can be installed and you must be installed by CD only.

PROCEDURE OF INSTALLNG CONTROL BUS DRIVER

- Start windows, Log on with Administrator- Load CD-ROM of CS3000 SOFTWARE

CD Part ( System software LHSK M02 ) :\ CENTUM \ COMDRV \ Setup.exe

- Rename Local Area Connection

1. Ethernet

2. Vnet

- Setting IP Address

Ethernet=> Ethernet Icon \ Properties \ Internet Protocal TCP/IP \ Properties

IP Address : 172.17.< domain >.< station >

Subnet mask : 255.255.0.0

Vnet => Vnet Icon \ Properties \ Internet Protocal TCP/IP \ Properties

IP Address : 172.16.< domain >.< station >

Subnet mask : 255.255.0.0

! RESTART

! CONFIRM THE ADDED DRIVER



Setting NetworkSetting Network

• Right click My Network Places and click properties.

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Ethernet SettingEthernet Setting

• Right click Ethernet and click properties.



Ethernet SettingEthernet Setting

• Check IP address and Subnet mark of Ethernet

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VnetVnet SettingSetting

• Right click Vnet and click properties.



VnetVnet SettingSetting

• Check IP address and Subnet mark of Vnet

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Advance SettingAdvance Setting

• Select Advance on menu bar and click Advance Settings



Advance SettingAdvance Setting

• In order to give Ethernet adapter a higher priority than Vnet

• Use the arrowhead buttons on the right side to move the adapter.

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VnetVnet/IP Setting Network /IP Setting Network

Procedure Of Procedure Of VnetVnet/IP Setting Network /IP Setting Network

Installation Installation VnetIPVnetIP adapteradapter

! RESTART COMPUTER

Installation Installation VnetIPOpenVnetIPOpen (BUS2) adapter(BUS2) adapter

Installation Installation VnetIPOpenVnetIPOpen (BUS1) adapter(BUS1) adapter

Address Setting of Address Setting of

VnetIPVnetIP

VnetIPOpenVnetIPOpen (BUS2)(BUS2)

VnetIPOpenVnetIPOpen (BUS1)(BUS1)




Installation VnetIP adapter

Load CD-ROM of CS3000 SOFTWARECD Part ( System software LHSK M02 ) :\ CENTUM\COMDRV\Setup.exe

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Installation VnetIPOpen(BUS2) adapterInstallation VnetIPOpen(BUS2) adapter

Load CD-ROM of CS3000 SOFTWARESoftware Medium\Centum\COMDRVOPN\setup.





•• Right click My Computer Right click My Computer

and click Manageand click Manage

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Address Setting of Address Setting of VnetIPVnetIP

IP ADDRESS : 172.16. dd.ss

SUBNET MARK : 255.255.0.0

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Address Setting of VnetIPOpen(Bus2)Address Setting of VnetIPOpen(Bus2)

IP ADDRESS : 192.168.128+dd.129+ss

SUBNET MARK : 255.255.255.0




Address Setting of VnetIPOpen(Bus1)Address Setting of VnetIPOpen(Bus1)

IP ADDRESS : 192.168.dd.ss

SUBNET MARK : 255.255.255.0

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System Software InstallationSystem Software Installation

PROCEDURE OF INSTALLNG SOFTWARE

- Start windows, Log on with Administrator- Insert the KEY-CODE Floppy disk into drive A:

- Load CD-ROM of CS3000 SOFTWARE

CD Part ( System software LHSK M02 ) :\ CENTUM \ Setup

- Insert Next CD => Electronic Instruction Manual ( CD LHSK03 )

! RESTART COMPUTER




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- Start windows, Log on with Administrator- Load CD-ROM of Electronic Instruction Manual ( CD LHSK03 )

- Acrobat Reader

CD Part ( LHSK M03 ) :\ CENTUM \ REDER \ ENGLISH \ ar505enu.exe

! RESTART

- Finder

CD Part ( LHSK M03 ) :\ CENTUM \ REDER \ ENGLISH \ FINDER.exe

PROCEDURE OF INSTALLATIONPROCEDURE OF INSTALLATION

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- Start windows, Log on with Administrator

Select :[ YOKOGAWA CENTUM from start menu ]-[ HIS Utility ]

! RESTART

- Start windows, Log on CENTUM

Select :[ YOKOGAWA CENTUM from start menu ]-[ HIS Utility ]

! Log off and Log on CENTUM again

This is not required if the system is not connected toCONTROL BUS (VF701)

AUTOMATIC STARTINGAUTOMATIC STARTING



- Start windows, Log on with Administrator

! RESTART

Deleting control bus driver (Vnet Driver)

- Load CD-ROM of CS3000 SOFTWARE

CD Part ( System software LHSK M02 ) :\ CENTUM \ COMDRV \ Uninstall.exe

UninstallationUninstallation

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Start windows, Log on with Administrator

! RESTART COMPUTER

-Stop services:

:\ Control panel \ Administrative tool \ Service

=> Stop file BK....(All file BK..)

-Uninstall software

-:\ Folder CS3000 \ Uninstall.bat

UninstallationUninstallation softwaresoftware




Stop services:\ Control panel \ Administrative tool \ Service => Stop file BK....(All file BK..)

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Uninstall software : \ Folder CS3000 \ Uninstall.bat

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ENGINEERING WORK FLOWENGINEERING WORK FLOW

StartStart system view

Step 1 : Project Creation- Creation necessary folders for target system

Step 2 : Defining FCS Control Function-Define FCS station configuration -Define process I/O modules-Define software I/O-Define massages-Define regulatory control function-Define sequence control function

Step 3 : Define Project Common Items-Define security function-Define operation marks

Step 4 : Defining HIS Function-Define HIS station configuration -Define HIS constants-Define function key assignment-Define scheduler function-Define trend recording function-Define sequence message-Define user-defined windows-Define help dialog

Step 5 : Conducting Test Function- Run a virtual test function



PROJECT CREATIONPROJECT CREATION

Type of project and Project Attribute Utility Funct ion are explained.Three are three type of projects.

1. Default Project : The first time engineering work for a project preformed on the default project.This project is download to the FCS and HIS.This project is downloadable off-line to the FCS of the target system.

2. Current Project : When any one of the FCS created in default project is successfully download,the attribute of project change from default project to a current project. Onlineengineering become enabled.Only one current or default project can be created onthe target system.

3. User-Defined Project: A project copied either from the default project or current projectis referred to as a User-Defined Project. This project can not download to FCS and HIS of the target system.This project is used when engineeringusing virtual tests or making a backup copy of the current project.

Default ProjectCurrent Project

User-Defined Project

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CREATING A DEFAULT PROJECTCREATING A DEFAULT PROJECT

1. Create new PROJECT

2. Create new FCS

3. Create new HIS

This section will show the steps of creating a defaultProject when System View is start up for the first time.



1. Create new project1. Create new project

Start System View

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When the system view could not identify an existing current or default project,So system view will be request one Default project. When dialogue box will appear. Click [Yes]

Start Default Project CreationStart Default Project Creation



The project information area allows the project creator to enter arbitrary characters.

Project outline Project outline

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Project Name : An alphanumeric character string less than 8 characters.Position : C:\CS3000\eng\BKProjectProject Comment : 32 alphanumeric characters.

Project PropertyProject Property



2. Create an FCS folder2. Create an FCS folder

In this step, a folder for the first FCS data base files is create. The item are define on the dialog box. Assign correct station type and station address as they cannot be changed upon confirmation.

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Database TypesDatabase Types



3. Create an HIS folder3. Create an HIS folder

In this step, a folder for the first HIS data base files is create. The item are define on the dialog box. Assign correct station type and station address as they cannot be changed upon confirmation.

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Project FoldersProject Folders

Additional FCS,HIS or other station can be created under the top pull down menu[File]�[Create New]�[Station Type]



Project Attribute UtilityProject Attribute Utility

The Project Attribute Change Utility is an engineering tool that makes the projectcreation, property modification easy. Before running the Project Attribute Change Utility,check that System View is not running.

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NoteNote……

day1_system config&software installation

Documents

automation education center

cs3000 system configuration

50 60 hz voltage

electronic instruction manual

ss subnet mark

power supply unit

system software installation

stop file bk