de com mis sion ing of the astra re search re ......so me conclu sions and sum mary data re gard ing...

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DECOMMISSIONING OF THE ASTRA RESEARCH REACTOR – DISMANTLING THE AUXILIARY SYSTEMS AND CLEARANCE AND REUSE OF THE BUILDINGS by Franz MEYER, Ferdinand STEGER, and Roland STEININGER Received on February 21, 2008; accepted in revised form on May 14, 2008 The paper presents work performed in the last phase of the decommissioning of the ASTRA research reactor at the Austrian Research Centers Seibersdorf. Dismantling the pump room installations and the ventilation system, as well as the clearance of the buildings is described. Some conclusions and summary data regarding the timetable, material management, and the cost of the entire project are also presented. Key words:decommissioning, ASTRA research reactor, dismantling, clearance, material management, cost analysis INTRODUCTION The MTR multipurpose research reactor ASTRA at the Austrian Research Centers Seibersdorf (ARCS) was in operation from 1960 to 1999, at a ther- mal power of 10 MW. After 39 years of successful op- eration, on the 31 st of July, 1999, the reactor was fi- nally shut down. Decommissioning started after a short transition period in January 2000. The project’s organization, planning and the dismantling work up to July 2003 have already been described in [1]. The dis- mantling procedures on the biological shield were ex- plained in [2]. This final paper is a short discourse on the dismantling of the pump room installations and treatment of contaminated metals, the dismantling of the ventilation system, and the radiological clearance of the reactor building. In continuation, the paper sum- marizes on the timetable and flow of materials, analy- ses in a brief overview the costs of the project and re- flects on the intended and actual re-use of the reactor building and the demolition of the pump room. DISASSEMBLING THE PUMP ROOM INSTALLA TIONS – TREATMENT OF METALS Parallel to the removal of the biological shield, the dismantling of the primary and secondary water in- stallations in the pump room was initiated. The pump room was situated separately from the reactor, in a two-storey underground building. Therefore, prior to the dismantling, preparations to the building were nec- essary which were completed by the end of March, 2004. Additionally, economical methods for cleaning and radiological identification of the metals to be re- moved had to be developed. The removal of the electrical installations in the pump room took place in May 2004. Thereafter, in the first stage, potentially inactive components of the sec- ondary water systems were removed. In the second stage, initiated in June 2004, the dismantling of the structures of the primary water systems was carried out. In order to reduce the amount of the estimated 60 tons of slightly contaminated metals, it was deter- mined that introducing re-melting procedures would, economically, be the best approach. Since the amount of material could not justify a development of local fa- cilities, contacts with potential European bidders were initiated; finally, a contract with the German company Siempelkamp was signed. Nuclide fingerprinting of the components of the primary water system was thoroughly done, where Co-60 was established as the reference nuclide, as ex- 54 Nuclear Technology & Radiation Protection –1/2008 Tachnical paper UDC: 539.125.52:621.039.516/.517 BIBLID: 1451-3994, 23 (2008), 1, pp. 54-62 DOI: 10.2298/NTRP0801054M Authors' address: Nuclear Engineering Seibersdorf GmbH – NES, A-2444 Seibersdorf, Austria E-mail address of corresponding author: [email protected] (F. Meyer)

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Page 1: DE COM MIS SION ING OF THE ASTRA RE SEARCH RE ......So me conclu sions and sum mary data re gard ing the t ime ta ble, ma te rial manage ment, and the cost of the en tire pro ject

DE COM MIS SION ING OF THE ASTRA RE SEARCHRE AC TOR – DIS MAN TLING THE AUX IL IARY SYS TEMS AND

CLEAR ANCE AND RE USE OF THE BUILD INGS

by

Franz MEYER, Ferdinand STEGER, and Roland STEININGER

Re ceived on Feb ru ary 21, 2008; ac cepted in re vised form on May 14, 2008

The pa per pres ents work per formed in the last phase of the de com mis sion ing of theASTRA re search re ac tor at the Aus trian Re search Cen ters Seibersdorf. Dis man tlingthe pump room in stal la tions and the ven ti la tion sys tem, as well as the clear ance of thebuild ings is de scribed. Some con clu sions and sum mary data re gard ing the time ta ble,ma te rial man age ment, and the cost of the en tire pro ject are also pre sented.

Key words: de com mis sion ing, ASTRA re search re ac tor, dis man tling, clear ance, ma te rialman age ment, cost anal y sis

IN TRO DUC TION

The MTR mul ti pur pose re search re ac torASTRA at the Aus trian Re search Cen ters Seibersdorf(ARCS) was in op er a tion from 1960 to 1999, at a ther -mal power of 10 MW. Af ter 39 years of suc cess ful op -er a tion, on the 31st of July, 1999, the re ac tor was fi -nally shut down. De com mis sion ing started af ter ashort tran si tion pe riod in Jan u ary 2000. The pro ject’sor ga ni za tion, plan ning and the dis man tling work up toJuly 2003 have al ready been de scribed in [1]. The dis -man tling pro ce dures on the bi o log i cal shield were ex -plained in [2]. This fi nal pa per is a short dis course onthe dis man tling of the pump room in stal la tions andtreat ment of con tam i nated met als, the dis man tling ofthe ven ti la tion sys tem, and the ra dio log i cal clear anceof the re ac tor build ing. In con tin u a tion, the pa per sum -ma rizes on the time ta ble and flow of ma te ri als, anal y -ses in a brief over view the costs of the pro ject and re -flects on the in tended and ac tual re-use of the re ac torbuild ing and the de mo li tion of the pump room.

DIS AS SEM BLING THE PUMPROOM IN STAL LA TIONS –TREAT MENT OF MET ALS

Par al lel to the re moval of the bi o log i cal shield,the dis man tling of the pri mary and sec ond ary wa ter in -stal la tions in the pump room was ini ti ated. The pumproom was sit u ated sep a rately from the re ac tor, in atwo-storey un der ground build ing. There fore, prior tothe dis man tling, prep a ra tions to the build ing were nec -es sary which were com pleted by the end of March,2004. Ad di tion ally, eco nom i cal meth ods for clean ingand ra dio log i cal iden ti fi ca tion of the met als to be re -moved had to be de vel oped.

The re moval of the elec tri cal in stal la tions in thepump room took place in May 2004. There af ter, in thefirst stage, po ten tially in ac tive com po nents of the sec -ond ary wa ter sys tems were re moved. In the sec ondstage, ini ti ated in June 2004, the dis man tling of thestruc tures of the pri mary wa ter sys tems was car riedout.

In or der to re duce the amount of the es ti mated 60tons of slightly con tam i nated met als, it was de ter -mined that in tro duc ing re-melt ing pro ce dures would,eco nom i cally, be the best ap proach. Since the amountof ma te rial could not jus tify a de vel op ment of lo cal fa -cil i ties, con tacts with po ten tial Eu ro pean bid ders wereini ti ated; fi nally, a con tract with the Ger man com panySiempelkamp was signed.

Nu clide fin ger print ing of the com po nents of thepri mary wa ter sys tem was thor oughly done, whereCo-60 was es tab lished as the ref er ence nu clide, as ex -

54 Nu clear Tech nol ogy & Ra di a tion Pro tec tion –1/2008

Tachnical pa perUDC: 539.125.52:621.039.516/.517BIBLID: 1451-3994, 23 (2008), 1, pp. 54-62DOI: 10.2298/NTRP0801054M

Au thors' ad dress:Nu clear En gi neer ing Seibersdorf GmbH – NES,A-2444 Seibersdorf, Aus tria

E-mail ad dress of cor re spond ing au thor:[email protected] (F. Meyer)

Page 2: DE COM MIS SION ING OF THE ASTRA RE SEARCH RE ......So me conclu sions and sum mary data re gard ing the t ime ta ble, ma te rial manage ment, and the cost of the en tire pro ject

pected. As a sur prise, a very low amount of al pha-con -tam i na tion was also de tected and iden ti fied asCm-242. Af ter some con sid er ation, it was pos si ble toat trib ute it to mi nor con tents of nat u ral ura nium on theppm-scale within the alu mi num struc tures and the be -ryl lium re flec tor el e ments. Due to the long ex po suretimes in di rect con tact with the fuel el e ments, ac ti va -tion and sub se quent de cay to Cm-242 was pos si ble.

THE DIS MAN TLING OF THEASTRA VEN TI LA TION SYS TEM

The in stal la tions for fresh-air sup ply andcross-ven ti la tion of the re ac tor build ing were lo catedin an area be tween the up per and in ter me di ate floor.Ex haust air was led via in de pend ent ven ti la tion con -ducts from de fined ar eas of the build ing, e. g. pool-sur -face, ther mal col umn, hot cells etc., into the fil ter andex haust units lo cated in the three rooms at tached to there ac tor build ing. The full sys tem was kept in op er a tionun til the dis man tling of the bi o log i cal shield, clean ing, and the fol low ing ra dio log i cal sur veys of the pre-de -con tam i na tion pro ce dures of the build ing were com -pleted.

Based on the data from lo cal and con tin u ous ra -dio log i cal sur veil lance of the ex haust air dur ing re ac -tor op er a tion, no ma jor con tam i na tions were to be ex -pected. This was con firmed by a sam pling pro gramini ti ated at the end of No vem ber 2005. Smear tests es -tab lished lev els not ex ceed ing five times the back -ground val ues. In Jan u ary 2006, the dis man tling of thecross-ven ti la tion sys tem was started at the con ductsjust be low the rails of the crane, roughly 20 me tersabove floor level.

The seg ments of the con ducts were fab ri catedout of steel-en forced as bes tos-ce ment plates with sur -faces sealed by decont-paint. This proved valu able,since even sim ple de con tam i na tion by a high-pres surewa ter jet was suf fi cient to clean the sur faces well be -yond the lev els for un re stricted clear ance. Since pos si -ble ad di tional haz ards due to the con tents of as bes toswere in volved, a safety eval u a tion was ini ti ated. Nofur ther pre cau tions than the al ready ad e quate pro tec -tion mea sures for the han dling of con tam i nated equip -ment had to be en forced.

By use of a mo bile lift ing plat form sup ported bythe crane, fig. 1, the seg ments were dis sected, cov eredwith plas tic-foil, trans ferred to a room suit able for wetde con tam i na tion sit u ated within the area of our neigh -bour hood in terim stor age and con di tion ing plant,cleaned and, fi nally, cleared with out re stric tions viain-situ ISOCS mea sure ment.

For chem i cal and tech ni cal pur poses, a per ma -nent con ven tional dis posal of the parts con tain ing as -bes tos was re quired. The dis man tling of the con ductsfor fresh- and cross-air was com pleted in March 2006.

Work was con tin ued af ter treat ment and dis posal of the ma te ri als re moved dur ing the dis man tling of themetal con ducts, fig. 2, per ma nent and emer gency fil -ters, blow ers, and the cool ing and heat ing reg is ters inthe rooms of the ven ti la tion sys tem within the re ac torbuild ing, round about May 2006, to be fully com pleted by July 2007.The equip ment was then dis man tled andtreated sim i larly to the seg ments con sist ing of as bes -tos-ce ment. The rather mi nor amounts of met als fromthe ex haust-air con ducts were prop erly con di tionedand pre pared for pro cess ing via re-melt ing.

Fi nally, dur ing Au gust 2006, the thor ough faresinto the at tached rooms of the ex haust-air sys tems atground-floor-level were dis mounted. All to gether,about 16 tons of ma te ri als were treated dur ing the dis -man tling of the ven ti la tion sys tem in the re ac tor build -ing.

F. Meyer, F. Steger, R. Steininger.: De com mis sion ing of the ASTRA Re search Re ac tor – Dis man tling the ... 55

Fig ure 1. Dis man tling of the ven ti la tion sys tem

Fig ure 2. Dis man tling metal con ducts of the ven ti la tionsys tem

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Since work on the ven ti la tion sys tems wasstarted at the up per-floor-level of the re ac tor build ing,grad u ally con tin u ing to wards ground-floor-level andalso be cause of the mi nor con tam i na tions en coun tered within the air-con ducts, work on the ra dio log i calclear ance of the build ing could be started par al lel inMay 2006.

RA DIO LOG I CAL CLEAR ANCE OFTHE RE AC TOR BUILD ING

To ob tain the ra dio log i cal clear ance of the re ac -tor build ing, com pli ance with the re lease lim its of theAus trian Ra di a tion Pro tec tion Or di nance had to beproved to the reg u la tory body. There, in gen eral, thelim its for un re stricted re lease are de fined as a max i -mum dose rate of 10 µSv ef fec tive for an in di vid ualper son per year.

Since the struc tures of the build ing were never in the ef fec tive range of neu tron ra di a tion, only con tam i -na tion due to con tact with ra dio ac tive ma te ri als was tobe ex pected. By rule, these mea sure ments were doneby in-situ gamma spec tro scopic de vices, a Can berraISOCS was avail able and al ready tried to suc cess fullyclear the sur faces of the blocks cut from the bi o log i calshield. To ob tain re sults with sen si tiv ity suf fi cient toprove un re stricted clear ance, ar eas to be mea sured had

to be lim ited to a sur face not ex ceed ing by much 1 m2

at col lect ing times of around 1000 s.When ex am in ing the whole ex tent of the build -

ing’s sur face amount ing to 2500 m2, the pro cess provedto be time-con sum ing and with lim ited flex i bil ity whende con tam i na tion is in volved. There fore, a sys tem of di -rect mea sure ments, us ing large-area con tam i na tion mon -i tors (beta-gamma de tec tor BERTHOLD LB165) wascho sen. Al low ing 10 s for the sta bi lis ing of the in di ca -tion, 1 m2 could be cov ered within roughly 50 sec onds.In re stricted ar eas, in or der to lo cal ize con tam i na tions de -tected by the LB165, hand-held mon i tors (BERTHOLDLB124) were used. In cer tain cases the re sults were ref er -enced by in di rect mea sure ments, e. g. smear tests eval u -ated on ul tra-low-level-al pha-beta-coun ters (e. g. PRO -TEAN MPC9604).

Thresh old val ues for de tec tors LB165 and LB124 were es tab lished, tak ing into ac count an al ready de fined nu clide vec tor, the nat u ral back ground of the con creteand by ap ply ing the usual sum ma tion for mula. For con -ser va tive mea sures and in or der to cope with mi norvari a tions in the nu clide vec tor, thresh old val ues for theac tual read ings were lim ited to 25% of the cal cu latedval ues for un re stricted clear ance.

These pro ce dures were de scribed in two work in -struc tions which were ac cepted by the au thor i ties priorto ap pli ca tion. The fol low ing flow chart, fig. 3, il lus -trates the said pro ce dures.

56 Nu clear Tech nol ogy & Ra di a tion Pro tec tion –1/2008

Fig ure 3. Flow chart of theclear ance pro ce dure

Page 4: DE COM MIS SION ING OF THE ASTRA RE SEARCH RE ......So me conclu sions and sum mary data re gard ing the t ime ta ble, ma te rial manage ment, and the cost of the en tire pro ject

Af ter the build ing was cleared from re main ingde bris and prop erly cleaned, the wall and floor-sur -faces, start ing at the up per-floor-level, were di videdinto marked and num bered ar eas in cor re la tion to thearea of the large-area con tam i na tion mon i tor. Doc u -men ta tion was ini ti ated to fol low the read ings on eacharea, also de scrib ing, if nec es sary, the de con tam i na tionpro cess un til clear ance lev els were ob tained.

In sev eral small ar eas of the wall in the vi cin ity ofthe stair case, un ex pected higher “con tam i na tion” lev els ex ceed ing the lev els de fined for un re stricted clear ancewere de tected, fig. 2. Ap ply ing abra sive de con tam i na -tion mea sures, af ter re mov ing a sur face-layer of plas ter,it was dis cov ered that the open ings in the con cretestruc ture of the stair case had been closed by con ven -tional brick work. There af ter, higher thresh old val uesdue to the nat u ral iso topes of K-40, Th-232, and Ra-226 within ar eas laid with bricks had to be de fined. The fol -low ing graphs, fig. 4, il lus trate the ef fect of partly con -crete em bed ded brick-fill ing. Cor re spond ing gridlines

and la bels ap plied for the sur vey are also pre sented(two-di men sional sur face, axes Msx, Msy).

Ra dio log i cal clear ance of the re ac tor build ingwas ini ti ated in May 2006 and suc cess fully fin ished byOc to ber 2006. The work started at top-floor level andgrad u ally con tin ued down wards, un til the ground floorwas cleared. De con tam i na tion fol lowed im me di atelyaf ter the de tec tion of ac tiv i ties and ex ten sive doc u men -ta tion was drawn up par al lel to the prog ress of the work. The tab. 1 gives an over view of the num ber of mea sure -ments, cov ered ar eas, and num ber of con tam i na tions re -moved.

With the state ment RU4-U-78/091 from Oc to ber11th, 2006, the un re stricted clear ing of the re ac tor build -ing was of fi cially rec og nized.

SUM MA RIZ ING THEDE COM MIS SION ING OF THEASTRA

Time ta ble

The time ta ble, tab. 2, of the pro ject was based onthe orig i nal plan drawn ac cord ing to an over all studyfor the de com mis sion ing of the ASTRA re ac tor dat ingfrom 1999. Over a pe riod of six years, the re moval ofthe fuel, the dis man tling of the re ac tor, the de con tam i -na tion of the re main ing struc tures, e. g. the re ac torbuild ing, the con di tion ing of the ra dio ac tive waste,and the dis posal of con ven tional ma te ri als, as well asall mat ters re lated to health phys ics and the ra dio log i -

cal sur vey had to be cov ered. Af ter fi nan cial sup portwas fi nally granted by the end of De cem ber 1999, thefirst steps in re al iz ing the pro ject were taken by Jan u -ary 2000.

Un fore seen de lays af flicted dur ing the pro cessof the dis posal of the fuel (7 months), by the com mentac cord ing to ar ti cle 37, Euratom (3 months), fol lowedby the le gal iza tion of the de com mis sion ing li cense (4months), and ad min is tra tive prob lems while erect ingthe build ing for clear ance mea sure ments (4 months),were coun ter acted by the pro ject man age ment by par -al lel ing work us ing ex ter nal co-work ers on some of

F. Meyer, F. Steger, R. Steininger.: De com mis sion ing of the ASTRA Re search Re ac tor – Dis man tling the ... 57

Fig ure 4. Ef fect of partly em bed ded brick-wall. Hand-held con tam i na tion mon i tor BERTHOLD LB-124ap plied (CRLB165 – count ing rate of the large area con tam i na tion mon i tor BERTHOLD LB 165;HK – Hand-held con tam i na tion mea sure ment

Page 5: DE COM MIS SION ING OF THE ASTRA RE SEARCH RE ......So me conclu sions and sum mary data re gard ing the t ime ta ble, ma te rial manage ment, and the cost of the en tire pro ject

the tasks. Fi nally, work on the pro ject ceased by theend of Oc to ber 2006, with the for mal ac cep ta tion ofthe cleared build ing by the au thor i ties 10 month be -hind sched ule. The pro ject was of fi cially ter mi natedby the end of 2006.

Ma te ri als management

One of the in ten tions of the pro ject man age mentwas to min i mize the waste, es pe cially where ex pen -sive ra dio ac tive ma te ri als were in volved, but also toin clude con ven tional waste, where un re stricted clear -ance and re us abil ity were of first pri or ity.

Ma jor achieve ments of the pro ject man age mentin the re duc tion of ra dio ac tive waste were the ac com -plish ment of smelt ing for the very low con tam i natedmet als (roughly 60 tons) and the suc cess ful char ac teri -sa tion of the ac ti vated ar eas within the bi o log i calshield with a re duc tion of the es ti mated 60 to 70 tons to a fi nal 25 tons.

De vel op ing and ap ply ing dif fer ent tech niques to es tab lish the clear ance of un con tam i nated ma te ri als,tak ing ini tia tives to find new ap pli ca tions for still us -able ma te ri als and units and the in tro duc tion of the

re-melt ing pro cess for con tam i nated met als were re -warded with a rather high per cent age in un re stricted,cleared, and re-used equip ment. The strat egy is re -flected in tab. 3, where the amount of ma te ri als re -moved is ac counted for un der dif fer ent aus pices.

Cost anal y sis

The de com mis sion ing pro ject was fi nanced insix equal yearly batches of € 2 180 000, ac cord ing tothe con tract from De cem ber 1999, amount ing to € 13080 000 for the full pe riod. In the con tract, it wasagreed to re-value the funds over the years ac cord ingto the in fla tion-in dex. Fur ther on, long-term stor agecosts as well as the costs of the trans fer and dis posal offuel el e ments were def i nitely ex cluded, the costs of the dis posal of the fuel to be cov ered through re servefunds be ing gath ered through out the years of re ac -tor-op er a tion, as in tended for this pur pose.

At the of fi cial ter mi na tion of the pro ject by De -cem ber 2006, € 15 222 960 were cred ited to the pro ject.Tak ing into ac count an av er age in dex of 2.5% over theyears 2000 to 2005, the € 13 080 000 had to be re-val -ued, as agreed, to € 14 224 500, so the ac tual costs dif -

58 Nu clear Tech nol ogy & Ra di a tion Pro tec tion –1/2008

Ta ble 2. Time ta ble of the de com mis sion ing project

Ta ble 1. Num ber of mea sure ments and nec es sary de con tam i na tions

Number ofmeasurements

Covered area[m2]

Non-abrasivedecontaminations

Abrasivedecontaminations

Top-floor, floor area Top floor, wall area Intermediate floor, floor area Intermediate floor, wall area Staircase, floor area Staircase, wall area Ground floor, floor area Ground floor, wall area

1070 1440 1836 3180 436 581 2300 1537

216 290 370 641 88 117 464 310

2 4 029 0 4 0 0

2 7 7 23 0 0 66 17

TOTAL 12380 2496 39 122

* HLW, ILW, LLW – High, intermediate, and low level waste

Page 6: DE COM MIS SION ING OF THE ASTRA RE SEARCH RE ......So me conclu sions and sum mary data re gard ing the t ime ta ble, ma te rial manage ment, and the cost of the en tire pro ject

fered for € 998 500, equal to a raise of 7% in the to talcost of the pro ject.

Be sides cov er ing the de lays within the pro ject, dif fer ent ad di tional tasks were per formed whichwere not con sid ered in the orig i nal plan ning, e. g.:– € 186 000 for the pur chase of 5 Mosaik- and 3

KFK-Con tainer,– € 207 000 to cover ad di tional costs of the fuel-dis -

posal,– € 500 000 (es ti mated) for the Wigner-con di tion -

ing of 1 ton of graph ite and the full con di tion ing of the 25 beryllium-el e ments in hot cell laboratories,

– € 70,,000 for the in stal la tion of a newwhole-body-mon i tor

– € 17 000 for the pur chase of 5 Konrad-Type-II con -tain ers, and€ 164 000 for the erec tion of the build ing to per -form the clear ance mea sure ments.

Tak ing this into con sid er ation, the pro ject can bejudged as be ing cal cu lated and per formed within thegiven lim its. In ac cor dance with the SAP-book keep -ing, tab. 4 gives in for ma tion about the costs de voted tofol low ing des ig na tions.

Doc u men ta tion, ar chive

The pro ject was cov ered by an ex ten sive doc u -men ta tion. All op er a tions within NES fol lowed ISO

9000 qual ity in sur ance stan dards. Over all plan ning ona yearly ba sis was de tailed into monthly tasks.Monthly, quar terly and yearly re ports and yearly sta -tis tics were pre pared. Work ing in struc tions for ra di a -tion pro tec tion and for han dling and op er at ing se -quences were de vel oped.

Apart from stan dard ized data col lec tion fol low -ing ra di a tion pro tec tion, a daily jour nal cov er ing the un -der taken tasks was kept. So, for in stance, in the case ofpos i tive re sults ob tained by the monthly whole-bodycount ing or by ex cre tion anal y ses, tasks re spon si blecould be eas ily re traced.

Pre cise data were ob tained while ma te rial andcom po nents were han dled. Each item, from the mo -ment of dis as sem bling to ei ther the place in the al ready con di tioned bar rel in the in ter me di ate stor age or theway of cleared items for re-use, re cy cling or dis posal,could be fol lowed at all times. An over all num -ber-based iden ti fi ca tion sys tem was es tab lished andduly ex tended through out the pro cess. Via this sys tem, all data, e. g. within the daily jour nal, the probes andsam ples, the CAD-draw ings, the ex ten sive photo-doc -u men ta tion and the le gal clar i fi ca tion doc u ments, in -ter locked.

Since there is no guar an tee that dig i tal cop ieswill still be us able/read able af ter years of stor age (forsome items 30 years and more), it was de cided it waspref er a ble to col lect im por tant in for ma tion and orig i -nals in hard copy. To ac com mo date the ex ten sive doc -

F. Meyer, F. Steger, R. Steininger.: De com mis sion ing of the ASTRA Re search Re ac tor – Dis man tling the ... 59

Ta ble 3. Mass flow of the dis man tling of the ASTRA reactor

Mass flow dismantling reactor components excluding biological shield

80 t11 t42 t7 t3 t9 t7 t

30 t3 t2 t4 t0 t

Inactive, unrestricted, materials for re-use (cleared by NES-decommissioning-project)Inactive, unrestricted, materials for re-use (cleared by decont-services, NES interim storage)Inactive, metals, cleared by smeltingInactive, restricted, materials into conventional mass-dumpILW, metals, activated, conditioned into 5 mosaik-containersLLW, metals activated/contaminated, conditioned into 1 Konrad-type-II containerLLW, graphite, activated, conditioned into 1 Konrad-type-II containerLLW, solid, not bumable, pre conditioned into 100-liter-drumsLLW, bumable, pre conditioned into 100-liter-drumsLLW, ionexchanger resins, bumable, pre-conditioned into 50-liter plastic-drumsLLW, earth, contaminated, pre conditioned into 100-liter-drumsLLW, liquid, not bumable, 122 liters

198 t Total

Mass flow dismantling the biological shield

1430 t137 t25 t

Inactive, unrestricted, concrete for re-useInactive, restricted, concrete rubble and sludges, into conventional mass-dumpLLW, concrete, conditioned into 3 Konrad-type-II containers

89,8%8.6%1.6%

1592 t Total 100.0%

Mass flow, remaining structures within reactor building included

198 t1592 t384 t

Active/inactive, dismantling reactor componentsActive/inactive, dismantling biological shieldInactive, unrestricted, dismantling remaining structures within reactor building (Oct. to Dec. 2006)

2174 t Total

Total mass removed until December 31, 2006, ways of disposal

1947 t144 t83 t

Materials for unrestricted re-useMaterials into conventional mass-dumpILW and LLW, intermediate and low level radioactive waste, NES interim storage

89.6%6.6%3.8%

2174 t Total 100.0%

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u men ta tion from the de com mis sion ing pe riod and theop er at ing pe riod of the re ac tor, a room on the top-floorof the NES ad min is tra tion build ing was adopted. Itwas fur nished with steel cab i nets for long-termpreservation of the documents.

The doc u men ta tion per tain ing to the sub ject ofde com mis sion ing con tains:– com plete doc u men ta tion of the de com mis sion ing

pro cess, plan ning, op er a tion, eval u a tion,– monthly, quar terly and yearly re ports on de com -

mis sion ing,– tech ni cal doc u men ta tion on de com mis sion ing,– ex ten sive doc u men ta tion on ra dio log i cal clear -

ance mea sure ments and ma te ri als flow,– col lec tion of work ing in struc tions valid for de -

com mis sion ing, and– pa pers and pub li ca tions re leased in con nec tion

with de com mis sion ing.The doc u men ta tion per tain ing to re ac tor op er a -

tion con tains:– de tailed in for ma tion on the fuel cy cle and dis posal

over the full op er at ing pe riod,– log books of the re ac tor op er at ing room and the ra -

dio log i cal sur veil lance,

– con tin u ous re cords of ex haust air and sur veil lance of the sur round ings,

– op er at ing hand book and re cords of con tin u oussur vey by the reg u la tors,

– the o ret i cal and tech ni cal in for ma tion con cern ingex per i ments (REX- and RBS-re ports),

– a com plete set of tech ni cal draw ings of the re ac tor(AMF, SGAE, and sup plier),

– daily ad min is tra tive com mu ni ca tion and pic turedoc u men ta tion dur ing re ac tor op er a tion, and

– per sonal doc u men ta tion of the for mer re ac torman age ment.

RE USE OF THE RE AC TOR BUILD ING,DE MO LI TION OF THE PUMP ROOM

The con cept of the de com mis sion ing of theASTRA re ac tor from 1999, fig. 5, con ceived a re use of the re ac tor build ing as a part of the in ter me di ate stor -age fa cil ity on the site [3]. Nev er the less, un der the aus -pices dat ing to 2006/2007 and those un der the as pectof al ready ad vanced plan ning, for safety rea sons, theAus trian gov ern ment, as the right ful owner, de cided to

60 Nu clear Tech nol ogy & Ra di a tion Pro tec tion –1/2008

Ta ble 4. Cost anal y sis of the dis man tling of the ASTRA reactor

Analysis of the costs decommissioning theASTRA-reactor

EURO %

Labour (80 years of man-power, 2000-2006) 5.244.420 34.45%

Material 703.500 4.62%

Subcontracts (specialists, experts, etc.) 2.322.810 15.26%

Conditioning in NES intermediate-storage-facility 2.790.620 18.33%

Conditioning in NES hot-cell-laboratory 1.009.220 6.63%

Common costs, administration, rents, etc. 2.549.250 16.75%

Further costs (transport, insurances, travelling, etc.) 602.870 3.96%

Total 15.222.690 100%

Fig ure 5. The con cept of re use of the ASTRA build ing from 1999

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in vest in fur ther stor age fa cil i ties within the en closedcon trolled area, rather than to in dulge in ex pen sive re -build ing of the re ac tor con tain ment close to, but out -side the con trolled area.

Af ter ex ten sive dis cus sions, the now empty re ac tor con tain ment will be adapted to house in ac tive andcleared casks and used for the in terim stor age ofNORM-waste un til the le gal re quire ments for a suit ablede posit are cleared. To ful fil the pur pose, the groundfloor will be re newed and new light ing in stalled by 2008.Still pend ing on a de ci sion of the owner, an en large mentof the en trance door to a height of 4.2 me ters and a ba sicven ti la tion sys tem are also fore seen. The newly at tachedbuild ing for clear ance mea sure ments will con tinue its in -her ited des ig na tion into the fu ture.

For the re use of the un der ground pump room, noeco nom i cally rea son able prop o si tions were put for -ward. Af ter un re stricted clear ance was ob tained, itwas de cided to de mol ish the struc tures, in clud ing thede cay and stor age tank and the bas ins of the cool ingtow ers to at least a level of 0.7 me ters be yond groundlevel, to re fill the cav i ties with hy gien i cally proper ma -te rial and level the area to a green-field. The task wascompleted by the end of 2007.

Since the task of re mov ing the struc tures was not in cluded into and fi nanced through the orig i nal de -com mis sion ing pro ject, it was car ried out un der thepro ject of the gen eral ra dio log i cal de com mis sion ingof the Seibersdorf site.

CON CLU SION

The de com mis sion ing of the ASTRA was ini ti -ated in 1999 af ter the con di tions of tran si tion werecleared, an tic i pat ing IAEA rec om men da tions [4] re -leased in 2004. The pro ject’s fi nal goal was the re leaseof the build ings for re use and im me di ate dis man tlingwas cho sen to be the op ti mum strat egy for the de com -mis sion ing. De com mis sion ing work fol lowed IAEA’srec om men da tions, start ing with the re moval of HLWand im me di ately fol lowed by ILW and LLW, un til theclear ance of the build ings was achieved.

Ex pe ri ences and knowl edge gained were pre -sented to and shared with the com mu nity, e. g. theAFR, IAEA, and through per sonal con tacts through -out the pro ject [1-24].

Sum ma riz ing the con tents of the de com mis sion -ing of the ASTRA-re ac tor on the Seibersdorf site, tak -ing into con sid er ation the full du ra tion of the pro ject, it is pos si ble to con clude that, in gen eral, the dis man tling work was car ried out ac cord ing to plan. The in ev i ta -ble, un ex pected events were dealt with suc cess fully,usu ally in the run of the events. Sig nif i cant de layswere caused mainly due to ex ter nal rea sons for whichthe pro ject’s man age ment was not re spon si ble. Fi -nally, the re ac tor build ing and the build ings con nected

to the re ac tor could be fully cleared according to thestandards of unrestricted reuse.

Sum ma riz ing on the many sin gle tasks of the pro -ject, the man i fold ad min is tra tive and tech ni cal chal -lenges to be met un til the set goal was reached are morethan ev i dent. It is ev i dent that the suc cess ful de com mis -sion ing of the re ac tor in the de scribed man ner was basedon re spon si ble prep a ra tions by the pre vi ous op er at ingman age ment of the re ac tor, knowledgably con tin ued bythe man age ment of NES and the de com mis sion ing per -sonal re cruited from the op er at ing staff, mak ing use ofthe un der stand ing of the in stal la tion’s func tions, in com -bi na tion with the fa mil iar ity with ap plied tech niques nec -es sary for the safe han dling of ra dio ac tive ma te rial. Itwas fur ther es sen tial to fully in te grate the op er a tive ra -dio log i cal sur vey di rectly into the work ing crew. Last but not least, the co op er a tive at ti tude of reg u la tors, ex pertsand con sul tants proved to be a per fect con tri bu tion to thepos i tive out come of the whole pro ject.

REF ER ENCES

[1] Meyer, F., De com mis sion ing of the ASTRA Re searchRe ac tor – Re view and Sta tus on July 2003, Nu clear Tech -nol ogy & Ra di a tion Pro tec tion, 18 (2003), 2, pp. 61-64

[2] Meyer, F., Steger, F., De com mis sion ing of theASTRA Re search Re ac tor – Dis man tling of the Bi o -log i cal Shield, Nu clear Tech nol ogy & Ra di a tion Pro -tec tion, 21 (2006), 2, pp. 79-91

[3] Meyer, F., Re-Use of the ASTRA Re search Re ac torBuild ings – Sta tus July 2004, Con sul tancy to IAEA De -com mis sion ing of Sites In tended for Re-Use for NewPur poses, IAEA Headquaters, Vi enna, July 5-9, 2004

[4] ***, IAEA, The Tran si tion from Op er a tion to De com -mis sion ing of Nu clear In stal la tions, Tech ni cal Re -ports Se ries No. 420, Vi enna, 2004

[5] Mück, K., Casta, J., Plan ning for the De com mis sion -ing of the ASTRA-Re ac tor, Har mo ni za tion of Ra di a -tion, Hu man Live and the Eco sys tem, Pro ceed ings,10th In ter na tional Con gress of the In ter na tional Ra di a -tion Pro tec tion As so ci a tion (IRPA 10), Hi ro shima, Ja -pan, May 14-19, 2000, P-5-307

[6] Mück, K., Casta, J., Hefner, A., Vana, N., Vor- undNachteile Einer Zügigen Stilllegung desASTRA-Reaktors, Strahlenschutz für Mensch undGesellschaft im Europa von Morgen, GemeinsameTagung des österreichischen Verbandes fürStrahlenschutz und dem Fachverband fürStrahlenschutz e.V. (FS), 33. Jahrestagung des FS,Herausgeber: K. Mück, A. Hefner, N. Vana,Gmunden, Sep tem ber 17-21, 2001, p. 226

[7] Mück, K., De com mis sion ing of the ASTRA-Re ac tor, Seibersdorf, De scrip tion of pro ject, le gal as pects, En -vi ron men tal as pects, doc u men ta tion, Re search Re ac -tor Op er a tor Group Meet ing, April 16-17, 2002

[8] Mück, K., Ex po sure of the Per sonal in the De com mis -sion ing of the ASTRA Re ac tor in “Phase 1”, To wardsHar mo ni sa tion of Ra di a tion Pro tec tion in Eu rope, Pro -ceed ings, In ter na tional Con gress of the In ter na tionalRa di a tion Pro tec tion As so ci a tion (IRPA), Florenz, It aly,Oc to ber 8-11, 2002, Ses sion H-076

[9] Steger, F., Brandl, A., Meyer, F., Feichtinger, J.,Lovranich, E., Ra di a tion Pro tec tion Tasks on Dis -man tling and De com mis sion ing of the Re search Re -

F. Meyer, F. Steger, R. Steininger.: De com mis sion ing of the ASTRA Re search Re ac tor – Dis man tling the ... 61

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ac tor ASTRA at the Aus trian Re search Cen tresSeibersdorf (ARCS), Pro ceed ings, 11th IRPA Con fer -ence, Ma drid, May 23– 28, 2003, Ses sion 5e9

[10] ***, IAEA, De com mis sion ing Tech niques for Re -search Re ac tors, Tech ni cal Re ports Se ries Nr. 373,Vi enna, 1994

[11] Meyer, F., De com mis sion ing of the ASTRA-Re -search Re ac tor, Re view ans Sta tus on De cem ber2003, 10th An ni ver sary of DECOM Slovakia, Con fer -ence, Piestany, Slo vak Re pub lic, Au gust 26-28, 2003

[12] Brandl, A., Hrnecek, E., Karacson, P., Kurz, H.,Meyer, F., Steger, F., Re lease from Con trol of In ac tive Ma te rial from De com mis sion ing the ASTRA Re -search Re ac tor, Pro ceed ings, IRPA Re gional Con -gress on Ra di a tion Pro tec tion in Cen tral Eu rope,Bratislava, Sep tem ber 22-26, 2003, Ses sion II_5

[13] Steger, F., Brandl, A., Meyer, F., Feichtinger, F., Ra -di a tion Pro tec tion Tasks on Dis man tling and De com -mis sion ing of the ASTRA Re search Re ac tor at theAus trian Re search Cen ters Seibersdorf, Wid en ing theRa di a tion Pro tec tion World, Pro ceed ings, 11th In ter -na tional Con gress of the In ter na tional Ra di a tion Pro -tec tion As so ci a tion (IRPA 11), Ma drid, May 23-28,2004, Ses sion 5e9

[14] Meyer, F., Steger, F., Brandl, A., Casta, J.,Feichtinger, J., Mück, K., The De com mis sion ing ofthe ASTRA-MTR Re search Re ac tor Fa cil ity at theAus trian Resarch Cen ters Seibersdorf – ARCS, Con -sul tancy to IAEA Co or di nated Re search Pro ject, In -no va tive and Adap tive Tech nol o gies in De com mis -sion ing of Nu clear Fa cil i ties, Halden, Nor way, April4-8, 2005

[15] Vesely, A., Trombitas, H., Wurmbauer, G., In ves ti ga -tions on Con tam i nated Soil and Con struc tion Waste in Aus tria, ICEM’05, Pro ceed ings, 10th In ter na tionalCon fer ence on En vi ron men tal Remediation and Ra -dio ac tive Waste Man age ment, Scot tish Ex hi bi tion &Con fer ence Cen tre, Glas gow, Scot land, Sep tem ber4-8, 2005, Ses sion 1062

[16] Lechner, C., Freimessung und Freigabe von geringfügigRadioaktiv Kontaminierten Stoffen in Seibersdorf, 5.gemeinsame Jahrestagung des Fachver bandes fürStrahlenschutz mit dem Österreichischen Verband fürStrahlenschutz Strahlenschutzaspekte bei der Ent-sorgung Radioaktiver Stoffe, Basel, Schweiz, Sep tem -ber 20-23, 2005, pp. 208-215

[17] Lexa, D., Wege des Radioaktiven Abfalls inÖsterreich: Sammlung, Konditionierung, Zwischen -

lagerung – Strahlenschutzaspekte, 5. gemeinsameJahrestagung des Fachverbandes für Strahlenschutzmit dem Österreichischen Verband für Strahlenschutz „Strahlenschutzaspekte bei der Entsorgung ra dio-aktiver Stoffe“, Basel, Schweiz, Sep tem ber 20-23, 2005, pp. 129-131

[18] Brandl, A., Meyer, F., Steger, F., Casta, J.,Feichtinger, J., Mück, K., Dekommissionierung desASTRA Forschungsreaktors am Standort des Aus -trian Re search Cen ters Seibersdorf, 5. gemeinsameJahrestagung des Fachverbandes für Strahlenschutzmit dem Österreichischen Verband für Strahlenschutz “Strahlenschutzaspekte bei der Entsorgung radioak-tiwer Stoffe”, Basel, Schweiz, Sep tem ber 20-23,2005, p. 183

[19] Lexa, D., Ther mal and Struc tural Prop er ties of Ir ra di -ated Graph ite from the ASTRA Re search Re ac tor –Im pli ca tions for Dis posal, Waste Man age ment, De -com mis sion ing and En vi ron men tal Res to ra tion forCan ada’s Nu clear Ac tiv i ties, Ot tawa, Can ada, May 8-11, 2005

[20] Lexa, D., Ther mal and Struc tural Prop er ties of Ir ra di -ated Graph ite from the ASTRA Re search Re ac tor –Im pli ca tions for Dis posal, 6th In ter na tional Nu clearGraph ite Spe cial ist Meet ing INGSM-6, Chamonix,France, Sep tem ber 19-21, 2005

[21] Lexa, D., Kropf, A. J., Ther mal, Struc tural, and Ra dio -log i cal Prop er ties of Ir ra di ated Graph ite from theASTRA Re search Re ac tor – Im pli ca tions for Dis posal,Jour nal of Nu clear Ma te ri als, 348 (2006), pp. 122-132

[22] ***, IAEA, Re de vel op ment of Nu clear Fa cil i ties af -ter De com mis sion ing, Vi enna, Tech ni cal Re port Se -ries No. 444, 2006, pp. 100-105

[23] Steger, F., Meyer, F., Brandl, A., Kurz, H., Metzker,E., Urbanich, E., De com mis sion ing of the Re searchRe ac tor ASTRA in Seibersdorf, Aus tria: De ter mi na -tion of Ex emp tion Lim its at the Bar ite-Con crete of the Neu tron Ac ti vated Bi o log i cal Shield to Min i mize Ra -dio ac tive Waste, Ra di a tion Pro tec tion: From Knowl -edge to Ac tion, Pro ceed ings, Second Eu ro pean In ter -na tional Ra di a tion Pro tec tion As so ci a tion (IRPA)Con gress, Paris, May 15-19, 2006, Ses sion P-384

[24] Meyer, F., Steger, F., The De com mis sion ing of theASTRA-MTR Re search Re ac tor Fa cil ity – The Dis -man tling of the Bi o log i cal Shield, Con sul tancy toIAEA Co or di nated Re search Pro ject, In no va tive andAdap tive Tech nol o gies in De com mis sion ing of Nu -clear Fa cil i ties, Keswick, GB, No vem ber 13-17, 2006

62 Nu clear Tech nol ogy & Ra di a tion Pro tec tion –1/2008

Franc MAJER, Ferdinand STEGER, Roland STAJNINGER

DEKOMISIJA ISTRA@IVA^KOG REAKTORA ASTRA – UKLAWAWEPOMO]NIH SISTEMA, ^I[]EWE I PONOVNO KORI[]EWE ZGRADA

Prikazan je rad obavqen u posledwoj fazi dekomisije istra`iva~kog reaktora ASTRA uaustrijskom istra`iva~kom centru u Sajbersdorfu. Opisano je uklawawe instalacija izprostorije sa pumpama i ventilacionog sistema, kao i ~i{}ewe zgrada. Tako|e, izvedeni su nekizakqu~ci i prikazani zbirni podaci o rokovima, raspolagawu materijalom i ceni ~itavogprojekta.

Kqu~ne re~i: dekomisija, istra`iva~ki reaktor ASTRA, uklawawe, ~i{}ewe, raspolagawejjjjjjjjjjjjjjjjjjjjjjjmaterijalom, analiza tro{kova