de dietrich process systems product and services overview

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DDPS Product and Service Overview

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An overview of De Dietrich Process Systems, Inc. (DDPS) including details of various product lines - De Dietrich glass-lined equipment, QVF borosilicate glass pipeline and system component, and Rosenmund Nutsche filtration and drying equipment.

TRANSCRIPT

Page 1: De Dietrich Process Systems Product and Services Overview

DDPS Product and Service Overview

Page 2: De Dietrich Process Systems Product and Services Overview

DDPS Product Lines

Our three brands provide versatile solutions for various process needs.

Page 3: De Dietrich Process Systems Product and Services Overview

DDPS Product Lines

Our three brands provide versatile solutions for various process needs.

Glass-Lined Equipment

Page 4: De Dietrich Process Systems Product and Services Overview

DDPS Product Lines

Our three brands provide versatile solutions for various process needs.

Stainless Steel and Hastelloy Nutsche

Filtration, Mixing and Drying Equipment

Glass-Lined Equipment

Page 5: De Dietrich Process Systems Product and Services Overview

DDPS Product Lines

Our three brands provide versatile solutions for various process needs.

Borosilicate Glass Process Plant Equipment

Glass-Lined Equipment

Stainless Steel and Hastelloy Nutsche

Filtration, Mixing and Drying Equipment

Page 6: De Dietrich Process Systems Product and Services Overview

DDPS Product Lines

Our three brands provide versatile solutions for various process needs.

Incorporating equipment such as the Powder Pump, HTMs and other materials to provide complete systems.

Glass-Lined Equipment

Borosilicate Glass Process Plant Equipment

Stainless Steel and Hastelloy Nutsche

Filtration, Mixing and Drying Equipment

Page 7: De Dietrich Process Systems Product and Services Overview

DDPS Expertise

Our equipment and systems portfolios fall under the following categories:– Reaction– Distillation and Extraction– Filtration– Powder Handling– Mixing – Heat Transfer– Sampling– Drying– Pipes, Valves and Fittings

Page 8: De Dietrich Process Systems Product and Services Overview

Our equipment and systems portfolios fall under the following categories:– Reaction– Distillation and Extraction– Filtration– Powder Handling– Mixing – Heat Transfer– Sampling– Drying– Pipes, Valves and Fittings

DDPS Expertise

Industries who employ DDPS equipment and systems:• Chemical• Pharmaceutical• Agricultural Chemicals• Environmental• R&D• Mining and Metals

Page 9: De Dietrich Process Systems Product and Services Overview

Reaction

Corrosion resistance and high operating temperatures and pressures– Glass-lined steel reactors– Solid glass reactors– Combination glass/glass-lined steel

designs OptiMixHE – patented wall-mounted

baffle design for optimized performance

Reactor accessories, instrumentation and spare parts

Agitated storage tanks

Page 10: De Dietrich Process Systems Product and Services Overview

Reaction

Corrosion resistance and high operating temperatures and pressures– Glass-lined steel reactors– Solid glass reactors– Combination glass/glass-lined steel

designs OptiMixHE – patented wall-mounted

baffle design for optimized performance

Reactor accessories, instrumentation and spare parts

Agitated storage tanks

Range of sizes and models for laboratory/R&D through full production scale.

Page 11: De Dietrich Process Systems Product and Services Overview

Distillation and Extraction

Columns– Combines the quality and

strength of production-sized DDPS reactors in a small-scale laboratory design

Evaporators– Thin Film Evaporators– Distillation Overheads– Plating Chemical Recovery

Phase Separator– For azeotropic distillation

Page 12: De Dietrich Process Systems Product and Services Overview

Filtration

High efficiency filters and filter/dryers– Performs filtration, displacement or reslurry

washing, vacuum or convection drying – unique "S" blade agitator design for efficient

processing– Side discharge valve with maintenance

trolley– Interlocking control systems for operation

safety and ease– Sizes from 0.2m² to 12.0m² – Stainless steel, hastelloy, glass-lined steel,

glass MOC

Page 13: De Dietrich Process Systems Product and Services Overview

Filtration

High efficiency filters and filter/dryers– Performs filtration, displacement or reslurry

washing, vacuum or convection drying – unique "S" blade agitator design for efficient

processing– Side discharge valve with maintenance

trolley– Interlocking control systems for operation

safety and ease– Sizes from 0.2m² to 12.0m² – Stainless steel, hastelloy, glass-lined steel,

glass MOC

The range of designs focus on batch processing for a variety of applications:• Production scale• Pilot scale• Laboratory scale (and

testing for scale-up)• Manual filtration• Filtration systems

Page 14: De Dietrich Process Systems Product and Services Overview

Powder Handling

Simple solutions for contained transfer– Powder Pump – ideal for batch

or metered charging, larger quantities, continuous or batch processes.

– CSV Contained Transfer System – Suited for small volumes, single use applications, lower cost/disposable containment.

Page 15: De Dietrich Process Systems Product and Services Overview

Powder Handling

Efficiently moves powder from one piece of equipment to another

Creates a closed system, which provides numerous advantages to the product, operating personnel and environment.

Provides health and safety benefits over manual transfer methods.

Enables charging of a vessel in an inert atmosphere. Safely charges with solvents present, under vacuum

or pressure. Is simple in design, construction and operation.

Page 16: De Dietrich Process Systems Product and Services Overview

Powder Handling

Efficiently moves powder from one piece of equipment to another

Creates a closed system, which provides numerous advantages to the product, operating personnel and environment.

Provides health and safety benefits over manual transfer methods.

Enables charging of a vessel in an inert atmosphere. Safely charges with solvents present, under vacuum

or pressure. Is simple in design, construction and operation.

In combination with a Big Bag station, the Powder Pump creates a closed system, which provides numerous advantages to the integrity of the product, operating personnel exposure, and environmental safety.

Page 17: De Dietrich Process Systems Product and Services Overview

Mixing

Agitators– GlasLock blades offer various

configurations to help achieve process objectives

– Simulations to determine the best mixing system for your process

Baffles– OptiMix wall mounted baffles provide

superior mixing and heat transfer in glass and glass-lined vessels

Mechanical seals– OptiSeal dry-running, carbon-free seal

enables easy installation and maintenance

Page 18: De Dietrich Process Systems Product and Services Overview

Heat Transfer

Heat Exchangers– Coil Condenser

• Standard with no tube sheet

– Shell & Tube• More area for more difficult

condensing applications or headroom restrictions

• Higher pressure utilities

Page 19: De Dietrich Process Systems Product and Services Overview

Sampling

Designs allow a true, representative sample to be taken without contaminating the process or sample product.– Inline Samplers– Surface Mounted Samplers– Vessel Mounted Samplers

Page 20: De Dietrich Process Systems Product and Services Overview

Sampling

Designs allow a true, representative sample to be taken without contaminating the process or sample product.– Inline Samplers– Surface Mounted Samplers– Vessel Mounted Samplers

Modular dispensing connections for various dispenser options• Hand held bottle• Threaded bottle• Septum capped bottle• Syringe

Page 21: De Dietrich Process Systems Product and Services Overview

Drying

High efficiency dryers reduce production time, improve product quality, and minimize environmental exposure― Spherical Dryers― Universal Dryers― Agitated Pan Dryers― Glass-Lined Conical Dryer-Blenders― Rotary Vacuum Paddle Dryers

Easy to clean for dedicated or multipurpose applications

Page 22: De Dietrich Process Systems Product and Services Overview

Drying

High efficiency dryers reduce production time, improve product quality, and minimize environmental exposure― Spherical Dryers― Universal Dryers― Agitated Pan Dryers― Glass-Lined Conical Dryer-Blenders― Rotary Vacuum Paddle Dryers

Easy to clean for dedicated or multipurpose applications

DDPS unique vessel and agitator designs meet the most stringent pharmaceutical specifications.

Page 23: De Dietrich Process Systems Product and Services Overview

Pipes, Valves and Fittings Clean Valve

― Flush port is used for quick and easy cleaning, sampling or to introduce gases and/or liquids

― No need to remove and dismantle valve between batches for cleaning, reducing vessel downtime.

― Eliminates possible vessel outlet nozzle damage since valve is not routinely removed.

― Temperature sensor can be changed without removing valve from service.

Page 24: De Dietrich Process Systems Product and Services Overview

Pipes, Valves and Fittings Process piping

―De Dietrich GLS 3009• Corrosion resistance• Steel substrate exterior• -50°C to 250°C• Full Vacuum to 100/150 psig

―QVF SUPRA-Line• Visibility• Cleaning• Lowest Installed Cost• -50°C to 200°C• Full Vacuum to 45psig (3” dia. &

smaller)/30psig (4”& 6” dia.)

Page 25: De Dietrich Process Systems Product and Services Overview

Additional Resources– See the Powder Pump in action– “Optimizing the Glass-Lined Reactor” Animatio

n– Engineered Systems Capabilities Presentation – Request More Information– Call 908.317.2585 to speak with a DDPS

representative

Thank you