deckshield - flooring library

www.flowcrete.co.uk

DeckshieldSystem Data

Withstands Extreme

Temperatures

DEMARCATION & COLOUR ZONING

BRight FinishES

CHEMICAL RESISTANT

UV RESISTANT RESINS

VERSATILE APPLICATIONS

SEAMLESS APPLICATIONS

TECHNICAL INFORMATION…

SUPERIOR STRENGTH & DURABILITY

STANDS UP TO truck and fork-lift traffic

EXTREMELY HARD WEARING

www.flowcrete.co.uk

13 EN1504-2

Deckshield ID systems Intermediate Deck (2 - 3 mm)

Description Deckshield ID is a flexible solvent free polyurethane car park deck coating system which provides a colourful crack bridging, waterproof wearing surface for intermediate decks of multi-storey car parks.

Uses Deckshield cosmetically enhances and reduces noise, making multi-storey car parks lighter, safer environments to visit. Deckshield is suitable for refurbishment of existing car parks and on new construction projects. Benefits Aesthetically attractive – brightens up dull, dark,

musty car parks Reduces noise – stops tyre squeal Hard wearing – abrasion resistant Solvent free Can be used over existing asphalt substrates Fire resistant Slip resistant Resistant to cracking Excellent bond strength Fast track installation Project References Multi-storey car parks world-wide:- Kuala Lumpur International Airport; Istanbul Airport; Tsing Yi Car Park, Hong Kong; NCP; Tesco; Marks and Spencer and local authority car parks throughout the UK. Example System Design

Deckshield Finish

Substrate

Primer –Deckshield SF

Standard colour chart

The applied colours may differ slightly from the examples shown above. Contact our customer services for a true colour sample or a special colour match. Special corporate colours and designs can be produced to special order.

Traffic Blue

Tile Red

Mid Grey Forest Green

Dark Grey

Traffic Purple

www.flowcrete.co.uk

Flowcrete UK Ltd

The Flooring Technology Centre Booth Lane

Sandbach Cheshire CW11 3QF UK.

Tel: +44 (0) 1270 753000 Fax: +44 (0) 1270 753333

Email: [email protected]

Flowcrete UK Ltd is an RPM company

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Model Specification written for Flowcrete UK Ltd.

Please consult Technical Team in own country region for specific details.

Model Specification Product: Deckshield ID system. Finish: Gloss Thickness: 2 - 3 mm Colour: ______________________ Preparatory work and application in accordance with manufacturers instructions. Manufacturer: Flowcrete UK Ltd Telephone: Customer Service - +44 (0) 1270 753000

Substrate Requirements Concrete or screed substrate should be a minimum of 25 N/mm2, free from laitance, dust and other contamination. Substrate should be dry to 75% RH as per BS8204.

NB: Technical proposals are written for each installation to

meet the client’s particular requirements, the final thickness will be dependant upon the specification.

Typical system proposals include:-

Deckshield ID for normal wear areas (e.g. parking bays and lighter traffic). Deckshield ID-HD for heavier wear areas (e.g. drive aisles, turning points and ramps). Deckshield ID-Ramp for very heavy wear areas (e.g. sole entry/exit ramps and turning points).

Installation Service The installation should be carried out by a Deckshield licensed contractor with a documented quality assurance scheme. Obtain details of our licensed contractors by contacting our customer service team or enquiring via our web site www.flowcrete.co.uk

Note Deckshield Finish is not colour fast and may change colour over time (exhibits a yellowing effect). Colour change depends on the UV light and heat levels present and hence the rate of change cannot be predicted. This is more noticeable in light colours and blues but does not compromise the product’s flexibility or chemical resistance characteristics. We have endeavoured to adopt colours within our standard range which minimise this change. If UV resistance is a main requirement, Deckshield UV Topcoat should be used as the final or additional finish coat.

Focus on the Floorzone Flowcrete are market leaders in specialist industrial and commercial flooring. Systems available include: underfloor heating systems, floor screeds, surface damp proof membranes, decorative floor finishes, seamless terrazzo, car park deck waterproofing, tank lining systems… to name just a few. Our objective is to satisfy your Floorzone needs.

Technical Information The figures that follow are typical properties achieved in laboratory tests at 20°C and at 50% Relative Humidity for a model specification.

Reaction to fire BF L - s1 (EN13501-1)

Slip/skid resistance (EN 13036-4)

Class I: >40 units wet tested Class II: >40 units dry tested

Temperature Resistance Softens over 70°C, hardens on cooling

Resistance to chemical attack (BS EN ISO 2812-1)

Resistant to petrol, diesel, antifreeze, hydraulic fluids and battery acids.

Resistance to chloride ions DOT BD47/94: Appendix B, Method B4,2(d)

No chloride ion penetration after 28 days

Abrasion Resistance

(EN ISO 5470-1)

weight loss < 3000 mg

using H22 wheel, 1000 cycles, load 1000 g

Impact Resistance (EN ISO 6272-1)

Class II: ≥10 Nm

Capillary absorption & permeability to water (EN 1062-3)

w <0.1 kg/m2 x h0.5

Adhesion by pull-off test (EN 1542)

≥1.5 N/mm2 (with or without trafficking)

Speed of Cure 10°C 20°C 30°C Light traffic 30 hrs 16 hrs 10 hrs Full traffic 36 hrs 24hrs 16 hrs Full chemical cure 12 days 7 days 5 days

Aftercare - Cleaning and Maintenance Clean regularly using a single or double headed rotary scrubber drier in conjunction with a mildly alkaline detergent.

Note Please contact our Technical Advisors for details of specialist companies to supply line-marking, which can be re-coated throughout the life of the Deckshield system.

Environmental considerations The finished system is assessed as non-hazardous to health and the environment. The long service life and seamless surface reduce the need for repairs, maintenance and cleaning. Environmental and health considerations are controlled during manufacture and application of the products by Flowcrete staff and fully trained and experienced contractors.

Important Notes Flowcrete’s products are guaranteed against defective materials and manufacture and are sold subject to its standard Terms and Conditions of Sale, copies of which can be obtained on request. Any suggested practices or installation specifications for the composite floor or wall system (as opposed to individual product performance specifications) included in this communication (or any other) from Flowcrete UK Ltd constitute potential options only and do not constitute nor replace professional advice in such regard. Flowcrete UK Ltd recommends any customer seek independent advice from a qualified consultant prior to reaching any decision on design, installation or otherwise.

www.flowcrete.co.uk

13 EN1504-2

Deckshield ED systems Exposed Deck (3 - 4 mm)

Description Deckshield ED is a solvent free polyurethane flexible car park deck coating system which provides a colourful crack bridging, waterproof wearing surface for use over exposed decks of multi-storey car parks. Uses To cosmetically enhance, reduce noise and waterproof multi-storey car parks world wide. Deckshield makes multi-storey car parks lighter, safer environments to visit. Deckshield is suitable for refurbishment of existing car parks and on new construction projects. Benefits Aesthetically attractive – brightens up dull, dark,

musty car parks Reduces noise – stops tyre squeal Hard wearing – abrasion resistant Solvent free Can be used over existing asphalt substrates Fire resistant Slip resistant Resistant to cracking –

flexible waterproof membrane Excellent bond strength Fast track Installation

Project References- Multi-storey car parks world wide: Kuala Lumpur International Airport; Istanbul Airport; Tsing Yi Car Park, Hong Kong; NCP; Tesco; Marks and Spencer and local authority car parks throughout the UK.



Traffic Blue

Tile Red


Dark Grey

Traffic Purple

www.flowcrete.co.uk

Flowcrete UK Ltd



Tel: +44 (0) 1270 753000 Fax: +44 (0) 1270 753333



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Model Specification Product: Deckshield ED system. Finish: Gloss Thickness: 3 - 4 mm Colour: ____________________________ Preparatory work and application in accordance with manufacturer’s instructions. Manufacturer: Flowcrete UK Ltd Telephone: Customer Service - +44 (0)1270 753000





Deckshield ED for normal wear areas (e.g. parking bays and lighter traffic). Deckshield ED-HD for heavier wear areas (e.g. drive aisles, turning points and ramps).


Note Please contact our Technical Advisors for details of specialist companies to supply line-marking, which can be re-coated throughout the life of the Deckshield system. Environmental considerations The finished system is assessed as non-hazardous to health and the environment. The long service life and seamless surface reduce the need for repairs, maintenance and cleaning. Environmental and health considerations are controlled during manufacture and application of the products by Flowcrete staff and fully trained and experienced contractors.



Reaction to fire (EN13501-1)

BF L - s1


Class III: >55 units Wet (outside)

The slipperiness of flooring materials can change significantly, due to the installation process, after short periods of use, due to inappropriate maintenance, longer-term wear and/ or surface contaminants (wet or dry).



Resistant to petrol, diesel, antifreeze, hydraulic fluids and battery acids



Abrasion Resistance (EN ISO 5470-1)

weight loss < 3000 mg using H22 wheel, 1000 cycles, load 1000 g


Class II: ≥10 Nm


w <0.1 kg/m2 x h0.5

Crack bridging ability (EN 1062-7 Method A, Table 6)

Class A5 (-20°C)

Crack bridging ability (EN 1062-7 Method B, Table 7)

Class 4.2 (-20°C)

Artificial weathering (EN 1062-11:2002)

no blistering, no cracking and no flaking after 2000 h of accelerated UV exposure


≥ 1.5 N/mm2 (with or without trafficking)

Speed of Cure

10°C 20°C 30°C Light traffic 30 hrs 16 hrs 10 hrs Full traffic 36 hrs 24 hrs 16 hrs Full chemical cure 12 days 7 days 5 days

Aftercare Cleaning and Maintenance Clean regularly using a single or double headed rotary scrubber drier in conjunction with a mildly alkaline detergent.


www.flowcrete.co.uk

13 EN1504-2

Deckshield Rapide ID systems Intermediate Deck (3 – 4 mm)

Description Deckshield Rapide ID is a solvent free methyl methacrylate car park deck coating system which provides a colourful crack bridging, waterproof wearing surface for use over internal decks of multi-storey car parks. Uses To cosmetically enhance, reduce noise and waterproof multi-storey car parks world wide. Deckshield makes multi-storey car parks lighter, safer environments to visit. Deckshield is suitable for refurbishment of existing car parks and on new construction projects. Benefits Aesthetically attractive – brightens up dull,

dark, musty car parks Reduces noise – stops tyre squeal Hard wearing – abrasion resistant Solvent free Fire resistant Slip resistant Resistant to cracking – flexible waterproof

membrane Excellent bond strength Fast track Installation

Project References Leeds arena; Millennium Stadium; Motorola; Shangri La Hotel; The Dubai Mall; Aviva Stadium; Warsaw Trade Tower.



Traffic Blue

Tile Red


Dark Grey

Traffic Purple

www.flowcrete.co.uk

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Flowcrete UK Ltd



Tel: +44 (0) 1270 753000 Fax: +44 (0) 1270 753333





Model Specification Product: Deckshield Rapide ID system. Finish: Satin Matt Thickness: 3 - 4 mm Colour: _____________________________ Preparatory work and application in accordance with manufacturers instructions. Manufacturer: Flowcrete UK Ltd Telephone: Customer Service - +44 (0) 1270 753000 Substrate Requirements Concrete or screed substrate should be a minimum of Compressive strength of 25 N/mm2 (and 1.5 N/mm2 Tensile strength tested by pull-off adhesion test on site). Substrate should be surface dry to 100% RH as per BS 8204 and free from laitance, dust and other contamination.




Deckshield Rapide ID for normal wear areas (e.g. parking bays and lighter traffic). Deckshield Rapide ID-HD for heavier wear areas (e.g. drive aisles, turning points and ramps). Deckshield Rapide ID-Ramp for very heavy wear areas (e.g. sole entry/exit ramps and turning points).




Technical Information The figures that follow are typical properties achieved in laboratory tests at 20°C and at 50% Relative Humidity for a standard specification.

Reaction to fire CF L - s1 (EN 13501-1)


Class I: >40 units wet tested Class II: >40 units dry tested



Resistant to petrol, diesel, antifreeze, hydraulic fluids and battery acids.

Abrasion Resistance

(EN ISO 5470-1)

weight loss < 3000 mg

using H22 wheel, 1000 cycles, load 1000 g


Class II: ≥10 Nm



Speed of Cure (per layer)

Walk on 1 hour Full traffic & chemical cure 2 - 3 hours

Cure at ambient temperatures in the range 0°C to +30°C can be achieved by altering the quantity of catalyst used.


Note Please contact our Technical Advisors for details of specialist companies to supply line-marking, which can be re-coated throughout the life of the Deckshield system. Important Notes Flowcrete’s products are guaranteed against defective materials and manufacture and are sold subject to its standard Terms and Conditions of Sale, copies of which can be obtained on request. Any suggested practices or installation specifications for the composite floor or wall system (as opposed to individual product performance specifications) included in this communication (or any other) from Flowcrete UK Ltd constitute potential options only and do not constitute nor replace professional advice in such regard. Flowcrete UK Ltd recommends any customer seek independent advice from a qualified consultant prior to reaching any decision on design, installation or otherwise.

www.flowcrete.co.uk

13 EN1504-2

Deckshield Rapide ED systems Exposed Deck (4 - 5 mm)

Description Deckshield Rapide ED is a solvent free methyl methacrylate car park deck coating system which provides a colourful crack bridging, waterproof wearing surface for use over exposed decks of multi-storey car parks. Uses To cosmetically enhance, reduce noise and waterproof multi-storey car parks world wide. Deckshield makes multi-storey car parks lighter, safer environments to visit. Deckshield is suitable for refurbishment of existing car parks and on new construction projects. Benefits Aesthetically attractive – brightens up dull,

dark, musty car parks Reduces noise – stops tyre squeal Hard wearing – abrasion resistant Solvent free Fire resistant Slip resistant Resistant to cracking –

flexible waterproof membrane Excellent bond strength Fast track Installation

Project References Sainsbury’s, Darnley; Broad Street, Halifax; Morrison’s, Tunbridge Wells; North Yorks Police Station, Harrogate; Westfield, Stratford; Westfield, Derby; Green Point Stadium, South Africa; Victory Park shopping centre, South Africa; BMW Car Showroom, Malaysia; Luxembourg Findel International Airport.



Traffic Blue

Tile Red


Dark Grey

Traffic Purple

www.flowcrete.co.uk

Flowcrete UK Ltd



Tel: +44 (0) 1270 753000 Fax: +44 (0) 1270 753333



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Model Specification Product: Deckshield Rapide ED system. Finish: Satin Matt Thickness: 4 – 5 mm Colour: __________________________ Preparatory work and application in accordance with manufacturers instructions. Manufacturer: Flowcrete UK Ltd Telephone: Customer Service - +44 (0) 1270 753000 Substrate Requirements Concrete or screed substrate should be a minimum of Compressive strength of 25 N/mm2 (and 1.5 N/mm2 Tensile strength tested by pull-off adhesion test on site). Substrate should be surface dry to 100% RH as per BS 8204 and free from laitance, dust and other contamination.




Deckshield Rapide ED1 and ED2 for normal wear areas (e.g. parking bays and lighter traffic). Deckshield Rapide ED1-HD or ED2-HD for heavier wear areas (e.g. drive aisles, turning points and ramps). Deckshield Rapide ED-Ramp for very heavy wear areas (e.g. sole entry/exit ramps and turning points).




Note Please contact our Technical Advisors for details of specialist companies to supply line-marking, which can be re-coated throughout the life of the Deckshield system.

Technical Information The figures that follow are typical properties achieved in laboratory tests at 20°C and at 50% Relative Humidity for a standard specification.

Reaction to fire (EN13501-1)

CF L - s1


Class III: >55 units Wet (outside)



Resistant to petrol, diesel, antifreeze, hydraulic fluids and battery acids



Abrasion Resistance (EN ISO 5470-1)

weight loss < 3000 mg using H22 wheel, 1000 cycles, load 1000 g


Class II: ≥10 Nm


w <0.1 kg/m2 x h

0.5

Crack bridging ability (EN 1062-7 Method A, Table 6)

Class A3 (-20°C)

Artificial weathering (EN 1062-11:2002)

no blistering, no cracking and no flaking after 2000 h of accelerated UV exposure



Speed of Cure (per layer)

Walk on 1 hour Full traffic & chemical cure 2 - 3 hours

Cure at ambient temperatures in the range 0°C to +30°C can be achieved by altering the quantity of catalyst used.



www.flowcrete.co.uk

Deckshield Linemarker QD

Description A single component, solvent based, high build linemarking product. Uses For use in car parks and segregation areas. Provides good adhesion to a wide range of substrates e.g. wood, steel, concrete and Deckshield car park decking systems. Benefits Fast drying Easy to apply Abrasion resistant Project References Multi-storey car parks world-wide:- Kuala Lumpur International Airport; Istanbul Airport; Tsing Yi Car Park, Hong Kong; NCP; Tesco; Marks and Spencer and local authority car parks throughout the UK. Colours Standard colours are White and Traffic Yellow. Special corporate colours can be produced to special order, consult Flowcrete Technical Department.

www.flowcrete.co.uk

Flowcrete UK Ltd



Tel: +44 (0) 1270 753000 Fax: +44 (0) 1270 753333



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Model Specification Product: Deckshield Linemarker QD. Finish: Gloss Thickness: 110 micron (250 microns wet) Colour: _________________ Preparatory work and application in accordance with manufacturers instructions. Manufacturer: Flowcrete UK Ltd Telephone: Customer Service - +44 (0) 1270 753000


Products Included in this System Deckshield Linemarker QD @ 0.3 kg/m2 Line Width Linear metres/kg 50 mm 33.30 100 mm 16.7 200 mm 8.30

Detailed application instructions are available upon request.

Installation Service The installation should be performed by an approved Flowcrete Contractor with a documented quality assurance scheme. Obtain details of our approved contractors by contacting our customer service team or enquiring via our web site www.flowcrete.co.uk


Flooring Design Service Special corporate colours and designs can be produced to special order.

Environmental considerations The finished system is assessed as non-hazardous to health and the environment. Environmental and health considerations are controlled during manufacture and application of the products by Flowcrete staff and fully trained and experienced contractors.

Technical Information The figures that follow are typical properties achieved in

laboratory tests at 20 oC and at 50% Relative Humidity.

Fire Resistance BS476: Part 7

Surface spread of flame Class 3 (indicative)

Slip Resistance TRRL Pendulum Slip Test Dry 90 Wet 40

Temperature Resistance Tolerant up to 80 o

C

Water Permeability Nil – Karsten test (impermeable)

Chemical Resistance Resistant to petrol, oil, diesel

Abrasion Resistance BS8204: Part 2: Class AR2

Bond Strength Greater than cohesive strength of 25 N/mm2 concrete. 1.5 MPa.

Speed of Cure

10 o

C 20 o

C 30 o

C Dry to no pickup 40 mins 10 mins 10 mins Dry through time 40 mins < 20 mins < 10 mins Full traffic > 12 hrs > 4 hrs > 3 hrs Overcoating > 12 hrs > 4 hrs > 3 hrs


Life Expectancy Dependant on service conditions, 1 – 2 years in heavily trafficked areas. Lines are re-paintable provided the surface is clean, dry and free from contamination.


www.flowcrete.co.uk

Deckshield HD Heavy Duty (3 mm)

Description Deckshield HD is a solvent free polyurethane flexible car park deck coating system which provides a colourful crack bridging, waterproof wearing surface for exposed heavy duty traffic areas such as ramps and loading bays. Uses To cosmetically enhance, reduce noise and waterproof multi-storey car parks world wide. Deckshield makes multi-storey car parks lighter, safer environments to visit. Deckshield is suitable for refurbishment of existing car parks and on new construction projects. Benefits Aesthetically attractive – brightens up dull, dark,

musty car parks Reduces noise – stops tyre squeal Hard wearing – abrasion resistant Solvent free Can be used over existing asphalt substrates Fire resistant Slip resistant Resistant to cracking –

flexible waterproof membrane Excellent bond strength Fast track Installation Project References Multi-storey car parks world wide: Kuala Lumpur International Airport; Istanbul Airport; Tsing Yi Car Park, Hong Kong; NCP; Tesco; Marks and Spencer and local authority car parks throughout the UK.



Mid Grey

Tile Red

Arabian Yellow Forest Green

Dark Grey

Traffic Blue

Traffic Purple

www.flowcrete.co.uk

Flowcrete UK Ltd



Tel: +44 (0) 1270 753000 Fax: +44 (0) 1270 753333



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Model Specification Product: Deckshield HD system. Finish: Gloss Thickness: 3 mm Colour: _______ Preparatory work and application in accordance with manufacturers instructions. Manufacturer: Flowcrete UK Ltd Telephone: Customer Service - +44 (0)1270 753000



meet the client’s particular requirements.

Installation Service The installation should be carried out by a Deckshield licensed contractor with a documented quality assurance scheme. Obtain details of our licensed contractors by contacting our customer service team or enquiring via our web site www.flowcrete.co.uk Note Please contact our Technical Advisors for details of specialist companies to supply line-marking, which can be re-coated throughout the life of the Deckshield system.




Fire Resistance BS476:Part 3: Designated EXT.F.AA

Slip Resistance Method described in BS 7976-2 (typical values for 4-S rubber slider)

Dry >40 low slip potential Wet >40 low slip potential (in accordance with HSE and UKSRG guidelines)


Textured systems are recommended to meet slip resistance value requirements for wet conditions and/ or surface contaminants (wet or dry) - please contact our Technical Advisors for further details and specifications.


Water Permeability Nil – Karsten test (impermeable) Chemical Resistance Contact Technical Department

Resistant to petrol, diesel, antifreeze, hydraulic fluid, chlorides and battery acids.

Resistance to chloride ions DOT BD47/94: Appendix B, Method B4,2(d). Result: No chloride ion penetration after 28 days

Abrasion Resistance Taber Abrader: 40 mg loss per 1000 cycles (1 kg Load using H-22 wheels)

Tensile / Elongation (N/mm2/%)

BS2782:Part 3 Method 320A All samples heat aged at 70°C 1 day 5.4/50.4 7 day 7.15/40.2 28 day 7.17/30.5

Low Temperature Flexibility

MOAT 27: Method 5.4.2 No failure of membrane layer at -20°C

Tear Strength MOAT 27 Method 5.4.1 Test Result = 192 N

Bond Strength Greater than cohesive strength of 25 N/mm2 concrete. >1.5 MPa.

Speed of Cure

10°C 20°C 30°C

Light traffic 30 hrs 16 hrs 10 hrs

Full traffic 36 hrs 24 hrs 16 hrs

Full chemical cure 12 days 7 days 5 days


Important Note Flowcrete’s products are guaranteed against defective materials and manufacture and are sold subject to its standard Terms and Conditions of Sale, copies of which can be obtained on request.

Further Information To ensure you are specifying a fit for purpose flooring for your project please consult our Technical Advisors on the number below or visit our website to register your interest in specifying one of the most durable floors on the market.

deckshield - flooring library

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