design and research center for applied industrial …certiaengineering.com/resources/mq2017.pdf ·...
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Design and Research Center for Applied Industrial
Technologies
La fiabilité de vos innovations
Quality manual: 06/04/2017
Composed by: F. THELOT
Checked by: P. VARMENOT
Approved by: T. PENPENIC
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CERTIA !! Study and Research Center for Applied Industrial
Technologies
!! Established in 1987
!! Number of employees: 45
!! Annual turnover 2016: 6.9 M!
!! Quality system: ISO 9001 V2008
!! Activities: Engineering, test rigs for the aerospace, automotive and defense industries
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Premises 1000 m2 of offices and workshops near Marne La Vallée, conveniently located for access to the major trunk routes of the Île de France
Address: ZA La VARENNE, 5 rue des Artisans 93196 NOISY le GRAND CEDEX
Tel: 33 (0)1 43 00 90 20 Fax: 33 (0)1 43 00 79 80
Internet: www.certia.fr, [email protected]
3 000 4 000 5 000 6 000 7 000 8 000 9 000
10 000
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Annual Turnover
Forecast
Company Shareholders
!! CERTIA is 100% owned by a family holding company, which guarantees its complete independence.
CERTIA Engineering
CERTIA CERTIA R&D Alger SHYMAT
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Subsidiary company
!! SHYMAT: An engineering design and production company specialising in hydraulics –! 14 rue des Oziers, 95 310 Saint Ouen L’aumône
!! Activities: –! Maintenance, –! Design and manufacture of hydraulic equipment, –! Design and manufacture of hydraulic test rigs, –! Manufacture of industrial pipework, –! Trading in hydraulic components.
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Subsidiary company
!! CERTIA R&D: A research and development company –! Dar El Beida / Algiers / Algeria
!! Activities: –! Automatic software development and simulation, –! Process software development, –! Mechanical engineering.
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Main clients !! Aérospace ACB Airbus France Airbus UK Airbus Helicopters Air Algérie Air France Industries Circor Industria ECE / Zodiac Goodrich Ratier Figeac Sabca Safran transmission systems Safran nacelles Safran landing systems Safran electronics & defense Safran aircraft engines Safran Maroc / Mexique / USA
!! Automotive Bosch braking systems Cetim / Gima PSA Renault
!! Defense Mécachrome Nexter Systems DGA !! Energy / environment: EDF Westinghouse Véolia !! Industry: Arcil
A multidisciplinary team (Certia Group)
CERTIA Group
General manager FT
Administration & finance
AT
Purchasing SO
Assistant General Manager
& Quality TP
Processus : PS01-PILOTAGE DE L’ENTREPRISE
Technical director
PDH
Mechanical engineering
PV
Test rigs engineering
AM
Electrical & Electronic engineering
TP
Sales LD
Hydraulic engineering
DR
Software engineering
AD
EDF engineering JPV
Tools design TL
Test rigs design FA
Research & Development
AD
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Mechanical engineering
!! CAD : CATIA V5/V4, Solidworks, Autocad, " !! FEA : Nastran / Cosmos !! Control : FARO laser tracker !! Activities : test rig frames, tooling, mechanical studies "
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Hydraulic engineering
!! CAD : CATIA V5, Solidworks, Autocad, Visio" !! Calculation : AMESIM !! Control : Universal hydraulic test bench !! Activities : hydraulics manifolds, actuators, power units !! Fluids : Skydrol, mineral oil, fuel, water
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Electrical engineering !! CAD : Autocad, Visio" !! Calculation : AMESIM !! Control : laboratory equipments !! Activities : electrical cabinets, measurement and acquisition
cabinets, PLC " !! Standards : CE, ATEX,
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Electronic engineering
!! Control : laboratory equipments, sensors !! Activities : electronics and calibration systems, specific
sensors "
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Mecatronic
!! CERTIA’s competitive advantage : a design and simulation computing platform
1 - Design
4 - Validation
3 - Simulation
2 - Modelling Mecanical
Instrumentation
Energy
Automatic
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Automated systems engineering
!! Software : 20SIM, AMESIM, MATLAB, SIMULINK, STATEFLOW, XPC target
!! Control : laboratory equipment, !! Activities : multi-disciplinary simulations / control loops
design / real time computing
Processus : PS09-DEVELOPPEMENT INFORMATIQUE
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Software engineering !! Test rigs control software : Cockpit !! Development platforms : LabVIEW, LabVIEW RT, NI
Veristand,Teststand !! Control : laboratory equipment, !! Activities : measurement, test,control and monitoring
softwares for tests rigs !! Specificities : real time, ARINC, AFDX , CAN, Profibus,
Ethernet "
Processus : PS10-DEVELOPPEMENT INFORMATIQUE
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Core business Engineering
!! Technical assistance for EDF / UTO :
!! CAD modelisation of complex environments, !! Maintenance operations simulation using VR tools, !! Maintenance studies, !! Mechanical calculation and expertise, !! Surveillance.
!! Capacity : 40 000 hours / year
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Core business Test rigs
!! CERTIA designs and produces test rigs of the following types : –! Characterization test rigs, –! Endurance test rigs, –! Acceptance test rigs, –! R&T test rigs.
!! Sectors of activity : Aerospace, Automotive, Defense.
!! New rigs, refurbishing existing rigs, after-sales service and maintenance.
!! Standardised project management process making possible the development of a unique relationship with the client.
Processus : PS06-CONCEPTION + PS11-INTEGRATION & MISE AU POINT + PS12-INSTALLATION
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Core business Tooling
!! CERTIA designs and produces the following equipment :
–! Test equipment, –! Manufacturing tools, –! Tools to assist assembly procedures.
!! Sectors of activity : Aerospace & Automotive.
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R&D
!! R&D is in our DNA
!! Projects are conducted in partnership with university laboratories and major engineering institutions: Central School of Lille / INSA Toulouse / LAAS Toulouse.
!! The work of our R & D team has enabled us to develop new products in recent years such as: a modelling/simulation platform, electrical actuators, computer control units, etc.
!! In 2016 there were some 15 400 hours of R & D work performed.
Processus : PS01-PILOTAGE DE L’ENTREPRISE
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Quality Management System
!! CERTIA has been committed to a total quality approach since 1995.
!! CERTIA has been ISO 9001 certified since 1999 : •! in the engineering, design, project management for production and
installation and after-sales servicing of test rigs for industry, •! In the engineering, design, project management for the production of
specialised mechanical equipment for industry.
!! The progressive development of a organisation system and the measurement of its performance are regularly evaluated by management reviews.
Processus : PS01-PILOTAGE DE L’ENTREPRISE
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General policy statement
!! Our ambition for the period 2017-2019 : –! To become a leader on the test rigs global market, –! To increase our engineering activities.
!! In order to achieve these objectives, CERTIA is committed to 3 major thrusts : –! Developing high end solutions based on a strong R&D activitiy, –! Developing international sales, –! Making the company fully customer-oriented.
F. THELOT, président
Processus : PS01-PILOTAGE DE L’ENTREPRISE
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Satisfying the demands of our clients
!! Applying cost transparency and working on a cost objective,
!! Becoming involved with our clients in their development programme frameworks,
!! Making use of « cross engineering »practices for the benefit of our clients,
!! Mitigating risks by the use of dedicated methods.
Processus : PS01-PILOTAGE DE L’ENTREPRISE
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Appendices
!!Organisation
!!Documentary system
!!Experience
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Detailed organogram
Processus "Lancement projet"
Processus "devis"
CLIENT
Processus"Intégration et mise au point"
Processus"Approvisionnement"
découpage par fonctions ou par métiers
Processus"Fabrication"
Processus "Conception"
Processus " Pilotage"
Processus"Installation sur site CLIENT"
Processus"Développement Commercial"
Recette CLIENT
Recette CERTIA
Revue lancement du projetconstitution équipe projet
Pré-étude
Suivi réalisation
Réception atelier
Intégration (en atelier CERTIA)
commande
Contrôle réception
Réglage/caractérisation Etalonnage Mise au point et essais
mise à jourdocuments
Formation
synoptique Processusle 17/08/2005
VISA direction générale : FT
Cahier de recette
PV de recettepartielle
livraison & installation sur site
Essais de recette
Notice d'utilisation etde maintenance
COMMANDE ACCEPTEE PAR CERTIA
déclaration etmarquage CE
Consultations et évaluationoffres
suivi fournisseursou
Commandes
Spécificationstechniques
mise en magasin
Bon decommande
PV contrôle
planification
Dossiers techniques
relevés desperformances
Suivi étudesexternes
PV de recettepartielle
CLIENT
Offre technique etcommerciale
TABLEAUX DE BORD /INDICATEURS
GESTION DES RESSOURCES
REVUE DE DIRECTION
Commande
AUDIT QUALITE INTERNE
GESTION DES DOCUMENTS ETENREGISTREMENTS
ACTIONS CORRECTIVES ETPREVENTIVES
Processus " back office "
Secrétariat
Comptabilité
gestion fournisseurs
Trésorerie
Ressources humaines
administration des ventes
GESTION SYSTEMEINFORMATIQUE
EVALUATION DESFOURNISSEURS
Processus Métier
Processus support
Processus Pilotage
POLITIQUE ET OBJECTIFSQUALITE
Jalon
Fonctionssous traitées
Etudes préliminaires
Etudes mécaniquesdétaillées
Vérification dossier
Réception atelier
Suivi fabrication etassemblage
Mécanique
Modélisation&
définition des E/S
Optimisation structure decommande
implémentation
simulation dynamique&
analyses performances
Analyse fonctionnelle&
définition des E/S
Découpage en modules oufonctions
Codage&
Tests unitaires
Intégration&
Contrôles partiels
Définition IHM
Préparation codage danslangage cible
identification achats critiques et longs délais
lancement approvisionnement des matériels du commerce
Revue de conception critique
Revue de conception préliminaireNotes de calculsPlans d'ensemble
généraux
Dossier de fabricationDossier de fabrication
modèleArchitecture Hardware
dossier performance
Analyse fonctionnelleArchitecture Hardware
Dossier conceptionlogiciel
Maquette IHM
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ével
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Proc
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Cahier des charges
Chiffrage
AVP
Rédaction offre
Etude de marché
Publicité
Démarchage
bilan d'affaire
BILAN D'AFFAIRE
Fin de période de garantie
ADMINISTRATION RESEAUINFORMATIQUE
Extrait du Synoptique Processus
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Documentary system
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I.T. Facilities
!! CAD workstations,
!! CAD : Catia V5, Solidworks, Autocad, Realworks,
!! Finite element analysis: Nastran / Femap, Cosmos, RDM6,
!! Automated systems: 20sim, Matlab / Simulink / XPcTarget / Stateflow / AMESIM,
!! Command/control development: LabVIEW / LabVIEW RT / NI
Veristand / NI Teststand.
Processus : PS01-PILOTAGE DE L’ENTREPRISE
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Workshop equipment
!! Skydrol 2x100kW hydraulic power ,
!! Universal hydraulic test rig, !! Universal test rig 200 KN,
!! LASER FARO tracker.
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Manufacturing organisation
!! CERTIA is working with a network of partner companies :
–! For mechanical manufacturing, –! For production of hydraulic equipment (SHYMAT), –! For electrical manufacturing, –! For maintenance.
!! CERTIA exercises overall control of outsourced processes in conformity with the ISO Standard 9001 V2008 requirements.
Processus : PS07-FABRICATION
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Major aerospace programmes !! Airbus A320 NEO !! Airbus A330 NEO !! Airbus A350 XWB !! Airbus A400M !! Airbus A380 !! Airbus A340-600 !! Airbus A330 !! Airbus A320
!! MOET !! POA !! Actuation 2015 !! ASTIB
!! Comac C919 !! Dassault Falcon F5X !! Learjet 85 !! RRJ !! Eurocopter NH-90 !! Eurocopter Tigre !! Eurocopter EC 175 !! Bombardier CRJ 200
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Main experience in the aerospace field
FUEL PUMPS FLAP HYDRAULIC
JACKS ELECTRICAL JACKS
SLAT
LANDING GEAR
FLUSHING TOILET
IRON BIRD
THSA
ACTUATORS EHA
THRUST REVERSER
BRAKES ENGINES
HIGH LIFT
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MLG A350 XWB Test Rig
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ILGSTR A400M Test Rig
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ETRAS A380 Test Rig
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AGB TP400 Load Test Rig
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EMA / MOET Dev. test rig
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Hydraulic test rig
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Avionic cabinet
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Hydraulic power pack
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Tyre rigidity test rig
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SCIP1 platform for BOA
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Tooling engineering
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Tooling engineering
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Maintenance engineering
Thank you !
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www.certia.fr