design guidelines for wire mesh/cable net slope protection · final design guidelines design...
TRANSCRIPT
Final Design Guidelines
DESIGN GUIDELINES FOR
WIRE MESH/CABLE NET SLOPE PROTECTION
Balasingam Muhunthan Shanzhi Shu
Navaratnarajah Sasiharan Omar A. Hattamleh
Department of Civil and Environmental Engineering Washington State University
Pullman, Washington 99164-2910
Thomas C. Badger and Steve M. Lowell Washington State Department of Transportation
P.O. Box 47365 Olympia, Washington 98504-7365
John D. Duffy
California Department of Transportation 50 Higuera Street
San Luis Obispo, California 93401
Prepared for Washington State Transportation Commission
Department of Transportation And in cooperation with
U.S. Department of Transportation Federal Highway Administration
April 2005
TECHNICAL REPORT STANDARD TITLE PAGE1. REPORT NO. 2. GOVERNMENT ACCESSION NO. 3. RECIPIENT'S CATALOG NO.
WA-RD 612.2
4. TITLE AND SUBTITLE 5. REPORT DATE
DESIGN GUIDELINES FOR WIRE MESH/CABLE NET April 2005SLOPE PROTECTION 6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S) 8. PERFORMING ORGANIZATION REPORT NO.
Balasingam Muhunthan, Shanzhi Shu, Navaratnarajah Sasiharan,Omar A. Hattamleh, Thomas C. Badger, Steve M. Lowell,John D. Duffy9. PERFORMING ORGANIZATION NAME AND ADDRESS 10. WORK UNIT NO.
Washington State Transportation Center (TRAC)University of Washington, Box 354802 11. CONTRACT OR GRANT NO.
University District Building; 1107 NE 45th Street, Suite 535Seattle, Washington 98105-463112. SPONSORING AGENCY NAME AND ADDRESS 13. TYPE OF REPORT AND PERIOD COVEREDResearch OfficeWashington State Department of TransportationTransportation Building, MS 47372
Final Design Guidelines
Olympia, Washington 98504-7372 14. SPONSORING AGENCY CODE
Kim Willoughby, Project Manager, 360-705-797815. SUPPLEMENTARY NOTES
This study was conducted in cooperation with the U.S. Department of Transportation, Federal HighwayAdministration.16. ABSTRACT
Since the 1950s, heavy gage wire mesh has been used along North American highways to control
rockfall on actively eroding slopes. More robust fabrics, such as cable nets, have more recently been
introduced to improve the capacity of these rockfall protection systems. To date, however, the design of
these systems has been based primarily on empirical methods, engineering judgment, and experience.
These design guidelines are based on research that characterized existing performance, tested
critical system components, back-analyzed system failures, evaluated typical loading conditions, and
developed analytical models to refine the engineering design of these systems. The guidelines were
developed to support the design of these systems for a variety of loading conditions. Specifically, they
provide design guidance on site suitability, characterizing external loads, fabric selection, anchorage
requirements, and system detailing.
17. KEY WORDS 18. DISTRIBUTION STATEMENT
Rockfall, wire mesh, cable net, slope hazardmitigation, snow load, anchor, interface friction
No restrictions. This document is available to thepublic through the National Technical InformationService, Springfield, VA 22616
19. SECURITY CLASSIF. (of this report) 20. SECURITY CLASSIF. (of this page) 21. NO. OF PAGES 22. PRICE
None None
CONTENTS
1 INTRODUCTION................................................................................................ 1
2 SITE SUITABILITY AND CHARACTERIZATION ..................................... 5 2.1 Block/Event Size ........................................................................................ 5 2.2 Slope Conditions ........................................................................................ 6 2.3 Interface Friction ........................................................................................ 9 2.4 Debris Loads............................................................................................... 11 2.5 Impact Loads .............................................................................................. 12 2.6 Snow Loads ................................................................................................ 13
3 DESIGN METHODOLOGY .............................................................................. 15 3.1 Fabric Selection .......................................................................................... 15 3.2 Anchor Capacity and Spacing .................................................................... 18 3.2.1 Debris and Impact Loads............................................................... 19 3.2.2 Snow Loads ................................................................................... 20
4 DESIGN DETAILS AND SPECIFICATIONS................................................. 22 4.1 Slope Coverage........................................................................................... 22 4.2 Anchors....................................................................................................... 23 4.3 Support Ropes............................................................................................. 25 4.4 Fabric Seaming and Fastening.................................................................... 27
5 AESTHETIC CONCERNS AND MITIGATION ............................................ 29 5.1 Limiting Coverage Area ............................................................................. 29 5.2 Increasing Mesh Contact ............................................................................ 30 5.3 Colorizing System Components ................................................................. 32
6 CONSTRUCTION CONSIDERATIONS ......................................................... 33
7 MAINTENANCE................................................................................................. 35
ACKNOWLEDGMENTS ...................................................................................... 36
REFERENCES........................................................................................................ 38 APPENDICES Appendix A Anchor Spacing/Load Charts....................................................... A-1 Appendix B Plan Sheets ................................................................................... B-1
iii
LIST OF FIGURES Figure Page 1 Recommended design approach for wire mesh/cable net systems ............ 3 2 Cross-sections show typical (A) concave and (B) convex slopes and the
areas of mesh contact, debris accumulation, and rockfall impacts ............ 7 3 Ongoing erosion threatens a wire mesh system installed in the late 1980s
in the North Cascades of Washington....................................................... 8 4 Rough slopes exhibit a high degree of surface roughness with planar,
uniform profiles ......................................................................................... 10 5 Undulating slopes exhibit profiles with (A) somewhat uniform particle
distribution with limited overall roughness, and (B) numerous localized protrusions.................................................................................................. 10
6 These planar slopes exhibit little surface roughness or slope irregularity . 11 7 Coverage area depicted by stationing and slope length ............................. 23 8 Testing setup of anchors in a sub-horizontal direction .............................. 25 9 (A) The mesh was carefully installed to closely conform to this moder-
ately inclined slope. (B) On a steep to overhanging slope where mesh conformance is generally more difficult to achieve, the mesh can become more visually apparent............................................................................... 31
iv
LIST OF TABLES Table Page 1 Recommended fabric usage as a function of block size ............................ 17 2 Recommended maximum anchor spacing as a function of slope height ... 19 3A Recommended maximum length for top horizontal support rope v. slope
height for double-twisted hexagonal and TECCO® mesh ......................... 26 3B Recommended maximum length for top horizontal support rope v. slope
height for cable net backed with double-twisted hexagonal mesh ............ 26
v
vi
1. INTRODUCTION
These design guidelines are the principal outcome of a four-year, pooled-fund
research project, the complete findings of which are summarized in a technical report
(Muhunthan et al., 2005). The primary objective of this research was to develop a rational
and broadly applicable methodology for designing wire mesh and cable net systems to
control rockfall on steep slopes. The research sought to pragmatically combine several
decades of field performance, recent testing of system elements, and quantitative analyses of
system function when exposed to various external loads. A large component of the research
focused on the back-analysis of observed system failures and the characterization of factors
contributing to them, as well as those that have performed satisfactorily. This proved to be a
difficult task because loading conditions were often not directly observable/measurable and,
therefore, did not allow for direct quantitative analyses. Fortunately, most systems have
performed satisfactorily, and as a result, the guidelines below in many respects confirm the
best of existing practice and can more widely disseminate these successes.
Nevertheless, examination of system failures confirmed that in some cases there was
a fundamental lack of understanding of loading conditions and load transfer. This is
particularly true for snow and impact loads. As a result of the research, some advancement
was made in the evaluation of and design for snow loads. On the other hand, determining
and analyzing the impact loads and load transfer resulting from rockfall trajectories, both
sub-parallel and perpendicular to the mesh/slope, proved less productive, predominantly
because full-scale testing was needed to confirm the analyses but was not achievable within
the scope of the research. This remains an important research topic, as systems are now
1
frequently being located on slopes that require the containment of more horizontally directed,
high-energy rockfall. Last, the examination of both global and localized failures of these
systems and their components revealed that, in part, “the devil is in the [fabrication and
construction] details.”
In recent years, designers have utilized wire mesh and cable net systems for
increasingly demanding conditions, and as expected, failures have resulted. A goal of this
research was to identify and quantify the limiting states of the system components and
external loads.
The guidelines that follow provide a generalized approach, recommendations, and
limitations for
• evaluation of site suitability
• characterization of potential external loads
• fabric selection
• anchorage requirements
• system details and specifications
• consideration of aesthetic concerns
• construction and maintenance.
A flow chart summarizes the overall design approach presented in these guidelines
(Figure 1). The approach first entails an assessment of site conditions: characterization of the
mode(s), size, volume and frequency of slope instability and evaluation of the potential
external loads that the system must withstand. Following this assessment and a favorable
determination of site suitability, the fabric is selected that is best suited for the anticipated
conditions. A juncture is then reached at which the potential for snow load must be
2
considered. Anchor loads for either mesh weight or snow load are then determined. A
recommended range for the factor of safety is then applied to the mesh weight to account for
debris and impact loads and to the snow load to account for variability in the maximum
potential loading state. Anchor capacity and spacing are then determined, followed by the
specific detailing of the system.
Figure 1. Recommended design approach for wire mesh/cable net systems.
The greatest challenge in preparing guidelines is anticipating the range of site
conditions and external loads that could be experienced, yet avoiding an excessively
3
cumbersome or complex design process. Where feasible, the guidelines provide specific
design recommendations for certain system elements. However, for a number of conditions,
such specificity is not practical or the mechanical behavior of the system is not sufficiently
understood to provide detailed recommendations. In these instances, the guidelines attempt
to highlight dominant concerns or limitations, and designers must then exercise their best
judgment.
These guidelines and recommendations are based on the collective geologic and
engineering experience and judgment of this project’s Technical Advisory Committee
(TAC), as well as the findings of the study’s Principal Investigator, Professor Muhunthan,
and his graduate students. The guidelines address generalized site and loading conditions,
and, where appropriate, recommend a range of safety factors for these anticipated conditions.
Undoubtedly, site conditions exist that exceed and/or are different from those anticipated in
the guidelines or that have been presented in this research report. It is the expectation of the
authors and the TAC that due care and sound geologic and engineering judgment be
exercised by designers when they apply these guidelines, and that caution is warranted in
utilizing these systems for conditions that lie outside the bounds provided in this research
report.
4
2. SITE SUITABILITY AND CHARACTERIZATION
Wire mesh/cable net systems have been installed on slopes of all shapes and sizes for
mitigating rockfall hazards. However, numerous examples exist where systems that have
been installed on slopes that are poorly suited for this mitigation, or that are over- or under-
designed for the site/loading conditions. Characterization of the site and loading conditions
is the first and most important step in determining site suitability and in designing an
appropriate system for the expected conditions.
2.1 BLOCK/EVENT SIZE
As with any structural system, there are limitations on repeated sustainable loads for
mesh systems. The size of individual blocks or small-scale instabilities is the most important
factor in determining site suitability. While there are many examples of installations that
have sustained apparent extreme debris or impact loads, in practice, wire mesh/cable net
systems have well demonstrated limitations in terms of block size. That threshold is roughly
block sizes of 5 ft (1.5 m). If potentially unstable block sizes exceed this threshold, other
mitigation measures should be considered or added, such as removal or reinforcement with
anchors/shotcrete. Rockfall consisting of single or several blocks is the mode of slope
instability intended to be addressed by draped mesh systems. Again, there are many
examples of systems that have sustained little or no damage when subjected to slope
instabilities tens to hundreds of cubic yards (meters) in volume. However, forensic
assessment of such cases has generally shown that little load was actually transferred to the
system, and the debris simply slid beneath the system. Analyses and case histories presented
in the research report (Muhunthan et al., 2005) bear out that systems secured only at the top,
5
as is the general practice in North America, cannot sustain loads much in excess of 10 cubic
yards (meters) of debris (assuming full load transfer of the debris). If anticipated modes of
slope instability would result in single events larger than roughly 5 to 10 cubic yards (meters)
in volume, additional or alternative mitigation measures should be considered.
Evaluation of block sizes or potential debris volumes per event should entail not only
direct observation but also anecdotal information from past events.
2.2 SLOPE CONDITIONS
Slope configuration largely controls rockfall trajectory. Rockfall on near-vertical
slopes is dominantly governed by a trajectory of freefall, whereas flatter slope orientations
result in a bouncing or rolling trajectory path. It is also well known that slope asperities,
sometimes referred to as launching features, can impart a significant horizontal component to
a free falling trajectory. Mesh systems on near-vertical slopes function somewhat differently
than those on flatter slopes. Given the orientation and often limited contact on near-vertical
slopes, the mesh imparts little stabilization effect through its weight, and rocks can generally
pass unimpeded between the mesh and the slope. On flatter slopes, mesh contact is often
greater, and its weight can impart a significant resistance force on individual blocks. As a
result, in many cases, rockfall frequency is reduced, and the trajectories of dislodged blocks
are generally slowed considerably. Entrapment of loose blocks and debris is commonly
observed with mesh systems installed on flatter slopes.
For a variety of reasons, it is important to anticipate, as well as to design and
construct, how the mesh will lay on the slope. To this end, slope uniformity needs to be
assessed. Mesh contact is typically greatest on uniform slopes and least on concave slopes.
Slope uniformity also influences where and how rockfall impacts the system and debris
6
accumulates or passes beneath the system. As examples, figures 2A and 2B illustrate typical
concave and convex slopes, respectively, and the influence that slope configuration has on
debris accumulation and impact loading.
Bmesh contact
debris accumulation and rockfall impacts
mesh contact and debris accumulation
rockfall impacts
A
Figure 2. Cross-sections show typical (A) concave and (B) convex slopes and the areas of mesh contact, debris accumulation, and rockfall impacts.
Slope height and length, as well as area of coverage, need to be defined. In North
America, mesh systems have been successfully installed on slopes approaching 450 feet in
slope length and 300 feet in height. When coverage area and slope length are considered, the
bottom elevation of the mesh is largely a function of the available catchment area at the base
of the slope and its effectiveness at containing debris as it clears the installation. Aesthetic
concerns or snow accumulation at the base of the installation may also influence the lower
terminus. Unless the top of the mesh is raised or suspended (modified systems), the mesh
should cover all the observed/anticipated source areas of rockfall. It is also important to
consider ongoing slope degradation, so the mesh should extend upslope a sufficient distance
to cover the expected long-term configuration of the slope. Although mesh may often slow
7
erosion, there are numerous examples of installations where the top of mesh and the anchors
have been undermined because of retrogression of an actively eroding slope crest (Figure 3).
With respect to slope width, salients and reentrants increase surface area and, generally,
result in an increase in the required mesh quantity. While mesh systems are often a highly
economical and effective measure for mitigating rockfall, other containment or avoidance
alternatives may be more cost-effective if the coverage area becomes excessive.
Figure 3. Ongoing erosion threatens a wire mesh system installed in the late 1980s in the North Cascades
of Washington.
An evaluation of slope characteristics should also include an assessment of anchoring
conditions. Difficult access generally necessitates small portable drills for anchor
installation. This is not usually a problem for installations in bedrock, but loose, cobble/
boulder deposits can pose challenging installations for small, hand-operated equipment.
8
2.3 INTERFACE FRICTION
Where the mesh is in contact with the slope, interface friction provides a resistance
component to the stability of the system. The interface friction is controlled by macro and
micro roughness of the surface. Macro roughness is defined by large-scale irregularities of
the slope, and micro roughness is defined as the texture of the surface. Where the slope is
planar and the surface is smooth, minimal interface friction may occur, and the mobilized
force on the system is carried largely by the anchors. Where slopes are highly irregular and
the surfaces are rough or have abrupt protrusions, very high interface friction may occur. In
these cases, very little to no mobilized force may be imparted to the anchors.
Unfortunately, interface friction is a difficult parameter to quantify in practice.
Furthermore, to include this contribution with the necessary resistance force for a system, a
designer must estimate the amount of mesh contact. This task is also difficult, since mesh
contact is influenced by slope configuration, fabric flexibility, and installation methods.
Because of weathering, interface friction can also be a transient condition. For these reasons,
the guidelines do not include the resistance contribution of interface friction to determine
anchor requirements for mesh weight, debris load, and impact load. Instead, the guidelines
apply a factor of safety to a range of system configurations for a vertical slope (no interface
friction) to determine the anchor requirements for these loading conditions.
The one exception is that where snow load is anticipated, interface friction should be
assessed. In the absence of either back-calculated or field measurements, the interface
friction angle can be estimated for the observed slope irregularity and surface roughness by
using the guidelines below.
9
i. Rough: The slope surface is very irregular and undulating and/or has many
prominent protrusions on the surface (Figure 4). For such cases, the interface
friction angle is assumed to be above 60°.
B A
Figure 4. Rough slopes exhibit a high degree of surface roughness with planar, uniform profiles.
ii. Undulating: The slope is undulating, and the surface contains some minor
protrusions (Figure 5). The interface friction angle is assumed to be between 36°-
59°.
A B
Figure 5. Undulating slopes exhibit profiles with (A) somewhat uniform particle distribution with limited overall roughness, and (B) numerous localized protrusions.
10
iii. Planar: The slope is planar, and the surface is relatively smooth and has few
small undulations (Figure 6). The interface friction angle is assumed to be
between 25°-35°.
B
A
Figure 6. These planar slopes exhibit little surface roughness or slope irregularity. In the case of (A), the slope profile is controlled by the very highly fractured condition of the rock mass. The slope profile in
(B) is the result of a highly persistent set of discontinuities that dips coincident with the slope.
2.4 DEBRIS LOADS
Debris loading is a common source of both local and global system failures. As
discussed previously, wire mesh/cable net systems begin to yield with debris accumulations
as low as 5 to 10 cubic yards (meters). Therefore, it is critical that an assessment be made of
the expected type, size, volume, and frequency of slope instabilities. This assessment should
be coupled with an evaluation of how and where debris might accumulate once the mesh has
been installed. Common accumulation locations include slope convexities and salients,
along the base of the mesh, and above any restraints/anchors along the perimeter or interior
field of the mesh. One often unanticipated restraint is snow and debris covering the base of
the mesh that either accumulates as snow slides off the mesh or from snow plowing. It is
11
important to note that debris simply caught beneath the mesh that is otherwise stable may
impart little load on the system. Where the mesh impedes movement of unstable debris,
significant load can be transferred to the system.
2.5 IMPACT LOADS
Rockfall impacts apply transient, short-term loads on the system. The actual load
imparted is a function of the mass and velocity of the block and the manner in and orientation
at which the block impacts the system. On near-vertical slopes where the mesh is sub-
parallel to the slope and in limited contact, the rockfall trajectory is generally also sub-
parallel to the slope. Unless the falling rock snags the mesh or deflects horizontally upon
striking some asperity, there is little opportunity to transfer a large portion of the kinetic
energy to the system. On moderately steep slopes, the velocities of rolling/bouncing blocks
are significantly reduced by the greater mesh contact. Thus, kinetic energy should be
(significantly) less for a rolling/bouncing rock beneath the mesh than what would be
expected on an undraped slope.
Significant impact loads can be imparted to the system when blocks impact sub-
normal to the mesh. Such is the case where systems are suspended across chutes or raised on
posts to contain rockfall that originates upslope of the installation. Increasingly in recent
years, systems have been installed for these applications. Another common configuration
exposed to sub-normal impact loading occurs on slopes with abrupt convexities, such as a
moderately steep slope in surficial deposits overlying a near vertical cutslope in rock (Figure
2B), midslope benches, and transitions between excavated lifts. Rockfall initiating near the
top of the installation impacts the mesh just above the slope inflection; this is a frequent
location of puncture failures.
12
The kinetic energy of scenario rockfalls can be estimated by using widely available
rockfall modeling software, such as the public domain Colorado Rockfall Simulation
Program (Jones et al., 2000). What remains poorly understood, however, is how kinetic
energy is transferred as a load to the system. Regrettably, this research was unable to fully
quantify the mechanism of impact load transfer to the system through full-scale testing. As a
result, only limited design guidance is provided to account for impact loads, the basis of
which is summarized in the technical report (Muhunthan et al., 2005). This includes mesh
systems that are raised above ground level and subjected to sub-perpendicular impacts. For
double-twisted hexagonal wire mesh, impacts near the top of the installation should not
exceed 4 ft-tons (10 kJ), and impacts should not exceed 11 ft-tons (30 kJ) within 25 feet (7
m) of the mesh perimeter. For 5/16-inch wire rope, 8-inch square grid cable nets, the very
limited available data suggest that an upper bound of puncture resistance for a restrained
panel would be in the range of 20 to 25 ft-tons (54 to 68 kJ). Guidance for the puncture
resistance of a 5/16-inch wire rope, 12-inch square grid panel, which was the basis for the
testing and analysis of the research, is not presently available.
2.6 SNOW LOADS
For installations in regions that develop winter snowpack, the respective loads
potentially transferred to the system must be evaluated. However, only slopes that
accumulate snow need to be considered; this would only include slopes of moderate
inclination, that is less than 55° to 60°. Slopes flatter than 30° to 35° generally do not
produce rockfall. A minimum threshold of 1-foot (300-mm) depth is specified in the design
flow chart (Figure 1) for design consideration. The design methodology presented later is
only intended to consider the static load of the snowpack on the installation. If the slopes
13
above the installation are prone to unstable snowpack and these outside forces could be
transferred to the installation, the site is probably not suitable for a draped mesh system.
Both climatological and anecdotal data sources should be consulted in determining a
design snowpack. In the western U.S., the Western Regional Climate Center collects
climatological data from a large number of sites and maintains a database of historical
observations that includes temperature, precipitation, snowfall, and snow depth. Data can be
accessed at its website (http://www.wrcc.dri.edu/summary/). The database does not include
data on snow density or moisture, so direct measurement or estimation must be made to
determine snow load. The U.S. Department of Agriculture Natural Resource Conservation
Service collects snow data (SNOTEL) that include daily historical records of snow water
equivalent, which can be used directly to estimate snow load. SNOTEL data can be accessed
via the USDA website (http://www.wcc.nrcs.usda.gov/snotel/). Anecdotal data sources, such
as area maintenance personnel, often provide valuable site-specific information. This might
include localized weather and/or slope conditions that influence snow depth and density, and
the retention (stability) of snow on and above the planned installation.
When evaluating site suitability for anticipated snow loads, caution is warranted on
• all smooth planar slopes (low interface friction)
• slopes oriented between 45° and 60°
• concave slopes where ground contact would be limited.
14
3. DESIGN METHODOLOGY
Once the site has been determined to be suitable for a wire mesh/cable net system, the
recommended design process is to first select the appropriate fabric and then determine the
needed anchor capacity and spacing for design load conditions.
3.1 FABRIC SELECTION
Selection of the appropriate fabric should be primarily based on the expected
block/event size that the system will retain. Other fabric properties besides strength, such as
puncture resistance and flexibility/rigidity, may also be relevant, depending on site
conditions. The guidelines for fabric selection are based mostly on observed performance
and are augmented with limited strength testing of relatively small-sized samples. The scale-
dependence of the test data must be emphasized when overall system performance is
considered. While fabric strength is important for static loading, flexibility, especially within
the entire system, is an attribute that has been well-demonstrated to be necessary for
sustaining dynamic loads.
Fabric types currently available in North America for rockfall protection systems
include chain link (diagonal) wire mesh, double-twisted hexagonal wire mesh, high tensile
steel wire mesh (TECCO®), cable nets, ring nets, and a hydrid fabric that combines both wire
mesh and cable nets. For each of these fabrics, variations are available in wire/cable size and
grid/opening size; square and diagonal weaves are also available for the cable net fabric. In
North America, current performance experience is with three basic fabrics: chain link
(diagonal) mesh, double-twisted hexagonal mesh, and cable nets. Within the last decade,
hexagonal mesh has replaced chain link mesh in current practice among departments of
15
transportation. This change has been implemented because of its greater strength, better
performance after the fabric has been damaged, and comparable unit cost (Agostini et al.,
1988). The hexagonal mesh most typically used is an 8x10 type mesh with either 0.12-inch-
(3-mm) diameter galvanized wire or 0.11-inch (2.7-mm) pvc-coated wire. Presumably, the
best performance should be realized with the galvanized hexagonal wire mesh because of the
slightly larger wire diameter, although no documented field performance has been acquired
to verify this assumption. Cable nets are typically specified to use 5/16-inch (8-mm) wire
rope and a square weave with 6-, 8-, or 12-inch (150-, 200-, or 300-mm) opening size. As
shown by fabric testing (Carradine, 2004), a diagonal weave has superior strength to a square
weave. The performance of a 6-inch (150-mm) grid should be superior to that of larger grid
openings; however, no documented field performance has been acquired to verify this
assumption. Unless otherwise stated, a 12-inch (300-mm) square grid with a 5/16-inch (8-
mm) wire rope was used in preparing these guidelines.
On the basis of the limited fabric testing performed for this study by Carradine
(2004), high tensile steel wire mesh (TECCO®) has a strength comparable to that of cable
nets. A fundamental difference between the fabrics, however, is the weight; TECCO®’s
weight is about half that of a 12-inch (300-mm) grid cable net and very near that of
hexagonal wire mesh. Because of the recent introduction of this fabric in North America,
performance experience is limited.
In summary, two primary fabric types have been used in North America for roughly
the last decade: hexagonal wire mesh and cable nets. The current North American practice
for their use is presented in Table 1. It should be emphasized that, at the present time, there
16
is no widely accepted test method for evaluating cable net, ring net, or hybrid fabrics and,
hence, no quantifiable means for comparing fabrics from different manufacturers.
Table 1. Recommended fabric usage as a function of block size.
Fabric Block Size double-twisted hexagonal mesh ≤ 2 ft (0.6 m)
cable net ≤ 4 – 5 ft (1.2 – 1.5 m)
The intended application of wire mesh/cable net systems is to retain rockfall that
would involve a single block up to several blocks. That said, both fabrics have repeatedly
withstood localized slope failures with volumes of 5 to 10 cubic yards (meters) with minimal
damage, if individual block sizes have not exceeded the respective size limit for each fabric.
Typically, fabric damage increases with decreasing slope angle, since debris is more likely to
accumulate on slopes of flatter orientation. Thus, a designer might consider using hexagonal
mesh for a near vertical slope where block sizes approached 3 ft (0.9 m) and rockfall
frequency was low. Conversely, localized damage to hexagonal mesh has been observed on
moderately inclined slopes (~ 40° to 50°) that actively produce 2-foot (0.6-m) boulders; cable
net fabric might be better suited for such conditions.
Fabric flexibility and optimal slope contact may also be important factors for certain
sites. These may be important if snow loads or aesthetics are a concern. On near vertical
slopes, however, it is more difficult, and perhaps less important from a structural perspective,
to achieve a high degree of slope contact. Of the fabrics in current use, double-twisted
hexagonal wire mesh is the most inflexible. Comparatively, chain link and cable nets are
more flexible. TECCO® mesh is flexible in the longitudinal direction but quite stiff in the
transverse direction. To maximize flexibility of cable nets, chain link fabric is recommended
17
over hexagonal wire mesh for backing. Hexagonal mesh, however, has greater strength than
chain link, and thus probably provides somewhat better puncture resistance for small-sized
rocks.
3.2 ANCHOR CAPACITY AND SPACING
While interface friction alone can provide, in some cases, sufficient resistance to hold
a mesh system on a moderately inclined slope, anchors should provide the primary support
for mesh systems. Unlike interface friction, the resistance contribution from anchors is easily
quantifiable and unchanging over the life of the system. For these reasons, it is
recommended that the design of system support for debris and impact loads relies solely on
the anchors. Snow loads, however, require the consideration of interface friction to develop
a cost-effective anchor design. These two approaches to anchor design are treated separately
in the sections that follow.
Current practice in North America generally utilizes anchor elements that exceed a
20,000-lbf (90-kN) minimum yield strength in both tension and shear. Common tendons
include a 1-inch (25-mm), continuously threaded deformed steel bar and ¾-inch (19-mm)
wire rope. Consequently, a minimum capacity of 20,000 lbf (90 kN) has been assumed in the
design chart presented below. The charts presented in figures A-19, A-20, and A-21 in
Appendix A can be used for anchors of different capacity for common fabric types with an
appropriate safety factor. Additional charts for common fabric types are provided in
Appendix A (figures A-1 through A-18) that account for interface friction for slopes oriented
at 45° and 60° with planar, undulating, and rough slope surfaces. An appropriate factor of
safety should also be applied to these anchor loads and spacings.
18
3.2.1 Debris and Impact Loads
The recommended design methodology attempts to account for potential variability in
debris and impact loads for a given site, as well as the current lack of understanding of how
impact loads are transferred to the system. This is done by applying a large factor of safety
(5 to 10) to the anchor requirements for the system weight alone, with no resistance
contribution from interface friction (figures A-19, A-20 and A-21). The maximum
recommended anchor spacings presented in Table 2 also coincide with repeated successful
application of the wider range of anchor spacings discussed in the technical report
(Muhunthan et al. 2005). For simplification, the recommended maximum spacings are
suitable for hexagonal mesh, TECCO® G65 mesh, and 12-inch (300-mm) square grid cable
nets backed with either hexagonal or chain link mesh. Narrower spacings should be
considered if different fabrics are used that are significantly heavier than the specified cable
net. Other factors, such as topography, may also warrant closer spacings.
Table 2. Recommended maximum anchor spacing as a function of slope height
Slope Height ft (m)
Anchor Spacing1,2 ft (m)
≤ 100 ft (30 m) 50 ft (15 m) 100 – 200 ft (30 – 60 m) 35 ft (10 m) 200 – 300 ft (60 – 90 m) 20 ft (5 m)
1Maximum spacings suitable for hexagonal mesh, TECCO® G65 mesh, and 12-inch (300-mm) square grid cable nets backed with either hexagonal or chain link mesh.
2 Anchor spacing is based on a minimum anchor capacity of 20,000 lbf (90kN).
Anchor load charts for 45° and 60° slopes with planar, undulating, and rough
configurations are included in Appendix A. As an alternative to the use of Table 2, these
charts can be used to determine the anchor loads from mesh weight alone for these flatter
19
slope orientations. A similar factor of safety should then be applied to determine anchor
capacity and spacing.
3.2.2 Snow Loads
As documented in the technical report (Muhunthan et al., 2005), snow loads have
been responsible for numerous system failures. All known system failures have occurred as
a result of anchor yielding, either through exceeding the strength or passive resistance of the
ground or the yield strength of the tendon. No ancillary damage to the mesh, support ropes,
or connections has been observed at any of these snow-related failures. The anchor
capacities and spacings used at these sites were in general accordance with those presented in
Table 2, supporting the conclusion that these spacings may be too wide for systems exposed
to snow loads. However, if the anchors were assumed to carry the entire snowpack weight
and interface friction was neglected, unrealistically large anchor loads would be calculated.
The instrumented Tumwater Canyon and the U.S. 20 Rainy Pass sites summarized in the
technical report clearly demonstrate the important resistance contribution provided by
interface friction. The anchor force due to snowpack per unit width of mesh, Fa, can be
calculated with the following equation:
φθρθρ tancossin gHLgHLaF −=
where ρ is the overall density of the snowpack, g is the gravity constant (for metric units), H
is the thickness of the snowpack oriented normally to the slope, L is the slope length of the
installation, θ is the slope angle, and φ is the interface friction angle. The design challenge
lies in characterizing the interface friction of the entire installation. The case histories
presented in the technical report and the photos in section 1.3 can aid in this characterization.
20
A safety factor of 2 to 3 should be applied to account for larger than anticipated snowpack
and overestimation of interface friction.
It is evident from the equation that for slopes that have an interface friction equal to
or greater than the slope angle, a snowpack should cause no load increase on the anchors.
Conversely, when interface friction is less than the slope angle, a portion of the snow load is
transferred to the anchors, and load increases rapidly as the angles diverge. Two examples
are provided to illustrate the effect of interface friction (ρ = 25 lbf/ft3; H = 2 ft; L = 150 ft; θ
= 45°; φ = 30°, 40°) for an assumed anchor capacity of 20,000 lbf (90kN):
Fa30° = 2240 lbf/ft; a FS=2 results in a roughly 5 ft anchor spacing
Fa40° = 850 lbf/ft; a FS=2 results in a roughly 12 ft anchor spacing
21
4. DESIGN DETAILS AND SPECIFICATIONS
The research results are compiled into specific design details in the following section
and in a set of generic plan sheets included in Appendix B.
4.1 SLOPE COVERAGE
The area of coverage is determined from geologic/geotechnical assessment of the
potential source areas of rockfall. The necessity of extending the mesh beyond the current
slope brow should be considered and defined in the final design. A distance of 10 to 15 ft (3
to 4 m) beyond a potential source area is often considered a minimum. Additional upslope
extent may be warranted if the crest of the slope is actively eroding, like the slope in Figure
3, to ensure slope coverage for the life of the system. Generally, the bottom of the mesh
should extend to within 3 to 5 ft (1 to 1.5 m) of the base of the slope. If it is located much
higher, the catchment area becomes more critical in retaining debris that passes the mesh
system. If the base of the slope serves as an area for snow storage, then consideration should
be given to raising the bottom of the mesh to reduce the potential of accumulating debris
during winter months excessively loading the system. If little catchment area is available, it
may be advisable to lower the mesh to near the ditch line; however, these installations will
require more frequent inspection and maintenance if debris accumulates and loads the
system.
The coverage area is well depicted on photographs of the slope area taken in elevation
view (Figure 7). Slope lengths at station intervals can be included to facilitate the estimation
of material quantities. Salients and reentrants increase surface area. Quantity estimates
22
should be increased if the slope is not uniform; a range of 10% to 15% is common. A more
accurate method is to determine quantities by surveying the slope.
70’
85’90’75’60’
25+5025+0024+00 24+5023+50
Figure 7. Coverage area depicted by stationing and slope length.
4.2 ANCHORS
Anchors can be located either along or upslope of the top horizontal cable. Often
there are benefits to allowing latitude in siting anchors, such as ease of installation or
avoiding obstructions. Siting anchors upslope of the top horizontal cable optimizes
anchoring opportunities and often results in a superior anchor. Siting the anchors upslope
also reduces the risk of the anchors being undermined by ongoing erosion. On the downside,
there is additional cost for the wire rope and connectors required to link the anchors and top
the horizontal support rope.
Unlike most ground anchors, anchors for mesh systems are generally loaded
perpendicular to the anchor. This is noteworthy for two reasons. First, rigid tendons, such as
deformed steel bars that might be used to anchor in rock, are loaded more in shear than in
tension. It is well known that the strength of steel in shear is about 75 percent of the ultimate
tensile strength. In recent years, current practice has moved more toward the use of wire
23
rope for anchor tendons for both soil and rock conditions. Because of its flexibility, wire
rope accommodates load in tension by bending toward the direction of loading, thus
optimizing the strength of the tendon. The second reason that the direction of loading is
important involves the mobilization of passive resistance of the ground. Anchors oriented
normally to the ground surface optimize passive resistance. Passive resistance, and thus
capacity, is reduced when anchors are oriented toward vertical. While passive resistance is
not a concern when anchors are set in rock, it can be a significant concern for systems
anchored in soil that are exposed to severe loading conditions.
The anchor testing performed as part of this research resulted in some valuable
observations about the capacity and performance testing of anchors founded in soil. All but
one of the anchors loaded vertically held 20,000 lbf (90 kN) and did so within 1 inch (25
mm) of displacement. Continued loading resulted in visible ground deformation over a
diameter of at least the length of the anchor. Anchors loaded horizontally typically required
6 to 10 inches (150 to 250 mm) of displacement to mobilize a similar load, and they were
able to sustain increasing load with displacement often well beyond 20,000 lbf (90kN).
These results have significant bearing on the field verification of anchors. For nearly every
installation, a minimum number of every anchor type should be tested. Depending on the
criticality of the installation, 25 percent is a recommended minimum. If possible, the
verification testing should be oriented in the direction of actual loading (sub-horizontal).
This can be accomplished by extending a cable from the anchor to the base of the slope and
tensioning the cable in the manner shown in Figure 8. If vertical load testing is performed, it
is important that the load frame be sufficiently wide to not influence stresses within the soil.
24
Figure 8. Testing setup of anchors in a sub-horizontal direction.
4.3 SUPPORT ROPES
The finite element modeling completed for this research proved useful in refining the
design of support for mesh systems. The modeling confirmed observations that horizontal
and vertical support ropes below the top horizontal support cable provide effectively no
structural function. In addition, interior horizontal support ropes located between the mesh
and the slope have repeatedly been the cause of debris accumulation leading to local and
global system failures. Therefore, interior support ropes (both vertical and horizontal) are
unnecessary and should be avoided. A possible exception would be the use of a horizontal
rope along the bottom of the mesh to facilitate cleanout behind the mesh. If a bottom rope is
included, it should be placed on the outside of the mesh and either it should be fastened to the
mesh with lacing wire or the mesh should be folded outwardly over the cable and fastened
with high tensile steel rings.
Another refinement of current practice addresses the maximum uninterrupted length
of the top horizontal support. For the purposes of analysis and design uniformity, cable
diameters of ½ inch (13 mm) and ¾ inch (19 mm) with breaking strengths of around 25,000
25
lbf (110 kN) and 50,000 lbf (220 kN), respectively, have been considered for top horizontal
support ropes. Based on a factor of safety of approximately 2 for the top horizontal support
rope, the recommended maximum lengths for double-twisted hexagonal and TECCO® G65
mesh are provided in Table 3A and for cable nets backed with hexagonal mesh in Table 3B.
Table 3A. Recommended maximum length for top horizontal support rope v. slope height for double-twisted hexagonal and TECCO® mesh.
Slope Height ft (m)
Max. length for ½” (13 mm) cable fabric weight only
ft (m)
Max. length for ¾” (19 mm) cable fabric weight only
ft (m)
50 ft (15 m) 230 ft (70m) 400 ft (120 m)
100 ft (30 m) 120 ft (35 m) 200 ft (60 m)
200 ft (60 m) 60 ft (18 m) 100 ft (30 m)
300 ft (90 m) 40 ft (12 m) 75 ft (22 m)
Table 3B. Recommended maximum length for top horizontal support rope v. slope height for cable net backed with double-twisted hexagonal mesh.
Slope Height ft (m)
Max. length for ½” (13 mm) cable fabric weight only
ft (m)
Max. length for ¾” (19 mm) cable fabric weight only
ft (m)
50 ft (15 m) 80 ft (25m) 150 ft (45 m)
100 ft (30 m) 40 ft (12 m) 75 ft (22 m)
200 ft (60 m) 20 ft (5 m) 40 ft (12 m)
300 ft (90 m) 15 ft (4 m) 25 ft (7 m)
These tables may be conservative for flatter slopes because they do not account for
the resistive contribution of interface friction. Conversely, the maximum length of the top
horizontal support rope should be reduced if extreme sustained loads (i.e., snow) are
anticipated. As an example of an extreme loading condition, the instrumented Tumwater
26
Canyon cable net installation employs two anchors spaced at about 20 ft (6 m) and breaks the
horizontal support rope at each anchor group.
The use of thimbles and wire rope clips should follow the manufacturer’s
recommendations for size, number, spacing and torque. Steel rings that join sections of the
top horizontal rope should also be sized to have an ultimate breaking load that is compatible
with the ultimate yield strength of the wire rope. Note that the ultimate load for weldless
steel rings is substantially higher than the published minimum working load. As an example,
a 7/8-inch x 4-inch-diameter, galvanized, weldless steel ring with a minimum working load
of 10,000 lbf would be suitable for use with a ¾-inch-diameter, 6x19 IWRC wire rope with a
minimum breaking strength of 45,000 lbf.
4.4 FABRIC SEAMING AND FASTENING
The fabric must be both fastened to the support ropes and seamed together. For
hexagonal mesh, testing performed for this research of different seaming configurations with
high tensile steel fasteners (i.e., King Hughes, Spenax) revealed that all the seams were about
half as strong as the mesh. Lacing wire would be needed to achieve a seam that would
approach the strength of the hexagonal mesh. A supporting argument could be made for
incorporating weaker elements in a system so that when an unanticipated yielding condition
occurs, only a portion of the system fails rather than the entire system. In other words,
repairing a ruptured seam is considerably cheaper than reinstalling an entire system. If a
“weak link” is desired, then vertical seams of hexagonal mesh should be fabricated with
either a butted seam or a one-cell overlap of approximately 3 inches (8 cm) and fastened with
a high tensile steel fastener at every cell, resulting in a 4-inch (10-cm) fastener spacing.
There appears to be no benefit to using the often-specified overlap of 8 to 12 inches (200 to
27
300 mm). If used, lacing wire should be of similar gauge as the mesh or larger and should
pass through each cell. Moderate tensile strength fasteners (i.e., standard hog rings) should
not be used for seaming hexagonal mesh in draped rockfall protection systems. Horizontal
seams should be discouraged; if needed, they should be closed with lacing wire, with the
lower panel placed on the outside to prevent debris accumulation.
Current practice for attaching hexagonal mesh to the top horizontal rope typically
utilizes a 12-inch (300-mm) fold over the rope and fastening the overlap with either lacing
wire or high tensile steel rings at a spacing of 6 to 12 inches (150 to 300 mm). Although no
failures attributed to steel ring fasteners were reported, lacing wire instead of rings is
recommended for this application in conjunction with the fold.
The manufacturer, Geobrugg, provides recommendations for both the seaming and
hanging of TECCO® mesh.
Cable nets should be similarly seamed and hung with lacing cable of similar gauge or
larger, ensuring that the cable passes through each cell of the interior weave of the net panel.
The cable nets backing can be of either chain link or hexagonal mesh. Chain link mesh is
recommended if flexibility and conformance to the slope is of primary importance.
Hexagonal mesh should be used if puncture resistance is of greater importance. The fabric
should be fastened with high tensile steel rings to each side of the wire rope grid to inhibit
differential movement of the fabrics. The backing mesh should be fastened to the nets on the
ground; it is nearly impossible, as well as highly inefficient, to do it separately on the slope.
The backing fabric should be placed on the inside of the cable net against the slope.
28
5. AESTHETIC CONCERNS AND MITIGATION
Increasingly, the selection of the preferred mitigation for rockfall is judged not only
on the method’s engineering and economic merits but on aesthetic concerns as well. This is
particularly the case in areas of considerable scenic or recreational value, where a design
objective to visually subordinate engineered facilities may be required or legislated. In some
cases, managers and design professionals responsible for aesthetic stewardship have found
the use of wire mesh/cable nets objectionable. The principal concerns have stemmed from
the typically large coverage area, the visual contrast between the wire mesh and the slope,
and the potential for poor mesh contact with the slope. Design efforts to mitigate these
aesthetic concerns may focus on
• reducing/limiting the coverage area
• achieving greater mesh contact with the slope
• colorizing system components or promoting vegetation to visually merge the system
with the slope
• considering other slope stabilization alternatives.
5.1 LIMITING COVERAGE AREA
For some slopes, it may be possible to reduce or limit the coverage area of a mesh
system and still provide adequate rockfall containment. Rather than draping the entire
rockfall source area on a slope, the top of an installation can be lifted off the ground to
effectively contain rockfall originating upslope. Such an approach is commonly used for
chutes/swales and along abrupt convexities. If such a design approach is pursued, the
prospective impact energy on the raised portion of the system must be considered.
29
Conversely, opportunities may exist to limit the bottom elevation of the system to keep it
above the immediate view of passing motorists. However, when the bottom of the mesh is
raised more than a few feet above the ditch line, debris passing from beneath the mesh may
not be contained in the available catchment area. In these cases, catchment should be
evaluated. Provisions to increase or improve the catchment area may be required.
5.2 INCREASING MESH CONTACT
For many moderately inclined slopes (40° to 60°) and some steeply inclined slopes
(>60°), efforts to maximize mesh contact with the slope yield both functional and aesthetic
benefit (Figure 9A). Functional benefits can include greater interface friction and overall
system capacity, as well as decreased slope erosion and rockfall. A reduction of slope
erosion commonly promotes revegetation of the underlying slope. Mesh contact also
reduces/eliminates the gap between the mesh and the slope, which is often quite discernable
when the installation is viewed from the side, as by a passing motorist (Figure 9B). On steep
slopes, it is often more difficult to achieve mesh contact, and because of the reduced
component of normal force, it is difficult to maintain contact as the system is loaded.
Mesh contact, particularly on moderately inclined slopes, commonly reduces slope
erosion, which in turn can promote reestablishment of vegetation. Growth of vegetation into
the mesh can significantly reduce visual contrast and aid in the visual blending of the mesh
with the slope, as well as increase the stability of the surface materials. More proactive
revegetation efforts have been undertaken, such as placing erosion-control fabrics beneath
the wire mesh, hydro-seeding, and installing plantings. Although installing mesh around
existing vegetation can increase installation costs, in some cases protecting existing
vegetation may be either beneficial or even required.
30
A
Figure 9. (A) The mesh was carefully installed to closely conform to this moderately inclined slope. (B) On a steep to overhanging slope where mesh conformance is generally more difficult to achieve, the mesh
can become more visually apparent.
B
While vegetation most often provides benefit, installation damage/failures have
occurred because of trees growing through the mesh. The damage has occurred when trees
have subsequently fallen (a common occurrence on steep slopes) or when the substrate in
which they have grown has crept or experienced other shallow instability. If the slope is
prone to such shallow instability, the growth of larger woody vegetation through the mesh
should be d
considered
iscouraged, or another mitigation measure besides wire mesh/cable nets should be
.
31
5.3 COLORIZING SYSTEM COMPONENTS
Wire mesh and cable net fabrics are generally supplied with a galvanized or other
corrosion-protection coating. When installed, these coatings and some cross-clips of cable
net fabrics have a metallic, often shiny or light colored appearance that may strongly contrast
with the slope. Over time, the shininess of galvanizing typically fades to a dull gray color.
Coloring of fabrics has become more common in recent years to reduce the visual contrast
between the mesh and the slope.
Three methods of coloring are currently used: painting, polyvinylchloride (pvc)
coating, and powder coating. While painting may be preferred for system components,
painting a large area of fabric is typically not practical because of environmental and
logistical constraints, as well as the laboriousness of the task. Coating the wire or cable with
colored pvc has been used extensively for double-twisted hexagonal mesh, chainlink, and,
more recently, cable net fabric. The coating is applied before the fabric is woven, which
results in a very cost-effective colorizing method. Extreme exposure of pvc to ultraviolet
radiation has been known to cause considerable lightening of the coating. Powder coating is
a fused colorized coating that provides a durable coloring alternative to painting and pvc
coating. Powder coating is typically applied after fabrication and is used predominantly for
cable net fabric. Note that this treatment can be two to three times as expensive as standard
galvanizing.
32
6. CONSTRUCTION CONSIDERATIONS
Consideration for how a system will be installed and inspection of its construction
best ensure that the design objectives of function, aesthetics, and cost-effectiveness are met.
Generally, other specified stabilization work (e.g., scaling and installing rock anchors) should
be performed before placement of a mesh installation; however, in some cases it may be safer
to install rock anchors after mesh placement. Also note that slope scaling before mesh
installation often provides only limited long-term benefit. Furthermore, slopes best suited for
mesh/cable nets are often more hazardous to scalers than slopes that require other
stabilization measures (e.g., rock anchors). Scaling before the mesh installation should focus
on the slope preparation necessary for mesh installation and the removal of occasional,
potentially damaging oversized blocks or other discrete zones.
Prior to construction, the contractor, construction inspector, and designer should field
verify and measure the coverage area. The actual locations of the top, bottom, and lateral
extent of the installation should be determined at this time, as well as the optimal location of
each anchor. Depending on the criticality of the installation, a minimum number of anchor
tests should be specified and successfully completed. Wire rope clips should be carefully
inspected for proper clamping orientation, spacing, and torque. In some cases, wire rope
clips have loosened over time. Re-tightening them several days or more after the initial
installation may be necessary.
Unless individual panels will be rolled out from the top of the slope, a staging area
near the base of the slope will be required for layout and seaming. For cable nets with a wire
mesh backing, a staging area is essential to properly prepare the panels. The contract should
33
require that the backing fabric be fastened to the net panels on the ground. The selection of
the staging area will be influenced by the method of placement (boom truck, crane, or
helicopter) and the size of the installation. For large installations, helicopter placement is
usually the fastest and most cost-effective method. However, helicopter work requires an
emergency landing area as part of the staging operations; traffic control and proximity to
aerial utilities also need to be considered.
Load is often concentrated on the anchors and the top support rope during the hanging
of the mesh/net panels. In one known instance, this concentration led to anchor failures.
Design guidelines provided for the maximum length of the top horizontal rope should be
adhered to, and care should be exercised during hanging to minimize load concentrations on
the anchors. If mesh conformance/contact with the slope is a design objective, the maximum
width of fabric placement in any crane/helicopter pick should be limited to one panel width.
After the top of the panel has been secured to the top support rope, workers should walk
down each panel, pushing the fabric into slope irregularities. The next panel can then be
placed and secured to the top support rope, seamed longitudinally to the adjacent panel, and
then similarly walked-down.
34
7. MAINTENANCE
For most slope conditions, the recommended design methodology presented above
should result in an installation requiring minimal maintenance over the design life of the
system. The dominant maintenance concern is averting damaging debris loads. Some debris
accumulation should be expected. Often, this debris does not directly load the system.
Deformation or bulging of the fabric is an indication that the system is being loaded, and
maintenance to remove or pass the debris should be initiated. A horizontal bottom cable or
cable at other constriction points laced to the outside of the mesh can be used to lift the mesh.
While the growth of vegetation on an actively eroding soil slope is generally desirable
to reduce erosion, the growth of shrubs and trees through the mesh can create problems.
Toppling of trees that have grown through the mesh has caused localized and global failures.
Additionally, creeping of underlying slope materials (common in some surficial deposits) can
induce unanticipated load on the anchors if excessive intertwining of shrubby vegetation with
the mesh has occurred. In these cases, some management of vegetation growth through the
mesh may be required to ensure long-term performance of the system.
Where snow load is anticipated, it is prudent to periodically inspect the anchor and
support ropes, particularly after a heavy snow year.
35
ACKNOWLEDGMENTS
A number of individuals and organizations contributed in many ways to the
successful completion of this project. The research was sponsored by the Washington State
Department of Transportation through a pooled-fund study with contributions from the
Alaska Department of Transportation and Public Facilities, Arizona Department of
Transportation, British Columbia Ministry of Transportation, California Department of
Transportation, Pennsylvania Department of Transportation, Idaho Transportation
Department, Nevada Department of Transportation, New Hampshire Department of
Transportation, New York State Department of Transportation, North Carolina Department
of Transportation, Oregon Department of Transportation, and the Wyoming Department of
Transportation.
A Technical Advisory Committee (TAC) was formed and met several times and
provided invaluable technical input during the course of the research project. The
participants included the following:
• Bob Lewis and Dave Stanley, Alaska Department of Transportation & Public Facilities
• David Gerraghty and Mike Dowdle, British Columbia Ministry of Transportation • John Duffy, California Department of Transportation • Tri Buu, Idaho Transportation Department • Parviz Noori, Nevada Department of Transportation • Dick Lane, New Hampshire Department of Transportation • Alex Yatsevich and Priscilla Duskin, NewYork State Department of Transportation • Nilesh Surti, North Carolina Department of Transportation • Don Turner, Oregon Department of Transportation • Steve Lowell, Tom Badger, and Keith Anderson, Washington State Department of
Transportion • Jim Coffin, Wyoming Department of Transportation • Erik Rorem, Geobrugg Cable Products • Howard Ingram, HI-TECH Rockfall Construction • Larry Pierson, Landslide Technology
36
Special thanks are given to Erik Rorem (Geobrugg Cable Products) and Ghislain
Brunet (Maccaferri) for supplying the fabric for independent testing and for sharing
proprietary test results. Dr. David Carradine and his team at the Wood Materials and
Engineering Laboratory at Washington State University fabricated the test apparatus and
performed the independent testing of the different fabrics. The authors are very appreciative
for their valuable effort with the fabric testing program and subsequent data interpretation.
Thanks are also due to Howard Ingram and his staff (HI-TECH Rockfall
Construction) for installation support with the instrumentation at the Tumwater Canyon site
and the anchor load testing program. The authors also recognize the significant contributions
of Robert Grandorff and Vaughn Jackman (WSDOT) for installing and monitoring
instrumentation at Tumwater Canyon and for assisting with the anchor testing.
37
REFERENCES
Agostini R., P. Mazzalai, and A. Papetti, 1988, Hexagonal wire mesh for rock-fall and slope
protection, Officine Maccaferri S.p.a., Bologna, Italy, 111 p. Carradine, D.M., 2004, Tensile capacity testing of twisted wire mesh and cable net mesh for
use as rock fall protection, Wood Materials and Engineering Laboratory, Washington State University, WMEL Report No. 03-043, 16 p.
Muhunthan, B., S. Shu, N. Sasiharan, O.A. Hattamleh, T.C. Badger, S.M. Lowell, and J.D.
Duffy, 2005, Analysis and Design of Wire Mesh/Cable Net Slope Protection, Washington State Department of Transportation, Olympia, Washington, WA-RD 612.1.
38
APPENDIX A
ANCHOR SPACING/LOAD CHARTS
A-1
0
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-1. Graph plots anchor load v. spacing for double-twisted hexagonal wire mesh for a planar, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
500
1000
1500
2000
2500
3000
3500
4000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-2. Graph plots anchor load v. spacing for double-twisted hexagonal wire mesh for a planar, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-2
0
200
400
600
800
1000
1200
1400
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-3. Graph plots anchor load v. spacing for double-twisted hexagonal wire mesh for an undulating, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
500
1000
1500
2000
2500
3000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-3. Graph plots anchor load v. spacing for double-twisted hexagonal wire mesh for an undulating, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-3
0
100
200
300
400
500
600
700
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-5. Graph plots anchor load v. spacing for double-twisted hexagonal wire mesh for a rough, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
200
400
600
800
1000
1200
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-6. Graph plots anchor load v. spacing for double-twisted hexagonal wire mesh for a rough, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-4
0
200
400
600
800
1000
1200
1400
1600
1800
2000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-7. Graph plots anchor load v. spacing for TECCO® mesh for a planar, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
500
1000
1500
2000
2500
3000
3500
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-8. Graph plots anchor load v. spacing for TECCO® mesh for a planar, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-5
0
200
400
600
800
1000
1200
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-9. Graph plots anchor load v. spacing for TECCO® mesh for an undulating, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
500
1000
1500
2000
2500
3000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-10. Graph plots anchor load v. spacing for TECCO® mesh for an undulating, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-6
0
100
200
300
400
500
600
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-11. Graph plots anchor load v. spacing for TECCO® mesh for a rough, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
100
200
300
400
500
600
700
800
900
1000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-12. Graph plots anchor load v. spacing for TECCO® mesh for a rough, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-7
0
500
1000
1500
2000
2500
3000
3500
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-13. Graph plots anchor load v. spacing for cable nets for a planar, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-14. Graph plots anchor load v. spacing for cable nets for a planar, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-8
0
500
1000
1500
2000
2500
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-15. Graph plots anchor load v. spacing for cable nets for an undulating, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
500
1000
1500
2000
2500
3000
3500
4000
4500
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-16. Graph plots anchor load v. spacing for cable nets for an undulating, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-9
0
500
1000
1500
2000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-17. Graph plots anchor load v. spacing for cable nets for a rough, 45° slope ranging in height from 50 to 300 ft (15 to 90 m).
0
500
1000
1500
2000
2500
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-18. Graph plots anchor load v. spacing for cable nets for a rough, 60° slope ranging in height from 50 to 300 ft (15 to 90 m).
A-10
0
1000
2000
3000
4000
5000
6000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-19. Anchor load v. spacing for double-twisted hexagonal wire mesh for a vertical slope (no interface friction) ranging in height from 50 to 300 ft (15 to 90 m).
0
1000
2000
3000
4000
5000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-20. Anchor load v. spacing for TECCO® G65 mesh for a vertical slope (no interface friction) ranging in height from 50 to 300 ft (15 to 90 m).
A-11
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
0 10 20 30 40 50
Anchor Spacing (ft)
Anc
hor L
oad
(lbf)
50 ft
100 ft
200 ft
300 ft
Figure A-21. Anchor load v. spacing for cable nets for a vertical slope (no interface friction) ranging in height from 50 to 300 ft (15 to 90 m).
A-12
APPENDIX B
PLAN SHEETS
B-1
B-2
B-3
B-4