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DESIGN OF A NUCLEAR POWERED, DEEP WATER, SHIP-SERVICED NAVIGATIONAL BUOY James Robert Sherrard

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Page 1: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

DESIGN OF A NUCLEAR POWERED, DEEP WATER,SHIP-SERVICED NAVIGATIONAL BUOY

James Robert Sherrard

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DESIGN OF A NUCLEAR POWERED, DEEP WATER, SHIP-SERVICED

NAVIGATIONAL BUOY

by

JAMES ROBERT SHERRARD

B.S., United Stated Coast Guard Academy(1964)

Submitted in partial fulfillment of the

requirements for the degree of

Naval Engineer

and

Master of Science in Nuclear Engineering

at the

Massachusetts Institute of Technology

August 1970

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^KJU ' ^ ^ V--

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LIBRARYNAVAL POSTGRADUATE SCHOOIi

MONTEREY, CALIF. 9394Q -

DESIGN OF A NUCLEAR POWERED , DEEP WATER, SHIP-SERVICED

NAVIGATIONAL BUOY

by

JAMES ROBERT SHERRARD

Submitted to the Department of Naval Architecture and MarineEngineering and the Department of Nuclear Engineering onAugust 15, 1970, in partial fulfillment of the requirementsfor the degree of Naval Engineer and the degree of Master ofScience in Nuclear Engineering.

ABSTRACT

The ' advent of useful isotopic power generation and require-ment for higher powered, extended service deep water navigationalbuoys has inspired the blending of these into a functionaldesign. Realizing existing buoy tender limitations, a designwas undertaken to utilize the largest buoy, the 8x26, and alterit to incorporate the maximum in deep water navigational aidspowered by a thermoelectric isotope generator. With a fiveyear on-station lifetime goal, each buoy subsystem was thoroughlyevolved and designed, and combined to form a total system withfavorable economical, safely, maintenance, and practical aspects.This theoretical derivation and integration with practicalapplication is the object of this thesis.

Thesis Supervisor: Professor Chryssostomos ChryssostomidisTitle: Assistant Professor of Naval Architecture

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ACKNOWLEDGMENTS

The author wishes to especially thank his thesis supervisors,

Professor Chryssostomos Chryssostomidis and Professor Norman C.

Rasmussen for their esteemed encouragement, support, and

guidance in the realization of this thesis.

I would also like to thank: Miss Penelope Palmer for

her valued assistance in thesis graphical and drawing work;

Lieutenant Gerald Woqlever, United Stated Coast Guard Research

and Development Center, Washington, and Mrs. Marjorie

Chryssostomidis for their excellent assistance in obtaining

reference and research materials; and Miss Sandra Vivolo for

her quick and expert typing assistance.

All computation work was completed at the Massachusetts

Institute of Technology Computation Center.

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TABLE OF CONTENTS

Page

Title Page 1

Abstract 2

Acknowledgments 3

Table of Contents 4

Index of Figures 5

Index of Tables 6

Introduction 8

Buoy Functions 10

Radioisotope Selection 21

Radiological and Safety Criteria 46

Thermoelectric Generator Design 61

Buoy Body Design 79

Mooring System Design 92

Buoy Protection Systems 103

Ship Service Aspects 107

Naval Architecture Parameters .111

Cost Effectiveness .123

Conclusions 129

Recommendations. .135

References .137

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INDEX OF FIGURES

Page

1. Strontium- 9 Decay Scheme 27

2. Thermal Power Versus Short Lived Radioisotopes 28

3. Thermal Power Versus Short Lived Radioisotopes 29

4. Beta Energetics Diagram 30

5. Production of Strontium Titanate 31

6. Shielding Properties of Lead, Iron, and Uranium 57

7. Isotope Electrical Output Spectrum 69

8. N-Type Semiconductor Properties 70

9. P-Type Semiconductor Properties 70

10. P-N Semiconductor Effect 69

11. Cutaway View of Semiconductor Arrangement 71

12. Cutaway View of Thermoelectric Generator 72

13. Ocean Bottom Effects 87

14. Buoy Wave Riding Characteristics 88

15. Heave, Pitch, and Surge Variations with Current 89

16. Buoy-Sea State Motions 90

17. Buoy-Sea State Interactions 91

18. Electrolytically Protected Buoy Chain 106

19. Zincs Installation on Buoy Body 106

20. Finalized Buoy Sketch 131

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INDEX OF TABLES

Page

I. Summary of Buoy Navigational Aids 17

II. Navigational Aids, Costs and Characteristics 18

III. Potential Power Radioisotopes with 1 to 100Year Half lives 32

IV. Attractive Isotopes Requiring SeparationProcesses 39

V. Isotopes with No Practical ProductionMethods 40

VI. Potential Heat Source Isotopes with AdverseFactors 41

VII. Characteristics of Eight Attractive Radio-isotope Heat Sources 43

VIII. Strontium Titanate Properties 45

IX. Production of Bremsstrahlung Photons fromStrontium-90 beta in Strontium Titanate Matrix 58

X. Production of Bremsstrahlung Photons fromYttrium-90 Beta in Strontium Titanate Matrix 60

XI. Summary of Thermoelectric Generator andElectrical System Characteristics 73

XII. Thermoelectric Generator Design Computer Study 75

XIII. Thermoelectric Generator Computer Results 78

XIV. Summary of Mooring System Characteristics 98

XV. Mooring System Computer Study 99

XVI. Mooring System Computer Results 102

XVII. Summary of Buoy Tender Characteristics 110

XVIII. Naval Architecture Parameter Computer Study 112

XIX. Naval Architecture Parameter Computer Results 121

XX. Shipping Costs Survey—Boston Harbor 1966 127

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INDEX OF TABLES (con't)

Page

XXI. Buoy Cost Comparison (5 year comparison) 128

XXII. Final Design Summary 132

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INTRODUCTION

With the constant periodic overhaul and maintenance of

navigational buoys being a great consumer of both fiscal and

manpower reserves of the Coast Guard, there is a pressing

demand for an economical, efficient new series of outer harbor,

deep water navigational buoys. Realizing existing buoytending

limitations, I propose to design an efficient nuclear powered,

deep water buoy which will meet current safety, fiscal, ship-

established and maintained, and operational criteria.

As a practical starting point, I thoroughly reviewed the

two largest existing Coast Guard navigational buoys, the 9x38

and 8x26. Here the numbers are defined as follows: the first

represents the maximum diameter (in larger buoys this is the

diameter of the buoy body) , and the second or final number is

the overall maximum vertical height. This coding system

greatly facilitates discussion of all buoy types. Likewise

the SNAP-7D isotope powered buoy program of 1964 was thoroughly

studied to eliminate earlier errors committed. Of the 24,000

buoys the Coast Guard maintains, some 4,000 are lighted buoys,

of which, two-thirds are the 9x3 8 and 8x26 class deep water

buoy. After an optimization study of buoy functions and

thorough selection of an isotope and compatible thermoelectric

generator pairing, a stable buoy was designed to accommodate

the dual isotope power and functional aid purposes.

Chronologically the design evolved as follows. First,

the optimum in buoy functions was established by inclusion of

8

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the most desirous navigational aids. Once the power level

needed for operation was established, the type and amount of

isotope power was derived as was the accompanying form of

power conversion. The attached computer program was then

devised to calculate an acceptable lead shield to meet current

Atomic Energy Commission and National Bureau of Standards

radiation safety criteria. As designed, this buoy can only

be utilized inside the twelve mile limit due to inherent

Atomic Energy Commission licensing procedures and jurisdiction.

A complete mathematical derivation of the buoy body and shape

then ensued combining the isotope power package, buoy functions,

and buoy shape into a seaworthy, stable aids to navigation

platform which could be serviced and maintained by the standard

180 foot class Coast Guard buoy tender. It was then necessary

not only to devise an acceptable mooring system, but to

protect it from the hostile marine growth and sea water

electrolysis environment. Notably both the buoy design and

mooring system selection were fully augmented by attached

computer work.

Once these procedures were complete, the design was

essentially complete as there are neither funds nor materials

for proper model testing and evaluation. I did, however,

attempt in the conclusions and recommendations sections to tie

this theoretical thesis into the practical reality of current

policies of design, development, and production—this I believe

to be a key aspect of the true intention of this thesis.

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BUOY FUNCTIONS

The function of a deep water outer harbor buoy is to

provide an efficient reliable marker for entry into the vast

network of coastal buoyage systems while minimizing the

inherant hazards of shallow water navigation. With such an

important role, the outer harbor buoy should incorporate the

optimum in navigational locating devices to assure maximum

effectiveness. Unfortunately, existing battery or acetylene

powered systems have at best a two year maximum on-station

time, hence large ship servicing requirements; second, the

extreme hostile conditions of marine growth and salt water

limit the mooring subsystem useful life to less than three

years; and third, the buoy tenders capacity is limited by the

working load of the boom to twenty tons. As isotopic pov/er

source provides constant reliable light weight power over

long periods, the types of navigational devices on the buoy

can be greatly increased.

To be functional, the buoy must be detected by any of the

four established means: its outline or light; its sound

producing equipment; its "being seen" radarwise; and installed

radiobeacons . Under advisement of several reports (35,37,54)*

into the optimum utilization of Coast Guard aids to navigation

devices, I have arrived at the following as the best combination

of navigational aids: electric light flasher, radiobeacon

,

mechanical gong, radar reflector, sonar reflector, and radar-

beacon. Each of these aids is well tested and currently in

*Numbers in parenthesis refer to specific works listed in thereferences section.

10

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use throughout the Coast Guard (20) . Briefly each of these

devices may be defined and represented as follows:

A. Mechanical Gong

Here the three standard copper-silicon clanker type

gongs will be utilized to strike the copper-silicon bell

located at the top of bell's own tower inside the outer tower

which supports the flashing light. The gongs themselves are

attached by flexible hinges to the top sides of the inner

tower, and act in pendulum fashion when activated by the pitch,

heave, roll, and sway of the buoy in response to wave and wind

action. A separate gong tower is used to minimize vibrations

to electronic equipment on the flashing light tower. Coast

Guard tests (20) have established the range of the "chime"

device to be 0.3 miles for normal sea conditions. No electrical

powering is needed.

B. Radar Reflector

As commercial shipping and fishing vessels are the primary

users of these outer buoys (35) , it is imperative to establish

a readily detectable buoy radarwise, as radar equipment is

standard for most larger vessels. Thus our detection will be

based on the standard commercial radar--the three centimeter

(x-band) with a 0.5 blip-scan ratio where

, , . , . number of times tarqet seenblip-scan ratio = r- ^—-r~. j-2- z Nlc number of times antenna turns l±i

Utilizing an existing empirical relation for buoy radar range

11

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R = /1.4 A + 0.5 A [2]

where:

R = range in miles*

A = radar reflector area in square feet

A = remaining buoy metallic area in square feet

From experimental worV utilizing the standard shape of

this buoy, the range is found to be 7.5 miles (20). The

reflector itself is structurally the upper middle portion of

the flashing light tower, just above the gong tower. This

calculation was naturally assumed for calm water conditions.

No electrical power is required.

Co Sonar Reflector

As the buoy must also serve as a navigational aid to

submersibles , it is advantageous to modify the counterweight

portion of the buoy to provide a passive sonar reflector.

For a comparative radar reflector area it is estimated that

the detection range will drop to approximately two miles due

to poorer underwater detection capabilities. Thus although

this range is somewhat limited it does nevertheless provide

yet another degree of buoy detection flexibility. Again,

no power is needed.

D. Visual Detection

Obviously the buoy must also have a visual detection

system for location in daylight hours by the unaided eye.

*A11 references to miles denote nautical miles

12

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Using the following criteria; unaided eye, normal sea conditions,

sea horizon background, no obstructions, and observer at sea

level, an empirical formula (20) has been established to define

a visual range, this being

R - ^[31K

6076 tan (0°15') L J

where:

A = vertically projected area above waterline in squarefeet

R = range in miles

as established by the Coast Guard Field Testing and

Development Unit. Thus, with this special buoy, the range is

established to be some 4.4 miles; to also assist in visual

detection, a simple system of buoy coloring end markings has

been evolved which is consistent with the above formula. The

criteria for this system's lettering is: height, fourteen

inches, and width, eleven inches. The specific coloring

and markings used will be as per Coast Guard buoyage system

designation.

E. Radar Beacon

Perhaps one of the newest navigational devices is the

radar beacon, acronym racon, which operates as follows; a

standard ships x-band (three centimeter) radar signal will be

received on the racon antenna and activate the racon which

in return transmits a coded pulse series which is displayed

directly on the ship's radar console. Recent tests have

shown that the new transistorized racons can be detected from

13

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buoys some nine miles away, and although weighing only 35

pounds and occupying a volume of about two cubic feet, it has

an expected lifetime of some seven years. Based on a 12 volt,

direct current system, only one watt of power is required to

operate this transistor package. The racon device itself will

be situated inside the buoy body for protection, while the

antenna will be located directly beneath the flashing light.

F. Radio Beacon

One of the more reliable and well used offshore navigational

aids is the radiobeacon. Here it is advantageous to use a

Class C radiobeacon, namely the TB-107 with LSR-803A converter.

This twenty mile range device requires only some twenty-five

watts of electrical power, and has dimensions of 16.5 x 21.5 x

22.8 inches. The device itself is situated in the buoy body

for protection, while the transmitter is located directly

above the radar reflector. Operating in the 275-325KC band,

the duration of pulses for the device should be limited to

short periods due to power considerations; estimate trans-

mission burst duration to 15 seconds. As would be expected,

both the radarbeacon and radiobeacon are severely limited

detectionwise by height above sea level, and their usefulness

would rapidly decline in stormy, rough weather.

G* Electric Light Flasher

Perhaps the most important navigational aid is the

electric light flasher system. Not only is night time

identification abetted, but it is the primary identification

14

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means in stormy, inclement weather. Thus this critical aid is

designed to optimum effectiveness. For the twelve volt direct

current system, thirty watts is needed to power this 13,000

candlepower, 360° fan beam, 3,000 amp-hour system. Specifi-

cally, the FU-840 flasher (4 second flash) and FU-1297 lamp-

changer (6 bulb unit) will integrate into this system to

provide a detection range of 4.6 miles for an observer at sea

level when situated at a focal height of 15.9 feet. For the

above parameters , the range can be found from

D = 1.04 /H [4]

or as modified by the refraction of air and curvature of the

earth

D = 1.15 /H [5]

where

:

D = range in miles

H = focal height in feet

The physical flashing code utilized will be determined

by actual buoy location, but for detection purposes an

occulting (light longer than dark period) is recommended,

based on the following criteria

where:

T = duration of flash in seconds

t = time for one revolution

w = width of beam in centimeters

F = focal distance in centimeters

15

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Likewise for long flashing sequences, the Blondel-Ray relation

for intensity must be included, namely

I « = I. ., ., n i[6a]

eff lnit t+0.1

where

:

t = contact closure time in seconds

I = incandescence in candlepower

A 200 millimeter lantern will protect the clear bulb

(100% transmission effectiveness) from external elements.

Buoy stability is a must for this system to function

effectively; the buoy is designed to ride waves solely in a

vertical manner, as a dipping or swaying from the perpendicular

will greatly decrease the light's effectiveness and range.

The power for this as well as all other aids is provided

directly from nickel-cadmium batteries installed in the buoy

body. Although nickel-cadmium batteries are consistent with

a five-year unattended mission, the ultimate in lampchangers

,

which is incorporated in this design, has a 650-day life

expectancy.

All buoy functions are summarized in Tables I and II.

16

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Page 39: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 40: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 41: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 42: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 43: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

RADIOISOTOPE SELECTION

The proper selection of the powering isotope is a major

consideration in a project of this type. Of the more than one

thousand isotopes known to man, only 122 have potential as

heat sources; quite a technological advance since the discovery

of radioisotopes by mass spectrometry earlier this century by

Sir J. J. Thomson. As this buoy design is an attempt to

optimize this device, a thorough study of all 122 heat isotopes

will be conducted with a "fatal flaw" elimination procedure

to select the best isotope for this unique task.

To assure the utility of any isotope as a heat source,

it must display the following characteristics:

1. A one to one hundred year half -life (some fifty

isotopes)

.

2. A material which can exist in high concentration as

a stable, inert solid at operating temperatures.

3. Must have a heat output greater than 0.1 watt/gram

of pure isotope.

Likewise, the isotope must have characteristics which

would assure future, economical, and practical multigram

production, namely:

1. If a fission product, fission yield must be greater

than 0.1%.

2. Must have sufficient information at present to define

a realistic production process.

3. Isotopic separations not required for either target

or product in irradiation process.

21

Page 44: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 45: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

4. In irradiation, the target must not be rare, too

costly, or practically unobtainable.

5. Should be not more than three steps in chemical

processing and two steps of neutron irradiation in

entire processing scheme.

6. For irradiation processes, thermal cross section for

product should not exceed 1500 barns.

7. Similiarly the thermal neutron cross section of the

target should be greater than 2 barns.

8. Cost considerations indicate an upper ceiling of

$2000/watt for the delivered isotope.

Using the above criteria, a general roster of all

isotope heat sources was established as Table III. Then from

this listing, three tables were constructed; Tables IV, V,

and VI respectively, to delineate isotope sources because of

separation processes, impractical production processes, and

other rejection criteria. This reduced the number of acceptable

isotopes to eight, which are listed with their respective

properties in Table VII; now a final selection was made from

these attractive isotopes.

Thus, additional practical selection criteria need be

applied, namely:

1. Excessive gamma activity to be avoided if possible.

2. As half-life goes up, specific heat (number watts/gm)

goes down.

3. As half-life goes down, power density (watts/cc)

goes down.

22

Page 46: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 47: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

4. Adaptability of isotope to heat conversion device.

5. Matching of isotope output to sensitive, complex

electronic equipment.

6. Minimize inefficient bremsstrahlung radiation.

7. Thus an approximate ideal half-life of ten years.

8. Lessen biological hazard.

9. Minimize weight of shielding.

10. Isotope available in large quantities.

11. Isotope to have competitive costs with standard fuels

(batteries and acetylene for buoys).

12. Allowable 1/2 year lag in replacement fuel cell

receipt.

13. Daughter products in decay scheme should have

properties no worse than original power isotope.

14. Be adaptable to marine environments.

15. Have stable compounded fuel form.

Obviously there are some conflicting requirements above,

but the selection will incorporate the best combination of

all factors. Utilizing these factors, the selection narrowed

to two equally attractive selections, Strontium-9 and

Promethium-147 . Naturally each did have associated negative

features: Strontium-90 had significant bremsstrahlung

radiation, remarked radiation hazards, and needed heavy

shielding; while Promethium-147 had an extremely short half-

life, low power density, and high production costs. The

problem was resolved with a telephone conversation with

23

Page 48: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 49: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

Mr. W. K. Eister, Head of Isotopic Research and Development at

the Atomic Energy Commission's Facility at Oak Ridge, Tennessee.

Briefly, Mr. Eister reviewed the experimental results and

ensuing agency policy as follows. (57)

While Promethium had proven hopeful in earlier development

and testing, the prohibitive costs and short half-life--

specific power combination had precluded its use in current

design work. Present plans are directed towards Strontium-90

as a low power source and Plutonium-23 8 for higher power needs.

An extremely reliable backup source for either power demand is

Cobalt-60. This is the current state-of-the-art in isotopic

power development, especially for static systems as called for

by this unique power requirement. This selection is quite

attractive in that Strontium-90 is obtained from reactor fuel

wastes, an ideal reclaimation process, as these wastes would

normally simply be disposed of. Further developments are in

process to increase power potential using dyanmic systems,

but existing policy is to promote the above mentioned fuels as

it is economically desirable to increase current isotope

markets as fixed costs are not obtainable. Hence the more

the demand the lower the costs, thus making isotopes economically

competitive with fossil fuels. In fact, studies have shown

that isotope power is economically competitive with chemical

and solar sources up to 500 watts. Nuclear isotopes have the

major advantage against contemporary fuels in that for a given

amount of fuel, they contain the largest amount of energy.

24

Page 50: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 51: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

The technology of existing static systems has been thoroughly

explored and Strontium-90 and Plutonium- 238 have such decided

advantages that numerous off-the-shelf devices are now presently

available. Present Atomic Energy Commission sponsored isotope

development programs are in the areas listed below:

1. Increase reliability of generators.

2. Decrease specific weight.

3. Minimize ground handling.

4. Studies of dispersion and deposition of materials.

5. Continued review of public health and safety.

6. Fission product recovery increases.

7. Actively promote isotopic usage.

8. Develop dynamic power capabilities.

Thus Strontium-90 is selected, and its unique decay

scheme is presented in Figure 1. Strontium-90 ' s short lived

companion isotope, Strontium-89 , an energetic beta emitter,

is removed by an aging period before fuel encapsulation.

Strontium-90 ' s half-life is sufficiently long such that the

drop in thermal power density over the buoy five-year cycle

is relatively small and therefore neglected as related in

Figures 2 and 3. In fact, the SNAP 7D program reported a less

than 3% drop over a five-year test period. The daughter

product Yttrium~90, does produce more energetic beta rays and

a few gamma rays (0.02%), but its half-life and activity during

the five year lifetime is such that its effects are quite

secondary in the design. This is graphically shown in

Figure 4. Fortunately the next decay step produces the stable

25

Page 52: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 53: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

element, Zirconium-90 , which thus eliminates the problem of

shielding long-lived decay chains.

As Strontium-90 has been selected as the isotope, it is

now desirous to place this in a highly effective, concentrated

form, acceptable to this marine application. Commercially

there are five distinct forms in which Strontium-90 can be

compounded; but only Strontium Oxide, SrO , and Strontium

Titanate, SrTiO , are economically feasible. Although the

oxide form has very attractive qualities , especially for

terrestial applications; it has a relatively high solubility

in liquids, a serious safety drawback for maritime applications.

The titanate form, however, has the incredible solubility of

only 0.005 ppm/hour at 120°F (or some 900 years to dissolve

the standard SrTiO- pellet) in either fresh or salt water, (14)

a highly desirous quality, considering the possibility of a

marine radiation accident. The complete physical and

mechanical properties of Strontium Titanate are denoted in

Table VIII. Thus, although all its properties are

acceptable, the Strontium-90 compound fuel selection is

based entirely on the safety criteria for a marine environment

of a minimum solubility and its general chemical stability.

The actual production process is denoted in Figure 5.

With the best isotope now in its most useful compound

form, a computer program was established, Tables XII and

XIII, to facilitate the design of an efficient, compatible

power generator.

26

Page 54: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 55: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 57: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 58: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 59: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 60: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 61: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 62: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 63: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 65: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 66: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 67: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 73: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 76: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 77: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 78: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
Page 79: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

TABLE IV

ATTRACTIVE ISOTOPES REQUIRING SEPARATION PROCESSES

Isotope Half-life Watts/GM Cross Sectionyears Target Product

Antimony- 12

5

2 .7

Cadmium- 11

3

14 .0

Cesium-134 2 .1

Holmium-16 6 30.

Iron-55 2. 7

Silver-108 5.

Thallium-204 3. 9

2.9 0.2

0.35

6.8 31.0

— 64.0

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— 40.0

1.2 11.0

134.0

39

Page 80: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
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TABLE V

ISOTOPES WITH NO PRACTICAL PRODUCTION METHODS

Isotope

Bismuth- 207

Hafnium-172

Lutetium~173

Neptunium- 23

5

Niobium-93

Polonium-208

Promethium-14 4

Promethium-14 5

Promethium-14 6

Rhodium-101

Sodium- 2

2

Tantalum- 17

9

Terbium- 157

Half-lifeyears

30.

5,

1. 4

1. 1

12.

2. 9

1. 1

18.

2.

5.

2. 6

1. 6

30.

Type of Radiation

Beta , Gamma

Beta, Gamma

Beta, Gamma

Alpha

Weak Gamma, internaltrans

.

Alpha , Gamma

Gamma

Beta

Beta, Gamma

Weak Gamma, internaltrans

.

Beta, Gamma

Beta, Gamma

40

Page 82: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody
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TABLE VI

POTENTIAL HEAT-SOURCE ISOTOPES WITH ADVERSE FACTORS

Isotope Half-lifeyears

Reason for Rejection

Actinium- 22

7

Argon- 4

2

Barium-133

21

Cadmium- 10

9

mCadmium- 11

3

Californium-250

Californium- 2 52

Curium- 243

Einsteinium- 25

4

Europium- 15

2

Europium- 15

4

Europium-155

Gadolinium- 16

2

3.5

7.5

1.3

14

10

2.6

32

1.3

13

16

1.7

Very rare, target isotopeof radium-126 very costly

An inert gas. Insufficienttime before of Argon-41 half-life to assure high yield.

Requires isotopic separationtarget of barium-132 extremelylow (0.097%) in bariumconcentrations

Requires isotope separationfor both target and product.Cadmium-108 concentrationnaturally (0.88%) too low.

Fission product of very lowfission yield (0.012%)

Multistep irradiation andprocessing needed

Multistep irradiation andprocessing needed

Isotopic separation requiredon product

Multistep irradiation andprocessing needed

Isotopic separation requiredHigh cross section (5000 barns)

Isotopic separation requiredHigh cross section (1400 barns)

Isotopic separation requiredExtremely low (0.03%) fissionyield

Isotopic separation for a

relatively low cross sectiontarget

41

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Page 85: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

TABLE VI (con't)

Isotope Half-lifeyears

Reason for Rejection

Krypton- 85

Lead-210

Osmium-19 4

Plutonium- 23

6

Plutonium- 241

Radium- 228

Ruthenium- 10 6

Samarium-151

Thulium- 171

Tin-121

Tritium

10.4

21

2.9

13

6.7

1

80

1.9

12.3

An inert gas

Very rare natural isotopefrom uranium decay0.00 5 gram/ton

Target element, Osmium-19 2

extremely rare

Product isotopic separationrequired

Isotopic separation required

Very rare natural isotopefrom thorium decay0.00 43 grams/ton

Chemistry of this raremetal is extremely complex

Cross section high (12,000barns) Isotopic separationrequired

Isotopic separation neededfor target

Isotopic separation forboth target and productrequired

Too costly per watt

42

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Page 87: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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44

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TABLE VIII

STRONTIUM TITANATE PROPERTIES

Activity Concentration

Isotopic Composition

Specific power

Thermal energy

Density

Expansion coefficient

Melting point

Mechanical strength

Thermal stability

Radiation Stability

Thermal conductivity

Power density

Gas evolution in decay

Vapor pressure

Thermal shock resistance

Burnup characteristics

Capsule compatibility

Leach rate

33 curies per gram SrT-O.,

955% yu Sr, 43.9% 0B Sr, 1.1% 8 6 Sr8 8 Sr and 86 Sr are stable

0.223 watt per gram of SrT^O

6.772 watt per Kilocurie of 90 Sr

148 curies/thermal watt

5.0 gram/cm 3 theoretical

3.7 gram/cm 3 measured

1.12 x 10~ 5/°c

1900 °c

Fair

Good

Good

0.0153 cal/sec* cm* °c

0.8 25 watt/cm 3

None

No data

Good

Dispersibility poor

Excellent with stainless steel

and Hastelloy C

1 u gram/cm 2 day

45

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RADIOLOGICAL AND SAFETY CRITERIA

With the initiation of the atomic age on a rather adverse

note, the public has tended to associate nuclear power with

nefarious uses. Despite an excellent safety record and

intense public indoctrination, nuclear power still has public

acceptance problems, and as such, all current and existing

atomic power sources are "overdesigned" to the fact that the

radiation hazard is truly miniscule. It is because of two

factors that the radiological protection system has an added

safety factor of two, namely; the Coast Guard is new to this

field of endeavor and the extra shielding would aid in ease

of acclimation; and with the huge potential of other Coast

Guard needs, some 4,000 powered buoys and numerous remote

lighthouses, this mollifying of the public could initiate

quick acceptance of this specific program.

Before a detailed study of shielding criteria, it is well

to review the forms of radiation to be expected from this

selected radioisotope. Actually the daughters in the decay

chain must also be considered, but as noted in Figure 1, the

entire Strontium-90 decay series is composed of beta and

bremsstrahlung radiation. These radiation processes may be

described as follows.

Beta Radiation

An electron and a neutrino are emitted in beta decay

simultaneously from the nucleus of the atom, with the sum of

the energies of the two emissions being equal to the total beta

46

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decay energy for the transition. As would be expected, the

amount of energy carried off by either particle varies from

zero to almost the entire beta decay energy, with the particles

forming a continuous energy spectrum and the maximum particle

energy being virtually equal to the beta decay energy. For

all practical purposes, the neutrino can be neglected, as it

is of no practical concern in biological or heat generation

calculations; naturally the beta particle is important due to

its biological and heating effects.

There are two different forms of beta transitions based

on spin and parity changes. These transitions being classified

as: "allowed", involving a spin change of or 1, and no

parity change (0 or 1, no); with the "unique first forbidden"

involving a spin change of 2 and a change of parity (2, yes).

For the beta particles, the shape of the energy spectrum

depends on several factors; the decay energy, the transition

type, and the atomic number of the emitting nucleus. Obviously

the shape of this spectrum is critical to radiation and shielding

calculations for determining the particle energy for heat

generation calculations, and determination of the bremsstrahlung

spectrum.

A theoretical derivation of the number of betas and their

energies was presented by Arnold (43) and can be briefly

related as:

For allowed transitions

P(E) = KnWF(Ze,W) (E -E) 2[7]

47

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where:

P (E) = relative number of betas

W = total beta energy in rest mass units

_ E(in Mev) , m0.511 . .

l J

D = beta momentum = A? l -

1

[9]

K = an arbitrary constant

Z = atomic number of emitting nucleuse

F(Z ,W) = Fermi Differential Functione

The National Bureau of Standards has further defined the

Fermi Differential Function to be

F(z w) = f(z ,n)/n2

[10]e p

which can be further defined as

f(z ,n) = n2+2s

e±Tr6

[r(l+s+i)] [11]

where:

Z = atomic number of particle nucleusP

s = /Fy 2" -1 [12]

Y = Z /137.0 [13]XT

6 = y/(nd + n 2)) [14]

+ = beta (-) or positron (+) emission

T = standard gamma function

For the unique first forbidden transitions, the expression

expands to

P(E) = KnWF(Z ,W) (E -E) 2[n

2 + (W -V?)2

] [15]

Resolution of these formulas reveals the average beta

energy to be approximately one-third the maximum energy; this

can be expressed as

48

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E= (f°o

EP(E))/(|o

p(E)) [16]

Beth the Strontium-90 and Yttrium-90 beta spectrum are

plotted in Figure 4.

For beta radiation, a rough but useful range determination

in air has been calculated by Featherer to be R = 0.593E - 0.160

for E between 0.5 and 2.3 MEV, and R in gm/cm 2 (51).

Bremsstrahlung Radiation

The acceleration or deceleration of an electron results

in the emission of a part of its energy through electro-

magnetic radiation. This can result from two events; first

as an electron leaves the nucleus (inner bremsstrahlung) and

when it is absorbed (external bremsstrahlung) . Here again the

spectral distribution will vary from zero to the maximum beta

energy, but the majority of energy is released as less

energetic radiation. Inner bremsstrahlung has proven to be

very small for even the most energetic electrons and hence

can be neglected. However, external bremsstrahlung increases

with larger beta energies, and increasing atomic number of

the absorber. A rough estimation of the energy loss by

radiation to that by ionization is

E ' Z Erad a . - „ -,

E~.~~

800 U/Jion

where E is the energy of electron in MEV. It should be noted

that the value is somewhat inaccurate for low energy electrons

but is considered satisfactory since the absorption of low

49

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energy bremsstrahlung from low energy electrons is quite high.

The total bremsstrahlung energy is found by dividing the beta

spectrum into energy groups and noting subsequent energy

emission. This calculation gives the total energy but is not

designed to give an energy spectrum; however, the total beta

energy equals the total bremsstrahlung energy.

A review of equation [7] indicates that a few percent of

the beta energy will escape as bremsstrahlung and this would

not be recoverable as heat within the source. As maximum

heat recovery is desired, the source is encapsulated in

Hastelloy C having a thickness equal to one-tenth the maximum

range of the beta ray-~thus some of the escaped energy will

be recaptured. Self-absorption would reduce the escaping

bremsstrahlung to considerably less than the total

bremsstrahlung produced; but a review of self-absorption

criteria from Strontium-90 reveals satisfactory operation for

the size of the generator in question. The total

bremsstrahlung energy release per beta emission is thus

important for heat sources and is given in Tables IX and X

for Strontium-90 and Yttrium-9 respectively.

A formula expressing the energy radiated is

I = C[4(l - |) + 3| In |] AK [18]

where:

I = radiated energy

C = arbitarary constant

E = kinetic beta energy

50

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K = energy of bremsstrahlung photons

Summing over all K will yield the total energy radiated.

Now the bremsstrahlung spectrum, S (K) , can be evaluated by

the expression

S < K> f° 'Ira 1 h bTboo 1 [T^5-] [i] I19]

E=0 a

where ZEP (E) is from E=0 to E=E and the formula is composed

of three factors: the fraction of total beta energy at E;

the fraction of this energy lost by radiation; and the

fraction of radiated energy which has energy K. This then

yields the number, N(K), of energy K per AK proton energy

interval per beta emission.

N(K) = S(K) E/K [20]

A computer program to summarize all these results from

all shielding materials has been established and presented in

Arnold (43) . Also Figure 6 displays the shielding properties

of Iron, Lead, and Uranium, the practical shielding materials

for Strontium Titanate.

Now that the nature of the radiation to be experienced

is understood, it is possible to review the safety criteria.

Formal safety has evolved since the initial Manhattan

Project of 1943, and the factors which determine safety

hazards may be listed as follows:

1. relative biological effectiveness

2. energy of radiation

3. tissue involved

4. total dose

51

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5. dose rate

6. body area exposed

7. internal or external exposure

As would be expected, there are numerous criteria for

safety as established by federal, state, and local authorities;

here I will rely on the National Bureau of Standards publica-

tions for promulgated maximum permissible exposure and other

criteria. It should be noted that the buoy is stationed at

the twelve mile limit, solely because that is the furthest

extent of Atomic Energy Commission licensing capability and

jurisdiction. The Atomic Energy Commission safety criteria

are established by Section 20 of Title 10 of the Code of

Federal Regulations.

At this point it is useful to define current radiological

units

1. Roentgen - absorption of 83 ergs/gm of air from

X-ray or y~raY

2. Rad - absorption of 100 ergs/gm

.3. RBE - relative biological effectiveness - based on

the biological effects of radiation with the

X-ray establishing the base of 1.

4. Rem - (roentgen equivalent man) ---RAD S x RBE--

produces biological effect of 1 roentgen but

not entirely from X--ray or y-ray.

With beta rays having a RBE of 1, the maximum permissible

exposure to ionizing radiation was established to be 100 mrad/

week to eyes, blood forming organs, and gonads of persons 18

52

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years and older. This age factor was subsequently redefined

in the exposure rating of

D = 5(N - 18) [21]

where:

D = absorption in rems

N = age of worker

It should be noted that this maximum rate can be safely

averaged over a several months period, but if truly long

periods (over 13 weeks) are involved the current practice is

to reduce this exposure by a factor of ten. Other notable

exceptions are: up to 125 rem for hands, forearms, feet,

and ankles; up to 25 rem emergency overdose allowed once in

a lifetime; a whole body dose of 1.25 rems/quarter ; total

skin dose of 7.5 rems/quarter; maximum spot contamination of

1 rem per 2 cm 2 of exposed body surface; however, if ingested

or inhaled

MPC = ~ f

693t [22]TB(l-e u

'gr

)

where:

MPC = maximum permissible concentration in body in

millicuries/cc of air or water

q = total body burden

fo = fraction of radioactivity remaining in body/total

body radiation received

B = original radiation arriving at organ

T = half-life

53

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t = time duration_ o

a = 3.5 x 10 for air

-43.11 x 10 for water

In fact, q has been further defined as

-5- 5.6 x 10 mW

r~ o •)

q 7 fo Z E(RBE)N l J

where:

RBE = in rads

M = mass of affected organ

W = permissible mrad/week

E = disintergration energy (in Mev)

N = non-uniform distribution factor

= 5 for bone

= 1 for all other tissue

Applying this above equation to Strontium-90 has yielded

the following maximums:

1. 8 x 10 ^-tt^ in waterml

~ , ,-.-10 uci .

2. 2 x 10 —— in airm£

.These formulas, although accurate, tend to mask the fact

that the biological danger to radiation is very significant

for Strontium-90, which is classified as one of the four most

hazardous radioisotopes; mainly because of its strong internal

hazard, especially to bone, as it has a very strong affinity

to that specific tissue.

Current Atomic Energy Commission practice has limited

the maximum shield surface rate to be 5.0 mr/hr , and in an

attempt to promote safety as noted earlier; the buoy power

54

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generator outer shield was designed for half of that--2.5 mr/hr

Tests have established background radiation to be only 0.05 mr/

hr. If source storage facilities are provided by the buoy

maintenance facilities, the limit of radiation detectable at

a range of one foot from the source is 5 mrem/hr . Likewise

before buoy deployment and later overhaul, two survey tests

are recommended, namely;

1. The Wipe Test - a one hundred square centimeter

smear of the outside shield connection surface.

This smear should then be monitored for excess

activity above allowed limits.

2. Air Activity - a LAS-1 air sampler is utilized to

measure air activity around the sample. Again,

excess activity would indicate a source failure.

In addition to the above tests, certain on-station

procedures should insure adequate safety. This involves

wearing a monitor badge if within seven feet of the source

and using E-500B beta survey meters when operations are in

progress. It would also be advisable to have the following

for decontamination purposes; a saturated solution of Potassium

Permanganate and 0.2 N sulfuric acid, and/or sodium acid

sulfite.

Safety in any endeavor should be a primary goal, and

especially so in the nuclear field because of the potential

hazard. This isotope generator as designed shieldwise is

some 50% above the established Atomic Energy Commission and

National Bureau of Standards minimum criteria. As

55

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Strontium Titanate is insoluble in liquids, the application

of safety procedures and precautions listed here should make

the beta and bremsstrahlung radiation hazard low; and be a

very positive factor in the acceptance of this design.

In summarizing the safety criteria, it is important to

reemphasize that the Atomic Energy Commission and National

Bureau of Standards have promulgated a code of safety criteria

which will be adhered to in this design. The extreme biological

hazard of Strontium-90 has led to the adoption of an added

safety factor of 2 in the outer shield dose rate, as the beta

and bremsstrahlung radiation create a severe internal hazard.

When handling the source, both film badges and E-500B meters

should be used, with wipe tests and air samplers used to check

the generator itself for leaks. In general however, the

selection of Strontium Titanate for this application has

greatly reduced the potential radiation hazards.

56

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5

ha

(A

fr:T

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-iJ-

1.J.I.I LLI 1-441,1.1.1 LU 1^44-4-444^ -

£,ft ^^ATf^ R5/fti?'n?nn m^ei .. . - - -©^ w/iH ii r<y>WUL LVLL

i

M\\i J— — — ^ - - - - - - - — — -

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iV~X \^

:%~T%i~~~~~~~~~~7

.

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.

. 1 -\ .. X--T-'

-~

- - -

ji \ ^^

V _\ \^\ * 'St

|j' pL ^v

\m \

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W'~'~

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* v "v . _. ... ...\

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% \ ^V \ %.

X \ v""

~"N \ K\ \ Si

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-\ -"V'- - - - 517 —*~

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2S 3@

mm THICKNESS, era

Figure 6 - Shielding Properties of Lead, Iron, and Uranium57

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TABLE IX

PRODUCTION OF BREMSSTRAIILUNG PHOTONS FROM

STRONTIUM- 9 BETA IN STRONTIUM TITANATE MATRIX (43)

Maximum Beta Particle, MEV

Average Beta Particle, MEV

0.545

0.201

BremsstrahlungEnergy Group (MEV)

0.020 + 0.01

0.040 +0.01

0.060 + 0.01

0.080 +0.01

0.100 +0.01

0.120 +0.01

0.140 +0.01

0.160 +0.01

0.180 +0.01

0.200 +0.01

0.220 +0.01

0.240 +0.01

0.260 10.01

0.280 +0.01

0.300 +0.01

0.320 10.01

0.340 +0.01

0.360 +0.01

0.380 +0.01

0.400 +0.01

0.420 +0.01

0.440 +0.01

0.460 +0.01

0.480 +0.01

0.500 +0.01

Number of Photons per BetaParticle v/ithin AE Energy Group

-3

1. 009 X 10

4. 004 X 10

2. 195 X 10

1 348 X 10

8. 845 X 10

6. 034 X 10

4. 217 X 10

2. 993 X 10

2. 141 X 10

1. 537 X 10

1. 103 X 10

7 851 X 10

5. 571 X 10

3 895 X 10

2. 678 X 10

1. 801 X 10

1. 179 X 10

7. 448 X 10

4. 497 X JO

2. 559 X 10

1. 345 X 10

6, 333 X 10

2 534 X 10

7. 807 X 10

1 472 X 10

-3

-4

-4

-4

-5

-5

-5

-5

-5

-6

-6

-7

-7

58

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TABLE IX (con't)

Brems strahlungEnergy Group (MEV)

Number of Photons per BetaParticle v/ithin AE Energy Group

0.520

0.540

+ 0.01

+ 0.01

7.336 x 10

0.000

10

Total Bremsstrahlung Energy , MEV/Beta particle 9.924 x 10-4

59

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TABLE X

PRODUCTION OF BREMSSTRAHLUNG PHOTONS FROM

YTTRIUM-90 BETA IN STRONTIUM TITANATE MATRIX (43)

Maximum Beta Particle, MEV

Average Beta Particle, MEV

2.27

0.944

BremsstrahlungEnergy Group (MEV)

0.100 + 0.05

0.200 +0.05

0.300 +0.05

0.400 +0.05

0.500 +0.05

0.600 +0.05

0.700 +0.05

0.800 +0.05

0.900 +0.05

1.000 +0.05

1.100 +0.05

1.200 +0.05

1.300 +0.05

1.400 +0.05

1.500 +0.05

1.600 +0.05

1.700 +0.05

1.800 +0.0 5

1.900 +0.05

2.000 +0.05

2.100 +0.05

2.200 + 0.05

Number of Photons per BetaParticle within AE Energy Group

4.537 x 10

1.782 x 10

9.456 x 10

5.665 x 10'

3.613 x 10'

2.389 x 10'

1.611 x 10"

1.098 x 10

7.493 x 10

5.092 x 10

3.425 x 10

2.264 x 10"

1.460 x 10"

9.110 x 10

5.434 x 10'

3.050 x 10

1.576 x 10'

7.220 x 10'

2.764 x 10

7.850 x 10

1.239 x 10

3.540 x 10"

-2

-2

~3

-3

-4

-4

-4

-5

-5

-6

-7

-7

Total Bremsstrahlung Energy, MEV/Beta Particle 2.07 8 x 10-2

60

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THERMOELECTRIC GENERATOR DESIGN

With the radioisotope definitely selected and a thorough

knowledge of its decay scheme, it is now possible to design the

three major components of the generator system: the isotope

sizing and encapsulement , the power conversion system, and

thQ biological shield. To initiate this design it is first

advantageous to list the desired goals, as the final must be a

compromise among these,

1. maximum reliability

2. minimum system cost

3. minimum space, weight, and interfaces

4. maximum radiation resistance

5. maximum structural integrity

6. compatability with environment

7. maximum safety

8. minimum radiation hazard

With these goals established, it is now desirable to

establish a means of heat-to-electricity conversion, and

there are four possible direct conversion systems, to the

author's knowledge,

1. Conversion of fluorescent light

2. Generation of P-N junction semi-conductors ion pairs--

thermoelectric

3. Magnetohydrodynamic

4. Collection of charged particles in retarding field

thermionic

61

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Of this list only two-—thermionic and thermoelectric—

can be built to withstand the shocks, vibrations and harsh

environment of a marine environment as they are rugged and

have no moving parts, and as the others are extremely vibra-

tion sensitive. All such conversion systems are extremely

inefficient with the maximum efficiency being eleven percent

for the thermionic; however, a high operational temperature

of some 1100 degrees Fahrenheit eliminates the thermionic

from consideration. Thus the rugged, yet less efficient

thermoelectric system must be employed and be optimumly

applied.

Briefly the thermoelectric process may be described as

follows: the radiation is absorbed in the source and contain-

ment material where the beta and bremsstrahlung energy is

transformed to heat; then the application of P-N type semi-

conductors converts the heat to electrical power. This output

is "power flattened" and stored in nickel-cadmium batteries

under the trickle charge principle. The batteries then supply

the desired direct current power as needed. The actual amount

of Strontium-90 for a five year on-station power of fifty-six

watts was calculated utilizing the maximum five percent

efficiency of cascaded thermoelectric material. The right

circular cylinder form was selected as it most nearly resembled

the normal buoy counterweight , and a computer program calculated

the desired dimensions. These dimensions were then checked for

self-absorption losses and satisfactory results noted. It

should be noted that the size calculated was not of the

62

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standard Strontium Titanate pellet form; however, the fuel

could easily be manufactured in these dimensions if there

was sufficient demand. Next the encapsulement material was

selected. The following are criteria deemed important for

the encapsulement material.

1. No brittleness from radiation

2. Little diffusion at operating temperatures

3. Little or no corrosion

4. No oxidation

5. Good mechanical properties at high temperatures

6. High temperature stability

7. Good thermal conductivity

8. No brittleness from welding

9. Little microporosity

10. Relatively inexpensive

11. Not difficult to machine

There are numerous potential containment materials such

as

:

1. Molybdeum 7. Tanlatum

2. Tungsten 8. Monel K 500

3. Niobium 9. Inoconel 600

4. Platnium 10. Hastelloy C, X r or F

5. FS-85 steel 11. TZM

6. Stainless steel 12. TD Nickel

The final selection was between stainless steel and

Hastelloy C as both had a maximum combination of the desired

properties; however, the final selection was a 0.25 inch

63

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Hastelloy C encapsulement as it had had earlier successes in

the SNAP 7C and 7D programs. Hastelloy C is considered

extremely reliable from earlier experimental work, especially

in conjunction with Strontium Titanate. A second 0.25 inch

Hastelloy C plate then acts as the one-tenth thickness needed

to effectively and efficiently slow all beta and

bremsstrahlung radiation; this is normally defined as the hot

shoe. An epoxy resin is applied between the two Hastelloy C

shields to electrically isolate the fuel capsule from the

hot shoe. The P-N type thermoelectric semi-conductors are

then attached to this second plate. This sequence is graph-

ically displayed in Figure 10. Then all remaining exposed

Hastelloy C surface areas are covered with an asbestos sheet

to reduce thermal losses.

The thermoelectric effect is a phenomena first described

by Seebeck in 1832, who defined the following equation for

current produced between the junction of two dissimiliar

metals

,

Z = |i [24]

where:

Z = figure of merit

K = thermal conductivity in w/cm

a = Seebeck effect constant in volt/°c

p = electrical resistivity in ohm-cm

The value Z is normally combined with T, the temperature,

when rating the effects of semi-conductors. Several P-N semi-

64

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conductors are compared in Figures 8 and 9. In these figures,

the Strontium Titanate fuel will operate in the hot junction

temperature range of 600 +50°F, hence this is the design

selection temperature of the semi-conductor. The temperature

range and reliability tend to favor either lead-telluride or

germanium-silicon thermocouples; however, it has been experi-

mentally noted that cascaded lead-telluride elements seem to

work best with Strontium Titanate in this power range (60 watts)

,

and yield the maximum efficiency of five percent. The following

alterations to the lead-telluride semi-conductors tend to

improve both their effectiveness and average lifetime, this

being; the N-type conductors, in which the electrons diffuse

to the cold ends, are doped with a 1% bismuth coating; while

the P-type conductors, in which the unfilled electron "positions"

move to the hot ends, are doped with a 3% sodium coating.

Physically these semi-conductors come in pairs called shoes,

which are 1.0 by 1.25 inches and have a voltage output of

0.5 volt per set. Thus some 26 shoe pairs are needed to

produce the twelve volts of desired power . These shoes are

symmetrically placed about the periphery of the Hastelloy C

capsule material to convert the heat to electrical power. To

insure a maximum efficiency, an iron spherical washer, spring,

and snap ring assembly is inserted between the shoes and the

lead biological shield to insure constant, thermal contact to

the absorber material.

65

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These semi-conductors are physically connected in series

through a static converter to stabilize the direct current

output and a voltage regulator in order to prevent overcharging

and battery gassing. This current is then used to trickle

charge the nickel-cadmium batteries. A typical isotope power

electrical spectrum is presented in Figure 7. The twelve

nickel-cadmium batteries themselves are split into a series--

parallel combination with two six-cell series paralleled for

optimum useage.

There is a resistance backing material surrounding this

portion of the generator to protect the actual inner system

from chemical attack, and provide insulation. Many materials

such as polyethylene, teflon, and glass could be used, but

such factors as weakness under strong caustic solutions favors

the selection of a new material, Min-K, developed by the Johns

Manville Company strictly for this purpose. Previous successes

in the early SNAP series tend to affirm this selection.

Now the combination biological shield and heat sink must

be designed. As expected this outer covering is extremely

important for two reasons; first as the relatively inefficient

thermoelectric processes leave large unused quantities of heat,

which must be led away, or the fuel could easily reach its

melting point and fail. The total weight of the containment

material insulation, and thermoelectric shoes is calculated

to be 1,0 50 pounds.

66

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Spaced taps from the inner Hastelloy C shield metal are

attached to the biological shield such that the unwanted heat

is dissipated through the outer shield to the surrounding

seawater . The biological shield also functions as the primary

shielding device to restrict the harmful beta and bremsstrahlung

radiation. As noted earlier, an overly designed safety system

was selected with the conservative outer shield radiation rate

of 2.5 mr/hr. Using tabulated values of Strontium Titanate

from Arnold (43), three attractive shield metals were reviewed---

Iron, Lead, and Uranium. The Lead was finally selected for

two reasons: it provides the approximate weight needed for

the buoy counterweight for naval architecture stability; and

it is one of the more effective shielding metals. Some 13.3 cm

was found to be adequate lead shielding for this purpose.

The outer periphery of the lead shield is then sprayed with

aluminum oxide to reduce potential seawater corrosion.

Cutaway views of the entire generator are presented in

Figures 11 and 12. The previously mentioned computer program

forms Tables XII and XIII. This generator is then bolted

to the counterweight tube and the electrical connections made

to the batteries, and voltage and current regulators in the

buoy body. This bolt-attachment-assembly allows two important

aspects; first the buoy body and navigational aids subsystem

can be owned and maintained by the Coast Guard; while secondly,

the thermoelectric generator device may be manufactured in its

entirity at the isotope production facility and shipped to the

Coast Guard for easy installation. This system provides for a

67

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limited handling and minimum of radiation accidents. Likewise,

if a larger demand is subsequently made for these devices, it

will be in a standard easily produceable form. A summary of

the thermoelectric generator characteristics is presented as

Table XI.

As designed, the generator should prove extremely reliable

and effective; however, the following potential problems have

been noted on earlier similar prototypes-~all of which are

related to high temperature effects.

1. Spalling of fuel capsule

2. Release of caustic sulfur from Min-K insulation

3. Reduction of sodium hence loss of P-type semi-

conductor efficiency

4. Oxidation of copper in wiring

5. Spalling of iron semi-conductor holders

It should be noted that any isotope design must be

experimentally tested by the Atomic Energy Commission before

a license will be issued to provide radioactive materials.

This has resulted in a high success rate for this form of

power systems.

This design has benefitted from the earlier SNAP 7 series

experiments and subsequent technological advances, and as

designed should not only prove readily adaptable to this buoy

system, but should prove a reliable, efficient system for its

five year on-station time.

68

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69

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Ut

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Figure 8 - N-Type Semi-Conductor Properties

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Figure 9 - P-Type Semi-conductor Properties

70

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CONNECTORS

ELECTRICALCQ^ECTSON

HASTELLOY C

LEAD BIOLOGICAL SHIELD

Figure 11 - Cutaway View of Semi-Conductor Arrangement

71

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HASTELLOY CCONTAINMEN".MATERIAL

ELECTRICAL CONNECTIONCOUNTERWEIGHTBOLTING ASSEMBLY

LEAD BIOLOGICALSHIELD

MIN-KIE\5SULATIO^

ASBESTOS HEATSHIELD

STRONTIUM TITANATEHEAT SOURCE

THERMOELECTRICCONVERSIONDEVICES

Figure 12 - Cutaway View of Thermoelectric Generator

72

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TABLE XI

SUMMARY OF THERMOELECTRIC GENERATOR

AND ELECTRICAL SYSTEM CHARACTERISTICS

1. Fuel

2. Encapsulement

3. Electrical Insulation

4. Heat shield

5. P-N Semi-conductors

6. P-type material

7. N-type material

8. Maximum efficiency

9

.

Thermal insulation

10. Outer shield dose rate

11. Biological shield

12. Heat sink

13. Outer coating

14. Voltage protection

15. Current protection

16. Batteries

17. Expected hot junctiontemperature range

18. Voltage range

Strontium Titanate in rightcircular cylinder form

0.25 inch Hastelloy C

Coating of resistant epcxy resin

0.25 inch Hastelloy C

26 "shoe" sets, 0.5 volt per setsurface area of 1.25 in 2 per set

Lead telluride doped with sodium

Lead telluride doped with bismuth

In cascaded series with copperwiring, 5%

Asbestos strip backed by Min-Kpacking

2 . 5 mr/hr

13.3 cm of lead

The biological shield dissipatesheat to seawater

Aluminum oxide for corrosionprotection

Voltage regulator

Static converter, power flattener

12 unit cell nickel-cadmium,trickle charged wired in 2 setsof 6 series parallel

604-650°F

13.0 - 12.0 volt D.C.

73

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TABLE XI (con't)

19. Current range

20. Power range

21. Seav;ater temperature

22. On-station life

23. Attachment to buoy

To 2.5 amps

56.0 to 63.6 watts

45°F

5 years

By bolting generator tocounterweight tube

74

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TABLE XI I

THERMOELECTRIC GENERATOR DESIGN COMPUTER STUDY

This simple thermoelectric generator computer study is

based on the physical constants of the fuel, Strontium

Titanate; and shielding, Lead, as denoted by Arnold in his

text on isotopic shielding requirements (43). Basically, the

program is evolved in two parts: first, manipulation of

Arnold's constants to get the desired fuel loading; and

second, the use of the right circular cylinder formula to

establish the component, and final generator design, where

Height = 2 x Radius

and

Volume = u x Radius Squared x Height

The right circular cylinder shape was selected to create

the generator in the compact form necessary to function as the

counterweight for buoy stability purposes.

The computer design results meet all radiation and

structural criteria previously established in an efficient

buoy counterweight form.

75

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77

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TABLE XIII

THERMOELECTRIC GENERATOR COMPUTER RESULTS

RADIOISOTOPE SHIELDING AND POWERING CALCULATIONS

STRCNTIUN TITANATE IS THE ISOTOPIC FUEL

LEAD IS THE SHIELDING METAL

THE THERMOELECTRIC GENERATOR IS CYLINDRICAL

GEKERAL REFERENCE— E -D . ARNOLD, SHIELDING HANDBOOK

THE PCWEP NEEDED IS 56.00 WATTS

THE TOTAL CURIES NEEDED ARE 188555.10 CURIES

THE OVERALL EFFICIENCY IS 5.00 PERCENT

THE WEIGHT OF STRONTIUM TITANATE IS 5686.5820 GRAMS

2.50 MR/HR

13.30 CM

48.97 CM

29.49 CM

MAXIMUM EXPOSURE IS

SHIELD THICKNESS IS

HEIGHT OF SHIELD IS

RADIUS GF SHIELD IS

VOLUME OF THERMOELECTRIC PACKAGE IS 115361.4 CC

WEIGHT OF SHIELD IS 2875.50 POUNDS

COST OF ISOTOPE IS 94277.56 DOLLARS

THE TOTAL THERMOELECTRIC GENERATOR PACKAGE FORCOUNTERWEIGHT IS 3938.01 POUNDS

THE TOTAL HEIGHT OF GENERATOR IS 19.28 INCHES

THE TOTAL WIDTH OF GENERATOR IS 23.22 INCHES

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BUOY BODY DESIGN

The optimum in outer harbor aids to navigation would be

a fixed platform or station, as it would provide not only a

spacious, stable platform, but a precisely positioned

navigational marker. The costs of such a proposal, however,

would quickly eliminate its feasibility or practicality, but

the design of a buoy should reflect these austere goals.

Physically, the buoy is designed in three steps : first, the

entire navigational aid package is devised and properly

stationed atop the buoy body; next a counterweight and mooring

system of approximately the same total weight as the upper sec-

tion is attached to the bottom of the buoy body; and then a

buoy body is selected to reflect the following goals,

1. Provide damage stability against potential flooding.

2. Have good wave riding characteristics.

3. Provide minimum off the vertical motion for

navigational aids, notably the flashing light,

which derive maximum usefulness (detection range)

operating from the exact vertical position.

4. Support the mooring chain.

5. In riding currents, reduce induced heel to the

minimum.

6. Provide sufficient freeboard to protect electronic

equipment and battery storage spaces from salt water

wash.

79

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There are numerous potential buoy body shapes such as

the can, nun, spar, and sphere; however, the only buoy body

with years of proven successful operation capable of realizing

these goals in deep water service is the circular cross

section, spherical-shaped structure. As such, there has been

considerable hydrostatic and hydrodynamic testing of the two

largest Coast Guard buoys, the 8x26 and 9x38—both of which

have spherical buoy bodies (13) . Buoy forms, as are ship

hulls, must be model tested, and the proper selection of

scaling criteria involves a compromise between the Reynold's

and Froude ' s effects. Basically, these two distinct groupings--

surface and viscous effects—may be subdivided as follows:

1. Surface effects

a. Wave forces

b. Buoyancy

2. Viscous effects

a. Friction drag

b. Flow separation

Ideally it is desirable to use both the Froude and

Reynold's scaling, as each has a decided effect on ultimate

buoy performance; however, studies of model performance have

established Froude scaling as embodying the predominate effects,

and thus the Reynold's scaling has been safely disregarded.

Similarly, such factors as surface tension, cavitation,

roughness, and current speed can be included in the scaling

allowances, but for buoys, these effects are generally

miniscule. Such parameters as size, costs, and model

80

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reliability have been consolidated into the following

recommended ratios for buoy studies--geometric scaling,

4 to 1, and Reynold's scaling, 64 to 1. Naturally each

buoy design would have to be individually reviewed for unique

scaling criteria, but these above mentioned ratios have

proven successful in numerous past model studies.

In using these model tests, wave and seaway spectra

must be adopted to adequately define the on-station environmental

conditions before meaningful tests can be concluded. Certain

problems exist when establishing a buoy in moderately shallow

water such as the outer Boston Harbor moor (70 feet). There,

ocean bottom effects produce elliptical water particle motions,

whose effects are illustrated in Figures 13 and 14. The

Gerstner and Stokes seaway models are the most attractive of

the numerous analytical environmental predictors , with the

Gerstner model being particularly applicable to moderate

depths. As such, the seventy foot mooring depth of this

spherical buoy design could be adequately accounted for by

this model's characteristics:

1. restoring force - gravity

2. motion - stationary closed orbits

3. fluid - irrotational and non-divergent

4. phase velocity - g/k

5. profile - trochoidal

6. type solution - exact

7. steepness gradient - tt

8. speed particle/speed wave - 3H/L

81

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9. change of motion with depth - exponential decay

10. good for moderate depths

As this outer harbor buoy will encounter seaway type

interactions, a specific wave spectrum must be selected to

describe these sea phenomena. The Newmann and Pierce-

Moscovitch spectra have particular beneficial application in

deep water use (depths over 200 feet) , but their applications

to shallower waters is generally unreliable. A few coastal

water spectra have been developed (24) , but have not yet

been successfully applied to buoy design considerations.

Although a deep water spectrum, the Newmann seaway spectrum

has proven considerably effective in buoy design for waters

of this moderately shallow depth, and currently is in usage

until a better coastal wave spectrum has been experimentally

proven for buoy application. This Newmann seaway spectrum

may be described as follows:

A 2 (w) = Cw~6 exp (-2g 2/(wV )

2) [25]w

where:

C = 51.5 ft 2 /sec 5

V = wind velocity - ft/secw xiw - wave frequency - rad/sec

g = 32.2 ft/sec 2

A 2(w) = the square of the wave frequency height component

82

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To alter this expression to buoy applications, the

following definitions are utilized:

6 (w) = response amplitude operator of buoy

and

The root mean pitch motion is

oo 1

e o = (1/2 / 62(w) A 2

(w) dw) 7[26]

y o

The buoy will have a pitch motion equal to the wave slope

if encountering very long waves.

Now define

s (w) = maximum slope of unit amplitude wave

Now

limit 8(w) =

w - S (W)

similarly

limit (w) n

W + ooS <W >

[28]

Between these above limits, a second order oscillation

will correctly simulate buoy action, namely;

6 (w) 1 l roqis(w) [ (l-w

z /w z)

z + 4<z w7w r

]

7 l J

n ^7 n

where:

w = buoy natural frequency

•^ = buoy damping ratio

This then approximates a Gaussian distribution of motions

as normalized by a least squares fit; such that the buoy

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probability of being within the Gaussian is

ot-.e . .-.a-0"

p(w) = f (-5-JI) - f (-5—-) [30]

where:

f (x) = normalized cumulative probability

= mean pitch anglem r 3

a = angle deviation from vertical axis

Studies of spherical buoys under the above Gerstner and

Newmann criteria have shown that the three basic motions--

pitch, heave, and surge--have a detrimental result on

navigational aid effectiveness; and attempts made to limit

and reduce their effects, notably their resonances, have been

reviewed thoroughly with the following specific application

for buoys

1. Pitch motion - a sharply pronounced resonance

2. Heave motion - a slight resonance

3. Surge motion - little or no notable resonance

Obviously the efficient buoy must limit and control all

pitch, heave, and surge motions, but the primary concern is

the pitch motion resonance, plus previously unmentioned non-

linear effects. The use of a current bar or bridle attachment

of mooring chain to buoy has proven a great factor in damping

all pronounced resonances and motions to acceptable minimums

the bridle attachment is considered the more efficient device

and as such, is included in this design (33). For buoys, the

above mentioned non-linear instabilities to be considered may

be reduced to three problem areas, those being

84

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1. Roll - caused by 180° difference of current and

wave effects, although minor problem, no method of

total elimination exists; spherical shapes are,

however, one of better forms to reduce this

inefficiency.

2. Wandering - vortex shedding of unstreamlined form

causes hydrodynamic lift; minimized by selection of

streamlined spherical body.

3. Heave-roll instabilities - large resonances resulting

from heave-roll interactions; unable to completely

remove as are a strong function of wave periods;

but spherical shape helps reduce degree of resonance

motion.

From this review of all buoy motions, it is seen that the

mean pitch angle is a critical buoy parameter— a large value

for this angle will reduce the overall response of this buoy

to all seaway motions; hence a reliable, stable platform.

This factor is similarly augmented by tests by Harleman and

Shapiro (27) , which show that single point moors further abet

the mean pitch angle. In other smaller factors, the combined

efforts of buoy drag and displacement tend to offset each

other in spherical buoy design and as such are neglected; and

the spherical shape reduced the response motion to low wave

heights through quadratic damping.

Considering all the above factors, the selection of the

8x26 buoy body was considered ideal for this design and purpose,

namely;

85

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1. spherical shape - excellent stability characteristics,

good backup model testing

2. outer wrapper diameter - 8 feet

3. inner wrapper diameter - 5' 8", the structural and

damage control member

4. expected lifetime - 20 years

5. chain attachment - for a single point moor use

bridle attachment

6. depth of moor - good to 25-250 foot depth

7. mean pitch angle - excellent high value

8. natural period (1/w ) - 5.6 seconds

9. damping ratio (f) - 0.0 8

10. capability - excellent stability and performance

characteristics matching navigational aid and

isotope power weight criteria

11. availability - currently the standard Coast Guard

outer water buoy

12. adaptability - integrates well into this special

design

Thus, with the weight limitations of the functional

aids and power supply combined with the limited motions

stability, the 8x26 spherical form is the best available buoy

body structure for this unique design. Numerous buoy body

experimental tests for this specific form are included as

Figures 15, 16, and 17.

The naval architectural aspects of this specific

combination of subsystems is derived and evaluated in the

following section.

86

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2O

Ilas LU UJA

LUDC

LU

^ o

<

IHALU(/) (/)

PC LUQ. CC

2 O

UJ_J

UJ

w-PoCD

o

oPQ

CD

UO

en

CD

u

H

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fc£-3

UAVES * OS

UAVE FOLLOWS

OAVE EEHSTE*

' ,•>

r ~h

\ym$ <3 ss ft

IWE IEKSTH

Figure 14 - Buoy Wave Riding Characteristics

88

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X CmoHt QEid wave cdersty c^esifte dfrodioo

«AoC3

£C fcL-l

y** Li>

[C3^3

r% V

3Etig

<J C r>

fc&a <j

El <2

, [snots

OffiHIMI, boi

3 4(

CyRBEMT, bnots

Figure 15 - Heave, Pitch, and Surge Variations with Current

89

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Jssa

a

L.j £$»

<=2

ea

o

SEA STAT!

SB STAT!Figure, 16 - Buoy-Sea State Motions

90

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ifi

>- tZ7£9

o c;^

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fei^1!

- j

r-'-'iC3

c? i-j

£>!r-,

fcAa C;>© OS3 e^© ' " ~3Eisa i. -,

fsai c .- ]

c^ c=»

^ fc-TI

Ll_, isti*

SEA SYA?[>

VInana

Jjas crdl

<£ c3a Va?e^

6£9 CJCCT L£3l-^J >I '

-

£=rai

r- ,

C2"

Eg

|-'

2>

Figure 17

SUA STATE

Buoy-Sea State Interactions

91

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MOORING SYSTEM DESIGN

Although an effective buoy and powering system have been

devised, the system must be precisely stationed to realize

optimum effectiveness. This is accomplished by means of a

mooring system. Actually a mooring system is comprised of

three separate constituents, namely; mooring line, sinker

weight, and buoy attachment. Each of these components is in

itself a separate study, and their combined effectiveness

assures buoy location reliability. Unfortunately, a mooring

system study must be conducted for each specific locale, as

prevailing currents and bottom conditions drastically alter

the acceptable system. Thus for this design, the following

site was specified:

1. Location - outer Boston Harbor, 12 miles offshore

2. Depth - 70 feet

3. Bottom conditions - extremely rocky

4. Prevailing currents - mixed, light currents

This is in fact a true presentation of the waters and

conditions in this one area. (64)

The first design consideration was in proper sizing of the

sinker weight. The weight itself may come in various forms,

but mainly the anchor and "blob" are used. The "blob" may be

either concrete or metal, and is usually just a clump of

material in a rectangular shape. The anchor has very attractive

holding properties, but the costs of these metallic devices

would be uneconomical in any large quantities. Thus the "blob"

92

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or clump has evolved as the primary buoy anchoring device,

mainly the concrete sinker as it is extremely cheap (fiscal

year 1968 prices: one dollar per hundred pounds). Surprisingly

enough, there has been little or no work done to determine the

actual minimum weight needed for any given case. The long

standing policy is simply if the sinker doesn't hold, use the

next heaviest weight. It is known that heavier weights are

needed for rocky bottoms, as the holding power there is minimal;

while muddy bottoms with their settling and suction action

require the least weights (61). But currently, there are no

empirical formulae or codes to govern the selection of clump

weights, merely the reexamination of past experience on any

one specific location. Thus this buoy sinker weight will be

governed by local custom, which has been;

"For a depth of seventy feet with a rocky bottom,the 6,50C lb. concrete clump sinker has proven effectivein mooring the standard 8x26 size buoy." (64)

Studies by Drisko (32) have shown that the majority of

failures in the buoy system occur in the mooring subsystem,

namely in the shackles attaching the mooring line to the buoy.

Tension recorders and strain and stress gauges have established

the fact that the most likely place for a failure is in this

locale as buoy motions yield maximum stress and strain

concentrations at that point. Cyclic fatigue and impact

loading account for the remaining mooring system failures.

Thus for all types of failures, it is desirous to decouple

the mooring line from surface excitations. The physical motion

of the mooring line may be briefly described as follows:

93

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the bottom of the line moves only slightly, while the upper

portions experience continual motion due to current, wave, and

wind interactions. Recent testing by the Coast Guard has shown

that under the worst storm and sea actions , the tension recorded

in the 1.25 inch chain link mooring line of the 8x26 buoy was

only 20,000 pounds. This figure appears to be within the

recommended safety factor of 5 as proposed by Walton and Polchek

(5) in their studies. The ultimate breaking strength of 1.25

inch link chain is 125,000 pounds. This relatively high factor

of safety was selected as it experimentally accounts for such

loading conditions as fouling, adverse sea conditions, fish

bite, vortex shedding, and wave action. As steel fibres have

a higher dynamic tension potential than synthetic fibres, they

are required for tensile values of this magnitude. The physical

size of this mooring line suggests the economical solution of

chain link rather than wire rope, as wire rope of this size has

a pronounced tendency to coil and kink.

The actual sizing of the mooring line to the buoy is an

application of DenHartog ' s work (11) on a forced vibration

problem with linear damping. Harleman (27) has mathematically

evolved this solution from the formula

mx = -kx + p cos (wt) - ex [31]

where

:

m = mass

k = spring constant

p = magnitude of forcing function

94

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w = frequency of forcing function

c = damping coefficient

x = distance

t = time

to yield the 125,000 pound ultimate breaking strength. It is

possible to reach harmonic oscillatory resonances in this line,

but studies have revealed this has little effect on line

performance.

As this moor would experience the elliptical orbital

water motion associated with shallow water moors, this heavier

chain would greatly retard the tendency to allow horizontal

displacement. However, it is known that taught mooring lines

decrease breaking strength by up to 30%, and greatly promote

creep failure.

As to the scope of chain to install, this particular

aspect of mooring system sizing is again a matter of on-

station experience; there are no given formulae or steadfast

rules. Here for this location, particular buoy, and bottom,

a scope of 3:1 is indicated for this location. Thus a minimum

Of 210 feet of chain is needed for the seventy foot moor, but

as chain only comes in standard shots (90 feet) , a total of

270 feet is required.

The mooring system as described thus far must be attached

to the buoy, and this is best done by use of a 1.25 inch chain

link Y bridle. This Y attached directly to two padeyes on the

spherical underwater section of the buoy and the upper chain

95

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end. This bridle is the standard proven coupling device for

the 8x26 buoy and its 1.25 inch chain mooring line.

Tests have shown that twisting actions and line kinks can

reduce the ultimate strength of moors by up to 20%; thus

every effort is made to initially position the buoy correctly.

Berteaux (36) has conducted several studies to resolve the

variations of tension in mooring lines based on the following

empirical expression:

TdcJ) = (R sincf> + F (cf>) + W coscj))ds [32]

where

:

T = tension

d(j) = change of angle of cable

R = pressure drag

F = normal friction dragr

ds = element of cable length

W = chain weight per unit length

Where the <p is the variance of the cable angle with the

vertical at its connection to the buoy; the bottom angle is

always assumed to be zero. Experimental results with this

expression have been augmented and verified by the practical

on-station tension measurements previously noted. Wilson and

Garbaccio (4) have conducted similar experimentation into this

field in a theoretical vein, but at present no practical

findings have confirmed their proposals.

A brief computer study of this particular mooring system

is included as Tables XV and XVI.

96

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Thus the mooring system components match the prescribed

requirements of this specific buoy location and past experience

has shown excellent compatability . A summary of mooring

systems characteristics is listed in Table XIV.

97

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TABLE XIV

SUMMARY OF MOORING SYSTEM CHARACTERISTICS

Type

Dimensions

Weight

Availability

Cost

History

Type

Weight

Classification

Type

Scope

Depth of Moor

Length of Chain

Safety Factor

Ultimate Breaking Strength

Maximum Recorded Tension

Chain Weight per foot

—Sinker

Concrete

Rectangular

6,500 pounds

One of Coast Guard's standardsinkers

$1/100 pounds

Numerous years of successfulapplication

—Bridle-

Standard Y fitting

400 pounds

1.25 inch steel, link chainbridle

Mooring Line--

1.25 inch steel link chain

3:1

70 feet

270 feet (3 shots)

5

125,000 pounds

20,000 pounds

14.5 pounds/foot

98

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TABLE XV

MOORING LINE COMPUTER STUDY

In order to verify the previously mentioned criteria

established for deep water buoys, a computer program was

devised to study mooring line tensions and buoy excursions in

calm water. This study was based on the catenary equations as

applied to underwater chain, namely

_mrn _ chain weight per unit foot X scopelension-ii -

(tan (A2)+tan (Al) ) X cos (A2)

and

Buoy excursion = X = Horizontal Tension Component X

Antilog of [tan(. + „ )/tan(-,+v- )]

where:

A2 = angle of chain with the vertical at the buoy

Al = angle of chain with the horizontal at the bottom

As buoys may have a depth to scope ratio as low as 0.7,

the range of 0.7 to 0.9 5 was studied in 0.05 increments; as

+were calm water tidal variations of - 5 feet in one foot

increments from the mean depth of 70 feet.

In the attached computer program and results, it is noted

that the tension values were considerably below the 125,000 psi

ultimate breaking strength, and buoy excursions were limited well

within the maximum dislocation of 100 yards.

For clarity and brevity, the thesis listing of computer

output is limited to the mean depth of 70 feet.

99

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Page 203: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 207: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

BUOY PROTECTION SYSTEMS

As currently constructed, the maximum on--station life

of sea water buoys is three years; this limit being established

by failure of the mooring system due to a combination of three

causes—destructive marine growth, a corrosive salt environment;

and sea water electrolysis. Studies by Drisko (32) and Berteaux

(36) have shown that the vast majority of failures occur in

shackles, namely at the buoy-chain-bridle connections where the

constant dynamics of motion (tides, storm, and wave action)

accelerates deterioration processes. Review of structural

failures reveal severe pitting, stress corrosion, and abrasive

action. Unfortunately, nylon and other non-metallic lines do

not have the strength necessary for buoys of this size, and

the zinc coatings or polyethylene jackets available on small

diameter wires are impossible in the construction of the heavy

link chain required. As shown in the mooring system section,

link chain is the sole material capable of withstanding the

loading of the system; however, there is no metallic substance

commercially available which can both withstand the deterioration

of the environment and be forged into links. As studies (12)

have shown, the mooring chain to be more expensive than the

buoy itself, it is highly imperative to protect this subsystem

adequately. A zinc electrolysis system could be employed, but

the constant motion of the buoy causes the links to have only

sporadic physical contact; hence the electrical path necessary

in electrolysis protection would be erratic, thus the overall

103

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system unreliable. Recent concerted efforts in saltwater

protection systems have produced the following solutions

which could be easily applied to deep water buoys. First,

all underwater sections (chain, buoy bottom, bridle) are

coated with a coal tar derivative dip; this has proven extremely

effective in detering harmful marine growth, notably barnacles,

the prime offender. Muddy bottoms are similiarly associated

with hostile anerobic environments. It should be noted that

cold tar dips are especially useful in warm water climates, as

cold water apparently retards the growth of marine organisms.

Similarly anti-corrosive paints have been created for ships

which prove equally protective to the exposed buoy structure;

hence retarding the corrosive salt action, notably the weakening

of rust undercutting. To prevent chafing and minor collision

damage from ship-servicing requirements, fender strips of

laminated steel and wood are attached to the buoy counterweight

tube. Overall electrolysis protection is now a reality

through the use of a most novel application. In order to by-

pass the intermittant nature of electrical path conduction, a

3/4" galvanized wire is intermingled through the chain, being

welded to the concrete weight shackle at the bottom and the

bridle at the top. Two 144 pound zincs are attached to the

buoy bottom near the bridle to provide the sacrifical metal.

For chain of this size, the zinc's sizing is based upon a

minimum required 850 millivolt electrolyic potential. The

galvanized wire is physically clamped to the chain midsections,

and is used solely for a continuous electrical path, although

104

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it could provide some slight degree of reinforcing to the

chain maximum tensile loading. Although tests conducted at

Wood's Hole Oceanographic Institute (32) are not yet complete,

it is assured that the above mentioned protective systems will

provide a minimum of seven years on-station time (even after

that, length of time the zincs still shov/ed no passivation) .

Although the point will be explored in detail later, early

cost estimates show electrolysis protection systems to be

actually cheaper than current established periodic maintenance

criteria. Encouragingly, these developments have transformed

the protection subsystem to one of the most reliable, longest

service in the entire system.

The zinc electrolysis protection system is displayed in

Figures 18 and 19.

105

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"'" "

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Figure 18 - Electrolytically Protected Buoy Chain

1-

.

Figure 19 - Zincs Installation on Buoy Body

106

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SHIP SERVICE ASPECTS

With the advent of transistorized navigational aids and

concentrated isotopic power generators, there would appear to

be no limit to the size and thus capabilities of sea buoys;

however, these aids must not only be serviced on station but

initially installed, or replaced when inoperable. Currently

this formitable task is handled by a small number of 180

foot class buoy tenders. With a crane lifting capability of

some twenty tons, these craft can safely, presently handle

not only the 9x38 and 8x26, but several larger experimental

buoys (10x4 2) . It should be noted that this twenty ton limit

includes not only the buoy, but the entire system of concrete

sinker, chain, and buoy; and it is a static loading, hence the

ability to work in rough seas is severely limited. The three

phases of the buoy tender's scenario— installation, on -station

servicing, and removal will now be reviewed.

The installation of buoys is a relatively difficult task,

as the buoy must not only be precisely navigationally located,

but safely positioned. Once on station, the buoy would be

checked for potential radiation hazards by an E--500B beta

survey meter, electronic aids checked, and then launched in

the following manner. The buoy is first placed over the side

and held near the vessel; the concrete weight and chain are

then released, this procedure involving three phases--free

fall, pendulum mode, and relaxation. The chain tension will

reach a maximum just before bottoming, and will vary according

107

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to

T = T. . . . , + (W-B) cos a [331une initial LJOJ

where:

T = tension

W = weight of anchor and concrete sinker in pounds

B = buoyancy of line in pounds

a = angle chain makes with vertical

Naturally turns and kinks in the line are to be avoided

as kinks may reduce the strength of the moor by up to twenty

percent (4). Once positioned, the buoy is then navigationally

rechecked for proper functioning of all aids and correct

location. Coast Guard Regulations allow only a maximum one

hundred yard error in locating outer sea buoys , as a one degree

lateral error will produce a one-sixth mile error at a six mile

siting

.

The on-station servicing of buoys unfortunately is concerned

mainly with repair of malfunctions. Current practices require

the mooring line to be pulled up and checked every eighteen

months, batteries renewed every two years, and flasher light

bulb assemblies replaced every 650 days. Nickel-cadmium

batteries have extended useful battery life to over five years

and although experimental results are encouraging, the 650

day lifetime appears to be the current limit in flasher light

lifetime. The cathodic protection system will reduce mooring

line failures, but buoy tenders do carry spare chain in standard

ninety foot sections (shots), which can be installed on-station.

108

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As the isotopic power generator is located in the counterweight

portion below the water, periodic radiation surveys would be

futile. As all electronic components have greater than five

year life expectancies, it appears the tenders will need make

only infrequent visits to replace flasher light bulb assemblies--

a dramatic improvement over existing servicing.

The removal of buoys is merely a reversal of the install-

ation procedures; the chain and anchor are taken aboard first,

then the buoy. Here, an immediate beta survey would be

necessary to ascertain radiological safety for the crew

members

.

To accommodate large work schedules, the deck arrangement

of the existing tenders is ideally constructed to allow safe

storage and transit of up to three special isotope buoys

.

Naturally it is economically unfeasible to design a new class

of buoy tenders to handle this unique buoy design. By

maximizing buoy functions and closely adhering to weight

tolerances, the buoy as designed will integrate well into

existing 180 foot class buoy tenders and their functional

abilities.

See Table XVII for a complete description of buoy

tending characteristics.

109

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TABLE XVII

SUMMARY OF BUOY TENDER CHARACTERISTICS

Type Hornbeam-WLB class

Length 180 feet

Beam 37 feet

Mean draft 12' 5"

Displacement 9 35 tons

Speed 13-14 knots

Age 28 years

Cruise 12-13 knots

Carry load 3 large sea buoys

Boom capacity 20 tons

Boom safety factor 1.5

Craise range 7000 miles @ 12 knots

Total annual operating costs $284,400

Replace buoys five year interval

Inspect buoys 650 day intervals

Buoytending fuel costs $19.30 per hour

110

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NAVAL ARCHITECTURE PARAMETERS

To borrow from an old na.val architecture axiom-- "a ship

(buoy) must float, and float upright". This statement is

especially true of a buoy where stability is a must for

efficient buoy functioning. The critical parameters calculated

in the appended computer program are: buoy weight, total

displacement, center of gravity, center of buoyancy, metacentric

height, radius of gyration, righting moments, center of wind

pressure, time period, freeboard, total weight for a buoy

tender crane to handle, and a sample heel calculation. As

noted in the computer output, the final stability results are

excellent; all buoy parameters satisfy all established limits.

In fact the results far surpass the author's original estimates.

The computer program and results are included as Tables XVIII

and XIX.

It should be noted that this program as designed could

study the naval architecture parameters of any potential

buoy design.

Ill

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TABLE XVIII

NAVAL ARCHITECTURE PARAMETERS COMPUTER STUDY

In order to reduce the laborious, lengthy longhand work

involved with buoy stability calculations, it is advantageous

to devise a simple computer program to accomplish this goal.

All weights and corresponding lever arms for each component

buoy part were taken from existing Coast Guard listings (13).

Using these weights and lever arms, the various moments

were established about the base line, and the center of

gravity and center of buoyancy located. Similarly the

displacement, water plane height, metacentric height, and

freeboard were established. With a moment of inertia

calculation, the radius of gyration, period of oscillation, and

heel angle were then determined. Briefly the formulae utilized

in order of presentation are

summations of momentscenter of gravity = CG =total buoy weight

-, . , . ^to-mt total buoy weightdisplacement = DISPL = =-. r—^-—5

~- .

.c salt water density

J? , _,_ summation of displacement momentscenter of buoyancy = CB = -—;—=—-=-:—£-=J J total displacement

period of oscillation = TIMPER = 2 it / —^ / GM • g

2 • TT • WPbuoy heel = OB = ^ -TIMPER 2

where

:

TT = wave height

WP = wave period

g = 32.2 ft/sec 2

112

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Page 227: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

GM = metacentric height

, , . _ , . moment of inertiak 2 = radius of gyration =

total weight

A review of the computer results shown all buoy stability

characteristics are well above minimum criteria, and as such,

this special design should encounter no stability problems

within the proposed five year on-station lifetime.

113

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Page 231: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 237: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

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Page 243: Design of a nuclear powered, deep water, ship-serviced … · 2016. 6. 1. · wattsofelectricalpower,andhasdimensionsof16.5x21.5x 22.8inches.The device itself is situated inthe buoybody

TABLE XIX

NAVAL ARCHITECTURE PARAMETER COMPUTER RESULTSNAVAL ARCHITECTURE PARAMETERS

TOTAL WEIGHT IS 14468*0 POUNDS

TFE TOTAL MOMENT DIVIDED BY THE TOTALWEIGHT EQUALS THE CENTER OF GRAVITY

CG IS 9o32 FEET ABOVE BASE LINE AXIS

DISPLACEMENT IN SALT WATER ISWEIGHT DIVIDEC BY DENSITYSALT WATER DISPLACEMENT IS 226*06 CUBIC FEET

TFE TCTAL MOMENTS DIVIDED BY THE TOTALDISPLACEMENTS IS THE CENTER OF EUOYANCY

CE IS . 10 o 66 FEET ABOVE BASE LINE

TEE WATER PLANE IS A PLANE THROUGHTt-E BUCY AT THE WATER LINETHE WATER PLANE IS 13*61 FEET ABOVE BASE

THE WATER PLANE CALCULATED WITHOUT TAKINGINTO CONSIDERATION THE DOWNWARD PULL ONMCCRINGS BY CURRENT, WIND, OR WAVE ACTIONFCCAL HEIGHT IS 15*90 FEET ABOVE SURFACE

FREEEO/SRC IS 1*49 FEETTHE METACENTER IS A MEASURE OF STABILITYMOMENT OF INERTIA IS 201=0610 FEET FOURTHMETACENTRIC FEIGHT IS 2.> 18 FEET

CENTER OF WIND PRESSURE IS 9* 9CFEET ABOVE MOORING POINTRIGHTING MOMENT IS 3565* 80C FCOT-POUNDSPRESSURE IS o C6 POUNDS/SQo FOOTTHUS WIND VELOCITIES EXCEEDING 42 MILES/ HOURWILL INCLINE BUOY TO EXTENT THE LIGHTWILL NOT BE VISIBLE

RACIUS OF GYRATION IS 51o 85TIME PERIOD IS 5*40 SECONDSPERIOD DEFINED AS ENTIRE OSCILLATICN FROM SICE TO SIDEWILL ASSUME A 260 FOOT WAVE, WITHA 17 FOOT HEIGHT, A 7 SECOND PERIODTC STUDY HEEL ACTION

BUCY HEEL />NGLE IS 18*56 DEGREESWORK DERIVED FROM E 3 Lo ATTWOOD AND H, So

FENGELLYS -THEORETICAL NAVAL ARCHITECTURE -1939

SUMMARY

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TABLE XIX (con't)

CG IS 9o32 FEETCB I S 10.66 FEETGM IS 2.18 FEET

DISPLACEMENT IS 226 o 06 FEET CUBEDTIME PERIOD IS 5 a 40 SECONDSTHE TCTAL WEIGHT TO BE HANDLED BY TEEBUOY TENDER CRANE IS 23568,00 POUNDS

122

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COST EFFECTIVENESS

Perhaps the major disadvantage of installation of nuclear

powered buoy systems is the relatively expensive cost of the

isotope itself; however, it must be remembered that isotope

costs are cyclic prices in that increased demand drastically

reduces costs. This cost effectiveness study is based upon

current available costs of all materials, and is based on a

one buoy purchase. It is also assumed that for study purposes

that the buoys in consideration will each have the identical

optimum navigational aid payload as described in this thesis.

First it is advantageous to review the users of this

outer harbor buoy network, and these are: commercial,

recreational, fishermen, and governmental shipping. Surveys

by Geonautics (35) have further defined this listing to be

the following percentages of the total shipping fleet

1. Commercial - 61%

2. Fishermen - 64%

3. Recreational -54%

4. Governmental - (classified)

Naturally these percentages would vary for inner harbor usage.

Further studies to indicate future shipping trends and

patterns by these four interests have projected the following

expected increased in deep water buoy usage by 1983. (37)

1. Commercial -- up 100 %

2. Fishing - up 55%

3. Recreational - up 300%

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4. Governmental - up at least 100% but still classified

This places a considerable strain on existing buoy facilities

and capabilities and calls on increased reliability and

efficiency within the next decade--an increase which could

hopefully be met by isotope powered buoys. In 1966 alone,

some 413 billion dollars or 0.6% of the Gross National Product

was involved in maritime shipping, all of which is guided by

the Coast Guard lateral buoy system.

To further realize the economical impact of this buoy

system, the port of Boston is analyzed for the calendar year

1966 for total shipping and cash losses due to delay in shipping

because of weather conditions detering existing aids to

navigation utilization. This data is presented in Table XX.

In addition to the above mentioned losses, navigational

errors and accidents accounted for 42.7 million dollars in

losses in 1967 alone.

To anticipate user demands, a thorough study was initiated

in 1968 to ascertain all the features in an optimum buoy system;

with the following results

1. user costs - $100-$500

2. power - 12 volt

3. user training time - 12 hour maximum

4. availability -- 24 hour continuous

5. resolution time - 0.5 to 3 minutes

6. range - to 50 miles

Thus contemporary buoy systems would need to be

substantially improved to meet these specifications.

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Now it is advantageous to compare the two competitive

navigational buoys; one the standard 8x26 acetylene buoy now

in service; and second, the proposed isotope powered replacement

This phase of study would obviously revolve about the

acquisition costs. As the standard buoy has only a three year

on-station lifetime, the costs have been ratioed up to five

years in order to have a meaningful comparison. These results

are presented as Table XXI.

As can readily be seen, the present cost projection

figures strongly favor the standard 8x26 buoy; however, such

factors as the reliability, dependability, and engineering

superiority of the isotope system cannot receive a dollars

and cents value, and this aspect cannot be emphasized too

strongly. As mentioned earlier however, the repeated demand

for radioisotopes can and will definitely lower the consumer

price; and as Strontium~90 is obtained from reactor wastes,

that stockpile should be radically increasing with more nuclear

power stations coming into realization.

Prototype stations such as the SNAP series have proven

experimentally beneficial, however, their costs were also

prohibitive. In fact, the SNAP 7D buoy of comparable size

and powering costs over $200,000 dollars and this was

constructed in 1964; thus fuel costs have obviously dropped

by a factor of roughly two already. As the isotope buoy is

deemed superior engineering-wise, projected costs would make

it economically feasible by about 1976, providing current

costs can be extrapolated.

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A thorough review of all results will be made in the

conclusions section.

126

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TABLE XX

SHIPPING COSTS SURVEY

Boston Harbor, 1966

Type Vessel Number Entering Port Losses in DollarsThrough LostNavigational Time

Tow boats

Dry Barges

Tanker Barges

Passenger, CargoVessels- -Americanand Foreign

Fishing Craft

Totals

2,977

403

2,618

4,713

27,048

37,759

$ 1,252,210

$ 6,083

$ 65,070

$11,304,739

$ 4,362,936

$16,991,038.00

Based on standard delay in port time of $170/hr/vessel

miscellaneous costs.

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TABLE XXI

BUOY COST COMPARISON (5 year comparison)

(based on fiscal year 1967 costs)

Component Standard Buoy Isotope Buoy

Lifetime 3 years 5 years

Navigational aids $ 347.50 $ 347.50

Batteries $ 1,516,00 $ 436.00

Buoy tender fueldifferential costs $ 520.00 $0

Buoy body andappendages $ 3,454.00 $ 3,454.00

Parts replacement $ 276.40 $ 276.40

Acetylene fuel $ 2,625.00 $0

Strontium-90 generator $0 $94.-277.56

Chain and anchor $ 1,101.00 $ 1,101.00

Overhaul* $18,000.00 $0

Cathodic protection $0 $ 360.00system (current practice)

Totals $27,839.90 $100,252.46

*Note: The overhaul costs are based on the following breakdown

1. Removal and installation - 63%

2. Overhaul ground tackle - 23.8%

3. Overhaul buoy body - 13.2%

128

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CONCLUSION S

The earlier qualified success of the experimental SNAP 7D

buoy design fostered this thesis concept of a practical design

for an isotope powered replacement for the Coast Guard's

existing outer harbor, deep water buoys. Limitations in power

and servicing requirements had restricted the use of new

electronic navigational aids to land establishments and other

testing with plastics had merely stirred the relatively

stagnant field of buoy development. The notion of a compact,

dependable, long service isotope fuel system powering an

optimum navigational aids package while realizing current

advances in mooring protection systems, and buoy design was

not so much to combine these engineering advances in thesis

form; but to promote this idea as the way to solve both the

future buoy needs of the Coast Guard and the isotope market of

the Atomic Energy Commission.

Each subsystem was carefully devised not only to maximize

its particular effectiveness, but to blend efficiency into the

whole of the buoy design. Basic concepts concerning the

engineering feasibility of this design were strongly affirmed

by the three computer programs devised; not only does this buoy

meet all the minimum specifications for engineering practicality,

but the system proves to be immensely superior to the standard

8x26 buoy in all aspects except price, and as noted this last

barrier should be surpassed in 1976 if current price trends

can be accurately extrapolated. The 8x26 buoy provided the

129

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parent for this design because it is the present standard

deep water buoy; later it subsequently provided an excellent

comparison for the completed isotope design.

Beyond future possible system development with plastic

buoys or more efficient thermoelectric conversion devices/ the

summarized results of this design, presented as Table XXII,

speaks for itself; this buoy design surpasses all existing

buoys in combining the functions of a buoy with a dependable

power system for a long on-station service time.

Naturally model tests would be necessary to establish

isotope safety aspects for Atomic Energy Commission licensing

requirements, and towing tank tests to verify buoy performance

It is believed, however, that these tests would definitely

affirm the soundness of this proposed engineering design.

A sketch of the final buoy design is included as

Figure 20.

130

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FT

0)is:

CM

L0

200 mm LANTERN

RACON fit RADIOBEACGM ANTENNAE

RADAR REFLECTOR

VISUAL DAY^ARK

MECHANICAL GONGfT/HK

4

q

v

1—i1—

r

ii'/-|BoOf

I II -T

i —i—i

r

SWL

-BATTERY, RACON &RADIOBEACON STORAGE

-2" SHACKLE1.25"x 15' BRIDLE

n—BOLTING ATTACHMENT-UJ—ISOTOPE POWER UNJT

er1.75" SWIVEL

WT. 14,430 lbs

1.75" SHACKLE

3-15 FATHOM SHOT1.25" O.L. CHAIN

IS1.75" SHACKLE;^-n

6,500 lb——"

CONCRETE SINKER

A

o

Figure 20 - Finalized Buoy Sketch

131

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TABLE XXII

FINAL DESIGN SUMMARY

1. On-station lifetime

2. Buoy location

3. Depth of moor

4

5

6

7

8

9

10

11

12

Buoy tending vessel

Maximum lifting capacity

Maximum number buoyscarried

Height of Buoy

Diameter of Buoy

Weight of Buoy

Buoy material

Total power requirement

5 years

Outer Boston Harbor12 miles offshore

70 feetRocky bottom

180 ft class Coast Guard Tender

40,000 pounds

27.9 feet

8 feet

14,480.0 pounds

Steel

56.0 watts

Navigational Aids, Ranges and Power Useage

13

14

15

Mechanical Gong

Radar Reflector

Sonar Reflector

Visual Daymarkings

Radar Beacon

Radio Beacon

Flashing Light

Center of buoyancy

Center of gravity

Radius of gyration

0.3

7.5

3.0

4.4

9.0

20.0

4.6

1.0

25.0

30.0

10.66 feet above base

9.32 feet above base

51.85

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TABLE XXII (con't)

16. Freeboard

17. Metacentric height

18. Focal height of Buoy

19. Isotope selection

20. Half life

21. Biological danger

22. Type radiation

23. Fuel selection

24. Initial fuel loading

25. Fuel size

26. Encapsulment material

27. Absorption material

2S. Generator type

29. Generator efficiency

30. P-N type semiconductors

31. Biological shield

32. Outer shield dose rate

33. Total thermoelectricgenerator weight

34. Electrical system

35. Mooring chain

36. Scope

1.49 feet

+2.18 feet

15.9 feet

Strontium-90

28 years

Great

Beta, Bremsstrahlung

Strontium Titanate

188,555.1 curies

5686.6 grams

0.25 inch Hastelloy C

0.25 inch Hastelloy C

Thermoelectric, P-N type

5%

N, lead telluride, bismuth doped

P, lead telluride, sodium doped

26 P-N pairs, 0.5 volt/pair

13.3 cm of lead

2. 5 mr/hr

3956.3 pounds

12 unit cell nickel-cadmium batt

.

12.0 volt, D.C. output voltageregulator, trickle charge,maximum current 1.5 amps staticD.C. converter for pov/er flattening

1.25 inch steel link chain

3 to 1

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TABLE XXII (con't)

37

38

39

40

41,

42,

43,

44,

45,

46,

47,

48,

49,

50,

Attachment bridle

Sinker weight

400 pound 1.25 inch Y fitting

6500 pound concrete block

Underwater buoy protection Coal tar derivative dip0.75 inch galvanized steel cablewith 2-144 pound zincs

Above water buoy protection Corrosive resistant paint

Total system weight 23,568 pounds

Total cost, 5 year period $100,252.46

Excess cost over standardbuoy

Minimum on-stationtender check

Year of economicfeasibility

Isotope control

Buoy control andmaintenance

Potential use

$72,412.56

650 days

1976

Atomic Energy Commission

U. S. Coast Guard

Existing 4000 powered buoys

Expected buoy use by 19 80 Up 100% (average)

Feasibility of system Can be produced now

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RECOMMENDAT ION S

Radioisotope power programs have greatly expanded since

the initiation of the SNAP series for aerospace applications.

The knowledge of isotope potentials and biological shielding

requirements has been thoroughly explored with only the energy

conversion devices presenting possibilities of improvement.

Current thermoelectric devices with their five percent efficiency

present a definite challenge for improvement, and technological

advances should soon appreciably increase the effectiveness of

both the thermionic and thermoelectric converters. Although

work is proceeding with dynamic conversion systems for larger

power needs, it appears Strontium-90 , Cobalt-60, and

Plutonium-238 will be the primary static low power isotope

fuels. With an optimum buoy design carrying a maximized

navigational pay load, it is merely a question of overcoming

existing monetary disadvantages, as the isotope buoy is

superior in all other aspects.

Assuming normal technological advances in these fields

of engineering, the one recommendation of this thesis is to

promote the goals of two major governmental agencies into one

joint solution. The Coast Guard, with some 4,000 powered buoys

and numerous lighthouses faces a large growth and expansion of

its aids to navigation system as noted by several included

studies; and the Atomic Energy Commission, with increasing

nuclear fission wastes and hence a growing stockpile of

isotopes such as Strontium-90 could easily not only solve their

135

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respective problems, but help create markets for future

growth of isotope power. As described earlier, the price of

isotopic fuels is an inverse availability function; the

larger the demand, the lower the cost. By using current prices,

it was noted that fuels prices have halved since 1964, and

this isotope buoy would be economically feasible by 1976.

If the Coast Guard and Atomic Energy Commission joined forces

before this date, this volume of business would not only

assure the Coast Guard of a reliable, efficient buoy network,

but would open hopefully huge markets for the Atomic Energy

Commission's isotope power systems.

Naturally larger buoys with longer on-station durations,

or improved isotopic power systems might later be tried, but

the immediate goal is to realize a design of this nature and

simply promote it ; multiple benefits will then be soon forth

coming.

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REFERENCES

1. Goldman, D.T., Nuclides and Isotopes, General Electric,Schenectady, NY, 1962

2. Millard, R.C., Observations of Static and Dynamic TensionVariations from Surface Moorings, WHOI Report #69-29, 1969

3. Morrow, B.W. and W.F. Chary, Determination of the OptimumScope of a Moored Buoy, Journal of Oceanography, Vol. 2,

#1, 1967

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#61, Regulation of Radiation Exposure by LegislatureMeans

16. Basic Radiation Procedure, RTG-2, USAEC , Oak Ridge, 1963

17. Clevenger, Jr., T.R., Strontium Titanate Studies, M.I.T.Technical Report #161, 1961

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22. SNAP-21 Program Phase II, Deep Sea Radioisotope FueledThermoelectric Generator Power Supply System, MinnesotaMining and Manufacturing Report, 1969

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25. Kohl, J., Radioisotope Applications Engineering, D. VanNostrand, Princeton, N.J., 1960

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27. Harleman, D.R.F. and W.L. Shapiro, Investigations on theDynamics of Moored Structures in Waves, M.I.T. TechnicalReport #28, 1958

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29. Pearson, J.M., A Theory of Waves, Allyn and Bacon, Boston,1966

30. Stoker, J.J., Water Waves, Interscience Publishers,New York, 1957

31. USCG Aids to Navigation Theory, Design, and ApplicationsManual

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33. Webster, W.C. , An Experimental Study to Determine the Motionsand Mooring Tensions of Three Buoys, Lockheed Company,Sunnyvale, Calif., 1968

34. Nath, J.H., Dynamics of Single Point Ocean Moorings of aBuoy---A Numerical Model for Solution by Computer, OregonState University, 1969

35. Geonautics, A Study of Maritime Aids to Navigation in theShort Distance Maritime Environment, #182, Falls Church,Virginia, 1968

36. Berteaux, H.O., Analysis and Experimental Evaluation ofSingle Point Moored Buoy Systems, Woods Hold OceanographicInstitute, 1969

37. Claggett, B.D., Study of Maritime Aids to Navigation,Geonautics, Hl-4, 1969

38. Barmat, M. , G.M. Anderson, E.W. Bollmeir, Nucleonics17(5), 1959

39. Kershaw, W.L., Nucleonics 20(11), 1962

40. Goldstein, H. , Fundamental Aspects of Reactor Shielding,Addison-Wesley , Cambridge, 1959

41. Dzhelepov, P. and L.K. Peyer , Decay Schemes of RadioactiveNuclei, New York, 19 61

42. Strominger, A., Table of Isotopes, Revised Modern Physics,McGraw-Hill, New York, 19 58

43. Arnold, E.D., Handbook of Shielding Requirements, USAECReport, ORNL-3 57 6, Oak Ridge, 19 6 4

44. Moteff, J., Miscellaneous Data for Shielding, USAEC ReportAPEX-176, Oak Ridge, 1966

45. Blizard, E.P., Reactor Handbook, Vol. 3, Part B, Inter-Science Publishers, New York, 1960

46. Cowart, K.K., Serving Aids to Navigation By USCG, SNAMEPaper, Nov. 1958

47. Transistorized Buoy Flasher, Shipbuilding Equipment,Vol. 1, 1959

48. xAtomic-Powered Navigational Buoy, Shipbuilding and ShippingRecord, Vol. 101, 1963

49. Buoy Technology, Vol. 1 and 2, New York, 19 67

139

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50. May, T.P, E.G. Holmber, and J. Hinde, Sea Water Corrosionat Atmospheric ^-^mperature, McGraw-Hill, New York, 19 65

51. Rohrmann , C.A., Radioisotopic Heat Sources, USAEC Report#TlD--4500, Oak Ridge, 1963

52. Sellars, F. , The Limiting Height of Ocean Waves, M.I.T.Master's Thesis, 1967

53. Leone, P.C., Dynamical Aspects of a Single Mooring BuoyDesign, M.I.T. Master * s Thesis, 1966

54. Report to USCG, Evaluation of Minor Marine StructuresVersus Buoys, Washington, 1970

55. Doherty, B.J., Design of a Cobalt-60 Fueled ThermionicPower Supply, M.I.T. Engineer's Thesis, 1965

56. Corliss, W.R. and D.G. Harvey, Radioisotope Power Generation,Englewood Cliffs, Prentice Hall, 1964

--TELEPHONE INTERVIEWS-

57. Mr. W. K. Eister, Radioisotope Development, Atomic EnergyCommission, Oak Ridge, Tennessee

58. LT R. Hansen, USCG,Aids to Navigation, Washington, DC

59. LT G . A. Woolever, USCG, Research and Development,Washington, DC

60. LT R. A. Major, USCG, Civil Engineering, Washington, DC

—PERSONAL INTERVIEWS

61. Mr. K. Keays, Department of Naval Architecture and MarineEngineering, M.I.T., Cambridge, Mass.

62. LT M. F. Cook, USCG, Electronic Engineering, Boston, Mass

63. CDR P. D. Corson, Chief USCG, Aids to Navigation, Boston,Mass.

64. L. S. Molyneaux, USCG Aids to Navigation, Boston, Mass.

140

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