design of unmanned aerial combat vehicle

Upload: technology-informer

Post on 04-Jun-2018

239 views

Category:

Documents


2 download

TRANSCRIPT

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    1/70

    Design Of Unmanned Combat Aerial Vehicle

    DESIGN OF UNMANNED COMBA AE!IA" VE#IC"E

    A $!O%EC !E$O!

    Submitted by

    C#!ISO$#E! B#A!A#&M

    D#INES# 'UMA!&U

    in partial fulfillment for the award of the degree

    of

    BAC#E"O! OF ENGINEE!ING

    in

    AE!ONAUICA" ENGINEE!ING

    Page 1

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    2/70

    Design Of Unmanned Combat Aerial Vehicle

    !A%A"A'S#MI ENGINEE!ING

    CO""EGE(#ANDA"AM)*+,-+.

    ANNA UNIVE!SI/00

    C#ENNAI *++ +,.NOVEMBE! ,+-,

    !A%A"A'S#MI ENGINEE!ING

    CO""EGE

    #ANDA"AM 1 *+, -+.

    BONAFIDE CE!IFICAE

    This is to certify that this is a bonafide record of work done by the student ,

    ,III year Aeronautical Engineering in the AIRCRAFT DESIG !R"#ECT $% &aboratory

    during the acade'ic year ()%%$()%(.

    Page 2

    UNIVERSITY REGISTER No.

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    3/70

    Design Of Unmanned Combat Aerial Vehicle

    Signat2re of Fac2lt3)in)Charge

    S2bmitted for the $ractical E4amination held on 5555555555&&

    Internal E4aminer E4ternal E4aminer

    AC'NO6"EDGEMEN

    *e would like to e+tend our heartfelt thanks to $rof& /ogesh '2mar Sinha for

    giing us his able su--ort and encourage'ent. At this /uncture we 'ust e'-hasis

    the -oint that this design -ro/ect would not hae been -ossible without the highly

    infor'atie and aluable guidance of Mr& S2rendra Bogadi0Asst. !rofessor of

    Aeronautical De-art'ent1, whose ast knowledge and e+-erience has greatly

    hel-ed us in this -ro/ect. *e hae great -leasure in e+-ressing our sincere and

    whole hearted gratitude to the'.

    It is worth 'entioning about 'y friends and colleagues of the Aeronautical

    de-art'ent for e+tending their kind hel- wheneer the necessity arose. I thank one

    and all who hae directly or indirectly hel-ed us in 'aking this design.

    Page 3

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    4/70

    Design Of Unmanned Combat Aerial Vehicle

    INDE7

    Page 4

    Serial no& Content $age no

    %. Introduction

    (. Data Fro' AD!$I

    2. Ai' 3 "b/ectie

    4. Three 5iew Diagra'

    6. 5$n Diagra'

    7. Gust Enelo-e

    8. Schrenk9s Cure

    :. &oad Esti'ation "n *ing

    ;.

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    5/70

    Design Of Unmanned Combat Aerial Vehicle

    S/MBO"S AND NOAIONS USED

    A.R. $ As-ect Ratio

    = $ *ing S-an 0'1C $ Chord of the Airfoil 0'1

    C $ ero &ift Drag Co$efficient

    C-$ S-ecific fuel consu'-tion 0lbs?h-?hr1

    C&$ &ift Co$efficient

    D $ Drag 01E $ Endurance 0hr1

    e $ "swald efficiency

    & $ &ift 01

    0&?D1 loiter $ &ift$to$drag ratio at loiter

    0&?D1 cruise $ &ift$to$drag ratio at cruise

    R $ Range 0k'1

    Re $ Reynolds u'ber

    S $ *ing Area 0'@1

    Sref$ Reference surface area

    Swet$ *etted surface area

    Sa$ A--roach distance 0'1

    Sf$ Flare Distance 0'1

    Sfr$ Free roll Distance 0'1

    Sg$ Ground roll Distance 0'1

    Ttake$off $ Thrust at take$off 015cruise$ 5elocity at cruise 0'?s1

    5stall $ 5elocity at stall 0'?s1

    *e'-ty$ E'-ty weight of aircraft 0kg1

    *fuel $ *eight of fuel 0kg1

    Page 5

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    6/70

    Design Of Unmanned Combat Aerial Vehicle

    *-ayload$ !ayload of aircraft 0kg1

    *) $ "erall weight of aircraft 0kg1

    *?S $ *ing loading 0kg?'@1

    Page 6

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    7/70

    Design Of Unmanned Combat Aerial Vehicle

    -&IN!ODUCION

    Page 7

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    8/70

    Design Of Unmanned Combat Aerial Vehicle

    IN!ODUCION

    The structural design of an air-lane actually begins with the flight enelo-e or 5$

    n diagra', which clearly li'its the 'a+i'u' load factors that the air-lane can withstand at any-articular flight elocity. oweer in nor'al -ractice the air-lane 'ight e+-erience loads thatare 'uch higher than the design loads. So'e of the factors that lead to the structural oerload ofan air-lane are high gust elocities, sudden 'oe'ents of the controls, fatigue load in so'ecases, bird strikes or lightning strikes. So to add so'e inherent ability to withstand these rare butlarge loads, a safety factor of %.6 is -roided during the structural design.

    The two 'a/or 'e'bers that need to be considered for the structural design of anair-lane are wings and the fuselage. As far as the wing design is concerned, the 'ost significantload is the bending load. So the -ri'ary load carrying 'e'ber in the wing structure is the s-ar0the front and rear s-ars1 whose cross section is an BI9 section. A-art fro' the s-ars to take thebending loads, suitable stringers need to take the shear loads acting on the wings.

    nlike the wing, which is sub/ected to 'ainly unsy''etrical load, the fuselage is 'uchsi'-ler for structural analysis due to its sy''etrical crossing and sy''etrical loading. The'ain load in the case of fuselage is the shear load because the load acting on the wing istransferred to the fuselage skin in the for' of shear only. The structural design of both wing andfuselage begin with shear force and bending 'o'ent diagra's for the res-ectie 'e'bers. The'a+i'u' bending stress -roduced in each of the' is checked to be less than the yield stress ofthe 'aterial chosen for the res-ectie 'e'ber.

    The Structural design inoles

    Deter'ination of loads acting on aircraft

    a1 5$n diagra' for the design studyb1 Gust and 'aneuerability enelo-es

    c1 Schrenk9s Cure

    d1 Critical loading -erfor'ance and final 5$n gra-h calculation

    Deter'ination of loads acting on indiidual structures

    a1 Structural design study Theory a--roach

    b1 &oad esti'ation of wings

    c1 &oad esti'ation of fuselage.

    d1

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    9/70

    Design Of Unmanned Combat Aerial Vehicle

    f1 Design of so'e co'-onents of wings, fuselage

    DAA F!OM AD$)II

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    10/70

    Design Of Unmanned Combat Aerial Vehicle

    Airfoil Thickness7J

    Stall Angle:.6 deg

    Ca'ber 6J

    AIM 8 OB%ECIVE

    Page 10

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    11/70

    Design Of Unmanned Combat Aerial Vehicle

    AIM 8 OB%ECIVE

    The ob/ectie is to design the su-erior un'anned co'bat aerial ehicle and it has all kind

    of wea-ons which satisfies the 'ission as well as 'ilitary reKuire'ents. This design entangles

    with

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    12/70

    Design Of Unmanned Combat Aerial Vehicle

    hree Vie9 Diagram

    Page 12

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    13/70

    Design Of Unmanned Combat Aerial Vehicle

    O$ VIE6

    F!ON VIE6

    SIDE VIE6

    Page 13

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    14/70

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    15/70

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    16/70

    Design Of Unmanned Combat Aerial Vehicle

    the structural 0'a+i'u' load factor1 and aerodyna'ic 0'a+i'u' C&1 boundaries for a

    -articular flight condition.

    This enelo-e de'onstrates the ariations of airs-eed ersus load factor 05 n1. In

    another word, it de-icts the aircraft li'it load factor as a function of airs-eed. "ne of the -ri'aryreasons that this diagra' is highly i'-ortant is that, the 'a+i'u' load factorL that is e+tracted

    fro' this gra-hL is a reference nu'ber in aircraft structural design. If the 'a+i'u' load factor is

    under$calculated, the aircraft cannot withstand flight load safely. For this reason, it is

    reco''ended to structural engineers to recalculate the 5$n diagra' on their own as a safety

    factor.

    !eal :al2es of load factor for se:eral aircraft

    Fro' the table the li'it load factor for our CA5 ranges between

    Mli'0Ne1 ;Mli'0$e1 2

    First of all we need to find thea. Design

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    17/70

    Design Of Unmanned Combat Aerial Vehicle

    Design

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    18/70

    Design Of Unmanned Combat Aerial Vehicle

    Calc2lation Of he Negati:e C2r:e Of V)N Diagram0 Design

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    19/70

    Design Of Unmanned Combat Aerial Vehicle

    0 0 0 0

    25 0.65 25 -0.3253

    30 0.9371 30 -0.4685

    40 1.6659 40 -0.833

    60 3.748 50.23 -1.31

    87 7.88 175 -1.31

    175 7.88 192.5 -1

    192.5 6.88 192.5 6.88

    The 5$n -lot is shown below, which clearly e+-lains the load factor behaior of the n'annedAerial 5ehicle

    Page 19

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    20/70

    Design Of Unmanned Combat Aerial Vehicle

    This 5$n diagra' hel-s in -redicting the -ositie load li'it, negatie load li'it, !ositieaccelerated stall, negatie accelerated stall, s-eed li'it, Caution range, Safety li'it, structuralda'age, etc.,

    Page 20

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    21/70

    Design Of Unmanned Combat Aerial Vehicle

    @& GUS ENVE"O$E

    Page 21

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    22/70

    Design Of Unmanned Combat Aerial Vehicle

    Gust is a sudden, brief increase in the s-eed of the wind. Generally, winds are least gusty

    oer large water surfaces and 'ost gusty oer rough land and near high buildings. *ith res-ect

    to aircraft turbulence, a shar- change in wind s-eed relatie to the aircraftL a sudden increase in

    airs-eed due to fluctuations in the airflow, resulting in increased structural stresses u-on the

    aircraft.

    Shar-$edged gust 0u1 is a wind gust that results in an instantaneous change in direction or

    s-eed.

    Deried gust elocity 0 or 'a+1 is the 'a+i'u' elocity of a shar-$edged gust that

    would -roduce a gien acceleration on a -articular air-lane flown in leel flight at the design

    cruising s-eed of the aircraft and at a gien air density. As a result a (6J increase is seen in liftfor a longitudinally disturbing gust.

    The effect of turbulence gust is to -roduce a short ti'e change in the effectie angle of

    attack. These changes -roduce a ariation in lift and thereby load factor

    For elocities u- to 5'a+, cruise, a gust elocity of %6 '?s at sea leel is assu'ed. For

    5di, a gust elocity of %) '?s is assu'ed.

    Effectie gust elocity The ertical co'-onent of the elocity of a shar-$edged gust that

    would -roduce a gien acceleration on a -articular air-lane flown in leel flight at the design

    cruising s-eed of the aircraft and at a gien air density.

    Reference Gust 5elocity 0ref1at sea leel %6'?s.

    Design Gust 5elocity 0ds1 ref .

    Page 22

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    23/70

    Design Of Unmanned Combat Aerial Vehicle

    Constructon

    The increase in the load factor due to the gust can be calculated by

    For cure aboe 5$a+is

    *here ,

    Gust Alleiation Factor.

    'a+

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    24/70

    Design Of Unmanned Combat Aerial Vehicle

    ct Chord at ti- < m

    cr Chord at root ,&-.* m ; .&*

    a9 lift cure slo-e for airfoil

    Swee- angle at leading Edge of *ing

    a ; +&+=

    Therefore we obtain,

    ;@=&

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    25/70

    Design Of Unmanned Combat Aerial Vehicle

    =y using the eKuations and for arious s-eeds of 'a+ we get the following gust lines

    Calc2lation Of he $ositi:e And Negati:e C2r:e Of G2st Diagram0

    V!"oct# $o%& '%ctor V!"oct# $o%& '%ctor

    0 1 0 1

    25 0.3125 25 0.3125

    30 0.432 30 0.175

    40 0.702 40 -0.1

    60 1.894 50.23 -0.38

    87 5.785 175 -3.81

    192.5 3.156 192.5 -0.434

    The load factors at the arious -oints can be found using the for'ula using the corres-onding

    alues of 'a+and the gust enelo-e is found to be,

    Page 25

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    26/70

    Design Of Unmanned Combat Aerial Vehicle

    Page 26

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    27/70

    Design Of Unmanned Combat Aerial Vehicle

    &SC#!EN'S CU!VE

    Page 27

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    28/70

    Design Of Unmanned Combat Aerial Vehicle

    SchrenHs C2r:e

    &ift aries along the wing s-an due to the ariation in chord length, angle of attack and swee-

    along the s-an. Schrenk9s cure defines this lift distribution oer the wing s-an of an aircraft,also called si'-ly as &ift Distribution Cure. Schrenk9s Cure is gien by

    *here

    y%is &inear 5ariation of lift along se'i wing s-an also na'ed as &%.

    y(is Elli-tic &ift Distribution along the wing s-an also na'ed as &(.

    a ;.

    "inear "ift Distrib2tion0

    "ift at root

    "root;,@

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    29/70

    Design Of Unmanned Combat Aerial Vehicle

    "ift intermediate

    "-;--+,

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    30/70

    Design Of Unmanned Combat Aerial Vehicle

    Ellitic "ift Distrib2tion0

    Twice the area under the cure or line will gie the lift which will be reKuired to

    oerco'e weight

    Considering an elli-tic lift distribution we get

    *here

    b%is Actual lift at root

    a is wing se'i s-an

    &ift at ti-

    b-;*

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    31/70

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    32/70

    Design Of Unmanned Combat Aerial Vehicle

    Substituting different alues for + we can get the lift distribution for the wing se'i s-an

    "ift distrib2tion table along semi san

    4 linear ellitic Combined

    + 24:822 7:7;.84 %88:)%.4+&. 2%77)( 7:26.2)6 %7%8%:.8

    - (:448% 782).;42 %467)%

    -&. (6(24) 7662.2%4 %(;447.8

    , (()(); 7(;7.((% %%2(6(.7

    ,&. %::)8: 6;4;.27; ;8)%2.7:

    @ %66;48 64;6.8;( :)8(%.4@&. %(2:%7 4;)6.;87 7427).;;

    ;%7:6 4%(%.:44 48;)2.4(

    &. 6;664 (;;4.46 2%(84.(2

    . (84(2 ) %28%%.6

    Page 32

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    33/70

    Design Of Unmanned Combat Aerial Vehicle

    .& "OAD ESIMAION ON 6ING

    Page 33

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    34/70

    Design Of Unmanned Combat Aerial Vehicle

    The solution 'ethods which follow Euler9s bea' bending theory 0U?y

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    35/70

    Design Of Unmanned Combat Aerial Vehicle

    /,>, ; *

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    36/70

    Design Of Unmanned Combat Aerial Vehicle

    Self)6eight 3@0 Self)9eight of the 9ing(

    **ing ).(6W *E'-ty

    ).(6W2)))W;.:%

    66ing; =@.=&. N

    6$ort; )@*=

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    37/70

    Design Of Unmanned Combat Aerial Vehicle

    ';)

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    38/70

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    39/70

    Design Of Unmanned Combat Aerial Vehicle

    3,>, (7;88.4 (.%((

    6ing 27:2 %.:86

    F2el 2);2.72 %.;66

    !eaction force and Bending moment calc2lations

    VA; +5A$;42668.6$(7;88.4N27:2N2);2.72 )

    VA; ?*@=.

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    40/70

    Design Of Unmanned Combat Aerial Vehicle

    Shear Force0

    =y using the corres-onding alues of + in a--ro-riate eKuations we get the -lot of shear force

    Page 40

    % (20 1

    (BC Ay ySF y dx V += +

    % (20 1 0 1

    (DC A fuel

    y ySF y dx V y dx

    += + +

    % (20 1 2);4

    (AD A

    y ySF y dx V

    += + +

    2( ( % (74(7( 24:822 %284 (6 (6sin ::.2 6

    ( 6 2

    ;7286:.(4

    BC

    x xSF x x x x x

    = + + + +

    ((().;86 %:8:.2DC BCSF SF x x= +

    ((().;86 %:8:.2 2);2.72AD BCSF SF x x x= + +

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    41/70

    Design Of Unmanned Combat Aerial Vehicle

    Bending moment

    =y substituting the alues of + for the aboe eKuations of bending 'o'ents obtained we can get

    a continuous bending 'o'ent cure for the -ort wing.

    Note0if we re-lace the + by $+ in each ter' we get the distribution of starboard wing

    Page 41

    ( )( )

    2 ( %

    (

    4%.6

    ( 2 (

    %)8%) %84277.6 7:8 (6 (6 sin6

    28.6 (6 ::.2 %.77 %(.6 ;7286:.(4 ()%)%;4.4(%(

    BC

    xBM x x x x x

    xx x x x

    = + + +

    + + +

    (% (

    2(

    BC A A

    y yBM y V dx M

    + = + +

    DC BC fuelBM BM y dx= +2 ((().;86 ;2;.%6DC BCBM BM x x= +

    2);4AD DCBM BM x=

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    42/70

    Design Of Unmanned Combat Aerial Vehicle

    Shear force and bending moment diagrams d2e to loads along chord9isedirection at cr2ise condition0

    Aerod3namic center)This is a -oint on the chord of an airfoil section where the bending

    'o'ent due to the co'-onents of resultant aerodyna'ic force 0&ift and Drag1 is constant

    irres-ectie of the angle of attack. ence the forces are transferred to this -oint for obtaining

    constant

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    43/70

    Design Of Unmanned Combat Aerial Vehicle

    Co$efficient of 'o'ent about aerodyna'ic centre $).%6

    &ocation of aerodyna'ic centre

    4ac>c;+&,.

    &ocation of shear centre

    4sc>c;+&@

    &ift and drag are the co'-onents of resultant aerodyna'ic force acting nor'al to and along the

    direction of relatie wind res-ectiely. As a result, co'-onents of the' act in the chordwise

    direction also which -roduce a bending 'o'ent about the nor'al 0V1 a+is.5

    Co$efficient of force along the nor'al direction,

    Cn;C"Cos JCD Sin

    Cn 0).)6 W Cos $41 N 0).)%(6 W Sin $41

    Cn).)6

    Cc ;C"Sin JCD Cos

    Page 43

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    44/70

    Design Of Unmanned Combat Aerial Vehicle

    Cc 0).)6 W Sin $41 N 0).)%(6 W Cos $41

    Cc ).%(%(

    Chord wise force at root,

    FR 0).6W).%(%(W%.((6W%86(W:1

    F!; -m

    Chord wise force at inter'ediate length,

    F- ; m

    F,; ?+-&.. NKm

    =y using y '+ Nc again we get the eKuation as

    3 ; ),.*.&.4 J -.,-?

    The aboe eKuation gies the -rofile of load acting chordwise, by integrating this aboe eKuation

    we get a co'-onent of Shear force and again by integrating the sa'e we get the co'-onent of

    =ending

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    45/70

    Design Of Unmanned Combat Aerial Vehicle

    To find fi+ing 'o'ent and the reaction force,

    VA ; +

    VA ; +@?&@, N

    MA; +

    MA ;

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    46/70

    Design Of Unmanned Combat Aerial Vehicle

    Bending Moment0

    Page 46

    (

    2 (4(8.6: 87);.6 4)2;4.2( :27%7.(4

    A ABM ydx V x M

    BM x x x

    = +

    = + +

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    47/70

    Design Of Unmanned Combat Aerial Vehicle

    TorKue due to nor'al forces and constant -itching 'o'ent at cruise condition

    The lift and drag forces -roduce a 'o'ent on the surface of cross$section of the wing, otherwise

    called a torKue, about the shear center.

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    48/70

    Design Of Unmanned Combat Aerial Vehicle

    or2e at cr2ise condition0

    or2e d2e to normal force0

    *herec chordThe eKuation for chord can also be re-resented in ter's of + by taking c '+Nk

    c ; )-&-,

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    49/70

    Design Of Unmanned Combat Aerial Vehicle

    or2e d2e to chord 9ise force0

    or2e d2e to moment0

    Page 49

    (

    (

    W )

    )

    cT F

    T

    =

    =

    ( (

    2

    ( (

    2

    (

    2

    2 (

    2

    %

    (

    ).%6W ).6W%.((6W%86 W

    (:%2.78

    (:%2.78 ).4(4 8.66 44.:(

    acMT C V c

    T c

    T cT x x x

    =

    =

    = = +

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    50/70

    Design Of Unmanned Combat Aerial Vehicle

    Then the different torKue co'-onents are brought together in a sa'e gra-h to 'ake aco'-arison

    Page 50

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    51/70

    Design Of Unmanned Combat Aerial Vehicle

    The net torKue will be su' of all the aboe torKues i.e. torKue due to nor'al force, chordwise

    force, -ower-lant and aerodyna'ic 'o'ent

    Page 51

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    52/70

    Design Of Unmanned Combat Aerial Vehicle

    =& MAE!IA" SE"ECION

    Page 52

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    53/70

    Design Of Unmanned Combat Aerial Vehicle

    Aircraft Metals

    nowledge and understanding of the uses, strengths,li'itations, and other characteristics ofstructural'etals is ital to -ro-erly construct and 'aintain any eKui-'ent, es-ecially airfra'es.

    In aircraft 'aintenance and re-air, een a slight deiation fro' design s-ecification, or the

    substitution of inferior 'aterials,'ay result in the loss of both lies and eKui-'ent. The use of

    unsuitable 'aterials can readily erase the finestcrafts'anshi-. The selection of the correct

    'aterial fora s-ecific re-air /ob de'ands fa'iliarity with the 'ost co''on -hysical -ro-erties

    of arious 'etals.

    $roerties of Metals

    "f -ri'ary concern in aircraft 'aintenance are suchgeneral -ro-erties of 'etals and their alloys

    as hardness,'alleability, ductility, elasticity, toughness, density, brittleness, fusibility,

    conductiity contractionand e+-ansion, and so forth. These ter's are e+-lainedto establish a

    basis for further discussion of structural'etals.

    #ardness

    ardness refers to the ability of a 'aterial to resistabrasion, -enetration, cutting action, or

    -er'anentdistortion. ardness 'ay be increased by cold working the 'etal and, in the case of

    steel and certain alu'inu'alloys, by heat treat'ent. Structural -arts are often

    for'ed fro' 'etals in their soft state and are then heattreated to harden the' so that the finished

    sha-e will beretained. ardness and strength are closely associated -ro-erties of 'etals.

    Strength

    "ne of the 'ost i'-ortant -ro-erties of a 'aterial isstrength. Strength is the ability of a 'aterial

    to resistdefor'ation. Strength is also the ability of a 'aterial to resist stress without breaking.

    The ty-e of load orstress on the 'aterial affects the strength it e+hibits.

    Densit3

    Page 53

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    54/70

    Design Of Unmanned Combat Aerial Vehicle

    Density is the weight of a unit olu'e of a 'aterial.In aircraft work, the s-ecified weight of a

    'aterial -ercubic inch is -referred since this figure can be used indeter'ining the weight of a

    -art before actual 'anufacture.Density is an i'-ortant consideration whenchoosing a 'aterial to

    be used in the design of a -artin order to 'aintain the -ro-er weight and balance ofthe aircraft.

    Malleabilit3

    A 'etal which can be ha''ered, rolled, or -ressedinto arious sha-es without cracking,

    breaking, orleaing so'e other detri'ental effect, is said to be'alleable. This -ro-erty is

    necessary in sheet 'etalthat is worked into cured sha-es, such as cowlings,fairings, or wingti-s.

    Co--er is an e+a'-le of a 'alleable'etal.

    D2ctilit3

    Ductility is the -ro-erty of a 'etal which -er'its it tobe -er'anently drawn, bent, or twisted

    into arioussha-es without breaking. This -ro-erty is essential for'etals used in 'aking wire

    and tubing. Ductile 'etalsare greatly -referred for aircraft use because of theirease of for'ing

    and resistance to failure under shockloads. For this reason, alu'inu' alloys are used for

    cowl rings, fuselage and wing skin, and for'ed ore+truded -arts, such as ribs, s-ars, and

    bulkheads.Chro'e 'olybdenu' steel is also easily for'ed intodesired sha-es. Ductility is

    si'ilar to 'alleability.

    Elasticit3

    Elasticity is that -ro-erty that enables a 'etal to returnto its original siVe and sha-e when the

    force whichcauses the change of sha-e is re'oed. This -ro-ertyis e+tre'ely aluable because it

    would be highlyundesirable to hae a -art -er'anently distorted afteran a--lied load was

    re'oed. Each 'etal has a -ointknown as the elastic li'it, beyond which it cannot be

    loaded without causing -er'anent distortion. In aircraftconstruction, 'e'bers and -arts are so

    designed that the 'a+i'u' loads to which they are sub/ected willnot stress the' beyond their

    elastic li'its. This desirable-ro-erty is -resent in s-ring steel.

    o2ghness

    Page 54

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    55/70

    Design Of Unmanned Combat Aerial Vehicle

    A 'aterial which -ossesses toughness will withstandtearing or shearing and 'ay be stretched or

    otherwisedefor'ed without breaking. Toughness is a desirable-ro-erty in aircraft 'etals.

    Brittleness=rittleness is the -ro-erty of a 'etal which allows littlebending or defor'ation without

    shattering. A brittle'etal is a-t to break or crack without change of sha-e.=ecause structural

    'etals are often sub/ected to shockloads, brittleness is not a ery desirable -ro-erty. Cast

    iron, cast alu'inu', and ery hard steel are e+a'-lesof brittle 'etals.

    F2sibilit3

    Fusibility is the ability of a 'etal to beco'e liKuid bythe a--lication of heat.

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    56/70

    Design Of Unmanned Combat Aerial Vehicle

    tail s-ars is 'uch longer than their width and de-thL the ribs hae a 'uch larger chord length

    than height and?or widthL a whole wing has a s-an that is larger than its chords or thicknessL and

    the fuselage is 'uch longer than it is wide or high. Een a -ro-eller has a dia'eter 'uch larger

    than its blade width and thickness, etc.... For this si'-le reason, a designer chooses to use

    unidirectional 'aterial when designing for an efficient strength to weight structure.

    nidirectional 'aterials are basically co'-osed of thin, relatiely fle+ible, long fibers which are

    ery strong in tension 0like a thread, a ro-e, a stranded steel wire cable, etc.1

    An aircraft structure is also ery close to asymmetrical structure. That 'eans the u- and

    down loads is al'ost eKual to each other. The tail loads 'ay be down or u- de-ending on the

    -ilot raising or di--ing the nose of the aircraft by -ulling or -ushing the -itch controlL the rudder

    'ay be deflected to the right as well as to the left 0side loads on the fuselage1. The gusts hitting

    the wing 'ay be -ositie or negatie, giing the u- or down loads which the occu-ante+-eriences by being -ushed down in the seat ... or hanging in the belt.

    =ecause of these factors, the designer has to use a 84 structural 'aterial that can

    withstand both tension and co'-ression. nidirectional fibers 'ay be e+cellent in tension, but

    due to their s'all cross section, they hae ery little inertia 0we will e+-lain inertia another ti'e1

    and cannot take 'uch co'-ression. They will esca-e the load by bucking away. As in the

    illustration, you cannot load a string, or wire, or chain in co'-ression.

    In order to 'ake thin fibers strong in co'-ression, they are Zglued togetherZ with so'e

    kind of an Ze'beddingZ. In this way we can take adantage of their tension strength and are no

    longer -enaliVed by their indiidual co'-ression weakness because, as a whole, they beco'e

    co'-ression resistant as they hel- each other to not buckle away. The e'bedding is usually a

    lighter, softer ZresinZ holding the fibers together and enabling the' to take the reKuired

    co'-ression loads. This is a ery good structural 'aterial.

    *+*- Al2mini2m Allo3

    *+*-is a -reci-itation hardening alu'iniu' alloy, containing 'agnesiu' and silicon as its

    'a/or alloying ele'ents. It has good 'echanical -ro-erties and e+hibits good weldability. It is

    one of the 'ost co''on alloys of alu'iniu' for general -ur-ose use.

    Page 56

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    57/70

    Design Of Unmanned Combat Aerial Vehicle

    It is co''only aailable in -re$te'-ered grades such as, 7)7%$" 0solutioniVed1, 7)7%$T7

    0solutioniVed and artificially aged1, 7)7%$T76% 0eKuialent to T7 in rolled stock1.

    Basic roerties

    7)7% has a density of (.8) g?c'[ 0).);86 lb?in[1.

    Chemical comosition

    The alloy co'-osition of 7)7% is

    Silicon 'ini'u' ).4J, 'a+i'u' ).:J by weight

    Iron no 'ini'u', 'a+i'u' ).8J

    Co--er 'ini'u' ).%6J, 'a+i'u' ).4)J

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    58/70

    Design Of Unmanned Combat Aerial Vehicle

    b *+*-)

    T4 te'-er 7)7% has an ulti'ate tensile strength of at least 2),))) -si 0()8

    strength of at least %7,))) -si 0%%)

    c *+*-)*

    T7te'-er 7)7% has an ulti'ate tensile strength of at least 4(,))) -si 0(;)

    strength of at least 26,))) -si 0(4%

    elongation of :J or 'oreL in thicker sections, it has elongation of %)J. T76% te'-er has si'ilar

    'echanical -ro-erties. The fa'ous !ioneer -laKue was 'ade of this -articular alloy.

    Uses

    7)7% is widely used for construction of aircraft structures, such as wings and fuselages, 'ore

    co''only in ho'ebuilt aircraft than co''ercial or 'ilitary aircraft.

    7)7% is used for yacht construction, including s'all utility boats.

    7)7% is co''only used in the construction of bicycle fra'es and co'-onents.

    6elding

    7)7% is highly weldable, for e+a'-le using tungsten inert gas welding 0TIG1 or 'etal inert gaswelding 0

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    59/70

    Design Of Unmanned Combat Aerial Vehicle

    Forgings

    7)7% is also an alloy that is co''only used in a hot forging. The billet is heated through an

    induction furnace and forged using a closed die -rocess. Auto'otie -arts, AT5 -arts, and

    industrial -arts are /ust so'e of the uses as a forging.

    Page 59

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    60/70

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    61/70

    Design Of Unmanned Combat Aerial Vehicle

    Sar design0

    S-ars are 'e'bers which are basically used to carry the bending and shear loads acting

    on the wing during flight. There are two s-ars, one located at %6$()J of the chord known as the

    front s-ar, the other located at 7)$8)J of the chord known as the rear s-ar. So'e of the

    functions of the s-ar include

    They for' the boundary to the fuel tank located in the wing.

    The s-ar flange takes u- the bending loads whereas the web carries the shear loads.

    The rear s-ar -roides a 'eans of attaching the control surfaces on the wing.

    Considering these functions, the locations of the front and rear s-ar are fi+ed at ).%8c and

    ).76c res-ectiely. The ARA$D 7J airfoil is drawn to scale using any design software and the

    chord thickness at the front and rear s-ar locations are found to be 0).:4 ' and ).7( '1, 0).28 '

    and ).2)1, 0).(28 ' and ).%66 ' 1 for three sections res-ectiely.

    The s-ar design for the wing root has been taken because the 'a+i'u' bending 'o'ent

    and shear force are at the root. It is assu'ed that the flanges take u- all the bending and the web

    takes all the shear effect. The 'a+i'u' bending 'o'ent for high angle of attack condition is

    ()%)%;4.4( '. the ratio in which the s-ars take u- the bending 'o'ent is gien as

    *here

    h% height of front s-ar

    h( height of rear s-ar

    FI!S SECION

    Page 61

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    62/70

    Design Of Unmanned Combat Aerial Vehicle

    The yield tensile stress Uyfor 7)7% Al Alloy is (87

    =oth the flanges are connected by a ertical stiffener through s-ot welding

    Fro' the buckling eKuation,

    Page 62

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    63/70

    Design Of Unmanned Combat Aerial Vehicle

    the thickness to width ratio of web is found to be ).%)%7. Also fro' \AA&]SIS AD

    DESIG "F F&IGT 5EIC&E STRCTRES by =R^, the flange to web width ratio of

    the T section .

    =y eKuating all the three alues of the ratio in area of the section eKuation, the di'ensions of the

    s-ar can be found.

    Secification For Front Sar0

    t( %.)(7%7W%)$2

    t ; +&+@,+ m

    bf; +&,+=? m

    b9; +&@-. m

    Secification For !ear Sar0

    t( 8.6862W%)$4

    t ; +&+,=. m

    bf; +&-=< m

    b9; +&,=+ m

    SECOND SECION

    The yield tensile stress Uyfor 7)7% Al Alloy is (87

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    64/70

    Design Of Unmanned Combat Aerial Vehicle

    *here

    U is yield strength0(87

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    65/70

    Design Of Unmanned Combat Aerial Vehicle

    t( (.%22W%)$2

    t ; +&+*, m

    bf; +&@+ m

    b9; +&.= m

    Secification For !ear Sar0

    t( %.8%8W%)$2

    t ; +&+- m

    bf; +&,*? m

    b9; +&+=. m

    #I!D SECION

    The yield tensile stress Uyfor 7)7% Al Alloy is (87

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    66/70

    Design Of Unmanned Combat Aerial Vehicle

    Afs; +&+*,

    Area of the rear s-ar

    Ars; +&+.,

    Ass2mtions0

    T sections are chosen for to- and botto' flanges of front and rear s-ars.

    =oth the flanges are connected by a ertical stiffener through s-ot welding

    Fro' the buckling eKuation,

    the thickness to width ratio of web is found to be ).%)%7. Also fro' \AA&]SIS AD

    DESIG "F F&IGT 5EIC&E STRCTRES by =R^, the flange to web width ratio of

    the T section .

    =y eKuating all the three alues of the ratio in area of the section eKuation, the di'ensions of thes-ar can be found.

    Secification For Front Sar0

    t( 4.%%4:W%)$2

    t ; +&+*, m

    bf; +&-*m

    b9; +&*@- m

    Secification For !ear Sar0

    t( (.7:(W%)$2

    t ; +&+., m

    Page 66

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    67/70

    Design Of Unmanned Combat Aerial Vehicle

    bf; +&@@. m

    b9; +&.+< m

    FI!S SECION

    SECOND SECION

    Page 67

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    68/70

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    69/70

    Design Of Unmanned Combat Aerial Vehicle

    CONC"USION

    The structural design \-art (^ of the

  • 8/14/2019 DESIGN OF UNMANNED AERIAL COMBAT VEHICLE

    70/70

    Design Of Unmanned Combat Aerial Vehicle

    BIB"IOG!A$#/

    %. Ray'er, D.!, Aircraft Design ) a Concet2al Aroach (AIAA educational series second

    edition %;;(.

    (. T..G.