dfi india conference 2012 deep mixing equipment, method ......• deep soil mixing (dsm) is an in...
TRANSCRIPT
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JAFEC USA, Inc.
Deep Soil Mixing for Underground Construction
David S. [email protected]
September 11, 2019
12th ANNUAL
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• Introduction • Soil mixing equipment• Installation procedure & QC/QA• Engineering properties of soil-cement• Applications
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• Deep Soil Mixing (DSM) is an in situ soil treatment technology whereby native soils are blended in situ with cementitious materials, typically Portland cement.
• Geotechnical - The soil-cement mixture created by DSM has increased strength, reduced compressibility and lower permeability
• Environmental – In situ solidification and stabilization; Barrier for containment
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Courtesy of Aomi Construction and JAFEC
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Slurry batch plant
QC system
Courtesy of Aomi Constructionand JAFEC
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Courtesy of Aomi Construction
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Courtesy of Dr. Masaki Kitazume, Tokyo Institute of Technology, Tokyo, Japan
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Positioning . Grout injection and soil mixing . Completion
Courtesy of Aomi Construction and Cement Deep Mixing (CDM) Association
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Main factors
Soil type Mix design Mixing Energy
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Mix design Cement factor Water cement ratio
Mix energy Rotation speed Penetration &
withdrawal rateCourtesy of Dr. Masaki KitazumeTokyo Institute of Technology and CDM Association, Japan
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Ground improved with clay from thePort of Yokohama
Sources: 1. CDIT 2002, “The Deep Mixing Method, Principal, Design and Construction”, edited by Coastal Development Institute of Technology (CDIT), Japan, published by A.A. Balkema Publisher. 2. Saitoh 1988, “Experimental study of engineering properties of cement improved ground by the deep mixing method. Ph.D. Thesis, Nihon University .
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Tens
ile s
treng
th, σ
t(M
N/m
2 )
Unconfined compressive strength, qu (MN/m2)
Sources: 1. CDIT 2002, “The Deep Mixing Method, Principal, Design and Construction”, edited by Coastal Development Institute of Technology (CDIT), Japan, published by A.A. Balkema Publisher. 2. Terashi, Tanaka, Mitsumoto, Niidome & Honma 1980. “Fundamental properties of lime and cement treated soils (2nd report)”, Report of the Port and Harbour Research Institute, 1980.
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Sources: Deep Mixing Method, Design and construction manual for on-land construction, published by Civil Engineering Research Center, March 2004 (in Japanese). 2. Tatsuoka 1986, “Topics on geotechnical engineering testing and evaluation of test results, Lecture documents for Showa 61 symposium on recent soil and foundation (in Japanese).
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Void
ratio
, e
Consolidation pressure, p(MN/m2 )
Void ratio, e
Consolidation yield pressure, py = 1.3 qu
py
Sources: 1. CDIT 2002, “The Deep Mixing Method, Principal, Design and Construction”, edited by Coastal Development Institute of Technology (CDIT), Japan, published by A.A. Balkema Publisher. 2. Kawasaki, Niina and Babasaki 1978, “Study on engineering characteristics of cement-base stabilized soil”, Takenaka Technical Research Report, 19.
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Unc
onfin
ed c
ompr
essi
ve s
treng
thqu
(MN
/m2 )
Consolidation pressure, p (MN/m2)
Sources: 1. CDIT 2002, “The Deep Mixing Method, Principal, Design and Construction”, edited by Coastal Development Institute of Technology (CDIT), Japan, published by A.A. Balkema Publisher. 2. Terashi, Tanaka, Mitsumoto, Niidome & Honma 1980. “Fundamental properties of lime and cement treated soils (2nd report)”, Report of the Port and Harbour Research Institute, 19.
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Foundation for earth, concrete or steel structures
Foundation of quay wall orbreakwater
Courtesy of Dr. Kitazume, Tokyo Institute of Technology, Japan
Stability of retaining structure or bottom of excavation
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DSM walls and slabs for excavation support and groundwater control
DSM for support of launching & receiving of TBM machine
DSM ground improvement outside launching & receiving shafts
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Block
Cell
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Shear wall&
columns
RingCIDHPile
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Installation Procedure for Cutoff Wall and Shoring WallAlternating Procedure
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Proceeding installation procedurefor ground improvement cells
Proceeding installation procedurefor cutoff & shoring walls
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Cypress Freeway Replacement Project, Oakland; CA DOT
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First Hawaiian Bank Building, Honolulu, Hawaii
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Courtesy of JAFEC & OK Soil
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Courtesy of Aomi Construction and CDM Association
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Courtesy of Dr. Masaki KitazumeTokyo Institute of Technology, Japan
Soil-cement cellsfor • Bearing capacity• Settlement control• Liquefaction mitigation
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Dam, Levee & Canal – USACE, BUREC, CA DWR
Transportation – Dept. of Transportation of MA, CA, MN, Virginia; SC Valley Transit Authority, Bay Area Rapid Transit, etc.
Port and Shoreline – Port of Oakland, Port of Long Beach
Industrial Facilities – Petroleum chemical plant owners
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Base: 2013 DFI Presentation by Mr. Mike Driller of Dept. of Water Resources, CA
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Cross section of Perris Dam
DSM cells are designed to maintain the seismic stability.DSM shear walls provide the resistance to the lateral force induced by the earthquake.
Base: 2013 DFI Presentation by Mr. Mike Driller of Dept. of Water Resources, CA
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Layout detail Test walls Test cell
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San FranciscoBay Area
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DSMDSM
Base: ENGEO Report, DSM Design Analysis and Recommendations for Shoreline Stabilization, Redwood City, CA, Sept .2014
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DSM layout detail
DSM layout along 3000-feet shoreline
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DSM layout under buildings
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The main purpose of the DMM panels is to provide shear resistance to the levee against lateral loads at high flood water condition. The DMM panels support the additional vertical load created by the increased height of the levee for hurricane protection and control the long-term settlement of the remediated levee, which might otherwise occur due to the compression of soft foundation soils.
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Flood Side
Protected Side
Flood SideProtected
Side
DSM layout design - Shear wall panels in the transverse direction of the levee
DSM rig working on top of the existing levee
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1. Boston CA/T Projects
1-1 Bird Island Flats (C07A1) – Excavation support
1-2 Fort Point Channel (C09A7) – Ground improvement
2. Trans-Tokyo Bay Highway Project
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Overview of CA/T Project
• I-93 – To expand existing six-lane highway to an eight-to-ten-lane underground expressway, constructed directly beneath existing roadways, buildings, and subways in downtown Boston.
• I-90 - To extend I-90 from its existing terminus south of downtown Boston to Logan Airport through the Ted Williams Tunnel under Boston Harbor and a tunnel beneath the Fort Point Channel.
Courtesy of Dr. T.D. O’Rourke and A.J. McGinn, Cornell University; Massachusetts Turnpike Authority; Federal Highway Administration and Bechtel/Parsons Brinckerhoff (illustration)
1-1 Bird Island Flats (C07A1) – DSM was use to install excavation support wall for construction of cut-and-cover tunnel.
1-2 Fort Point Channel Crossing (C09A7) – DSM was used for ground improvement for the construction of tunnel and depressed roadway (boat section)
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The BIF project involved the construction of approximately 915 m (3,000 ft) of Interstate I-90 adjacent to Logan Airport.
Cut-and-Cover Tunnel was constructed in an open excavation supported by DSM walls and tiebacks.
At the time of construction, these walls were the largest and deepest such walls installed in North America, totaling 37,180 m2 (399,997 ft2).
Source: Lessons Learned for Ground Movements and Soil Stabilization from the Boston Central Artery T. D. O’Rourke, M.ASCE1; and A. J. McGinn, M.ASCE2, 2005 Ralph B. Peck Award Lecture
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Source: 1) Taki and Yang 1991; 2) Lessons Learned for Ground Movements and Soil Stabilization from the Boston Central Artery T. D. O’Rourke, M.ASCE1; and A. J. McGinn, M.ASCE2, 2005 Ralph B. Peck Award Lecture
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East Wall West Wall
Source: Lessons Learned for Ground Movements and Soil Stabilization from the Boston Central Artery T. D. O’Rourke, M.ASCE1; and A. J. McGinn, M.ASCE2, 2005 Ralph B. Peck Award Lecture
Bottom of Ramp Structure
Max. excavation depth = 19.4m (64 ft) Max. excavation depth = 15.9 m (52 ft)
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When the BIF excavation was approximately 43 ft (13.1 m) deep at a location of thick marine clay deposits, large lateral deformation of the tied-back excavation wall was observed.
As a remedial measure, the excavation was backfilled partially to reduce the unbalanced pressure and maintain the wall stability.
Soil stabilization, involving DMM and jet grouting was undertaken to reinforce the soil against deep-seated movements.
After DMM and jet grouting, excavation was resumed, and the underground highway structure was completed.
Source: Lessons Learned for Ground Movements and Soil Stabilization from the Boston Central Artery T. D. O’Rourke, M.ASCE1; and A. J. McGinn, M.ASCE2, 2005 Ralph B. Peck Award Lecture
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Source: Lessons Learned for Ground Movements and Soil Stabilization from the Boston Central Artery T. D. O’Rourke, M.ASCE1; and A. J. McGinn, M.ASCE2, 2005 Ralph B. Peck Award Lecture
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Existing SMW Wall
Jet Grout Zone
SMW Buttress Panels, 3-ft diameter DSM columns with 1-ft overlapping
MW Hammer Head, 3 SMW elements
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1. DSM buttress2. Jet grouting3. Final subgrade
Source: Lessons Learned for Ground Movements and Soil Stabilization from the Boston Central Artery T. D. O’Rourke, M.ASCE1; and A. J. McGinn, M.ASCE2, 2005 Ralph B. Peck Award Lecture
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Courtesy of Dr. T.D. O’Rourke and A.J. McGinn, Cornell University; Massachusetts Turnpike Authority; Federal Highway Administration and Bechtel/Parsons Brinckerhoff (illustration)
The interchange at FPC consists of a network of tunnels and depressed roadway (boat section), requiring 18.3 m (60 ft) of braced excavations in very soft to soft soils.
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Fill
Organic Deposits Sand/Inorganic silt
Marine clay
Glacial deposits
Source: Haley & Aldrich, 1995a “Summary Report of April, 1995 Fact Finding Trip on Soil Mixing Methods”, Excavation Support/I-90 Marine Tunnels
The critical junction between jacked and immersed tube tunnels islocated in deep, low strength Marine Clay and Organics.
Fort Point Channel
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Sources: 1) Lambrechts, J.R., P.A. Roy, and E.J.Wishart (1998), “Deign Conditions and Analysis Methods for Soil-Cement Buttress in Fort Point Channel”, GSP No. 83, ASCE, Reston, VA, pp. 153-174. 2) Performance of deep Mixing method at Fort Point Channel by A.J. McGinn & T.D. O’Rourke, Cornell University, 2003
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Sources: 1) Lambrechts, J.R., P.A. Roy, and E.J.Wishart (1998), “Deign Conditions and Analysis Methods for Soil-Cement Buttress in Fort Point Channel”, GSP No. 83, ASCE, Reston, VA, pp. 153-174. 2) Performance of deep Mixing method at Fort Point Channel by A.J. McGinn & T.D. O’Rourke, Cornell University, 2003
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Sources: 1) Lambrechts, J.R., P.A. Roy, and E.J.Wishart (1998), “Deign Conditions and Analysis Methods for Soil-Cement Buttress in Fort Point Channel”, GSP No. 83, ASCE, Reston, VA, pp. 153-174. 2) Performance of deep Mixing method at Fort Point Channel by A.J. McGinn & T.D. O’Rourke, Cornell University, 2003
Slurry T-Wall
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Courtesy of Dr. T.D. O’Rourke and A.J. McGinn, Cornell University;Massachusetts Turnpike Authority; Federal Highway Administration and Bechtel/Parsons Brinckerhoff
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DMM rig on barge
Photos by Jakiel (2000) and McGinnSource: Performance of deep Mixing method at Fort Point Channel by A.J. McGinn & T.D. O’Rourke, Cornell University, 2003
M250 DMM rig on land Triple shaft mixing tools
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Construction at FPC marked the first time in North America that DMM was used for soil stabilization as an essential part of design and construction of a major underground facility.
Approximately 550,200 yd3 (420,000 m3) of soil stabilization were performed at FPC.
Source: Performance of deep Mixing method at Fort Point Channel by A.J. McGinn & T.D. O’Rourke, Cornell University, 2003
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TokyoTokyo Bay
Chiba
Tunnel section – 9.6 km, 60m below sea bedBridge section – 4.4 km
Kisarazuman-made island
Kawasakiman-made island
Ukishimaaccess
Plan
SectionKisarazuCity
KawasakiCity
Trans-Tokyo Bay HWY = 15.1 kmMarine zone = 14.3 km
Courtesy of Dr. Masaki Kitazume, Tokyo Institute of Technology, Tokyo, Japan
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Kawasaki man-made island Kisarazu man-made island Bridge section
Bridge sectionKisarazuman-made island
Kawasaki man-made islandUkishima access
Courtesy of Dr. Masaki Kitazume, Tokyo Institute of Technology, Tokyo, Japan
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Ground improvement
• Deep soil mixing (2 M cy• Sand compaction pile• Premix soil-cement fill
Sheet pile cells for control of lateral deformation
Premix soil-cement fill
to Kisarazuto Kisarazuto Kawasaki
Premix fill
Sheet pile cell
Sheet pile cell
Courtesy of Dr. Masaki Kitazume, Tokyo Institute of Technology, Tokyo, Japan
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Ramp section Flat section
Ramp section Flat section
Plan
Section
Shield tunnel advanced through soil-cement zones installed by premixing and deep soil mixing
Source: Ground improvement by cement-treatment in Trans-Tokyo Bay Highway Project, K. Uchida , K. Imai, F. Tatsuoka and Y. Kohata; Grouting and Deep Mixing, published by A.A. Balkema 1996
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Shield tunnel advanced through soil-cement zones installed by premixing anddeep soil mixing (DSM)
DSM
Premix fill
DSM
Premix fill
Source: Ground improvement by cement-treatment in Trans-Tokyo Bay Highway Project, K. Uchida , K. Imai, F. Tatsuoka and Y. Kohata; Grouting and Deep Mixing, published by A.A. Balkema 1996
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The picture can't be displayed.
Chute placement method
Mixing plant vessel
Material supply vessel
Placing platform vessel
Courtesy of Dr. Masaki KitazumeTokyo Institute of TechnologyTokyo, Japan
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Courtesy of Dr. Masaki Kitazume, Tokyo Institute of Technology, Tokyo, Japan
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Ground improvement
• Deep soil mixing• Sand compaction pile
Slurry diaphragm wall enclosed by outer and inner steel jacket structures
Diaphragm wall98 m diameter119 m deep2.8 m thick
DSM
DSM Diaphragm wall
Courtesy of Dr. Masaki Kitazume, Tokyo Institute of Technology, Tokyo, Japan
DSM
DSM
←Tunnel
←Tunnel
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Courtesy of Dr. Masaki Kitazume, Tokyo Institute of Technology, Tokyo, Japan
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JAFEC (Japan Foundation Engineering Company, Ltd.) was established in 1953. The U.S. subsidiary, JAFEC USA, Inc., was established in 2009.
Ground improvement technologies: ▪ Deep mixing ▪ Jet grouting▪ Sand compaction pile / Stone column▪ Grouting