Design For Manufacturing & Mould Flow Reports

Part Name : TQC ST CAPPart Number : 950607Customer : -

DFM REPORT SPECIFICATION

Customer : - DFM By : Kanissh

Contact Person : Maarten Art Review By : -

PART SPECIFICATIONSProject Name : Nil Model Name : NilPart Name : TQC ST CAPPart No : 950607

No. of Cavities: 1Plastic Material : ABS Novodur P2H-

ATShrinkage : 0.45% (1.0045)Part Format : 2D & 3D

MOULD SPECIFICATIONSMould Construction : 3 Plate MouldInsert Material : 718HH ( Hardness : 36-38

HRC)M/Base Material : 760 (LKM)Gating : Pin-Point Gate (2x)Texture Grade : Not RequiredEjection : Normal Hot Runner: : Not RequiredExternal Undercut : Not RequiredInternal Undercut : Not requiredExchange Core : Not RequiredExchange Cavity : Not Required

DFM INDEX NUMBER ( please refer to index number))

Runner & Gate Location

# 1 Core & Cavity Sub Inserts

External & Internal Undercut

#5#5.1

Remarks :

Cavity Finishing : Normal Polishing

Core Finishing :Normal PolishingDraft Angle & Texture

# 4 Thin Steel & Sharp Steel

Ejection System / Core & Cavity Pins

# 3

Parting line / Basic Concept

# 2 Engraving # 3

Step Down at Core

Sink Mark M/F Critical Tolerances

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

INDEX

NO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 1 Gate type and location :

Propose Ø2.00mm Dia. & 0.50mm Dome for Pin Point Gate to part as per above sketch.

0 OK Accepted

NG – Not Accepted

waiting open

Part Size = 316.35X145.17X51mm

Part Thickness = overall 2.00mm

Part volume = 114.84 cm3

Part weight = 120.58 grams

Pin Point Gate (2x)

Request Dome for Pin Point Gate

INDEX

NO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 2 Main Parting Line & Concept.

Shown Basic Surface Concept as above sketch. Parting line shown in red colour, Blue surface belong to cavity and Pink surface will be as core.

0 OK Accepted

NG – Not Accepted

waiting open

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

CAVITY

CORE

PLPL

PL PL

CAVITY

CORE

Parting Line

INDEX

NO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 3 Ejector Pins & Engraving Proposal

Propose to have ejector pins and engraving location as per above sketch.

0 OK Accepted

NG – Not Accepted

waiting open

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

EJECTOR PIN DIA 8EJECTOR PIN DIA 3

EJECTOR PIN DIA 6

EJECTOR PIN DIA 4

SLEEVE PIN

Engraving Area

Engraving & Month/Year Code Location

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 4 Draft AnglePropose to have Draft Angle at no draft surface.

0 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

cavity

core

No draft angle

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 4 Draft AnglePropose to have Draft Angle 2 degree . (Yellow Color )

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5 UndercutProposal to reverse the draft angle in order part can be released.

0 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

All the Pink & Blue Colour area is an Undercut, part can not mould release.

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.1 UndercutProposal to joint the broken surface to avoid an undercut.

0 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Broken surface at Green color area, required joint surface.

Or else this will be an undercut.

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.2 UndercutProposal to reverse the draft angle.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.3 UndercutProposal to delete the Radius corner change to shape edge in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.4 UndercutProposal to delete the Radius corner change to shape edge in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.5 UndercutProposal to delete the Radius corner change to shape edge in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.6 UndercutProposal to delete the Radius corner change to shape edge in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.7 UndercutProposal to delete the Radius corner change to shape edge in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.8 UndercutProposal to delete the Radius corner change to shape edge in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 5.9 UndercutProposal to reverse draft angle in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.0 UndercutProposal to reverse draft angle in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.1 Undercut StepProposal to add material in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.2 Undercut GapProposal to add material in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.3 Undercut StepProposal to add material in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.4 Undercut GapProposal to add material in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.5 Undercut StepProposal to add material in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.6 Undercut Proposal to delete the Radius change to shape edge in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.7 Undercut Proposal to reverse draft angle in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.8 Undercut Proposal to reverse draft angle in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 6.9 Undercut Proposal to reverse draft angle in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 7.0 Undercut Proposal to delete the Radius change to shape edge in part can be released.

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 7.1 Undercut StepProposal to cut material in part can be released

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 7.2 Draft AnglePropose to have Draft Angle 2 degree .

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

Draft Angle 2°

INDEXNO.

DFM CHECKLIST POINT DFM REV

STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK :

# 7.3 Thin RibProposal to reverse draft angle to side.Reason : Steel material at cavity side not enough for rib fitting

01 waiting Open OK Accepted

NG – Not Accepted

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

REV - 01

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Fill Time

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Fill Time (Plastic Flow Animation)

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Sink Mark

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Sink Mark

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Air Traps

Air Vent will open to avoid the Air Traps

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Air Traps

Air Vent will open to avoid the Air Traps

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Weld Lines

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Weld Lines

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Warping Deflection

Part Name : TQC ST CAP Project Name : -Part No : 950607 Model Name : -

Warping Deflection