dic engineering plastics (dic ep) · 2019-09-27 · food & dw grade fz-2140 fz-2140-b2...
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COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 1
19. September 2019
DIC Engineering Plastics (DIC EP)DIC.PPS & Primef® Product Portfolio Overview
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 2
Overview DIC Group
§ DIC Europe GmbH is the European headquarter of DIC Corporation and since 30 years active in the European market.
§ Our parent company DIC is one of Japan’s most diversified chemical companies and the core of the DIC Group with more than 20.000 employees. It comprises more than 140 subsidiaries and affiliates, including Sun Chemical Corp., in more than 60 countries worldwide.
§ DIC EP (DIC Engineering Plastics) is one division of DIC Corporation, whereas PPS resins and compounds are the principal products of DIC EP.
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 3
DIC Corporate Profile
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 4
0,0
60,0
2016 2017 20180,0
1.000,0
2016 2017 2018
805.5
(Billions of yen)
789.4751.4
Company Name DIC CorporationCorporate
HeadquartersDIC Building, 7-20, Nihonbashi 3-chome, Chuo-ku,Tokyo, Japan
Date of Foundation February 15, 1908
Paid-in Capital ¥96.6 billion
Number of Employees Consolidated: 20,620 Nonconsolidated: 3,538 (As of December 31, 2018)
Number of Group Companies 174 (Domestic: 32, Overseas: 142) (As of December 31, 2018)
Consolidated Net Sales \805.5 billion (Fiscal year 2018)
ConsolidatedOperating Income \48.4 billion (Fiscal year 2018)
48.456.554.2
Consolidated Net Sales Consolidated Operating Income
(Billions of yen)
Top Share of Key Global Markets
Printing inks Organic pigments
DIC DIC DIC
DIC’s printing inks, organic pigments, PPS compounds and other products are used in a wide range of industries in markets around the world.
PPS compounds
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 5
Recently BASF Color & Effects (BCE) aquisition
Japan●Tokyo HQ●Osaka●Nagoya●Kashima●Sodegaura●Komaki ●Chiba
● Sales● Polymerization● Compounding● Tech. Service & Develop.
EU Technical Center (Frankfurt)
DIC Europe (Duesseldorf)
DIC HK (Hong Kong)
DIC SHI (Shanghai)
DIC Korea (Seoul)
DIC Graphics Thailand(Bangkok)
DIC India (Mumbai)
Malaysia Plant (Penang)
DIC AP (Singapore)
DIC ASTRA (Jakarta)
DIC Malaysia (Kuala Lumpur)
DIC Vietnam (Ho Chi Minh)
DIC GZ (Guangzhou)
DIC Taiwan (Taipei)
Shanghai EP Technical Center (Shanghai)
Sun Chemical(New Jersey)Vienna Plant
Zhangjiagang Plant(Y2016)
DCM Technical Center (Penang)
DIC.PPS Global Network
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 6
Sun Chemical Mexico(Mexico City)
Sun Chemical do Brasil(Sao Paulo)
PPPE
PAPBTPOM
PCPPE
PPS
LCP
PEEK
PES
High-performance plasticsCUT >140°C
Engineering plasticsCUT <140°C
Crystalline polymers Amorphous polymers
Heat resistance
ABSPS
PVC
PPA
Commodityplastics
Pyramide of Plastics
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 7
DIC.PPS & Primef® Detailed Product Portfolio
8
High Strength
GF30
High Flow
GF / Mineral
High Strength
LowOutgassing
For H2O / glycol applications
Dimensionalstability
High Flow
High Strength~ 60-65%
filled
~ 60-68% filled
High Flow
High Strength
~ 50% filled
GF40
FZ-2100
High Flow
High flow& low flash
Unreinforced
Linear PPS
Z-240
High FlowZ-240-DS
Impact modified
Super Tough PPSZ-200-E5 Fittings
Z-200-J1
FZ-1130-D5 FZ-1140
High flow& low flash
High Strength& Low flash
For H2O/glycol applications
FZ-1140-D9
FZ-1140-D5
FZ-1140-R5
FZ-3600
FZ-3600-D5
FZ-3600-H5
FZ-3600-R5
FZ-3600-L4
FZ-6600
FZ-6600-B2
FZ-6600-D5
FZ-6600-R1
Z-650
Z-650-S1
Z-650-T6
FZ-2130
Z-230-T3
Z-230 BK-2(B)
Z-230
Cross-linked PPS
Drinking water appr.
Thermal Conductive
Specialties PAN CF30
Pitch CF30
CZ-1130
CZ-1030
PTFE & PAN CF30
PTFE & Pitch CF
CZL-4033
CZL-2000
PPS / PTFE GF30
PTFE & GF30
FZL-4033
PPS CF30 PPS / PTFE CF30
FZ-820-DE
FZ-840-D1
TZ-2010-A1
CZ-2065-H131 W/mK
1,1 W/mK
PPS / GF Mod PPS / Fillers
Epoxy AdhesionSelf LubricantSelf Lubricant Self Lubricant
4010Primef®
High Flow
70107002
65% filled
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED.
Z-215-G1 BlowmoldingGrade
FZ-2140-F3
High weld line strengthFor H2O/glycol applications
Food & DW grade
FZ-2140
FZ-2140-B2
FZ-2140-D9
FZ-2140-T3
Earth
Monofilament extrusion, Woven Fabric
§ PPS Base Materials• Filter elements for energy plants è greener environment
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 9
© Wikipedia
© industrial-bagfilter.com
© epochfiltertech.com
Water
Mixing Cartridge
§ Impact modified PPS§ Requirements:
• Water Hammer Resistance• Weight Saving:
− PPS ~ 300 g/piece versus metal ~ 540 g/pc
• Dimensional Stability
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 10
Water
Fittings
§ Impact modified and unfilled PPS§ Requirement:
• Chemical resistance against Hypochlorite
• Survive frozen states• High impact properties• Good creep properties
§ Condition of use for these Fittings: • -20 to 95°C• Maximum pressure 1,75 MPa
11COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED.
Water
Fittings
§ Material: Impact modified PPS, GF30§ Requirements
• Chemical resistance against Hypochlorite• Good creep properties
12COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED.
Water
Coolant Control Valve /Thermal Management Module
§ Material: Impact modified PPS§ Requirements:
• Chemical resistance vs LLC• Dimensional stability• Weld ability• Toughness / Heat Shock Resistance
§ Reduction of fuel consumption
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 14
Air
Blow Molding
§ Impact modified PPS• Automotive Applications
− Metal Replacement èWeight Saving & Easier Processing
− Reduction of fuel consumption• Chemical Container
− Alternative to Fluorine Resins è Cost Saving− Alternative to Polyethylene è Improved Thermal
and Chemical Resistance
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 15
Air
Turbo Charger Cooler Housing
§ Material: Standard PPS, GF40§ Requirements:
• Heat Resistance− Maximum use temperature 240°C
• Good dynamic properties− Cyclic loads of up to 2,5 bar
• Toughness during crimping process§ Improvement of power efficency
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 16
Fire
PPS: Inherently flame retardant
§ UL 94, V0 approvals§ Material:
• Standard grades: V0 @ certified down to 0,36 mm
• Impact modified: V0 @ certified down to 1,5 mm
§ Requirements:• No burning / Self-extinguishing
§ 5VA certified @ 2,7 mm§ è Improvement of safety during usage
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 17
© NUDECPlastic / Youtube
Fire
Distributor-Less Ignition Coil
§ Material: Impact modified PPS§ Creating of ignition sparks for
combustion engines§ Requirements:
• Heat resistance• Electric insulation• High melt flow• Toughness• Adhesive bonding
to epoxy resin
COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED. 18
All data, statements and recommendations made herein are based upon information we believe, but are made without any representationor guaranty or warranty of accuracy and are made with reservation of all patent rights. Our products are sold on the condition that theuser himself will evaluate them, as well as our formulae and recommendations, to determine their suitability for his own purpose beforeadoption. Also statements regarding the use of our products or processes are not to be construed as recommendations for their use inviolation of any patent rights or in violation of any applicable laws regulations.
Contact in EuropeDIC Europe GmbH
Immermannstr. 65DD-40210 Düsseldorf
Germany
Phone: +49(211)1643-0Fax: +49(211)1643-819
Thank you very much for your attention!
19COPYRIGHT © DIC CORPORATION ALL RIGHTS RESERVED.