die design and uncontrolled construction …geoho.com.tw/carter/wdx...

50 200 WDX13 70 02050200 _ 25 150 2

EACH PART MUST BE PERMANENTLY MARKED WITH THEFULL ORDERING NUMBER AND MANUFACTURER'S BRAND.

80 160 WDX13 70 02080160 _ 25 110 2

160 315 WDX13 70 02160315 _ 40 235 110 110 4160 250 WDX13 70 02160250 _ 40 170 110 110 4160 200 WDX13 70 02160200 _ 25 150 110 3160 160 WDX13 70 02160160 _ 25 110 110 3160 100 WDX13 70 02160100 _ 25 50 110 3125 315 WDX13 70 02125315 _ 40 235 75 3125 250 WDX13 70 02125250 _ 40 170 75 3125 200 WDX13 70 02125200 _ 25 150 75 3125 160 WDX13 70 02125160 _ 25 110 75 3125 100 WDX13 70 02125100 _ 25 50 75 3100 315 WDX13 70 02100315 _ 40 235 2100 250 WDX13 70 02100250 _ 40 170 2100 200 WDX13 70 02100200 _ 25 150 2100 160 WDX13 70 02100160 _ 25 110 2100 100 WDX13 70 02100100 _ 25 50 280 315 WDX13 70 02080315 _ 40 235 280 250 WDX13 70 02080250 _ 40 170 280 200 WDX13 70 02080200 _ 25 150 2

80 100 WDX13 70 02080100 _ 25 50 2

WDX13 70 02 125 200 Y

STAMPING - EUROPE

MAY-2006

PREFER THIS WEAR PLATES.

USE ONLY (X) AND (Y) MATERIAL, NOW SUBSTITUTES.(X) STEEL WITHOUT GRAPHITE PLUGS:BS 970: PART 1: 1983-080M15 OR C15 K TO DIN 1652CARBURIZE, CASE DEPTH 1.3-1.5mm, CASE HARDEN Rc 56-60.(Y) ALUMINIUM BRONZE WITH GRAPHITE PLUGS:BS 1400 HTB3 OR DIN 1709 G-CuZn25AL5

HEELS, WEAR PLATES & GUIDE POSTS

MATERIAL WIDTH LENGTHPAGE

PAGE: 02W-DX13-70M

AR

EA

CH

ANG

ED

50 160 WDX13 70 02050160 _ 25 110 250 100 WDX13 70 02050100 _ 25 50 2

LENGTHL -0.2

WIDTHW -0.2

L

THICKNESS OF PLATES20 -0.02 ( DELIVERING CONDITION ONLY; MAY BE REWORKED TO FIT. )THE ACTUAL THICKNESS MUST BE MARKEDON THE SIDE OF THE WEAR PLATE TO ENABLE PROPER REPLACEMENT.

10 X 15`

SLIDING

FORD PARTNUMBER

L1

±0.2L1

W2

L2

W1±0.2±0.2

L2 W2±0.2 SCREW

AMT.

DIRECTION

DIE WEAR PLATES (TO VDI 3357)

DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS

STAMPING - EUROPE

W1

W

SCREW M12x25DIN 912COUNTERBORETO DIN 74-K

PRINTED COPY ISUNCONTROLLED

****

****

CATIA DATAAVAILABLE

NOTE: GUIDE POST HOLE FOR Ø80 r6 TO BE Ø80 H7

3 TOE CLAMPS REQUIRED SEE WDX13-60M Page 10

SHOULDER GUIDE POST Ø80, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.

APPLICATION ONLY IN UPPER DIE SHOE

CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.

IH > 56 HRC

CENTER DRILL, BOTH ENDS TO MANUFACTURES CHOICE.

EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER

315 WDX13-70-03080315

400 WDX13-70-03080400 355 WDX13-70-03080355

L1 FORD PART NUMBER

SHOULDER AREA TO BE SOFT

SHEAR STYLE FORM F DIN 509

R3 5015°

MATERIAL : CASEHARDENING STEEL.

OR HEAT-TREATET STEEL.

AND MANUFACTURER'S BRAND.

M12, 25 deep

0.4

AFTER HEAT TREAT

Ø80 f6

-A- R8

R3

L1100

AR

EA

CH

ANG

ED

Ø90

6

Ø80r6

Ø80 r6

0.4

4

Ø80h6

6

5°

4

5°


STAMPING - EUROPE

W-DX13-70MPAGE: 3FEB-2006

STAMPING - EUROPE HEELS, WEAR PLATES& GUIDE POSTS


CATIA DATAAVAILABLE

W-DX13-70MHEELS, WEAR PLATES&GUIDE POSTS

355 WDX13-70-04080355400 WDX13-70-04080400

L1 FORD PART NUMBER

-A-

R3

0.4

f6 r6

R 0.5

0.4

0.008 A

MATERIAL : CASEHARDENING STEEL. CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.

EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND.

315 WDX13-70-04080315

M12, 25 deepØ80r6Ø80

6

64

4

5°

(H7)NOTE: HOLE FOR GUIDE POST Ø80


IH > 56 HRCOR HEAT-TREATET STEEL.

Ø80 Ø80

R3

L1

10015°

R88

0.5

50

VEHICLE OPERATIONSCONSTRUCTION SPECIFICATIONS

WORLDWIDE DIE DESIGN AND

EUROPE ONLY

PRINTED COPY ISUNCONTROLLED W−DX

PA

RT

NU

MBE

RS

CO

RR

EC

TED

SECTIONPAGE 4

DATEDECEMBER 2004

GUIDE POST Ø80, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.

APPLICATION ONLY IN LOWER DIE SHOE

WIT

HO

UT

HEE

LSA

DD

ED

400 WDX13-70-05125400

EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND.

500 WDX13-70-05125500 450 WDX13-70-05125450

L1 FORD PART NUMBER

f6 r6

-A-

0.4 0.4

-+ 2

h6r6

+1


SHOULDER AREA TO BE SOFTAFTER HEAT TREAT

ALTERNATIVE VERSION

BOTH ENDS

30 deep

IH > 56 HRC

CASE DEPHT 0.8 MIN. CASE HARDEN TO 57-62 HRC

OR HEAT-TREATET STEEL,

MATERIAL : CASEHARDENING STEEL,

Ø125

30°

5+130°

M56x3

min.32+5

5

M8

R4

15°

Ø82

50

R12

Ø125

4

Ø125

6

5°

140

Ø135

L1

6

Ø125 Ø65

R4

SHOULDER GUIDE POST Ø125, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.

APPLICATION ONLY IN UPPER DIE SHOE


STAMPING - EUROPE



NOTE: GUIDE POST HOLE FOR Ø125 r6 TO BE Ø125 (H7)3 TOE CLAMPS REQUIRED SEE W-DX-60M Page 10


CATIA DATAAVAILABLE

DATE SECTIONPAGE 6

W-DX13-70MHEELS, WEAR PLATES& GUIDE POSTS

400 WDX13-70-06125400

500 WDX13-70-06125500 450 WDX13-70-06125450

L1 FORD PART NUMBER

R 0.5

f6 r6

R4

-A-

0.4 0.4

-+ 2

h6r6Ø125 Ø125

+1

R12

ALTERNATIVE VERSION

M8 30 deep

R4

30°BOTH ENDS

5+1

50

min.32+5

NOTE: GUIDE POST HOLE FOR Ø125 r6 TO BE Ø125 (H7)

DECEMBER 2004

AND MANUFACTURER'S BRAND.


MATERIAL : CASEHARDENING STEEL. CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.

IH > 56 HRC

EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER

5

30°

Ø125 Ø82

0.58

Ø125 Ø65

14015°

L1

5°4

6M56x3

GUIDE POST Ø125, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.

APPLICATION ONLY IN LOWER DIE SHOE

WIT

HO

UT

HEE

LSA

DD

ED

EUROPE ONLY


WORLDWIDE DIE DESIGN AND PRINTED COPY ISUNCONTROLLED W-DX

USE WHEN MOUNTING GUIDE POST IN UPPER SHOE

-A-

25

32

22550

280315

250

200180160

180

40 225250

200

160200180

WDX13-70-07050315WDX13-70-07050280WDX13-70-07050250WDX13-70-07050225WDX13-70-07050200WDX13-70-07050180WDX13-70-07050160

50

WDX13-70-07032200WDX13-70-07032180

WDX13-70-07040250WDX13-70-07040225WDX13-70-07040200WDX13-70-07040180WDX13-70-07040160

40

PLACE. SEE W-DX13-60M PAGE 10REQUIRED TO SECURE PIN INFOR NUMBER OF TOE CLAMPS

DEEP FREEZE.HANDLING FROM

FACILITATETHIS END,TOLONG THREAD,HAVE M12 X 18Ø80 AND Ø100 TOGUIDE POSTS

D1D1

160140

L1

WDX13-70-07032140WDX13-70-07032160

PART NUMBER D2

ØD1f 6E

4° TO 6° LEAD

LENGTH2 mm LEAD

18

(R20 OPTIONAL)

TRANSFER PRESS INSTEAD OF DIE WEIGHT.PIN SIZE IS DETERMINED BY SIZE OF

500

EUROPE ONLY:

WDX13-70-07100500

Ø0.008

R1

CENTER DRILL, BOTH ENDS TO MANUFACTURES CHOICE

33 40 4 2

400

400

355315

315355400

250280315355

280250225

2.560 70 10100

8050 56 8 2

63

WDX13-70-07100400WDX13-70-07100355WDX13-70-07100315

WDX13-70-07080400WDX13-70-07080355WDX13-70-07080315WDX13-70-07080280

100

80

WDX13-70-07080250WDX13-70-07063400WDX13-70-07063355WDX13-70-07063315WDX13-70-07063280WDX13-70-07063250WDX13-70-07063225

63

200R1D3 L2 L3

L3

D1 L1

L1

15°

R1 0.4

ØD3 6

WDX13-70-07063200

0.1

D2

A

L2

ØD2r6

0.4

125110 10

10090 10

3

3

8080 10 2.5

L2D3 L3

A

R1

5°

4

ØD2TREATAFTER HEATTO BE SOFT

ØD2r6

SHOULDER AREA5°

6

64

WDX13-70-07080500500


*

*

*

*

***

*

*

*

*

*

*

25 160 WDX13-70-07025160140 WDX13-70-07025140

180 WDX13-70-07025180

32 40 45 8 2

CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.

IH > 56 HRC



NOTE: GUIDE POST HOLE FOR ØD2 r6 TO BE ØD2 (H7)

PREFER THESE GUIDE POSTS

FORDPART NUMBER

FORD


STAMPING - EUROPE



SHOULDER GUIDE POST


CATIA DATAAVAILABLE


WORLDWIDE DIE DESIGN ANDW-DX

DATE SECTIONPAGE

W-DX13-70M8

HEELS, WEAR PLATES & GUIDE POSTS


2 mm LEAD LENGTH

WDX13-70-08050315WDX13-70-08050280WDX13-70-08050250

280315

250

WDX13-70-08032180180

50

40

32

200 WDX13-70-08040200

WDX13-70-08050225WDX13-70-08050200WDX13-70-08050180WDX13-70-08050160

WDX13-70-08040250WDX13-70-08040225

200225

160180

250225

WDX13-70-08040180WDX13-70-08040160WDX13-70-08032200

180160200

DEEP FREEZE.HANDLING FROMFACILITATETHIS END, TOLONG THREAD,HAVE M12 X 18Ø80 AND Ø100 TOGUIDE POSTS

D1 FORD PART NUMBER

WDX13-70-08032160WDX13-70-08032140

L1

160140

ØD1E

6f

4° TO 6° LEAD

18-A-

(R20 OPTIONAL)

AND MANUFACTURER'S BRAND.EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER

Ø0.008


250 WDX13-70-08063250

500

400

400

355315

315355400

250280315355

280

2.550 70 10

40 56 8

100

2 80

32 45 8 2

63

WDX13-70-08080315

WDX13-70-08100500

WDX13-70-08080400

WDX13-70-08100400WDX13-70-08100355WDX13-70-08100315

WDX13-70-08080355

100

80

WDX13-70-08063400WDX13-70-08063355WDX13-70-08063315

WDX13-70-08080280WDX13-70-08080250

WDX13-70-08063280 63

225200

R1L3L2D2 D1 L1

15°L3

L1

WDX13-70-08063225WDX13-70-08063200

FORD PART NUMBER D2

R 0.5 L2

ØD2r6

10125 3

10100 3

1080 2.5

L2 L3 R1

A

R1

5°

R1 0.4

GUIDE POST

ØD2

0.5

r6ØD2

8

0.4

6

64

4

5°

*

*

*

*

*

*

*

*

*

*

***

PREFER THESE GUDE POSTS*

25 160 WDX13-70-08025160 25 40 4 2180 WDX13-70-08025180

140 WDX13-70-08025140

EUROPE ONLY

NOTE: GUIDE POST HOLE FOR ØD2 r6 TO BE ØD2 (H7)

AUGUST 2004

CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.IH > 56 HRC



NEXT PAGE --><-- PREVIOUS PAGE

BUSH CLAMP

10 DEC. 1997

MATERIAL : STEEL TO MANUFACTURER’S CHOICE.

FINISH : REMOVE ALL SHARP EDGES. RUST PROTECT.

TOLERANCE : ALL DIMENSIONS WITHOUT TOLERANCE STATED TO BE +0.5.-

FORD STANDARDPART NUMBER

SIZE FOR BUSHING

1

2

WDX-13-70-1001

WDX-13-70-1002

42

52

l1

l2

l3

l4

l5

l6

l7

d1

2

31

38

12

20

22

28

4

6

8

12

20

24

8

10

9

11

15

18

NOTE: FOR BUSHINGS FROM 52 DIAMETER, FIT TWO CLAMPS PER BUSHING. FOR BUSHINGS FROM 42 DIAMETER, FIT ONE CLAMP PER BUSHING. EXCEPTION: BUSHING FOR BALANCE PINS WILL REQUIRE TWO CLAMPS.

TYPE 1

d2

d1

l5

l2

l7+1-

25

25

6.3-0.2

l4+0.5

l1

l3+0.6-

l6

d OLD PARTNUMBER

UDA003-0411

UDA003-0412

COLD ROLLED25 6.3

EUROPE ONLY

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER’S BRAND.



GUIDE BUSHING

FOR PROGRESSION DIES, TRANSFER DIES AND SUB DIES

11SEPT. 1997

MATERIAL : BETA BRASS BS 1400 HTB3 OR G-CuZn25AL5 TO DIN 1709 WITH ELECTRO GRAPHITE INSERTS.

FINISH : THE AMOUNT OF SOLID LUBRICANT SHOULD BE APPROXIMATELY 20 TO 40 % OF THE SLIDING SURFACE. THE CARBON INSERTS AREE TO BE POSITIONED THUS TO ENSURE OVERLAPPING IN THE SLIDE DIRECTION. REMOVE ALL SHARP EDGES.

TOLERANCE : ALL DIMENSIONS WITHOUT TOLERANCE STATED TO BE +0.5.

NOTE : FOR PURCHASING SEE BULLETIN U-DN No. 9.

OLD PARTNUMBER

FORD PART NUMBER

SIZEd1 d2 d3 l1 l2 r1

20 WDX13-70-11020

42 WDX13-70-11042

52 WDX13-70-11052

28

50

63

36

60

75

35

70

75

8

8

12

2

6

8

UDA003-05020

UDA003-05042

UDA003-05052

5

10 o

d3

r 1

l2+0.2

l1

d1H7

A

d2h6

1.6

6.3

A 0.01O/

25 6.3 1.6

GRAPHITEINSERTS

FOR TRANSFER DIES ONLY

SMALL DIES/STRIPPERS

SLIDE DIRECTION

EUROPE ONLY


PRINTED COPY IS UNCONTROLLED

SEPT. 199912

GUIDE POST FORSPIDER WHEEL DIES ONLY

MATERIAL : 060A15 TO BS970:PART 3 : 1971 OR C15 TO DIN 17210. CASE HARDEN > 0.8 mm Rc 57-61.


TOLERANCE : ALL DIMENSIONS WITHOUT TOLERANCES STATED TO BE +1.-

FOR RETAINER PLATE SEE PAGE 15.

FOR GUIDE POST BUSHING SIZE 50, SEE W-DX13-60M PAGE 8.

FOR GUIDE POST BUSHING SIZE 52, SEE W-DX13-70M PAGE 13.

FOR TOE CLAMP SEE W-DX13-60M PAGE 10.

FORD PART NUMBER WDX13-70-1250450

WDX13-70-125052550

52

450

525

450

525

WDX13-70-1252450

WDX13-70-1252525

d1SIZE L1 d3

48

50

55

90

15

5+0.2

63.5

6

5 o

FIT WITH OVERSIZE TO SUIT BORE.+0.025+0.020

L1

R10

d1H6

20

R2

1.6

R2

45 oALTERNATIVE

25 1.6

EUROPE ONLY

R 40

d3

+0.2


BORE HOLE IN CASTING TO 63 FOR GUIDE POST.O/H7

NOTE:

VIEW "X"

R 0.5




GUIDE POST BUSHINGONLY FOR GUIDE PIN W-DX13-70M PAGE 12

13SEPT. 1997

NOTE: GUIDE POST BUSHING HOLE SIZE 65.O/(H7)

MATERIAL: COPPER ALLOY SAE-CA863 OR BS1400-HTB3 OR DIN 1709 G-CuZn25AL5 OR EQUIVALENT.

NOTE: EVENLY DISTRIBUTED GRAPHITE PLUGS TO COVER 20-30% OF THE SLIDING SURFACE. GRAPHITE PLUGS TO BE POSITIONED TO ENSURE OVERLAPPING IN THE SLIDE DIRECTION.

FOR TOE CLAMPS SEE WDX13-60M, PAGE 10.

FORD PART NUMBER

WDX13-70-13052

65O/ 73O/

6

73

58

52O/ 65O/

R 2mm

H7 g6

-A-

0.02O/ A

6.3

SLIDE

DIRECTION

A0.1

5 o1.6

0.6

R5

EUROPE ONLY

6

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBERAND MANUFACTURER’S BRAND.


RETAINER PLATE

FOR GUIDE POSTS FOR TRANSFER DIES

MATERIAL : COLD ROLLED STEEL TO MANUFACTURERS CHOICE.


25

FOR GUIDE POST

NUMBER OFRETAINER PLATES PER GUIDE POST

FORDPART NUMBER

2 50 - 52 WDX13-70-1501

DIA.

15

30

50

80

11 +0.1O/ -(2) HOLES

5-0.2

15 ENDSEPT. 1997

EUROPE ONLY

EACH PART MUST BE PERMANENTLYMARKED WITH THE FULL ORDERINGNUMBER AND MANUFACTURER’SBRAND.

<-- PREVIOUS PAGE


die design and uncontrolled construction …geoho.com.tw/carter/wdx...

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