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Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence Closed, Sealed & Secure DEF Dispense Systems

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Diesel Exhaust Fluid & the Importance of Purity 

 From an EPA (Environmental Protection Agency) perspective, Diesel Exhaust Fluid Purity equates to compliance and a means to clean the environment/air. 

The Environmental Protection Agency has adopted an engine technology from Europe called Selective Catalytic Reductions System to where this technology reduces the NOx emissions generated from diesel vehicles to almost 100%. To achieve this reduction in emissions the SCR System requires an engine after treatment called Diesel Exhaust Fluid (DEF). Diesel Exhaust Fluid (DEF) is used as an after treatment for new vehicles with Selective Catalytic Reduction System engines. When Diesel Exhaust Fluid (DEF) is dosed into the engine it chemically reacts with the NOx emissions and converts the harmful pollutants into nitrogen and water vapor. For the EPA DEF purity equates to compliance, however for vehicle owners and operators what do they ultimately achieve with this new technology...? For Owners/Operators, DEF Purity equates to Performance, Reliability & Protection. If purity is not maintained and delivered throughout the distribution chain, the SCR Engines may encounter contamination issues resulting in increased cost and vehicle down time. It is critically important to work with a DEF Network, not just a producer, that provides transparency to the purity measures taken throughout the supply chain in addition to the cost effective methodology used. If DEF becomes driven by price, purity will ultimately suffer and the low cost per gallon achieved will transfer to the vehicle and costs associated with possible contamination.

TRANSCRIPT

Page 1: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence

Closed, Sealed & Secure DEF Dispense Systems

Page 2: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 2

Overview Points of Discussion The Importance of Purity

The Value of Closed Systems • DEF purity • Operating efficiencies

How To… • Closed System key elements • Installation instructions • Best practices

Page 3: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 3

About Micro Matic Closed, Sealed & Secure Valve Systems

• Supplying over 120 countries worldwide

• Proven for over 50+ years

• Over 2.5 million sold

The Ultimate Closed Package

Page 4: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 4

The Importance of DEF Purity

Page 5: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 5

Purity Results In… Compliance - Performance - Reliability - Protection

Page 6: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 6

What DEF Purity Means to the EPA Compliance

Reduced NOx Emissions For a Cleaner Environment

SCR Technology

• Converts harmful pollutants into nitrogen & water vapor

Page 7: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 7

What DEF Purity Means To Owners & Operators Performance, Reliability & Protection

Increased Fuel Economy • Estimated 2-10%

More Power • Higher combustion temperatures

Less Maintenance • More uptime

Maximized Engine Service Life • More efficient

Page 8: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 8

How is This Achieved? Maximizing SCR Technology

Performance

Page 9: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 9

If Purity is Not Maintained… There Will Be Problems. More Cost & More Downtime

Concentration • Higher DEF dosing • Requires more DEF per gallon of diesel • Decreases fuel economy

Contamination • Clogging of SCR catalyst • Downtime & expensive repairs

Page 10: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 10

The Goal… Deliver Consistent DEF Purity in Most Efficient & Economical

Way Possible.

Page 11: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 11

Deliver DEF Purity & Operating Efficiencies From Producer to Owner/Operator

A Team Approach

Awareness & Education Producer Distribution Dispense Owner/Operator Packaging

Page 12: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 12

Stewards of DEF Purity Set Out To Achieve Optimal Results

Page 13: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 13

The Complete Solution Producer

DEF Purity API Certified • ISO 22241-1 specified DEF – Automotive grade • 32.5% urea

67.5% deionized water

Page 14: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 14

The Complete Solution Packaging

DEF Purity ISO 22241-3 Compliant • DEF compatible

materials of construction Closed, Sealed & Secure • Protects purity

Operating Efficiencies Sustainable • Single investment • Refill, reuse & reduce Drum

55 Gallon Tote

275 Gallon Tote

330 Gallon

Page 15: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 15

The Complete Solution Distribution

DEF Purity Closed Loop System • Fill, dispense & refill

ISO 22241-3 Compliant • DEF compatible

materials of construction

Operating Efficiencies Closest to Customer • On-Site refill (AKA – Squirt Fill)

• Minimizes transportation cost & packaging handling

Page 16: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 16

The Complete Solution Dispense System For Use With DEF Only!

DEF Purity ISO 22241-3 Compliant • DEF compatible

materials of construction – Stainless Steel – HDPE Plastic – EPDM (or) Viton®

Operating Efficiencies Design Based on Application Environment • Engineered to fit, Reliable & Cost Effective

Page 17: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 17

The Complete Solution - Summary DEF Purity & Operating Efficiencies

Purity API Certified

Quick & Easy to Use Economical & Reliable Pump System

Purity API Certified

Protection Closed, Sealed & Secure

Producer Distribution Dispense Owner/Operator Packaging

Page 18: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 18

Open vs. Closed

Page 19: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 19

CLOSED SYSTEM Integrated container valve system that is sealed and secure

throughout the service life of the container; from fill thru dispense.

Page 20: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 20

Container Systems Open vs. Closed

Technical Differences

Page 21: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 21

From Fill thru Dispense

• Closed to contaminants

• Sealed automatic, spring actuated coupler & valve systems

• Secure tamper evidence to protect packaging integrity

The Micro Matic Difference CLOSED, SEALED & SECURE

Coupler

Container Valve

Tamper Evident Wire Seal

Page 22: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 22

The Micro Matic Difference Maximize Yield & Minimize Waste

Dry disconnect couplers • Less than 2 milliliters

Product extraction • Less than 100 milliliters

Down Tube

Sump

Page 23: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 23

3 Container Size Options 55 Gallon Drums, 275 & 330 Gallon Totes

Providing Closed Systems Solutions options for variety of container package sizes.

55 Gallon 275 Gallon 330 Gallon

Page 24: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 24

Closed Systems designed to maximize operational efficiencies and minimize cost.

3 Ways to Go Economic Distribution Options

One Way Return & Refill On-Site Refill Most Economical

Page 25: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 25

When your operations require the container package to be used once, emptied and disposed/recycled.

One Way Single Use

Page 26: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 26

When your operations require the return, refilling and reuse of the container package at an off-site refill location.

Returnable / Refillable Multi-Use

Page 27: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 27

On-Site Refilling Multi-Use When your operations require quick & easy on-site refilling via bulk delivery truck.

Page 28: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 28

Closed System Solutions Single & Multi-Use Container Valve Systems

Single Use: EPV SYSTEM Economic plastic valve system Multi-Use: RSV SYSTEM Reusable stainless valve system

Page 29: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 29

For Dispensing Only

• Reusable stainless steel dispense coupler ensures years of service life.

• Plastic Recyclable Container valve, eliminates dismantling time and cost required for disposal/recycling.

• Tamper evidence ensures packaging integrity. (red item in illustration)

• Proprietary DEF 3A orange keyed system controls container access.

Single Use EPV Closed System

Dispense Coupler

Container Valve

Page 30: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 30

For Filling, Refilling & Dispensing

• Reduces cost, refill without repurchasing new containers.

• Economic, low cost per fill. Over many years of reuse.

• Tamper evidence ensures packaging integrity. (green item in illustration)

• Proprietary DEF 4Pin/4Cam keyed system controls container access.

Multi-Use RSV Closed System Dispense

Coupler

Container Valve

Page 31: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 31

Multi-Use RSV Closed System

Fill Coupler

• Reduces cost, refill without purchasing a new container.

• Spring actuated dry break seal, keeps DEF contained in the fill coupler and hose upon disconnect.

• Self-venting coupler eliminates the need for second bung.

• Proprietary DEF 4Pin / 4Cam Keyed System controls container access.

Fill Coupler

Vapor Recovery Outlet

Page 32: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 32

Multiple Use RSV Closed System

New Extended Warranty

• Protects your investment.

• The more you use the system the more you save.

Fill Coupler

Dispense Coupler

Container Valve

Page 33: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence

Recovery Program

• Nationwide certified repair valve program with strategic partners

• Rebuilding and reusing reduces costs and offers years of container valve service life

Reuse & Reduce RSV Closed System - 100% Repairable

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Page 34: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 34

Recovery Program

At the end of the container service life, the RSV Container Valve can be recovered, rebuilt, recertified and reused.

Reuse & Reduce RSV Closed System

Page 35: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 35

Easy to Use

Quick Connect & Disconnect Simplified end-user working interface.

Turn, Click & Go.

Page 36: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 36

Closed System Key Elements

Page 37: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 37

EPV Closed System (Container Package)

55 Gallon Drum – Standard Installation

Page 38: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 38

EPV Closed System (For Dispense Only)

55 Gallon Drum – Standard Installation

Page 39: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 39

RSV Closed System (Container Package)

275 & 330 Gallon Tote – Center Mount Installation

Page 40: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 40

RSV Closed System (Fill & Dispense)

275 & 330 Gallon Tote – Center Mount Installation

Page 41: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 41

Container Package Installation Instructions

Page 42: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 42

EPV Closed System

Container Valve Installation Instructions How to Create the Container Valve Assembly

Page 43: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 43

EPV Closed System

Container Valve Installation Instructions Install & Secure EPV Container Valve Assembly into Container

Page 44: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 44

EPV Closed System

Container Valve Installation Instructions Install & Secure EPV Container Valve Assembly into Container

Page 45: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 45

RSV Closed System

Container Valve Installation Instructions How to Create the Container Valve Assembly

Page 46: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 46

RSV Closed System

Container Valve Installation Instructions Install & Secure RSV Container Valve Assembly into Container

Page 47: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 47

RSV Closed System

Container Valve Installation Instructions Install & Secure RSV Container Valve Assembly into Container

Page 48: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 48

RSV Closed System Refill Best Practices

For Purity & Package Integrity

Page 49: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 49

RSV Closed System

Refill Inspection Procedures How to Ensure Container Packaging Integrity Before Refilling

Page 50: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 50

RSV Closed System

Refill Inspection Procedures How to Ensure Container Packaging Integrity Before Refilling

Page 51: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 51

Now Online… DEF Closed Systems

>>Go to www.micromatic.com

Click on Closed Chemical Systems and quickly find the information required to maintain DEF Purity, ensure Packaging Integrity and Maximize Operating Efficiencies.

Page 52: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 52

Now Online… DEF Closed Systems Videos www.youtube.com (search The Micro Matic Minute)

Page 53: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence

www.micromatic.com (Closed Systems) www.apidef.org.com

www.iso.org (ISO 22241)

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Resources Info & Education

Page 54: Diesel Exhaust Fluid

Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence

00858-I0511

www.micromatic.com