distributor insert 3m ra 25 - · pdf fileen- retrofitting instructions na_cover...

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Retrofitting instructions

NA_Cover Sheet_8504.28.101.0_EN

-xx 8504.28.101.0

Distributor insert 3M RA 25

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Table of conTenTs

safeTy noTesQualification ............................................................................................................................................. 4Intended use............................................................................................................................................. 4Before starting assembly ......................................................................................................................... 4General safety instructions for assembly ................................................................................................. 4

bolT TighTening Torques - Works sTandardScope ....................................................................................................................................................... 5Symbols used in the assembly instructions ............................................................................................. 6

reTrofiTTing insTrucTionsGeneral instructions for assembly ............................................................................................................ 8Function change ....................................................................................................................................... 8Remove distributor head cover (with tramline motors at the top) ............................................................ 8Remove distributor head cover (without tramline switch) ........................................................................ 9Fit distributor insert (row distance 25 cm) ................................................................................................ 10Reset coulter tubes .................................................................................................................................. 12Re-attach distributor head cover (with tramline motors at the top) ......................................................... 14Re-attach distributor head cover ............................................................................................................. 14Adjusting left track marker ....................................................................................................................... 15Adjusting right track marker ..................................................................................................................... 17Deactivation of the seed flow monitoring (control units UP TO October 2012) ...................................... 18Adjusting seed flow monitoring (control units FROM October 2012) ..................................................... 18Deactivation of half-width shut-off ........................................................................................................... 19Deactivation of tramline switch ................................................................................................................ 19Setting blower speed ............................................................................................................................... 20Use of the seed drill without distributor head insert ................................................................................ 21Remove distributor head cover for implements without tramline switch ................................................. 21Re-attach distributor head cover (with tramline motors on top) .............................................................. 23Attaching distributor head cover with implements without tramline switch: ........................................... 23Setting track marker operation without distributor head insert ............................................................... 24Re-activate deactivated functions ........................................................................................................... 24Final inspection ........................................................................................................................................ 25Trial run .................................................................................................................................................... 25Before setting to work .............................................................................................................................. 25

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Safety NoteS

General safety instructions for assembly

DANGERHazard of severe and life-threatening injuries due to pinching, pulling, squeezing of the whole body and escaping high-pressure hydraulic fluid.

• Weartightfittingclothingandpersonalprotectiveequipmentsuchassafetygoggles,gloves,safetyshoesandahard hat.

• Theassemblyworkhastobecarriedoutinexactlythesamesequenceasdescribedintheseinstructions.

• Donotweld,cut,grindordrilltheframe,axleorothersupportingpartsunlessparticularlyspecified.

• Themountingoftheadd-onequipmentchangestheoverallweightofthemachineand,dependingontheequipment,may change the outer dimensions. Be aware of the outer dimensions when driving on public roads. Place a sufficient ballastloadonthetractor.Atleast20%oftheoverallweighthastorestonthefrontaxle.

• Makesurethatnobodystaysbetweenthetractorandthemachineduringassemblyorcoupling.Whenthepointofcouplingisinvisiblefromtheplaceofthedriver,makesurethatareversingassistantisavailable.Doonlystaybetween the tractor and the machine when both units do not move anymore and have been secured against rolling away.

• Makesurethatthesupportlegsaresettothecorrectheightandaresecuredasprescribed.

• Donotstayinwayofhigh-pressurehydraulicfluidthatmayescape.

Qualification• Theseassemblyinstructionsareintendedforqualifiedexpertpersonnelonly.

Intended use• Theintendeduseisdescribedintheoperatinginstructionsofthemachine.Theinstallationofadd-onequipment

will not change the intended use of the machine.

Before starting assembly• Placethemachineonafirmground.Killthetractorengine.Applythehandbrake.Pulltheignitionkeyandputthe

key away.

• Makesurethatallmovingpartsdonotmoveanymore(rotatingpartsmaycoastforawhile).Makesurethatneitherthe tractor nor the machine can roll away.

• Securetheworkingareainsuchawaythatotherpersonsdonotpresentadangerorareendangered.

• Observethelocalaccidentpreventionregulations.

• Observethewarningsigns(pictograms)onthemachine,eveniftheyarenotreferredtointheassemblyinstructions.

- 5 -1200_werksnorm_schraubenanzugsmomente_EN

Bolt tighteNiNg torqueS - WorkS StaNdard

scope

Thisworksstandardappliestoallmetricboltsforwhichnoparticulartighteningtorquehasbeenspecifiedinthedrawing/assembly instructions. The property class is shown on the bolt head.

• ThespecifiedvaluesarenominalvaluesandapplytoafrictioncoefficientoftheheadofIJ=0.14andathreadfrictionvalueofJJ=0.125.Insignificantdeviationsofthetensionforceduetodifferentfrictioncoefficientsmayoccur. The specified values have to be observed within a tolerance of +10%.

• Basedonthespecifiedtighteningtorquesandfrictioncoefficients,theboltmaterialwillbeloadedwithupto90%of the minimum yield limit according to DIN ISO 898.

• Intheeventofaspecialtighteningtorquehavingbeenspecified,allscrewedconnectionswillhavetobetightenedtothespecifiedtighteningtorqueusingatorquewrench.

• TheworksstandardwillbeinforceasofMay1,1995.

Thread Property class 8.8 Property class 10.9

TighteningtorqueinNm Tension force in

N

TighteningtorqueinNm Tension force in N

M 4 3,1 4000 4,4 5700

M 5 6,2 6600 8,7 9300

M 6 10,5 9300 15 13000

M 8 25 17000 36 24000

M 10 50 27000 70 38000

M 12 86 39500 121 56000

M 14 135 54000 195 76000

M 16 215 75000 300 105000

M 20 410 117000 580 164000

M24 710 168000 1000 237000

M 30 1400 270000 2000 380000

M8x1 27 18700 38 26500

M10x1,25 53 29000 74 41000

M12x1,25 95 44500 130 63000

M14x1,5 150 60000 210 85000

M16x1,5 230 81000 320 115000

M20x1,5 460 134000 650 189000

M24x2 780 188000 1090 265000

- 6 -1200_Symbolerklärung_EN

Symbols used in the assembly instructions

The„Wastebasket“showsthatpartsmarkedassuchcan be disposed of as they will not be reused anymore.

The„Trolley“showsthatparts/componentsmarkedas such may be reused and mounted later.

Trolley

Wastebasket

The„Tractor“indicatesthedirectionoftravelofthemachine in operation. This facilitates the identification of machine parts on the illustrations.

The „Smiley“ shows that an assembly procedurehasbeensuccessfullycompleted,providedallstepsarebeencompletedcorrectlyandinthesequenceprescribed.

Tractor

Smiley

The following symbols are used in assembly instructions of Pöttinger.

Please memorize the meaning of the symbols.

Ifyoufindanysymbolintheassemblyinstructionsthatisunknowntoyouoryouarenotsureabout,pleaseconsultthese pages and read the meaning once again.

MeaningSymbol

The„Eye“showsthatspecificpointsmarkedwithaframe need to be observed.

Eye

Componentsmarkedwitha„Frame“requireparticularattention. Even groups of parts requiring specificattention are marked with a frame. The action requiredwillbemarkede.g.witha„Wastebasket“,an„Arrow“,etc.

Frames

The„Tube“showsapointwheresealingcompound/adhesive needs to be applied. The sealing compound / adhesive to be used is specified separately in a textbox.

Tube

- 7 -1200_Symbolerklärung_EN

Thisarrowpointsatpartsassociatedwithatextbox.Thepartwillbenamedinthetextboxortheassemblywill be described in detail. This arrow also marks the relationship to illustrations or particular marked points in the illustrations.

„Textboxes“containmaterialnumbers,denominations,safety notes and assembly notes.Text box Text box Text box

Text box Text box Text box Text box Text box Text box

This arrow indicates the direction of motion or rotation.Inconnectionwithtools,thisarrowshowsthe tightening or loosening direction of nuts and bolts.

Arrow 1

Arrow 2

This arrow shows the point where parts are to be installed or bolts have to be mounted. For the sake ofclarity,notallpartsareprovidedwiththesearrows,e.g. when several bolts adjacent to each other have to be mounted at the same time.

137

The„Itemnumber“designatesapart.Asthesamenumber is used in the parts list, the part can beidentified unambiguously.

Arrow 3

Item number

The„Book“showsthatfurtherimportantinformationtobe observed is included in the operating instructions.Book

The„Tool“showsthatspecificassemblyproceduresneedtobeperformedatthispointofprogress,e.g.insertion of a spring pin or tightening of a screw. In connectionwith „Arrow 2“, a specific direction ofrotation can be indicated. The illustration on the left only shows some of the symbols used.

Tool

The „Greasegun“ indicates a point of lubrication,greasenipple,plainbearing,etc.tobelubricatedwithuniversal grease. Any other lubricant to be applied willbeindicatedinaseparatetextbox.

Grease gun

MeaningSymbol

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8504.28.101.0

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4

6

• Whenfittingthecoultertubes,allowtheimplementwithlowerlinkandseedrailtorestcompletelyonthegroundtosimulatemaximumgroundunevenness!Thispreventsthecoultertubesbeingpositionedtooshort.

• Onlyexchangethecoultertubesbetweensensorandseedrailinthecaseofimplementswithseedflowmonitoring!• (Ifrequired)warmtheendsofthetubeswithahotairblowerorhotwateronassembly,thisfacilitatesassembly.• Don'tforgettore-attachthetubeclipstothecoultertubes!• Blockagerisk-donotallowfittedcoultertubestohangdown!

General instructions for assembly

remove distributor head cover (with tramline motors at the top)

• Removebolt(4)andlinchpin(5).• Removecover(6).• Foldmotorsback• Removewingednutsatdistributorheadcover.• Notethepositionofthemotorbrackets(7).Marktheposition

toallowcorrectpositioningofthemotorsduringre-assembly.• Removemotorbrackets(7).• Attachmotoratthesideofthedistributorheadwithcable

tiesorapieceofwire.Ensurethatthespringsoftheoutletflapsarenotbent!

• Removedistributorcover.

function chanGe

IMPORTANT

Thefollowingfunctionscannolongerbeusedonceadistributorheadinsertisfitted:• Tramlineswitch• Half-widthshut-off• Seedmonitoring(onlyincontrolsystemssupplieduptoOctober2012!)Thesefunctionsaredeactivatedintheterminalaftertheendofassembly!

IMPORTANT

Finegraincannotbedeliveredwiththedistributorheadinsert!SeedflowmonitoringcanbesetcorrespondinglyincontrolsystemssuppliedafterNovember2012!Settingtheblowerspeed.

RetRofitting instRuctions

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remove distributor head cover (without tramline switch)

Unscrewwingednutsandremovedistributorheadcover.

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Positiondistributorinsertcentredexactly.

2

4

6

8

10

12 14

16

18

20

22

24

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The distributor insert ispositioned so that thenumbered outlets areblocked.

CAUTION!

Assembly is shown in theseInstructionswithoutseed flowmonitoring, without half-widthshut-off and without tramlineswitch!

Alwaysfitthedistributorheadinsertsothatasfewcoultertubesaspossiblehavetobeexchanged!

Therearseedrailisswitchedoffusingthedistributorinserttoachievearowdistanceof25cm!

fit distributor insert (row distance 25 cm)

Topview.

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Loosennutanddisplacewedge-shapedpiece.

Therubberlipsmustclosecompletelyon both sides to prevent seedescaping!Re-tightennut.

Repea t t he p rocedu reanalogously at all wedge-shaped pieces. Ensure thatthe distributor head insert isalways centred exactly in thedistributorhead!

Wedge-shapedpiece

Adjustingdistributorheadinsert.

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8504.28.101.0

1 3 5 7 9 12 13 15 17 19 21 24

2 4 6 8 10 11 14 16 18 20 22 23

23 24

12 11

reset coulter tubes

Intheexampleimplement,onlyconnections11and12aswellasconnections23and24havetobeexchangedtoswitchofftherearseedrail.

Morecoultertubesmayhavetoberesetornewcoultertubespositioneddependingontheactualequipmentavailable(andthetramlinewidthused)!Ensurethatasfewnewcoultertubesaspossiblehavetobepositioned,turnthedistributorheadinsertcorrespondingly!Ifcoultertubesofthetramlinearereplaced,thentheoldtubescanbekeptnumberedandprotectedfromweather.Ifthedistributorinsertisremoved,theoldcoultertubescanbere-fitted.Blockagerisk-donotallowresetorfittedcoultertubestohangdown!

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When re-setting andfittingthecoultertubes,allow the implementwithlowerlinkandseedrailtorestcompletelyonthegroundtosimulatemax imum groundunevenness! Thisprevents the coultertubesbeingpositionedtooshort.

- 8 -1300_NA_8504.28.101.0_EN

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1 3 5 7 9 11 13 15 17 19 21 23

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The coulter tube of distributor head outletnumber1 isconnected tosowingelementnumber1etc.

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21

23

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Ifthecoultertubeshavebeenre-fittedasdescribedabove,thenthefollowingtubepositionsresult.

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• Attachdistributorcover.• Removewireorcabletiesandre-attachmotorbrackets

(7).Notemarkingonthebrackets!Ensurethatthespringsoftheoutletflapsarenotbent!

• Attach washers and winged nuts at the distributorheadcover.

• Foldmotorsforwards.Ensurethatthespringsoftheoutletflapsarenotbent!

• Attachcover(6).• Attachbolt(4)andlinchpin(5).

re-attach distributor head cover (with tramline motors at the top)

7

5

4

6

re-attach distributor head cover

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adjustinG left track marker

Pulloutextensioncompletely.

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3 2 1

Originallength

Shortenarmto1663mm!

130mmDrillholeØ17mm.

Re-insertextensionandlockatthethird(!)hole.Secureasspecified.

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31 2

adjustinG riGht track marker

Asymmetricaltrack!Ensurecorrecttravelalignment!If necessary, re-check the row distance tosubsequenttravelwithameasuringtape.

Procedureasdescribedforlefttrackmarker.Theextensionislockedinthefirstholefortherighttrackmarker!

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Overview

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deactivation of the seed flow monitorinG (control units up to october 2012) Artis and Artis plus terminal procedure:

IntheStartmenu,depresskey for10secondstoaccessthe"CONFIG"menu.

Deactivateseedflowmonitoring,selectsymbol andchangestatusto"X".

Isobus terminal procedure:Switchonisobusterminal.



adjustinG seed flow monitorinG (control units from october 2012) Artis and Artis plus terminal procedure:


Inthe"CONFIG"menu,presskey tochangetoseedflowmonitoring.


IntheStartmenu,depresskey toaccessthe"CONFIG"menu.


Onlyswitchoff theseed flowsensors thatarenot requiredduetothedistributorheadinsertused.Aswitched-offsensorisindicatedbyacross.Therhythmspecifiedbetweensensors1to16iscontinuedtothelastsensor!

Onlyswitchoff theseed flowsensors thatarenot requiredduetothedistributorheadinsertused.Aswitched-offsensorisindicatedbyacross.Therhythmspecifiedbetweensensors1to16iscontinued.

Thesensorsarenumberedatthesensorholders!

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deactivation of tramline switch

Artis and Artis plus terminal procedure:

IntheStartmenu,depresskey for10secondstoaccessthe"SET"menu.

Inthemenu"SET",presskey toaccessthe"Tramlineswitch"menu.

Deactivationoftramlineswitch:Selectsymbol andchangestatusto"X".



Inthemenu"CONFIG",presskey toaccessthe"Tramlineswitch"menu.

Deactivationoftramlineswitch:Selectsymbol andchangestatusto"X".

deactivation of half-width shut-off



Deactivatehalf-widthshut-off,selectsymbol andchangestatusto"X".



Deactivatehalf-widthshut-off,selectsymbol andchangestatusto"X".

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settinG blower speed

Reduceblowerspeedto2,500-2,800rpmdependingonthenumberofopencoultertubes.Ifseedremainsinthecoultertubes,carefullyincreasethespeedincrementallytopreventdamagetotheseed.



Inthe"CONFIG"menu,presskey tochangetotheseedlibrary.

Selectsymbol andsettherequiredvalue.

Presskey tosavesettings.

Isobus terminal procedure:


Inthe"CONFIG"menu,presskey tochangetotheseedlibrary.

Selectsymbol andsettherequiredvalue.Savesetting.

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use of the seed drill without distributor head insert

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6

Removingdistributorheadinsertfromimplementswithtramlineswitch:• Removebolt(4)andlinchpin(5).• Removecover(6).• Foldmotorsback• Removewingednutsatdistributorheadcover.• Notethepositionofthemotorbrackets(7).Markthe

position toallowcorrectpositioningof themotorsduringre-assembly.

• Removemotorbrackets(7).• Attachmotoratthesideofthedistributorheadwith

cabletiesorapieceofwire.Ensurethatthespringsoftheoutletflapsarenotbent!

• Removedistributorcover.

remove distributor head cover for implements without tramline switch

• Removewingednutsandwashers.• Removedistributorcover.

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Loosennut.Pushwedge-shapedpieceinwards.

Repeat procedure analogouslyatallwedge-shapedpiecesandremovedistributorheadinsert.

Wedge-shapedpiece

Lightlyre-tightennut.

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• Attachdistributorcover.• Removewireorcabletiesandre-attachmotorbrackets(7).

Notemarkingonthebrackets!Ensurethatthespringsoftheoutletflapsarenotbent!

• Attachwashersandwingednutsatthedistributorheadcover.• Foldmotorsback.Ensurethatthespringsoftheoutletflaps

arenotbent!• Attachcover(6).• Attachbolt(4)andlinchpin(5).

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5

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6

re-attach distributor head cover (with tramline motors on top)

attachinG distributor head cover with implements without tramline switch:

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Pushtrackmarkerextensionintothearm completely on both sides andsecureasspecified!

settinG track marker operation without distributor head insert

re-activate deactivated functions

Availablefunctionscanbeactivatedagainintherespectivecontrolterminal.TheprocedureistobeperformedanalogouslyviceversaasdescribedintheChapters:• Deactivationofseedflowmonitoring• Settingseedflowmonitoring• Deactivationofhalf-widthshut-off• Deactivationoftramlineswitch• Settingblowerspeed

.

Symbolillustration

- 25 - 1302_MA_Control_EN

• Check all fitted screw fittings and plug connections that they are in proper condition and seated firmly.

• Grease all greasing points for the first time as per maintenance instructions (see operator's manual) and check theoillevelsofexistingdrives,toppingupifnecessary.Forsuitablelubricantsseelubricanttableinthemaintenanceinstructions,intheoperator'smanual.

• Checkthatsafetyequipmentiscompleteandfunctioning.

• Attach machine to a suitable tractor (see operator's manual chapter "Attachment") and check all electrical equipment/fittingsforproperfunction.

• Beforeinitiallyoperatingthemachine,readthroughtheoperator'smanualcarefullyandobservethesafetyadvice included without fail!

Final check and self-control

Safety chain at cardan shaft

Hazard of damage to cardan shaft protection!

Safety chains at cardan shaft (if available) may not wind around the cardan shaft during operation!

Shorten safety chains correspondingly allowing for the swivel range of the cardan shaft.

PÖTTINGER Service Support Centres

AustriaPÖTTINGER Landtechnik GmbH

Industriegelände 1

4710 Grieskirchen

Phone +43 7248 600-0

Fax +43 7248 600-2513

[email protected]

DeutschlandPÖTTINGER Deutschland GmbH

Landsberg Service Centre

Spöttinger Straße 24

86899 Landsberg am Lech

Phone +49 8191 9299-0

Fax +49 8191 59656

[email protected]

PÖTTINGER Deutschland GmbH

Recke Sales and Service Centre

Steinbecker Straße 15

49509 Recke

Phone +49 5453 9114-0

Fax +49 5453 9114-14

FrancePÖTTINGER France S.a.r.l.

La Chapelle 129b

68650 Le Bonhomme

Phone +33 389 472830

Fax +33 389 472839

[email protected]

ItaliaPOETTINGER Italia s.r.l.

Via E. Fermi 6

29010 San Pietro in Cerro/PC

Phone +39 0523 838012

Fax +39 0523 838253

mailto:[email protected]



PolskaPÖTTINGER Polska

Poladowo 70

64-030 Smigiel

United KingdomAlois POTTINGER UK Ltd.

St. Marks Road 15

NN18AN Corby

Phone +44 1536 272220

Fax +44 1536 206220

[email protected]

IrelandPOETTINGER Ireland Ltd.

Cashel road, Clonmel

Co. Tipperary

Phone +353 52 6125766

УкраїнаPÖTTINGER Ukraine

Prywokzalna vulitsa 50, Office 215

08300 Boryspil

Phone +38 04595 710 42

РоссияOOO "POETTINGER"

Bachruschin Str. 32/1

115054 Moskau

Phone +7 495 646 89 15

Fax +7 495 646 89 16

[email protected]

CanadaPOETTINGER Canada Inc.

650 Route 112

J0L 1T0 St. Cesaire

Phone +1 450 469 5594

Fax +1 866 417 1683



United StatesPOETTINGER US, Inc.

393 Pilot drive

46383 Valparaiso/IN

Phone +1 219 510 5534

Fax +1 219 707 5412

POETTINGER US, Inc.

West Iona Ave

93245 Lemoore/CA

AustraliaPOETTINGER Australia PTY LTD

15 Fordson Street

Campbellfield/VIC 3061

Phone +61 3 9359 2969

PÖTTINGER Service PartnerA worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product handover and parameterisation of machines through competent personnel.

Our service features include:• Expertise through the regular training of professional personnel.

• 24 hour online ordering service for ORIGINAL INSIDE replacement parts.

• Long-term availability of replacement parts.

• And much more…

Contact your nearest Specialist Service Centre for more information, or go to www.poetting-er.at

http://www.poettinger.at

http://www.poettinger.at

distributor insert 3m ra 25 - · pdf fileen- retrofitting instructions na_cover...

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