ToolScopeApp TS-PM
SMART in production
KOMET® BRINKHAUS ToolScope is a modular assistance system for reliably controlling your machine.
When the system is installed, the wide range of applications can easily be unlocked with a license.
KOMET BRINKHAUS GmbHAm Heidehaus 9 | 30419 Hannover | GERMANYTel. +49 511 7636310 | Fax +49 511 76363190
[email protected] | www.kometgroup.com/brinkhaus
App TS-PM
KOMET® BRINKHAUS ToolScope APPS
399 01 805 15-_T-08/16 Printed in Germany · © 2016 KOMET GROUP GmbHWe reserve the rights to make modifications.
The TS-PM (Process Monitoring) application learns how the process force progression should look during a machining operation. An alarm is triggered if any deviations occur later.
Benefits:· Monitor tool breakage· Protect the machine· Increase process reliability
Mode of operation:Learns how the curve should appear, then monitors its similarity to the actual progression, within tolerance ranges
Processes:Drilling, milling, turning, thread cutting, reaming, etc. in mass production
Success factors:· Automated manufacturing with processes to be
repeated precisely· Process force is > 0.1% of the maximum engine force
Particularly successful for:· Manufacturing engines, pumps, transmission parts,
brakes and bearings for the automotive industry· Large-scale production
Comments:
Process-related specifications can be created for the app. The „fully automatic“ mode is the standard mode in which monitoring is adjusted automatically.
The app can be switched into other modes which enable monitoring to be adjusted extremely precisely.
Tool breakage detection
· Reduces tool breakage by detecting excessive tool wear e.g. broken indexable inserts
· Detects tool breakages· Detects missing work-
pieces
Field test data:
BENEFITS for you:
Reduce costs by approx. EUR 20,000/year/machine
(Costs for machine time, de-fective workpieces and sort-ing them manually, additional night and weekend shifts needed to meet production targets)
Process monitoring Machining of: Oil pumps
Tool / Process Monitoring