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Atlanta Area OAUG MeetingJanuary 18, 2008
Using Oracle eAM to Support Asset Reliability
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Atlanta OAUG MeetingJanuary 18, 2008
Overview
• Maintenance and Reliability (M&R) Concepts
• How Oracle eAM can support an M&R Program
• How to Perform Failure Analysis in R12
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Atlanta OAUG MeetingJanuary 18, 2008
Maintenance and Reliability Concepts
• Organizations interested in reducing maintenance costs must first understand what is driving maintenance expenses
• A reliability program will evaluate failures and drive the development of solutions
• This information comes from bad actor data collected in Oracle eAM
• Solutions implemented through adjustment of existing maintenance strategies in Oracle eAM such as Activities and Preventive Maintenance Schedules
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Atlanta OAUG MeetingJanuary 18, 2008
What is a Bad Actor!
Bad Actors are typically the top 10% of the most problematic systems and equipment in the facility or plant
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Atlanta OAUG MeetingJanuary 18, 2008
Finding Bad Actors with Oracle eAM
• Companies should focus maintenance dollars on bad actors
• Information is obtained from Oracle eAM• Parameters
– High Number of Repair and emergency Work Orders
– High Maintenance Cost– High Maintenance Man-hours
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Atlanta OAUG MeetingJanuary 18, 2008
Implement Solutions
• Typical Solutions– PM Schedule Update– PdM Update (meters)– Equipment modification– Operational Change– Different spare parts or source (BOM)– Documentation
• Work Order History• Equipment Procedures (Attachments)
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Atlanta OAUG MeetingJanuary 18, 2008
Using Oracle eAM
• Failure Analysis Functionality
• Became Available in Release 12 and back ported to 11.5.10.3
• Develop Failure Codes and Sets
• Begin Tracking Failures with Work Orders
• Use the Operational Log
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Atlanta OAUG MeetingJanuary 18, 2008
Failure Analysis Tab
12
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Atlanta OAUG MeetingJanuary 18, 2008
Define Failure Codes
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Atlanta OAUG MeetingJanuary 18, 2008
Example Failure Code
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Atlanta OAUG MeetingJanuary 18, 2008
Create Failure Sets
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Atlanta OAUG MeetingJanuary 18, 2008
Example Failure Set
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Atlanta OAUG MeetingJanuary 18, 2008
Create Failure History through Work Orders
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Atlanta OAUG MeetingJanuary 18, 2008
Review Failure History
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Atlanta OAUG MeetingJanuary 18, 2008
Perform Failure Analysis
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Atlanta OAUG MeetingJanuary 18, 2008
Enable Operational Log
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Atlanta OAUG MeetingJanuary 18, 2008
Operational Log to review Failure History
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Atlanta OAUG MeetingJanuary 18, 2008
Any Questions?
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Atlanta OAUG MeetingJanuary 18, 2008
Contact Information
Shelley Walker770-514-8111
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Atlanta OAUG MeetingJanuary 18, 2008
ABOUT SIGNUM GROUP
Signum GroupSpecializes in Oracle eAM Solutions
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Atlanta OAUG MeetingJanuary 18, 2008
Signum Group Mission
Signum Group Mission Statement:
“To be the preferred provider of
solutions and services for
Enterprise Asset Management (EAM) and
Computerized Maintenance Management Systems
(CMMS)”
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Atlanta OAUG MeetingJanuary 18, 2008
Signum Background
Oracle eAM Expertise:
15+ years experience implementing Oracle Applications
Oracle Certified Partner (CP)
eAM Field Advisory Board (FAB) member
Director of OAUG eAM Special Interest Group (SIG)
Winner of OAUG 2007 SIG Certificate of Distinction
Direct relationships with Oracle Development
SignumWayTM Proprietary Implementation Tools
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Atlanta OAUG MeetingJanuary 18, 2008
Signum Core Business
Signum is a subject matter expert in Maintenance Management business processes and EAM / CMMS systems.
Signum’s Core Services: • Organizational Assessment and Requirements Analysis
• Business Case and ROI Development
• EAM/CMMS Product Evaluation and Selection
• EAM/CMMS Design, Implementation and Integration
• Financials, PO, eAM, INV, FA, Projects Implementation and Integration
• Data Migration Services
• Training
• Post Go-Live Support & Optimization Services