Download - Company Profile OYSTAR A+F (English)
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OYSTAR A + F
Company Profile
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The Oystar Group
One of the worlds leading providers of completesolutions in Packaging
Process know-how in the key markets Dairy, Food,Pharmaceutical and Cosmetics
Headquartered in Stutensee (Karlsruhe, Germany)
Ten manufacturing plants and several Sales andService companies worldwide
Approx. 1,400 employees
Global Presence balanced international sales portfolio
Company Profile A+F | July 2013
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OYSTAR - Holding
Dairy Pharma
Group Structure
FinalPackaging
A+F
DairyPackaging
Erca-Formseal
Gasti Hamba Hassia Hassia
India
ServiceDairy
Benhil ServicePharma
PharmaPackaging
IWK
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Leading provider of FS/FFS Cup Filling Lines,
Filling & Wrapping Lines and End-of-LinePackaging Equipment
Coverage of the complete value chain From Processing to Warehouse
Strategic Positioning BU Dairy
FoodDairy
ConsumerPharma
Company Profile A+F | July 2013
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OYSTAR Portfolio BU Dairy
Primary PackagingSecondary
Packaging
FS Cup
(Fill-Seal)Wrap Forming
Sleeving
FFS Cup(Form-Fill-Seal)
Bottle /Jar
Tertiary
Packaging
Palletizing
Gasti
Hamba
HambaHassia
Erca
Benhil A+F A+F
Transport
Packaging
A+F
ErectingGroupingLoading
Conveying
Turn Key Solutions
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1974 Foundation of A+F
1978 Construction of A+F facilities in
Kirchlengern 1989 A+F becomes part of the Jagenberg Group
1995 Successful ISO 9001 certification
2000 A+F becomes part of the IWKA Group
2004 Extension of current facilities totalling8.000 m2 for design, production, service andadministration
2007 A+F becomes part of the Oystar Group
Today Approx. 175 employees, Turnover > 30M
History
Sales
Service
Stock
Final Assembly& Test
Assembly
Office Area
Engineering
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Product Portfolio A+F
SecondaryPrimary TransportTertiary
Erectors
Packaging Lines
Turn Key Solutions
Conveying
Palletizers
Formers
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Our Core Competencies
Forming of Outer Packaging from flat blanks
Proven solution for handling and grouping of products
Handling of high loads at high performance
Compact design
High functionality - minimal footprint
Integration to Filler Lines
Full range of conveying and palletizing systems
Integrated Solutions
High quality, robust design
Format flexibility
Quick changeover with immediate production start
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Integrated / Turn Key Solution Provider
Whatever your requirements in packaging:The OYSTAR Group will provide you with integrated solutionsfrom a single source to realize your complete packaging chain.
OYSTARs project managers will lead interdisciplinary
specialist teams during all project phases Analysis of your requirements
Conceptual Phase
System Engineering
Management and Monitoring Ensuring a smooth comissioning
Value-Added Services in operation
Project
ManagerPlanning
Engineering Procurement
Production
Implementation Assembly
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Dairy
Food,Beverages,Consumer
Large Installed Customer Base
Cosmetics,Pharma,Industry
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Product Portfolio
High Level Introduction to A+Fs Product Offering
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Formers and Erectors
More than 30 years of experience andknow-how
Features
High dimensional accuracy of trays byrigid core principle
Wide range of formats and shapes
High format variability with fast, straight-forward set-up
Proven, reliable technology
High quality, robust design
Company Profile A+F | July 2013
MultiFormer Series 200 SpeedLine
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A+F MultiFormer Compact carton and tray former
Forming of cartons and open trays fromflat blanks
Features
Single- and multi-lane configurations
Performance 40 to 150 cartons/min
Integrated blank magazine for approx.10 minutes of operation
Performing of all folding operations inone singe step (stamp/funnel)
High level of standardization withcustomized format kits
Easy set-up and operation
Integrated electrical/control cabinet
High quality, robust design
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Tray and Crate Erectors SpeedLine and Series 200
Forming of custom trays from flat blanksFeatures
One dedicated station per foldingoperation
High level of adaptation to customer
requirements with multi-format / multi-shape capability
Performance up to 60 trays/min
High reliability and efficiency
Straight-forward set-up and operation
Integrated blank magazine for approx.10 minutes of operation
High quality, robust design
Company Profile A+F | July 2013
Model 216
SpeedLine
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Latest innovations
A+F CompactLine High quality entry level butter packer
Best automation choice tocomplement the Multipack 3000
Features
Compact packer covering all packagingsteps from flat blanks to ready trays
High level of standardization withcustomized format kits to cover productrange from 50g to 1.000g
Output up to 150 packets/minute
Short delivery time, installation and
commissioning
Attractive price positioning
High quality, robust design
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Multi-purpose packer with more than1.000 units installed worldwide
Features
Compact packer covering all stepsfrom flat blanks to ready trays
Configurations for cups, tubs, butterpacks, beverage cartons
Wide range of standard andcustomized options
Wrap-Around option
Wide application range throughadaptation to customer requirements
Output up to 32 trays / minute
High quality, robust design
Company Profile A+F | July 2013
ModuLine Multi-Purpose Packer
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Continuous packer forhigh performance requirements
Features
Wrap-Around
Designed for operation in wet
environments
Easy wash-down cleaning
Separation between working and drivelevels
Servo controls for quick changeover
High quality, robust design
Company Profile A+F | July 2013
ContiLine High Performance Packer
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Multi-functional line for secondary andfinal packaging of cups, cups sets,bottles, glasses and other products
Features
Integration to filler lines
Configurable to customer requirements
Superior top sleeving principle
Operation with or without sleeves andwith variation of sleeve shape and size
Substantial reduction in footprintagainst individual sleever / packer
Smooth operation by belt transport andservo drive
Ergonomic operation and easy set-up
Company Profile A+F | July 2013
SetLine Integrated Sleeving Line
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Multi-functional line for secondary andfinal packaging of cups, cups sets,bottles, glasses and other products
Features
Integration to filler lines
Configurable to customer requirements
Superior top sleeving principle
Operation with or without sleeves andwith variation of sleeve shape and size
Substantial reduction in footprintagainst individual sleever / packer
Smooth operation by belt transport andservo drive
Ergonomic operation and easy set-up
Company Profile A+F | July 2013
SetLine Integrated Sleeving Line
Head SleeveFS - Cup
1x2x1
Drop-in-SleeveFS - Cup
2x2x1
Head SleeveFS - Cup
1x4x1
Full SleeveFS - Cup
1x2x1
Full SleeveFS - Cup
2x2x1
Full SleeveFS - Cup
2x4x1
Full SleeveFFS - Cup
2x2x1 with butterfly lock
Full SleeveFFS - Cup
2x5x1 cups
Full SleeveFFS - Cup
2x4x2 with bottom lock
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Conventional Palletizers Heavy Loads
High performanceup to 240 layers/hour
Robot Palletizers
High Flexibility
Serving of multiple lines orpalletizing cells
High format flexibility andvariability
Company Profile A+F | July 2013
Palletizing Solutions
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Key elements to interconnect singlemodules to an integrated solution
Wide range of conveying modules
Product supply to packaging line
Tray supply line
Transport of completed packs topalletizer
Empty / full pallet handling
Company Profile A+F | July 2013
Conveying Solutions
TransportConveyors
Elevators andS-Conveyors
Stacker
Vertical
BuffersHorizontalBuffers
Buffer Table
Pallet Magazine
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Service
Technology Operations - Productivity
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Company Profile A+F | July 2013
Technology
Conversions Upgrades
Refurbishments
Pre-ownedEquipment
ObsoleteTechnologyReplacement
Technological
Improvements
Operations
Field Service Spare Parts
InspectionAgreements
Remote
Services Relocation
RentalEquipment
Operations
Support
Productivity
Auditing Training
OperativeSupport
Consulting
Productivity
Assistance
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Technological Improvements
Company Profile A+F | July 2013
Products Description
Conversions Change or add products and package styles (e.g.format parts and equipment adjustments required)
Upgrades Add capabilities to the equipment (e.g. exchangeof mechanical main drive through servo)
Refurbishments Return the equipment to the original as-sold
condition by exchanging all consumables andwear parts
Pre-ownedEquipment
Sell used equipment fully refurbished andupgraded to meet the new owners requirements
Obsolete Technology
Replacement
Exchange equipment components for which spare
parts and other Services can no longer beprovided
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Operations Support
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Productivity Assistance
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Products Description
Auditing Evaluate customer staff capabilities (operator andmaintenance) with additional focused coaching
Training Train customer teams how to best operate andmaintain the equipment
Operative
Support
Provide temporary operative on-site support
including training on the job for customer teams
Consulting Improve processes and applications throughinnovative solutions
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Fact Sheet OYSTAR Top Service
1.400 Knowledgeable experts
17 World Wide Service Centresand authorized trading partnersthroughout the world
Engineered Upgrades andRefurbishments for existing equipment
80.000 parts ready for immediateshipment
In excess of 250 certified ServiceEngineers strategically located
around the world Standardized or Customized
Training Programs and audits forexisting machinery
Company Profile A+F | July 2013
TechnologicalImprovements
OperationsSupport
ProductivityAssistance
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OYSTAR A + F
Thank You!