company profile oystar a+f (english)

7/29/2019 Company Profile OYSTAR A+F (English)

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OYSTAR A + F

Company Profile


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The Oystar Group

One of the worlds leading providers of completesolutions in Packaging

Process know-how in the key markets Dairy, Food,Pharmaceutical and Cosmetics

Headquartered in Stutensee (Karlsruhe, Germany)

Ten manufacturing plants and several Sales andService companies worldwide

Approx. 1,400 employees

Global Presence balanced international sales portfolio

Company Profile A+F | July 2013


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OYSTAR - Holding

Dairy Pharma

Group Structure

FinalPackaging

A+F

DairyPackaging

Erca-Formseal

Gasti Hamba Hassia Hassia

India

ServiceDairy

Benhil ServicePharma

PharmaPackaging

IWK



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Leading provider of FS/FFS Cup Filling Lines,

Filling & Wrapping Lines and End-of-LinePackaging Equipment

Coverage of the complete value chain From Processing to Warehouse

Strategic Positioning BU Dairy

FoodDairy

ConsumerPharma



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OYSTAR Portfolio BU Dairy

Primary PackagingSecondary

Packaging

FS Cup

(Fill-Seal)Wrap Forming

Sleeving

FFS Cup(Form-Fill-Seal)

Bottle /Jar

Tertiary

Packaging

Palletizing

Gasti

Hamba

HambaHassia

Erca

Benhil A+F A+F

Transport

Packaging

A+F

ErectingGroupingLoading

Conveying

Turn Key Solutions



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1974 Foundation of A+F

1978 Construction of A+F facilities in

Kirchlengern 1989 A+F becomes part of the Jagenberg Group

1995 Successful ISO 9001 certification

2000 A+F becomes part of the IWKA Group

2004 Extension of current facilities totalling8.000 m2 for design, production, service andadministration

2007 A+F becomes part of the Oystar Group

Today Approx. 175 employees, Turnover > 30M

History

Sales

Service

Stock

Final Assembly& Test

Assembly

Office Area

Engineering



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Product Portfolio A+F

SecondaryPrimary TransportTertiary

Erectors

Packaging Lines

Turn Key Solutions

Conveying

Palletizers

Formers



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Our Core Competencies

Forming of Outer Packaging from flat blanks

Proven solution for handling and grouping of products

Handling of high loads at high performance

Compact design

High functionality - minimal footprint

Integration to Filler Lines

Full range of conveying and palletizing systems

Integrated Solutions

High quality, robust design

Format flexibility

Quick changeover with immediate production start



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Integrated / Turn Key Solution Provider

Whatever your requirements in packaging:The OYSTAR Group will provide you with integrated solutionsfrom a single source to realize your complete packaging chain.

OYSTARs project managers will lead interdisciplinary

specialist teams during all project phases Analysis of your requirements

Conceptual Phase

System Engineering

Management and Monitoring Ensuring a smooth comissioning

Value-Added Services in operation

Project

ManagerPlanning

Engineering Procurement

Production

Implementation Assembly



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Dairy

Food,Beverages,Consumer

Large Installed Customer Base

Cosmetics,Pharma,Industry



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Product Portfolio

High Level Introduction to A+Fs Product Offering



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Formers and Erectors

More than 30 years of experience andknow-how

Features

High dimensional accuracy of trays byrigid core principle

Wide range of formats and shapes

High format variability with fast, straight-forward set-up

Proven, reliable technology



MultiFormer Series 200 SpeedLine


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A+F MultiFormer Compact carton and tray former

Forming of cartons and open trays fromflat blanks

Features

Single- and multi-lane configurations

Performance 40 to 150 cartons/min

Integrated blank magazine for approx.10 minutes of operation

Performing of all folding operations inone singe step (stamp/funnel)

High level of standardization withcustomized format kits

Easy set-up and operation

Integrated electrical/control cabinet




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Tray and Crate Erectors SpeedLine and Series 200

Forming of custom trays from flat blanksFeatures

One dedicated station per foldingoperation

High level of adaptation to customer

requirements with multi-format / multi-shape capability

Performance up to 60 trays/min

High reliability and efficiency

Straight-forward set-up and operation

Integrated blank magazine for approx.10 minutes of operation



Model 216

SpeedLine


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Latest innovations

A+F CompactLine High quality entry level butter packer

Best automation choice tocomplement the Multipack 3000

Features

Compact packer covering all packagingsteps from flat blanks to ready trays

High level of standardization withcustomized format kits to cover productrange from 50g to 1.000g

Output up to 150 packets/minute

Short delivery time, installation and

commissioning

Attractive price positioning




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Multi-purpose packer with more than1.000 units installed worldwide

Features

Compact packer covering all stepsfrom flat blanks to ready trays

Configurations for cups, tubs, butterpacks, beverage cartons

Wide range of standard andcustomized options

Wrap-Around option

Wide application range throughadaptation to customer requirements

Output up to 32 trays / minute



ModuLine Multi-Purpose Packer


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Continuous packer forhigh performance requirements

Features

Wrap-Around

Designed for operation in wet

environments

Easy wash-down cleaning

Separation between working and drivelevels

Servo controls for quick changeover



ContiLine High Performance Packer


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Multi-functional line for secondary andfinal packaging of cups, cups sets,bottles, glasses and other products

Features

Integration to filler lines

Configurable to customer requirements

Superior top sleeving principle

Operation with or without sleeves andwith variation of sleeve shape and size

Substantial reduction in footprintagainst individual sleever / packer

Smooth operation by belt transport andservo drive

Ergonomic operation and easy set-up


SetLine Integrated Sleeving Line


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Multi-functional line for secondary andfinal packaging of cups, cups sets,bottles, glasses and other products

Features

Integration to filler lines

Configurable to customer requirements

Superior top sleeving principle

Operation with or without sleeves andwith variation of sleeve shape and size

Substantial reduction in footprintagainst individual sleever / packer

Smooth operation by belt transport andservo drive

Ergonomic operation and easy set-up


SetLine Integrated Sleeving Line

Head SleeveFS - Cup

1x2x1

Drop-in-SleeveFS - Cup

2x2x1

Head SleeveFS - Cup

1x4x1

Full SleeveFS - Cup

1x2x1

Full SleeveFS - Cup

2x2x1

Full SleeveFS - Cup

2x4x1

Full SleeveFFS - Cup

2x2x1 with butterfly lock


2x5x1 cups


2x4x2 with bottom lock


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Conventional Palletizers Heavy Loads

High performanceup to 240 layers/hour

Robot Palletizers

High Flexibility

Serving of multiple lines orpalletizing cells

High format flexibility andvariability


Palletizing Solutions


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Key elements to interconnect singlemodules to an integrated solution

Wide range of conveying modules

Product supply to packaging line

Tray supply line

Transport of completed packs topalletizer

Empty / full pallet handling


Conveying Solutions

TransportConveyors

Elevators andS-Conveyors

Stacker

Vertical

BuffersHorizontalBuffers

Buffer Table

Pallet Magazine


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Service

Technology Operations - Productivity



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Technology

Conversions Upgrades

Refurbishments

Pre-ownedEquipment

ObsoleteTechnologyReplacement

Technological

Improvements

Operations

Field Service Spare Parts

InspectionAgreements

Remote

Services Relocation

RentalEquipment

Operations

Support

Productivity

Auditing Training

OperativeSupport

Consulting

Productivity

Assistance


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Technological Improvements


Products Description

Conversions Change or add products and package styles (e.g.format parts and equipment adjustments required)

Upgrades Add capabilities to the equipment (e.g. exchangeof mechanical main drive through servo)

Refurbishments Return the equipment to the original as-sold

condition by exchanging all consumables andwear parts

Pre-ownedEquipment

Sell used equipment fully refurbished andupgraded to meet the new owners requirements

Obsolete Technology

Replacement

Exchange equipment components for which spare

parts and other Services can no longer beprovided


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Operations Support



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Productivity Assistance


Products Description

Auditing Evaluate customer staff capabilities (operator andmaintenance) with additional focused coaching

Training Train customer teams how to best operate andmaintain the equipment

Operative

Support

Provide temporary operative on-site support

including training on the job for customer teams

Consulting Improve processes and applications throughinnovative solutions


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Fact Sheet OYSTAR Top Service

1.400 Knowledgeable experts

17 World Wide Service Centresand authorized trading partnersthroughout the world

Engineered Upgrades andRefurbishments for existing equipment

80.000 parts ready for immediateshipment

In excess of 250 certified ServiceEngineers strategically located

around the world Standardized or Customized

Training Programs and audits forexisting machinery


TechnologicalImprovements

OperationsSupport

ProductivityAssistance


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OYSTAR A + F

Thank You!

company profile oystar a+f (english)

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