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Profile
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About Shah Infra Towers Pvt. Ltd was established in 2009 with an objective to provide whole range of towers & structure required for Tele-communication, Transmission, Wind, Broadcast Towers, Railway Structures, communication, Transmission, Wind, Broadcast Towers, Railway Structures, Solar Structures, Wind Monitoring System, Solar Tracking System etc.
With a state-of-the-art plant at Davangere in Karnataka, we are capable of fabricating and galvanizing over 24,000 metric tons of tower material.
With a view to being a green unit, we have employed various systems to control, reduce and eliminate the influence of effluent waste from our production process.
Our galvanizing tanks are lined with PP sheets so as to provide impermeability. This restricts the leakage of any acid into the soil. We
APPROVED BY
impermeability. This restricts the leakage of any acid into the soil. We have employed suction lips on the top of the acid tanks and zinc bath which draw the acid and zinc fumes and channelize them to a 25 meter high chimney. We also have employed a complete effluent management system which ensures that water discharge from the plant is as per the standards specified by the pollution control authorities.
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Location Headquartered at Davangere
Located at the geographical center of Karnataka, India
Well connected by Rail and Road (Off National Highway 4)
DAVANGERE Karnataka, India
250Kms from Bangalore, towards Hubli and 140Kms from Hubli
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Organisational Hierarchy
Managing Director AJIT SHAH
Director (Finance & Accounts) KALPESH SHAH
Sr. Accounts Manager
ASST.MANAGER ASST.MANAGER ASST.MANAGER
Director (Admin, Sales & Production) NEELESH SHAH
Structural Division Tubular Division
BUSINESS Sr. Production Wind Mast
VAT & EXCISE COMMERCIAL COMMERCIAL DEVELOPMENT MANAGER
Asst. Manager Marketing
Manager Tubular Wind & Solar
R & D Manager Manager
Asst. Manager Asst. Production Manager
Galvanizing Manager
Quality
Stores & Dispatch Manager
Asst. Stores
Asst. Production Asst. Design
Asst. Dispatch
Asst. Purchase Asst. Quality Manager
Lab Technician
Asst. Asst. PPC
Maintenance
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Competencies Transmission Towers up to 400KV
Telecommunication Tower
Windmill Towers
Sub Station Structures
Railway Structures Railway Structures
Structure for Solar Installations
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Facilities State-of-the-art tower fabrication plant
Production area spread over 20,000 Sq.mtrs (5 Acres)
Constructed area of around 31,000 sq.ft
Three manual lines and two proposed CNC lines capable of shearing, punching, stamping, notching and drilling angles & plates.
Annual capacity of over 24,000 MT
Fully mechanized material handling & operation consisting of cranes, hoists & electric trolley.
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Machine Layout Drawing
Notch Finishing Area Cutting Stock Table
M/C
CNC Machine
Raw Material Feeding Stand
F U T U R E P L A N
Finishing Area
Notch Cutting Stock Table M/C
CNC Machine Raw Material Feeding Stand
Numbering Machine
Numbering Machine
Punching Punching Pieces Machine Stock Table Punching
Machine
Punching Pieces Cutting Pieces Stock Table Stock Table
Cutting Raw Material Stock Table Machine
Numbering Machine Punching Pieces Punching
Punching Pieces Cutting Pieces Cutting Numbering Machine Punching Pieces
Stock Table Numbering Machine
Punching Machine Punching Machine
Punching Pieces Cutting Pieces Stock Table Stock Table
Cutting Raw Material Stock Table
Machine
VerticalAngle Bending Area Drilling
M/C Working Table Working Table Working Working Raw Material
Table Table Feeding Stand
Finishing Area
Vertical RadialDrilling Drilling Raw Material Feeding StandM/C M/C
45 meter
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Galvanizing Plant
Annual capacity of over 24,000 MT to Galvanize structural steel section
Plant Galvanize structural steel section
Fully mechanized material handling consisting of Cranes, Hoists & Electric Trolley
Unit capable of handling vertical and horizontal hot dipping
State-of-the-art Galvanizing unit with kettle size of 8.2mX1.2mX0.8m
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Galvanizing Plant Layout
Scrubbing System
Acid Storage
Tank ETP
Chimney
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Tower Design & Q A
Design Detail Prototype Fabrication
& Q A Lattice Lattice Lattice Lattice Lattice
Cell Transmission Sub-Station Broadcast Windmill
Generation of Bill Of Material
Shop floor drawing for manufacturing. Shop floor drawing for manufacturing.
Assembly drawing for field installation.
Software utilized » Bo CAD 3D
» Auto CAD ver.2006
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Tower Design & Q A
Annual production capacity of 24,000 MT
& Q A
...contd
Annual Galvanization Capacity of 24,000 MT
Quality Assurance & Control systems conforming to ISO9001 : 2000 standards
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Tower Design & Q A
Complete independent facilities for:
& Q A
...contd
Proto - Assembly areas and inspection
Labs for Testing » Raw materials
» Material Fabrication
» Galvanizing test
Periodic inspection by Third Party and Customers prior to material dispatch prior to material dispatch
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Prototype Design
Towers are manufactured as per the approved drawings, bill of materials and shop floor
Design drawings, bill of materials and shop floor sketches. Prototype tower assembly is done for each type of tower, leg & body extension and offered for inspection and acceptance.
If necessary, correction or modification of drawings to include as built improvements are integrated. Proto corrected drawings are resubmitted for final approval. Mass production resubmitted for final approval. Mass production is taken up only after receiving the approval for prototype structures.
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Plant & Machinery
Hyd.Angles and Channels Shearing machine- 120 TON capacity 1 No.
Hyd.Angles and Channels Shearing machine- 220 TON capacity 1 No. Machinery
Tower Parts Manufacturing
Hyd.Angles and Channels Shearing machine- 220 TON capacity 1 No.
Hyd.Angles and channels Punching machine-70 TON CAPACITY 2 Nos.
Hyd.Angles and channels Punching machine-100 TON CAPACITY 2 Nos.
Hyd. Letters & numbers PUNCH/ MARKING press- 100 TON capacity 2 Nos.
Hyd. Flange cutting/Notching machines- 50 TON &70 TON capacity 2 Nos.
HEEL Grinding machine 1 No.
Hyd. Plate Shearing machine, 2000mmX 16/20 mm thick 1 No.
Hyd. IRON WORKER,100 TON Capacity( Plate shearing & Punching) 1 No.
Hyd. Vertical bending Press-100 TON Capacity 1 No.
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Plant & Machinery
Radial Drilling machines-32 mm diameter capacity 2 Nos.
Vertical Pedestal drilling machine-32 mm diameter capacity 2 Nos. Machinery
Tower Parts Manufacturing
Vertical Pedestal drilling machine-32 mm diameter capacity 2 Nos.
Magnetic base Drilling Machine-25 mm capacity 2 Nos.
Portable Hand grinding machines- 7” size 6 Nos.
...contd PUG CUTTING Machines- Up to 50 mm thickness capacity 4 Nos.
GAS CUTTING Sets 4 Nos.
INVERTER WELDING Machines-400 amps capacity 2 Nos.
Co2 WELDING machines 2 Nos.
ARC WELDING Machines-400 amps capacity 4 Nos.
3 M.T E.O.T Crane System 1 No.
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Plant & Machinery
ZINC KETTLE - 8.2m long X 0.8m wide X 1.2m deep, 55 M.T of 1 No.
molten Zinc
Machinery
Hot Dip Galvanizing
LPG fired furnace with Automatic temperature control and natural 1 Sys.
draft chimney and Drying Bed
Polypropylene tanks, 9 M x 1M x 1.5 M for Degreasing, Pickling, 5 Nos.
Rinsing & Pre- fluxing
Tanks for Quenching and Dichromating 2 Nos.
25 M tall natural draft chimney 1 N0.
Acid Vapor scrubbing plant 1 N0.
Effluent Treatment Plant 1 N0.
5 M.T L.P.G Storage facility 1 N0.
15 K.L capacity Acid Storage tank 1 N0.
E.O.T Crane systems, 2+2 M.T- 2 systems 2 Sys.
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Plant & Machinery
500 KVA Transformer and Switching yard 1 Sys.
Main L.T panel, capacitor panel, Distribution panels, etc. 1 Sys. Machinery
General Plant & Machinery
Main L.T panel, capacitor panel, Distribution panels, etc. 1 Sys.
200 KVA D.G set 1 No.
30 KVA D.G set 1 No.
12 M.T capacity Pick & Place 1 No.
3 M.T Diesel Fork Lift 1 No.
3 M.T capacity Platform Trolley on Rails 1 Sys.
1 M.T Platform weighing scale 1 No.
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Plant & Machinery
Lathe- 1 M between centres 1 No.
Milling machine 1 No. Machinery
Workshop Machinery
Milling machine 1 No.
Tool Grinder 1 No.
Surface Grinder 1 No.
Portable Drilling machine-25 mm capacity 2 Nos.
Power hacksaw 1 No.
Band saw 1 Sys.
Heavy duty hand platform trolleys 2 Nos.
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Plant & Machinery
Universal Testing Machine 1 No. ( For testing mechanical properties of Raw material-60 TON capacity)
Machinery
Q A Metrology Equipment
Digital Elcometer 1 No.
Magnetic Elcometer 2 Nos.
Precision Weighing scales-10 Kgs and 1 Kg, each 2 Nos.
General metrology items 2 Nos.
General lab. Items 2 Nos.
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Clientele International Clientele
Ministry Of energy, Sudan
Semphore Energy Pvt. Ltd., Australia Hayleys Induatrial Supplies, Srilanka
Lanka Transformer, Srilanka Alfala Import & Export, Sudan
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MARKETING OFFICE
No.8 to 10, 33 to 42, Karur Industrial area 965, 14th Cross, 16th Main, Banashankari 2nd Stage
P B Road, Davangere 577 006. Bangalore 560 070.
Karnataka, India Karnataka, India
T + 91 - 08192 - 289 - 504 | 232 - 110 T +91 80 2671 2531 | 2671 6662
F + 91 - 08192 - 253 - 881 F +91 80 2671 6660F + 91 - 08192 - 253 - 881 F +91 80 2671 6660
[email protected] | www.shahinfratowers.com
Thank You!