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Dust Suppression & Fire Fighting Presentation
Part of the Flow Group
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INTRODUCTION
Introducing as a company of young & dynamic professional engaged in thedesigning & manufacturing of “INDUSTRIAL DUST SUPPRESSION”, systemsin technical assistance with Conflow Ltd (UK)
Innovative technology on CONTROLING ENVIRONMENT started in 2001 Specialize in the procurement of modern technology for core sector{POWER / MINING / STEEL & CEMENT}Introduced Conflow code‐100 AUTO CONTROL 14 years agoSystems working to satisfaction of customer in core sector & designfor application :‐ AUTO / MANUAL , Keeping in mind specific need toIndian conditionsmost important spray on loaded & transporting belts only
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Company Details
Year of Establishment : 2001Firm Turnover (2013‐2014) : 6.25 Crores Income Tax Registration No. : AAACH9614EService Tax Registration No. : AAACH9614EST001VAT Registration No. : 22594202037Excise Registration No. : AAACH9614EEM001Import Export Code : 1199003484Nature of Business : Industrial DS SystemTotal Number of Employees : 50+
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Last 5 Yrs Turnover
0.00
10000000.00
20000000.00
30000000.00
40000000.00
50000000.00
60000000.00
70000000.00Sales…
Last 5 Yrs Turnover Chart
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PILLARS OF HMC’S SUCCESS STORY
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Company Market Sector
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COAL SECTOR
COAL MINES & WASHERY
COAL BASED POWER PLANT
STEEL PLANT
CEMENT PLANT
IRON ORE MINES
MISC. (Sponge Iron unit / Captive Power Project / Material Handling etc.)
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COAL MINES
NCL Jayant AreaSECL ChirimiriSECL Dipka AreaSECL Gevra AreaSECL Hasdeo AreaSECL Bishrampur
Singareni Colliery Co Ltd (Rudrampur)Singareni Colliery Co Ltd (Ramagundam-RG-IV)Western Coalfields Ltd (Umrer)Western Coalfields Ltd (Wani Area)Western Coalfields Ltd (Naigaon Area)
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POWER PLANT
APGENCO – Vijayawada / KrishnapatnamBhilai Steel Plant (Power Project) NTPC Chhattisgarh Electricity – Korba (W)MAHAGENCO –Chandrapur / Khaperkheda / NasikPSPCL – Ropar / Bhatinda / LehraJSEB- TenughatWBPDC - KolaghatL&T Power-Rajpura 2 x 700 MW
NTPC Badarpur (ND)NTPC Dadri (UP)NTPC Farraka (WB)NTPC Kahalgaon (BR)NTPC Korba (Chhattisgarh)NTPC Ramagundam (AP)NTPC Rihand (UP)NTPC Simhadri (AP)NTPC Shaktinagar (UP)NTPC Talcher (OR)NTPC Unchahar (UP)NTPC Tanda (UP)OPG Power / TN / GujratSuryadev Power-TNIBTP-OrrisaAravali Power Co (Jhajjar)
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STEEL PLANT
Rourkela Steel Plant - (NSPCL) Bhilai Steel Plant (CO&CCD)
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CEMENT PLANT
ACC Cement Plant – Kymore / Jamul Heidelberg Cement Ltd - (Narsingarh / Imlai)Jaypee Cement - (Dalla / Bhilai / Babupur / Bokaro)
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SPONGE IRON
Sri Nakoda Sponge-Siltara-Raipur(CG)Mahendra Spong-Siltara (CG)Shri Bajrang Power & Ispat Ltd (CG)Godawri Power & Ispat Ltd- Raipur(CG)Hira Ferro Ltd (Power Division)-Raipur(CG)Suraj Products Limited - Rajgangpur(OR)Vashwani Industries Limited (Raipur)(CG)
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MISC APPLICATION
Gujarat Alkalies & Chemicals Limited Singh Transport (Hirri Mines) (CG) Bharat Oman Refineries Ltd – Bina – CPPBirla cellulosic - Gujarat
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Wherever water is used for DUST SUPPRESSION in
Mines / CHP / Power / Steel / Cement
‘hmc Conflow’ products can be found’The main areas of use is :-1. Dust Suppression2. Fire Fighting
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Dust Suppression
• Why needed:- airborne coal dust, when mixed with gas / air in the presence of a nakedflame, is very dangerous and can causes an explosion.
- DUST is a health hazard- Supress dust to prevent it becoming airborne
• What is needed: Essential Dust Suppression RequirementsWater supply available in the plants / CHP to suppress the DUST
FILTRATION-PUMPS-REGULATOR-PIPELINE-SPRAYBARS-NOZZLESPRAY ACTIVATION (manual / auto ) (mechanical / electrical)CONTROL PANEL (DOL – VFD) / Auto mode selection
• Where located:– Primary unloading (wagon tippler / Track Hopper / Truck unloading)– Conveyor belt transfer points– Stock Piles
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Dust Suppression System Fundamentals
Dust prevention – Humidity/moisture content in the material is increased to prevent dust from becoming airborne
Dust suppression – Humidity/moisture content in the material is added to the air to capture dust particles that are already airborne
Dust returned to the product stream with correct wetting to minimise any product problems
Poor quality water can be minimised by filtration to reduce water contamination
Water conservation is controlled by the system being activated only when conveyors are running under load conditions
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Dust Suppression System Standard Practice
Using a minimal amount of water
Amount of moisture added to percent of material weight
Water spray requires a high volume of moisture for dust suppressionThe addition of moisture can be costlyPlain water added at 5% of the material weight requires 27,852 –139,260 kj of energy to dry the product to acceptable levelFine spray added at 0.1% of the material weight requires 279-1393 kj of energy to dry the product to acceptable level The use of fine & controlled dust spraying systems reduces the likelihood of a thermal penalty being imposed on coal operators
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Dust Suppression System Standard PracticeSpray points at the chute and on the belt runSpray patterns designed to not directly infringe
upon any surfaceSprays mounted in order to minimise the
exposure to a heavy laden dust air stream. This avoids erosion of spray nozzle componentsSpray patterns generated so all fugitive
emissions are forced to pass through the fine spray blanket
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CONVEYOR BELT TRANSFER POINT
TYPICAL BELT LINE DUST SUPPRESSION SYSTEM
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SECTIONED VIEWS SHOWING FEATURES
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Auto Control Spray Unit Code 100
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Auto Belt Spray - Video
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Auto Belt Spray - Internal
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Y - Strainer
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Spray Bar & Nozzles
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TYPES OF DS SYSTEM
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• DRY FOG DS SYSTEM (DFDS)
• COLD FOG DS SYSTEM (CFDS)
• PLAIN WATER DS SYSTEM (PWDS)
• STOCKPILE DS SYSTEM (STDS)
• WLP DUST BUSTER (CANNON BASED DS SYSTEM)
• SW / PW/ CW SYSTEM
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DRY FOG DS SYSTEM (DFDS)
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HMC – DFDS PUMP SKID
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HMC – PUMP SKID PANEL
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APPLE TO APPLE AUTOMATION
HMC – CODE 100OTHER’S – SOLENOID
VALVE
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CODE-100 Installation
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DRY FOG NOZZLE DRAWING
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DRY FOG NOZZLE WORKING
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DFDS Nozzle Performance
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DFDS Nozzle Performance
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Dry Fog Nozzle Video
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Dry Fog Nozzle
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APPLE TO APPLE NOZZLES
HMC OTHER’S
Single tip brass body NRVassisted atomizing into aultrasonic mist ofmicroscopic particles assmall as one Micron
Two connection single tip nozzle in enclosed area, will work only against complete synchronizing of air & water pressure .
*No such problem in .hmc ‐ DryFog, will work at single operatingpressure.
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APPLE TO APPLE NOZZLES
HMC OTHER’S
Single tip brass body NRVassisted atomizing into aultrasonic mist ofmicroscopic particles assmall as one Micron
Two connection single tip nozzle in enclosed area, will work only against complete synchronizing of air & water pressure .
*No such problem in .hmc ‐ DryFog, will work at single operatingpressure.
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WORKING PRESSURE
HMC OTHER’S
Operating Pressures:1 bar water 3.5 bar air Operating Volumes:0.3 lpm of water per nozzle 3.5 cfm air per nozzle
Operating Pressures:1 bar water 2.5 bar air Operating Volumes:0.3 lpm of water per nozzle 1.5 cfm air per nozzle
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DFDS Pump House at BORL
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COLD FOG DS SYSTEM (CFDS)
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HMC – CFDS PUMP SKID
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HMC – CFDS PUMP SKID PANEL
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HMC – CFDS Nozzle
HMC OTHER’S
hmc provides required no ofsingle tip / multi tip nozzlein enclosed area, therebyatomizing into a mist ofmicroscopic particles assmall as one micron
single tip / multi tip nozzlein enclosed area, therebyproducing a mist spray
*Atomizing Cold Fog / Mist *Atomizing Cold Fog / Mistpossible with control of water pressure ranging up‐to 105 bar.
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CFDS NOZZLE
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CFDS VIDEO
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CFDS Hopper Unloading Video
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CFDS Working Images
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STOCKPILE DS SYSTEM (SPDS)
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Sprinkler Features
Roadway & Stock Pile Dust Suppression for overburden haulageroadway & Coal stockyards has become a necessity in mining/power project across the world.
Sprinkler dust suppression system is actually spraying waterpumped through a long pipe work giving an effect of natural rainfallrequired in a particular area with the help of Sprinklers / RAINGUNSavailable in various discharge capacity & throw angles.
System prevents liftoff of dust from stockpiles and roadways.Water spray over the stock-pile area is produced by sufficientnumber of sprinklers suitably installed in a ring to cover the entireprojected area of the stock pile / roads.
The Sprinklers are swiveling type with the provision of change inthe swiveling angle & height, as well as spray nozzle angle. (Variousmodel available) The sprinklers break up the water into smalldroplets simulating natural rainfall.
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Eagle Sprinklers
Raingun ES-65 PC Sprinkler:ES-65 PC Raingun of impulse drive type have 2½” inch BSP femalethreaded connection, housing made from die cast all alloy to IS-617GR-4652, blade: cast steel to IS 1030 ideally suitable for dustsuppression applications.Raingun are free from Ball Bearing, Gear or Cam and free fromperiodic maintenance requirements such as oiling, greasing,alignment and / or replacements. Raingun must have a radius rangeof 42 meters and flow range from 3.8 LPS with 2.0 to 4.5 kg/cm2operating pressure respectively.
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Twin 95 Sprinklers
Raingun Twin 95P Sprinkler:Twin Raingun 95 P of impulse drive type have 2 inch BSP femalethreaded connection, housing made from wear resistant castaluminum, ideally suitable for dust suppression applications.Raingun are free from Ball Bearing, Gear or Cam and free fromperiodic maintenance requirements such as oiling, greasing,alignment and / or replacements. Raingun must have a radius rangeof 27 to 54 meters and flow range from 2.6 LPS to 15.6 LPS with 2.0to 6.5 kg/cm2 operating pressure respectively.
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Sprinkler Working
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Sprinkler Working
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WLP DUST BUSTER (CANNON TYPE AIR BORNE DUST SUPPRESSION SYSTEM)
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Description of Technology
System developed by reengineering the “traditional”system, uses external double-phase nozzles, waterdistribution and electrical system, propeller and thecorrect size of water droplets.
WLP major advantage are:
Optimization of rainouts and washout process.Lower water and power consumption.
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WLP 400 Dust Buster Specifications
TECHNICAL SPECIFICATIONS:
Throw distance: 20-30 m (no wind condition opposite direction)Total power consumption: 5.2 KwType nozzles: Standard Stainless SteelNumber of nozzles - 36, Number of Rings – 2Range of rotation: 340°Elevation: -20°+45°Fan Power - 3.0 KwWater Pump - 2.2 Kw Water filter - 250 micronWater consumption 30 lpm @10 kg pressure (vairable range available) Trailer mounted WLP -T on MS structure with leveling jack/Water
filter/Forklift movable (2 x tire X rim) for easy transportation.Truck Mounted with tank & Generator
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WLP 400 IMAGE
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WLP 400 Video
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WLP 400 Video
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WLP 510 Dust Buster Specification
TECHNICAL SPECIFICATIONS:
Throw distance: 40-50 m (no wind condition opposite direction)Total power consumption: 13 KwType nozzles: Standard Stainless SteelNumber of nozzles -76, Number of Rings – 2Range of rotation: 340°Elevation: -20°+45°Fan Power - 7.5 KwWater Pump - 5.5 Kw Water filter - 250 micronWater consumption 60 lpm @10 kg pressure (vairable range available) Trailer mounted WLP -T on MS structure with leveling jack/Water
filter/Forklift movable (2 x tire X rim) for easy transportation.Truck Mounted with tank & Generator
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WLP 510 Image
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WLP Application
StockpileStacker / ReclaimerSlag Cooling in Steel IndustryOutdoor blasting areasWagon Tipplers / Track HoppersMines/QuarriesTruck dumpsBuilding demolitions
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WLP 700 Dust Buster Specification
TECHNICAL SPECIFICATIONS:
Throw distance: 60-70 m (no wind condition opposite direction)Total power consumption: 17.0 KwType nozzles: Standard Stainless SteelNumber of nozzles -150, Number of Rings – 3Range of rotation: 340°Elevation: -20°+45°Fan Power - 11.5 KwWater Pump - 5.5 Kw Water filter - 250 micronWater consumption 100 lpm @10 kg pressure (vairable range available) Trailer mounted WLP -T on MS structure with leveling jack/Water
filter/Forklift movable (3 x tire X rim) for easy transportation.Truck Mounted with tank & Generator
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WLP 700 Images
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WLP 700 Images
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WLP 400 – 700 ApplicationsTruck Unloading Hopper
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WLP 510 at WT AreaBefore
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WLP 510 at WT AreaAfter
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Truck Mounted DS SystemVideo
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Truck Mounted DS SystemVideo
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Truck Mounted DS SystemImages
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COMMISSIONING REPORTL&T RAJPURA PROJECT
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INSTALLATION REPORTNMDC BACHELI
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PERFORMANCE REPORTACC JAMUL CEMENT WORKS
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INSTALLATION REPORTNTPC VINDHYACHAL
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PERFORMANCE REPORTHELDELBERG CEMENT
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PERFORMANCE REPORTJAIPRAKASH CEMENT
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Salient Features
1. Water droplet of diameters < 80 m2. (for effective dust particle agglomeration process)3. SS Nozzles for fine droplets & long service life.4. High power (5.5 to 11.5 Kw fan blowers).5. High power (2.2 to 4.0 Kw pump).6. Large throw distance (40 to 70 meters range).7. Variable water requirement based on pressure.8. Built-in Silencer for ventilator for reduced noise level.9. PLC based operation.10.Programmable Auto Swing with manual override.11.Motorized Vertical Swing 12.Touch screen interface for ease of operation.13.Full function Wireless Remote Control for selected models.14.Auto drain of water after stoppage.15.Pump dry run protection & Trolley mounted (selected models) for
easy transportation
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Our Services
Quality design systemsComplete project engineeringHi-end erection servicesSkilled team who employ clientoriented methodology, allowingoptimize operations,Providing system integration withproper implementation customizedapplication developmentAfter sales serviceAMC (annual maintenance contract)
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OEM + AMC ServiceAMC (annual maintenance contract)Operation & maintenance services
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OPERATION SOLUTION
Site visit to analyze client requirementEngineered & custom designed to every specific needInnovative Technology to total Dust EmissionSystem specifically sourced & quoted in a singlewindow style custom buildExperienced dedicated staff for satisfactory installationEfficient deliveryResponsive Service Back upComplete service & Salesback-up for a 100% reliablesystem.
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Quality Assurance
Quality conscious company providing defect freeDUST SUPPRESSION systems.Monitoring the process, procuring rawmaterial to final dispatch.Testing rig to set standards for DS systems.
Tests stages:
Stage 1: Raw material suitability for our DS SystemStage II: Inspect the production specific requirementsStage III: Conduct regress testing before dispatchStage IV: Visual inspection before dispatching
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Quality Assurance
High on performance Low on maintenance User friendlyLow water Consumption Low Power ConsumptionOptional Dosing Auto Control Range of spraysPLC Control option
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.HMC Equipments private Limited units are specificallydesigned for effective dust control and help reduce health risksand air quality issues associated with dust in industries.
To learn more about each individual design and how it can helpcontrol your dust & odor, contact us.
We also create custom solutions for facilities with complex dustissues that need an higher level of monitoring and control.
Thanking You
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Contact Us
HMC Equipments Pvt. Ltd.Sector–A, Block-D, Plot no:- 4 Industrial Area Sirgitti , Bilaspur
Chhattisgarh - 495004 India
Ph: +917752- 261015 Fax No: +917752-261015
mobile: +91-94252-19536Sales: + 91-7898989885
E-Mail: [email protected] / [email protected]
Web: www.hmcindia.co.inRegd. Office:-Himalayan House,
Mungeli Road, BilaspurChhattisgarh Pin - 495001 India