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page 1 SERIO 4000 Series
SERIO 4000 Scalable Printing Platform
May 2014
01_PPT_EKRA_A4_2012_11_28
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page 2 SERIO 4000 Series
EKRA Options
Scale it up!
EKRA Process-/ Application Support
Increased Print System Efficiency
EKRA HYCON Product Line Special Applications
EKRA SERIO 4000 Product Line SMT Print Systems
› Solution for your SMT challenges
› 100% scalable platform
› Ready for the future
› Semicon & Hybrid printing applications
› Turn-Key line solutions
› Customized processes
› Best in class flexibility
› Printer for a lifetime
› Adapting to your needs
› Over 60 years experience
› Local experts for your challenges
› Process trainings
EKRA – Your solution provider
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page 3 SERIO 4000 Series
What is the SERIO 4000?
›Scalable platform from easy to challenging applications
›New generation of inline printing systems
›Every system can be upgraded
›Up to date hardware technology and intuitive SIMPLEX user interface
›One platform that replaces the X3 and X4
›SERIO 4000 covers several packages
›SERIO 4000
›SERIO 4000 Compact
›SERIO 4000 Volume
›SERIO 4000 Speed
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page 4 SERIO 4000 Series
SERIO Inline Printing Portfolio ›High Performance Level
›Compact and Midrange Level X5 Prof
A new platform
to replace X3 / X4
X4
X3
SERIO 4000
Fastest
transport
speed.
Fastest
inspection
speed.
For high and
special
application.
Mass of
options –
over 140.
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page 5 SERIO 4000 Series
SERIO 4000 – Package Concept
›Improved lead time for defined packages
›Price advantage for defined packages
›Package content defined according market feedback/requirements
›All machines can be upgraded, even at customer site
SERIO 4000
SERIO 4000 Compact
SERIO 4000 Volume
SERIO 4000 Speed
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page 6 SERIO 4000 Series
Package: SERIO 4000
› PCB size 510 x 510 mm
› PCB thickness 0,2* – 6 mm
› PCB weight 0,1 – 2 kg
› Cycle time 11 sec
› Stencil frame size 450 x 450 – 800 x 900
› Alignment repeatability ± 12,5µm@6Sigma
› Dimension 1180 x 1840 x 1470 mm
› Weight ~ 1200 kg
› SIMPLEX user interface
› Closed loop head
› EVA ™
› Scalable with options
› iQUESS
› Standard cleaning system
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page 7 SERIO 4000 Series
Package: SERIO 4000 Compact
› PCB size 510 x 510 mm
› PCB thickness 0,2* – 6 mm
› PCB weight 0,1 – 2 kg
› Cycle time 11 sec
› Stencil frame size 450 x 450 – 800 x 900
› Alignment repeatability ± 12,5µm@6Sigma
› Dimension 1180 x 1840 x 1470 mm
› Weight ~ 1200 kg
› SIMPLEX user interface
› Closed loop head
› EVA ™
› Scalable with options
› iQUESS
› Oscillating cleaning system iROCS light
› Ready for further options
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page 8 SERIO 4000 Series
Package: SERIO 4000 Volume
› PCB size 510 x 510 mm
› PCB thickness 0,2* – 6 mm
› PCB weight 0,1 – 2 kg
› Cycle time
› Stencil frame size 450 x 450 – 800 x 900
› Alignement repeatability ± 12,5µm@6Sigma
› Dimension 1180 x 1840 x 1470 mm
› Weight ~ 1200 kg
› SIMPLEX user interface
› Closed loop head
› EVA ™
› Scalable with options
› iQUESS
› Oscillating cleaning system iROCS light
› Vacuum option for print nest, auto stencil loader, paste height detection
9 sec
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page 9 SERIO 4000 Series
Package: SERIO 4000 Speed
› PCB size 510 x 510 mm
› PCB thickness 0,2* – 6 mm
› PCB weight 0,1 – 2 kg
› Cycle time
› Stencil frame size 450 x 450 – 800 x 900
› Alignment repeatability ± 12,5µm@6Sigma
› Dimension 1180 x 1840 x 1470 mm
› Weight ~ 1200 kg
› SIMPLEX user interface
› Closed loop head
› EVA ™
› Scalable with options
› iQUESS
› Oscillating cleaning system iROCS
› Vacuum option for print nest, auto stencil loader, paste height detection
7 sec
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page 10 SERIO 4000 Series
Packages Overview
Same HW / SW platform for all packages
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page 11 SERIO 4000 Series
Further available Options
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page 12 SERIO 4000 Series
SERIO 4000 Benefits
›Extended print format Max. 610 x 510 mm
›SIMPLEX user interface Easy to use, intuitive operation
›Automatic stencil loader Quick product introduction
›Cleaning systems Standard underside cleaning system, iROCS light, iROCS,
larger paper roll included (17m)
›Paste heigth control 3 level (min, load, max)
›Paste dispenser dispensing during print, no loss of cycle time
›Closed loop to SPI Automated monitoring and correction
›Set up control Alternative selectable, selectable sequence / Free to choose
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page 13 SERIO 4000 Series
›Highest accuracy to fulfill future production requirements
›Self heating reduced to a minimum
›Easy to access any components
›Long term reliability
›Easy to maintain
High Quality & Innovative German Engineering
High performance design - ready for the future!
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page 14 SERIO 4000 Series
Very easy to maintain. Clean and simple machine structure.
Easy Access to all Components
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page 15 SERIO 4000 Series
›Concept for using input over the touch screen
›Control over gesture (touch screen)
›No separate input device necessary
›Clear and transparent structure
›Safety usability
›New Product Introduction within
less than 2 minutes
SIMPLEX – Natural User Interface (NUI)
›NPI
›SIMPLEX
SERIO4000_NPI_131029_V_CC_E.wmvSIMPLEX_140219_V_CC_E.wmv
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page 16 SERIO 4000 Series
›Tool free intelligent Quick Exchange Squeegee System
›Standard in all packages
›Fast and easy operation from front side
›No additional cables or pneumatics required
Quick Exchange Squeegee System - iQUESS
iQUESS_131209_V_CC_E.wmv
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page 17 SERIO 4000 Series
Closed Loop Print Head
Pressure on stencil will be checked & adapted every 40 ms.
› Real Closed Loop Functionality due to two
independent print heads which allow permanent
compensation of pressure differences
› Pressure adjustment during the print stroke
every 40ms
› Compensation of thickness Variations
on PCB`s and step stencils
› SERIO 4000 offers easiest programming of
process parameters, like
› Squeegee pressure, print speed, stroke
length, …
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page 18 SERIO 4000 Series
›Various transport systems for best
performance and safe substrate handling
›Single rail transport system
›Heavy duty transport
›Disc transport
›Shuttle transport
›Various clamping systems
›Standard side and top clamping
›Adjustable side clamping
›Retractable clamping
›MultiClamp
Transport Systems – Clamping Systems
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page 19 SERIO 4000 Series
›Over top and side clamping is standard
on every printer
Standard Transport with Over Top & Side Clamping
fixed rail flexible rail
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page 20 SERIO 4000 Series
›Support of the substrate on the outer edge if
you need to print all the way to the end of
the substrate.
Disc Transport Systems
fixed rail flexible rail
Clamp and support on the outer edges
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page 21 SERIO 4000 Series
›Clamp force automatically adjusted by
print program
Adjustable Pressure for Side Clamping
fixed rail flexible rail
Reduce PCB stress & increased process control
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page 22 SERIO 4000 Series
›Straighten the substrate with the over top
snugger, clamp the substrate with the side
clamps and retract the over top snugger for
a absolute flat surface.
Retractable Clamping
fixed rail flexible rail
Absolut flatness – no snap off
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page 23 SERIO 4000 Series
›The combination of disc transport and
retractable clamping; straighten the substrate
and retract the over top snugger for a absolute
flat surface as well as supporting the very edge
of the substrate.
MultiClamp System
fixed rail flexible rail
Combination of retractable and disc transport
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page 24 SERIO 4000 Series
Flexible Stencil Rail
›Stencil rail from 450 x 450 to 800 x 900
›Possibility to fix size manually
›Optionally scale with fixed grate
›450/ 540/ 584/ 736
›Optionally automatic
stencil loader
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page 25 SERIO 4000 Series
›Standard cleaning
›Full integrated automatic
stencil cleaning unit
›Mounted on the rear side of the machine
›Vacuum side channel blower for
better cleaning results
›Electronic gear including paper transport
sensor to ensure constant transport
›Automatic setting of the sprinkler to just
moisture the wipe as long the substrate is
›No pump to dispense cleaning liquid
›17 m paper roll
Stencil Cleaner – Standard
SERIO4000_Befeuchtung und Papierwechsel_131029_V_CC_E.wmv
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page 26 SERIO 4000 Series
Stencil Cleaner – iROCS Light and iROCS
Additional to standard stencil cleaning
›iROCS Light (off “Compact”)
›Oscillating movement selectable
›Faster cycle (Ekra stand. board ~ 25sec)
›iROCS (optional)
›Wipe exchange for NON STOP operation!
17 m wipe – means only change once a day
(high volume production).
SERIO4000_Reinigung_131029_V_CC_E.wmv
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page 27 SERIO 4000 Series
On-board 2 ½ D-Inspection
›Direct and Indirect (diffuse) lightning allows volumetric view of the pad depot
so called 2 ½ D-Inspection for…
› Bridge detection
› Volume detection
› Stencil inspection
› 3 different inspection speeds available, depending on camera field of view
12 x 9 20 x 16
22 x 22
SMALL MEDIUM LARGE
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page 28 SERIO 4000 Series
2½D Medium-Inspection 2½D Large-Inspection
Total number of
pictures
63 44
Inspection time 41 sec. 29 sec.
Handling time
(incl. fiducials)
11 sec. 11 sec.
Process
(Print, separation)
7 sec. 7 sec.
Stencil Cleaning
(25s / each 5 printsc)
5 sec. 5 sec.
Total time 64 sec. 52 sec.
Output per day (pcs) 1.350 1.661
Advantage +311 pcs or 23%
Compare 2½D Medium vs. 2½D Large Inspection using the EKRA test PCB
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page 29 SERIO 4000 Series
2½D
Medium
2½D Large
Type /
Components
26 26
Total FoV 63 44
Time for
inspection
41 sec. 29 sec.
Time saving
Advantage
12sec.
42%
Faster / shorter cycles
Higher throughput
use EKRA standard PCB
2½D Medium vs. 2½D Large Inspection
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page 30 SERIO 4000 Series
Advantages at a Glance
EVA ™ EKRA Vision Alignment, Up / Look Down
Fast & easy fiducial set-up
Precise and repeatable alignment using apertures (w/o fiducials)
Best recognition of various fiducials with most difficult surfaces, colors, shining
2½D Inspection
Fast setup and teach in; superior inspection performance
Excellent detection and evaluation of any shaped depot (in angle, shaped...)
Visual review of inspection; display of inspection results
Teach in using the stencil, no need for Gerber data
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page 31 SERIO 4000 Series
› Fully programmable for amount, frequency
and placement of deposits
› Available for 650g or
1200g paste cartridges
› Single or dual paste cartridge capability
available optionally
› Only rear mounting on print head
› Automatic paste shearing and cartridge
sealing eliminates drips after dispensing
Automatic Dispenser
Only 15 min to integrate Paste Dispenser with option “preparation
mobile paste dispenser”
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page 32 SERIO 4000 Series
Paste Dispenser “Straight out of the Jar”
› New type paste dispenser
› Dispensing paste out of the standard container
› Advantage in combination with paste height control
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page 33 SERIO 4000 Series
Paste Height Control
›System measures in between the
squeegees
›Paste can not influence the sensor
›Maintenance free
›Works for different paste, adhesive, etc.
›3 paste height level selectable:
›First level for warning
›Second level to refill
›Third level stop or start paste
dispenser
One of the biggest USPs for EKRA
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page 34 SERIO 4000 Series
SPI Closed Loop
› Take the full advantage of your SPI
› Board batch offset correction
› Optimized Under Stencil Cleaning
› Realized with industry partners
› KohYoung
› Parmi
› Pemtron
› TRI
› …
EKRA offers an open platform for every SPI
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page 35 SERIO 4000 Series
03015 – A NEW COMPONENT SIZE 300µm by 150µm
›Yes we can! SERIO 4000 - Ready for 03015
›Conditions: Printer with high accuracy alignment system 12,5µm@6s
and linear measurement scales at the camera axis
›Printing: Use normal print parameters
›Stencil: Stencil thickness 40 – 50µm,
Nano coated or plasma treated
›Paste: Type 5 is recommended,
Type 4.5 is only limited suitable
›SPI: The SPI device may need an upgrade
to recognize the 03015 depots
SERIO 4000 – Ready for the future!
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page 36 SERIO 4000 Series
X3 X4 SERIO 4000
Max Print Format 508X508 508X508 610X510
Repeatability 15µm 12,5µm 12,5µm
Normal Cycle time in seconds 10 10 11
Fastest cycle time in seconds 10 8 7
Manuel stencil positioning X X X
Automatic stencil loader na na X
Maximum substrate weight in kg 2 2 2
Autom. adjustable side clamp force na na planned
Separation speed 0- xx mm/s 50 50 50
iPAG Single na X X
iPAG Twin na na X
Fiducials (max) 2 4 4
Camera motion (drive resolution) 1 1 1
Inspection 400mm²/s 640mm²/s 680mm²/s
Inspection incl. Bridging detection 640mm²/s 680mm²/s
NEED Gerber Data for inspection - - -
Oscillating stencil cleaner na na X
Exchange wipe during operation na na X
Selective wipe moisturizer na X X
Side channel blower (stencil cleaner) X X X
Paste Height Detection 1 level na - -
Paste Height Detection 2 levels na X -
Paste Height Detection 3 levels na na X
Paste Dispenser na Cartridge / Jar Cartridge / Jar
Closed Loop na X X
Set Up Control na X X
Compressed Air Supply (Nl/min) 1,5 1,5 1,5
Operation System Windows 7 Windows 7 Windows 7
Userinterface Legacy / Keyboard Legacy / Keyboard SIMPLEX Multi Touch
Competition to SERIO 4000 is fastest 8 seconds.
Competition to SERIO 4000 is maximum 1 kg.
3 Level – unique USP. Competition has only one level.
Competition mainly use venturi valve up to 220 Nl/min.
11
7
2 2 2
Paste Height Detection 3 levels na na X
Compressed Air Supply (Nl/min) 1,5 1,5 1,5
SIMPLEX Multi Touch
Portfolio
Comparison
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page 37 SERIO 4000 Series
Benefits at a glance
System grows with the needs of customer – Scale up!
Best in class user interface – SIMPLEX
Easy and quick squeegee exchange - iQUESS
Fastest NPI in market
Operator friendly – 17 m paper roll in cleaning system
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page 38 SERIO 4000 Series
EKRA - German Quality across 5 Continents
›Worldwide sales and service centers
›24 / 7 / 365 Availability for service and spare parts
Branch offices in more then 40 countries for best customer support
http://www.google.com.hk/url?sa=i&rct=j&q=service+asys&source=images&cd=&cad=rja&docid=X3zaXHm7gGp98M&tbnid=J90ZpjIIywDGcM:&ved=0CAUQjRw&url=http://www.asys.de/agweb/america/Sales-Services/training&ei=-yCxUuH2JKaKiQeY5oHAAg&psig=AFQjCNEonaJwrNoYKQidEGYYr6aK4BE-sw&ust=1387426424542943
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page 39 SERIO 4000 Series
SERIO 4000 Scalable Printing Platform
May 2014
01_PPT_EKRA_A4_2012_11_28