Download - Flexovit Abrasives Catalog
Corporate Offices, Manufacturing Facility, Eastern U.S.A. Sales & Distribution Center 1305 Eden-Evans Center Rd. Angola, New York 14006 United States of America Tel: (716) 952-9290 (716) 549-5100 Fax: (716) 549-4078 888-321-8800 Western U.S.A. Sales & Distribution Center 2501 Mercantile Drive, Unit E. Rancho Cordova, California 95742 United States of America Tel: (916) 852-5111 Fax: (916) 852-5112 Canada Sales & Distribution Center 10 Strathearn Avenue Brampton, Ontario L6T 4L8 Canada Tel: (905) 792-9665 Fax: (905) 792-9099 800-268-8776
Canada (Quebec) Sales & Distribution Center 2571 de Miniac St. Laurent, Quebec H4S 1E5 Canada Tel: (514) 337-0474 Fax: (514) 337-5133 800-361-6920 Latin American Sales & Distribution Center Puerto Mazatln No. 240-1 Col. La F San Nicols de los Garza, Nuevo Leon Mxico CP 66477 Tel: (81) 83-27-98-10 Fax: (81) 83-27-98-13
FOR INFORMATION CALL 1-800-689-FLEX(3539) or VISIT OUR WEBSITE AT FLEXOVITABRASIVES.COM flexovitabrasives.com
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USA, INC.
COMPANY PROFILEEstablished in 1977, Flexovit USA, Inc. is a USA based manufacturer and marketer of high productivity abrasives for portable power tools including grinding and cutoff wheels, coated and non-woven abrasives, wire brushes, carbide burs, and diamond blades. Flexovit operates a 100,000 sq. ft. ISO Certified factory, five Sales and Distribution Centers, and deploys a team of Technical Sales Representatives to provide support to abrasive users through a selective network of authorized Distributors in USA, Canada, and Mexico.
MISSION STATEMENTTo be the most valued supplier of industrial abrasive products to customers that require the highest levels of product quality, service and expertise. This mission will be accomplished by committing our collective efforts to fostering a profitable, professional and caring enterprise that is dedicated to; Demonstrably superior product value. Responsive and reliable customer service. Expert and informative technical support. Industry leading quality systems. Internationally competitive state-of-the-art manufacturing in Western New York. Meaningful alliances with our customers, suppliers and associates. Employee programs that enhance the balance of work life and personal life. Support of the communities in which we conduct our business. Efficiency in all aspects of our business. Environmental responsibility throughout our operations.
QUALITY CERTIFICATIONIn 1995 Flexovit USA, Inc. became the first North American abrasive manufacturer to achieve ISO 9002 Certification. In 2003 Flexovit achieved ISO 9001:2000 certification. In 2009 Flexovit attained ISO 9001:2008 certification.
MEMBERSHIPS AND AFFILIATIONSAmerican Foundry Society American Rental Association American Society for Quality American Welding Society Casting Industry Suppliers Association Canadian Rental Association Canadian Welding Association 1-800-689-FLEX(3539)
Gases and Welding Distributors Association Industrial Supply Association National Association of Manufacturers Nuclear Fabrication Consortium Railway Supply Institute Railway Engineering-Maintenance Suppliers Association Specialty Tool and Fasteners Association flexovitabrasives.com
BONDED ABRASIVESDepressed Center WheelsGrinding Wheels Grinding Wheels Thin Cutoff Wheels Cutoff Wheels Combination Wheels Semi-Flexible WheelsType 27 Type 28 Type 27 Type 27 Type 27 Type 27 & 29 Type 11 Type 16, 17, 18 & 18R
14-15 16-17 18-19 20-21 22-23 24-25 26 26 27
Flaring Cupstones Plugs & Cones Mounted Points Bench Grinder Wheels& Wheel Dressers
Type 1
28-29 29
Hand Rubs & Floor Stones Small Diameter Cutoff Wheels Die Grinder Wheels Thin Cutoff Wheels Circular Saw Wheels High Speed Saw Wheels Chopsaw / Mitersaw Wheels Stationary Saw Wheels Walk-Behind Concrete Saw Wheels Masonry Saw WheelsType 1 Type 1 Type 1 Type 1 Type 1 Type 1 Type 1 Type 1
30-31 32-33 34-35 36-37 38-39 40-41 42-43 42-43
Large Diameter Cutoff Wheels
TABLE OF CONTENTS - By Product Group
COATED ABRASIVESFlap Discs Resin Fiber Sanding Discs& Backing PadsType 27 & 29
46-49 50-52
Sanding Discs
Trim Kut Discs Pressure Sensitive Adhesive (PSA) Discs Dual Action Backing Pads Quick-Change Discs & Backing Pads
52 53 53 53 54 55 56 56 57
Sanding Belts Flap Wheels
Mounted Flap Wheels Unmounted Flap Wheels
Sandpaper Sheets Shop Rolls, Plumbers Rolls
& Waterproof Mesh Screens
Speciality Coated AbrasivesCartridge Rolls & Mandrels Straight & Full Taper 58 Coated Pads & Mandrels Cross & Square 59 Flap Bands, Spiral Band Sleeves, & Drums 60 TRIM-KUT is a registered trademark of Glit/Gemtex. 1-800-689-FLEX (3539) flexovitabrasives.com
COATED ABRASIVES (CONTINUED)Coated Floor Care Products Floor Sanding Sheets, Rolls & Belts Dust Collection Bags Floor Edger Discs Large Diameter Sanding Discs Mesh Screens Steel Wool 61 61 61 62 62 62
NON WOVEN ABRASIVESClean & Strip Discs Surface Conditioning DiscsGripper Pads & HoldersType 1 & 27 Type 1 & 27
64 64-65 66 67 68 68
Unitized Wheels Surface Conditioning Belts Nylon Floor Pads Hand Pads
CARBIDE BURSPrecision Ground Carbide BursDouble Cut Burs Miniature Burs Aluminum Cut Burs 70-73 72-73 72-73
WIRE BRUSHESEnd Brushes
TABLE OF CONTENTS - By Product Group
75
Wheel Brushes Cup & Saucer Brushes Expansion Joint Brushes Hand Scratch & Acid Swab Brushes
75-76, 78 77
78 78
DIAMOND ABRASIVESCup Wheels Tuck Pointing Blades Small Diameter Blades Tile Saw Blades
80 80 81 8182
Large Diameter Cutoff BladesHigh Speed Saw Blades Walk-Behind Concrete Saw Blades Masonry Saw Blades
83 84 84
Core Bits1-800-689-FLEX(3539)
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Tool
ANGLE GRINDER
Product Category
Application Cleaning, Conditioning & Stripping Cutting, Notching, Light Grinding Cutting Grinding Grinding Mortar Grinding Grinding, Blending & Finishing Grinding & Smoothing Grinding, Blending & Finishing Grinding & Finishing Grinding, Blending & Finishing Cutting Blending & Finishing Cutting Cutting Sanding & Finishing Blending, Cleaning, Deburring & Polishing Cleaning & Conditioning Cleaning & Conditioning
Type 27 27 27 27 & 28
Page #
Clean & Strip Discs Depressed Center Combination Wheels Depressed Center Cutoff Wheels Depressed Center Grinding Wheels Diamond Cup Wheels Diamond Tuck Pointing Blades Flap Discs Flaring Cupstones Resin Fiber Sanding Discs & Backing Pads Semi- Flexible Wheels Semi-Flexible Masonry Discs Small Diameter Diamond Blades Surface Conditioning Discs, Pads & Holders Thin Cutoff Wheels Thin Depressed Center Cutoff Wheels Trim-Kut Sanding Discs Unitized Wheels Wire Cup / Saucer Brushes Wire Wheel Brushes
27 & 29 11 27 & 29 29
1 27 27
64 22-23 20-21 14-17 80 80 46-49 26 50-52 24-25 24-25 81 64-65 32-33 18-19 52 66 77 76 54 67
BELT SANDERSanding Belts Surface Conditioning BeltsSanding & Finishing Blending, Finishing & Light Deburring
BENCH GRINDERBench Grinder Wheels & Wheel Dressers Unitized Wheels Unmounted Flap Wheels Wire Wheel BrushesGrinding Blending, Cleaning, Deburring & Polishing Cleaning & Finishing Cleaning & Conditioning 1 1
28-29 66 56 78
CHOPSAW
TABLE OF CONTENTS - By Power Tool
Chopsaw/ Mitersaw Cutoff Wheels
Cutting
1
38-39
CIRCULAR SAW
Circular Saw Cutoff Wheels Diamond Small Diameter Blades Diamond Tuck Pointing Blades
Cutting Cutting Mortar Grinding
1
34-35 81 80
CORE DRILLING MACHINEDiamond Core BitsCoring
84
DUAL ACTION SANDERPSA Discs & Dual Action Backing PadsSanding
53
FLOOR EDGERDust Collection Bags Floor Edger DiscsFor use with Floor Edgers Sanding & Finishing
61 61 29
FLOOR GRINDING MACHINEFloor StonesGrinding
FLOOR MAINTENANCE MACHINELarge Diameter Sanding Discs Mesh Screens Nylon Floor Pads Steel Wool PadsSanding & Finishing Floor Preparation & Finishing Stripping, Scrubbing, Buffing & Polishing Stripping(3539)
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TRIM-KUT is a registered trademark of Glit/Gemtex.
62 62 68 62
Tool
Product Category
Application
Type
Page #
FLOOR SANDING MACHINE HAND TOOLSDust Collection Bags Floor Sanding Sheets, Rolls & Belts Hand Pads Hand Rubs Hand Scratch Wire Brushes Plumber's Rolls Sandpaper Sheets Shop Rolls Waterproof Mesh ScreensFor use with Floor Sanding Machines Sanding & Finishing
61 61 68 29 78 57 56 57 571
Cleaning & Finishing Cleaning & Finishing Cleaning & Conditioning Cleaning & Finishing Sanding & Finishing Cleaning & Finishing Cleaning & Finishing
HIGH SPEED SAWAbrasive High Speed Cutoff Wheels Diamond High Speed Cutoff Blades Wire Expansion Joint Brushes Abrasive Masonry Saw Cutoff Wheels Diamond Masonry Saw Blades Industrial & Portable Sanding Belts Surface Conditioning BeltsCutting Cutting Cleaning
MASONRY SAW
36-37 82 78 42-43 84 54 67
Cutting Cutting
1
PORTABLE SANDING TOOLS STATIONARY SAWStationary Saw Cutoff Wheels
Sanding & Finishing Blending, Finishing & Light Deburring
Cutting
1
40-41 70-73 58 64 59 60 55 27 26 53 30-31 60 52 66 75 75 81 53 65 52 66
STRAIGHT / DIE GRINDERCarbide Burs Cartridge Rolls & Mandrels Clean & Strip Discs Cross / Square Pads & Mandrels Flap Bands Mounted Flap Wheels Mounted Points Plugs and Cones Quick-Change Sanding Discs Small Diameter Abrasive Wheels Spiral Band Sleeves & Drums Trim-Kut Sanding Discs Unitized Wheels Wire End Brushes Wire Wheel BrushesGrinding Grinding, Deburring & Finishing Cleaning, Conditioning & Stripping Grinding, Deburring & Finishing Grinding, Deburring & Finishing Cleaning & Finishing Grinding & Finishing Grinding & Snagging Sanding & Finishing Grinding & Cutting Grinding, Deburring & Finishing Sanding & Finishing Blending, Cleaning, Deburring & Polishing Cleaning & Conditioning Cleaning & Conditioning 1 16, 17, 18, 18R 1
TABLE OF CONTENTS - By Power Tool
TILE SAW
Diamond Tile Saw Cutoff Blades Quick-Change Sanding Discs Surface Conditioning Discs, Pads & Holders Trim-Kut Sanding Discs Unitized Wheels Abrasive Concrete Saw Cutoff Wheels Diamond Concrete Saw Blades Wire Expansion Joint Brushes
Cutting
VERTICAL SHAFT GRINDER
Sanding & Finishing Blending & Finishing Sanding & Finishing Blending, Cleaning, Deburring & Polishing
WALK BEHIND CONCRETE SAW
Cutting Cutting Cleaning
1
42-43 83 78
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TRIM-KUT is a registered trademark of Glit/Gemtex.
Flexovit Customer Support Services
Flexovit deploys a team of highly trained Technical Sales Representatives, backed up by our factory Product Engineering Department, whose mandate is to improve abrasive cutting, grinding and finishing processes, and reduce cost on your shop floor. In support of these objectives, Flexovit has established an array of customer services including Product Testing, Product Training, and Product Development Programs, available on request to users and Distributors of Flexovit products.
PRODUCT TESTING P.A.C.E. PROGRAMFlexovit has developed a variety of objective product testing methods to calculate the actual cost of Flexovit and competitive products in a given application. Many of these can be performed either in our Testing Laboratory or on your site. This P.A.C.E. (Productivity And Cost Evaluation) Program measures wheel performance, factors in unit wheel and labor cost, and calculates both product cost and full cost for the application under study. The P.A.C.E. Program can be run for alternative products, and will then calculate the savings from using the lower cost alternative. This type of analysis is essential for the user that wants to establish their lowest cost alternative, because the lowest priced wheel is often the highest cost product based on the amount of work the wheel can do. For examples of P.A.C.E. analysis see catalog pages 12 and 13.Grinding Efficiency is a ratio indicating rate of material removal. Calculated as grams of material removed per minute. The higher the number, the faster the grinding action.
F.
How long will it take each wheel to complete a job?Consider the job is to remove 50lbs. of material.
CHINA (US brand) Flexovit A1236 G.1.
will need will need
25.0 25.0
hours to complete the job. hours to complete the job.
Considering the wheel cost and number of wheels needed, the total labor cost utilizingWHEEL COST:
one worker, and the labor dollars lost during downtime, what is the total cost to complete the job?
CHINA (US brand) Flexovit A1236
94 24
at at
$1.82 $2.42
each. each.
Will total Will total
$170.29 $58.64
2. LABOR COST G - Ratio is a ratio that measures how much work a grinding wheel will do :in a particular
$25.00 25.0 25.0
per hour. hours to do the job. hours to do the job.Will total Will total
application. It is calculated by grams of material removed per gram of wheel used. The higher the number, the more work a wheel will do. A.CHINA (US brand) Flexovit A1236needs needs
$625.37 $624.45
How many competitor wheels will it take to equal the life of one Flexovit wheel?According to the G-Ratios that were established as a result of this grinding comparison it will take
3.40
competitor wheels to do the work of one Flexovit wheel.CHINA (US brand)
3.
DOWN TIME FOR WHEEL CHANGES :
5 whls. = whls. = 468 121 min. at min. at
Minutes
94 24
$25.00 $25.00
per hour = per hour =
$194.93 $50.48
C.
Flexovit A1236 Give me an example of the usage ratio versus the competitive product.
If it will take take
100 29
competitor wheels to complete a job, according to this data, it willGRAND TOTAL COST TO REMOVE 50lbs. of material.
Flexovit wheels to complete the same job.By adding the wheel cost, labor cost, and downtime cost the total cost to complete this job iswheel cost labor cost down time
D.
What about the money?
By factoring in the price we can calculate your savings by using Flexovit for the entire job.CHINA (US brand) Flexovit A1236 = $1.82
$170.29
+ +
$625.37 $624.45
+ +
$194.93 $50.48
= =
$990.59 $733.57 $257.02
100 29
CHINA (US brand) Flexovit A1236 SAVINGS IN WHEEL COST:
$58.64 $182.00
$2.42
$71.23 That's a savings of = $110.77=
THAT IS A TOTAL SAVINGS OF
60.9%
26%
!!!
E. Using the entire wheel, how much work can each wheel actually do, using safety guards?CHINA (US brand)
0.53 2.06 50
lbs. of material or
242 936 22,680
grams.
BONDED ABRASIVES - Customer Support Services
Flexovit A1236 To remove
lbs. of material or lbs. or
grams. grams of material .
You need
94
CHINA (US brand)
24
Flexovit A1236
TRAININGFlexovit Plant Training - For qualified abrasive users and distributor representatives, Flexovit offers regularly scheduled training seminars at the factory. Classroom seminars offer in depth discussions of raw materials, abrasive wheel construction, Flexovit product application and selling skills. Best of all, attendees are given the opportunity to receive hands-on grinding and cutting training in our testing facility. By seeing Flexovit wheels in action and comparing our products with top competitors, participants see first hand how Flexovit stands up to the competition. On-Site Training - Flexovit offers on-site training seminars for abrasive users, and Flexovit distributors. Tailored to the needs of your group, these sessions can focus on product applications, safety, or other topics of interest, and can include hands-on sessions.
PRODUCT DEVELOPMENTFlexovits Product Engineering Department is continually working on standard product improvement. In addition, where warranted by special customer requirements, Flexovit can develop customized products for specific applications.
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How a Resin Bonded Grinding Wheel WorksGrinding wheels for portable power tools belong to the resin bonded family of bonded abrasives. Below is a brief description of the raw materials used in their manufacture, and an explanation of how the wheel actually works.The four main types of abrasive grains used in Resin Bonded Wheels are:
ABRASIVE GRAINSAluminum Oxide Silicon Carbide Zirconia Alumina Ceramic
Tough, blocky, wedge shaped grain. Performs well on carbon steel, stainless steel and aluminum.
Extremely hard and sharp, but fractures more easily than aluminum oxide. Performs well on cast iron, nonferrous metals (aluminum) and non-metallic materials including concrete, brick, marble and glass.
Very tough, sharp and dense. Lends itself to higher temperatures and heavier pressures present in high-stock removal applications.
Sharp mircocrystalline grain - cuts aggressively under light to moderate pressure. Its quick cutting capability makes it suitable for grinding stainless steel, titanium, and high-nickel alloys.
DETERMINING GRIT SIZEAbrasive grains are sized by passing them over screens having a certain number of openings per linear inch. The number of openings per linear inch in the screen through which the particles just pass determines the grit size. Resin bonded wheels typically use relatively coarse grits such as 24 and 36.
BONDED ABRASIVES - How a Grinding Wheel Works
Coarse Grit Size (30 Grit)
Fine Grit Size (108 Grit) Wheel Label
COMPONENTSAbrasive Grains Resin Bonds
Fiberglass Reinforcing
Arbor Ring
Spin-On Hub
THE CUTTING TOOL PRINCIPLE
Abrasive Grains Workpiece Wheel Bond
Abrasive grain begins to cut chips from the workpieces surface. As it does, the grain begins to wear down. It fractures, presenting a new sharp edge.(3539)
Other abrasive grains are revealed as the wheel bond wears from contact with the workpiece.
Before the edges of the abrasive grain become too dull, they are torn away from the wheel bond, allowing other abrasive grains to come into play.
10
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Product Tiers, Productivity & CostABRASIVE WHEEL PRODUCTIVITY AND COSTFlexovit offers most grinding and cutoff wheels in four distinct tiers of performance and value. These include BEST, BETTER and GOOD product families, as well as a SPECIALTY group for grinding and cutting specific materials. Flexovit also offers the product group, RAZORBLADE, devoted to extra thin cutoff wheels for angle grinders. In most production settings the use of BETTER and BEST level abrasive wheels will result in a LOWER OVERALL JOB COST. Although the unit wheel price will be higher for these products, the increased wheel life will result in fewer wheels required, and the faster material removal rates will reduce labor cost. For more information on reducing your total cost see pages 8, 12 and 13 for information on our P.A.C.E. (Productivity And Cost Evaluation) Program.
FLEXOVIT PRODUCT TIERS Maximum Productivity Premium Abrasive Grain Longest Life
BEST
FLEXON wheels are made with premium electrominerals including zirconia alumina and ceramic aluminum oxide. Advanced bond systems ensure that this higher productivity abrasive grain is fully utilized before it is shed, optimizing both wheel life, and grinding and cutting speed. Depending on specific circumstances, users of FLEXON products have reported that wheels last up to 10 times longer than competitive conventional products, and remove material up to 50% faster. FLEXON products include Type 27 and 28 grinding wheels, Type 27 combination cutting / grinding wheels, Type 27 cutting wheels, Type 1 die grinder wheels, and Type 1 rail track wheels for high speed rail saws.
Superior Productivity Higher Efficiency Longer Life
BETTER
METALHOG and FOUNDRYHOG wheels are made with a blend of premium, semi-premium, and standard electrominerals, as well as proprietary bond systems. This results in a moderately priced wheel with exceptional grinding and cutting speed, and superior wheel life. These wheels can deliver wheel life up to 3 times longer that competitive conventional products, and remove material up to 30% faster. METALHOG specifications are available in Type 27 grinding wheels, Type 27 combination cutting / grinding wheels, Type 1 circular saw wheels, and Type 1 stationary saw wheels. FOUNDRYHOG specs are available in Type 27 grinding wheels, and Type 27 combination cutting / grinding snagging wheels.
PRODUCT TIERS, PRODUCTIVITY & COST
High Productivity Versatility Durability
GOOD
Made with the same processes as premium FLEXON and METALHOG wheels, Flexovits HIGH PERFORMANCE tier of products is made from high quality aluminum oxide or silicon carbide grains and bond systems. These products are the hardest working aluminum oxide / silicon carbide wheels available, offering durability, consistency, and safety unmatched by both domestic and imported competing brands. It is not unusual for Flexovit HIGH PERFORMANCE wheels to exceed competing aluminum oxide / silicon carbide wheel life by up to 3 to 1. Flexovit HIGH PERFORMANCE wheels are manufactured in Types 1, 27 and 28 for all applications using angle grinders, die grinders, circular saws, high speed saws, chopsaws, stationary saws, walk behind concrete saws and masonry saws.
Job Focused Optimum Performance For Tougher Materials
SPECIALTY
Flexovit manufactures selected products for grinding and cutting particular materials, including aluminum, asphalt, concrete, drywall stud, ductile pipe, iron, oil and gas pipeline, railtrack, sheet metal, and stainless steel. Although Flexovits HIGH PERFORMANCE, METALHOG, FOUNDRYHOG, and FLEXON products are very effective in many of these materials, users who work exclusively on these applications may achieve overall economy by using a SPECIALIST wheel.
Razor Sharp Fast Cutting Versatile
EXTRA THIN CUTOFF
Flexovits RAZOBLADE family of products is entirely devoted to extra thin cutoff wheels for use on angle grinders, in both Type 1 and Type 27. These products are invaluable for both production and maintenance operations, offering a fast, portable, and safe method for cutting all metals. Flexovit manufactures a complete range of specifications to suit the job at hand - RAZOBLADE EZ for extra fast and easy cutting action, RAZOBLADE for all around general purpose cutting with long wheel life, RAZOBLADE HD for heavy duty cutting, RAZOBLADE SS for stainless, and RAZOBLADE ALU for aluminum cutting.
Made in the USA
ALL FLEXOVIT RESIN REINFORCED BONDED ABRASIVE PRODUCTS ARE MANUFACTURED AT OUR ISO 9001:2008 CERTIFIED MANUFACTURING FACILITY IN ANGOLA, NEW YORK, USA.
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11
Type Type Use on Angle Grinders
Productivity And Cost Evaluation - GrindingP.A.C.E. ProgramThe unit price of a grinding wheel is not indicative of the overall cost to the user, since the amount of work done by different manufacturers wheels can vary widely. Flexovits G-Ratio lab testing indicates the true cost of the wheel by factoring wheel price with G-Ratio results.G-RATIO (Grinding Ratio) - A ratio that measures how much work a grinding wheel will do in a particular application. It is calculated by grams of material removed, per gram of wheel used. The higher the number, the more work the wheel will do.
Step 1:
Step :
Step :
Step :Calculate results for G-ratio. Factor in prices to determine wheel value.
Grinding ONLY
Weigh the unused grinding wheel and the workpiece.
Grind for a set time period.
Weigh the used grinding wheel and the workpiece after grinding.
As an example, Flexovit tested one of the most widely distributed Chinese manufactured 4-1/2x1/4x7/8 Type 27 fastcut wheels against a standard Flexovit USA manufactured fast grinding specification, A30S. These import wheels are typically sold at low unit cost, but yield much higher overall job cost. The results appear below.Date: Operator:
7/6/09 T.M. DeWalt R28402
Procedure:
Flat Grinding
Test Time (minutes):
15 min.
Material type/size/shape: Tool AMPS: Wheel Size: Wheel Price: $
M1018 Steel : 3/4 x 2 x 12 : Bar Flat 10Tool RPM:
Tool Make & Model WHEEL"A" Product Name: Made Spec:
11,000 RESULTS
in China (U.S. Brand) 27 Fast Grind Type:__________
4-1/2x1/4x7/8 $1.75
Product Code:
Starting Wheel Weight:
Finishing Wheel Weight:
BONDED ABRASIVES - P.A.C.E. : Grinding
Wheel Loss: WHEEL"B"
=
155.3 80.8 74.5
grams grams grams
Starting Material Weight :
Finishing Material Weight: Material Removed:
=
-
500 296 204
grams grams grams G-Ratio:
Material Removed Wheel Loss
204 = 74.5 =
2.74
Product Name: Flexovit Spec:
High Performance 27 Type:__________ 176.5 152.1 24.4grams grams grams
Wheel Size: Wheel Price: $
4-1/2x1/4x7/8 $2.58
Product Code:
A1236RESULTS
A30S
Starting Wheel Weight:
Finishing Wheel Weight:
Wheel Loss:
=
Starting Material Weight :
Finishing Material Weight: Material Removed:
=
-
500 273 227
grams grams grams G-Ratio:
Material Removed Wheel Loss
227 = 24.4 =
9.3
G-RATIO1 0 .0 0 8 .0 0 6 .0 0 4 .0 0 2 .0 0 0 .0 0Made in China 2.74 F lexovit A 1236 9.30
It will take 3.4 Chinese manufactured wheel. wheels to do the work of 1 Flexovit USA At end user 3.4publishedwheels vs.list pricing,1you will pay total $5.95 for Chinese $2.58 for Flexovit A30S wheel. made your Using this ChineseFlexovitwheel will costwheel. company 2.3 times MORE than using USAs A30S
* This data is presented by Flexovit USA, Inc. to assist users and distributors of industrial abrasives in establishing the actual cost of alternative Depressed Center Grinding Wheels. Testing was performed at Flexovit USAs test facility in Angola, New York. This data is for illustrative purposes only. G-Ratio test results may vary depending on grinding procedure, material type, and tool used.
1
Call 1-800-689-FLEX (3539) or your Flexovit Representative for more information on value testing.
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Productivity And Cost Evaluation - CutoffP.A.C.E. ProgramThe unit price of a cutoff wheel is not indicative of the overall cost to the user, since the number of cuts done by different manufacturers wheels can vary widely. Flexovits Cutting Index lab testing indicates the true cost of the wheel by factoring wheel price with cutting index results.
Type Type 1Use on
Stationary Saws, CUTTING INDEX A ratio that measures how much work a cutoff wheel will do in a particular application. It is calculated by material surface area Chopsaws, cut, per wheel surface area used. The higher the number, the more work the wheel will do. Angle Grinders, High Speed Step 1: Step 2: Step 3: Step 4: Saws, Circular Saws, & Calculate results for Die Grinders cutting index. Factorin prices to determine wheel value.
Measure the starting wheel diameter and the surface area of the material to be cut.
Make a set number of cuts on the material.
Re-measure the used wheel diameter and calculate wheel surface area used. Multiply the material surface area times the number of cuts to calculate the total material surface area cut.
As an example Flexovit tested a U.S. made premium wheel from a prominent manufacturer against a standard Flexovit USA manufactured Razorblade specification, A60SST. The results appear below.Date: Procedure: Operator:
3/11/10 Cutoff T.M. DeWalt D28144Tool RPM:
Materials Cut (size/type/area per cut/#of cuts): #1: #2: #3: #4:
1 Angle
(1.510cm)
- 20 Cuts - 20 Cuts
Cutoff ONLY
1/2 Solid Rod
(1.29cm)
Tool Make & Model: Tool AMPS:
.060x19 Stainless Steel Sheet Metal (7.60cm) - 3 Cuts 1/8x4 Stainless Steel 6x.045x7/8 4.81 194.27 94.90 6x.045x7/8 4.26 104.44 94.90cm cm cm cm
13
9,000Wheel Size:
(3.22cm)
- 5 Cuts Premium ProductRESULTS
WHEEL"A" Product Name: U.S. Spec:
Manufactured 1 Type:__________ 48 204 4.3sec. sec.
Product Code:
Premium
Wheel Price: $=.7854x(OD-ID)
Total Number of Cuts: Total Test Time: Time/Cut: Product Name: Flexovit Spec: WHEEL"B"
Total Wheel Area Loss: Total Area Cut:=# of cuts x area of cut
Cutting Total Area Cut Index: Total Wheel Area Loss
94.90 = 194.27 = 0.49
BONDED ABRASIVES - P.A.C.E. : Cutoff
Razorblade 1 Type:__________ 48 203 4.2sec. sec.
Wheel Size: Wheel Price: $
Product Code: RESULTS Cutting Total Area Cut Index: Total Wheel Area Loss
F1707 94.90 = 104.44 = 0.91
A60SST
Total Number of Cuts: Total Test Time: Time/Cut:
Total Wheel Area Loss:=.7854x(OD-ID)
Total Area Cut:=# of cuts x area of cut
CUTTING INDEX1.25 1.0 0 0.75 0.50 0.25 0 .0 0Competitor wheel 0.49 Razorblade A 60SST 0.91
It will take 1.9 Competitor manufactured wheel. wheels to do the work of 1 Flexovit USA At published end Competitor wheelsuser list pricing,1 you will pay total $9.14 for 1.9wheel. vs. $4.26 for Flexovit, Razorblade A60SST will cost Using this Competitor made wheelRazorbladeyour company 2.2 times MORE than using Flexovit USAs A60SST wheel.
* This data is presented by Flexovit USA, Inc. to assist users and distributors of industrial abrasives in establishing the actual cost of alternative Cutoff Wheels. Testing was performed at Flexovit USAs test facility in Angola, New York. This data is for illustrative purposes only. Cutting Index test results may vary depending on procedure, material type, and tool used.
Call 1-800-689-FLEX (3539) or your Flexovit Representative for more information on value testing.
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1
Type
Depressed Center Grinding Wheels
Flexovit Type 27 Depressed Center Grinding Wheels are made for angle grinding applications including weld grinding, beveling, snagging, and other surface preparation jobs requiring moderate to heavy stock removal. Wheels are thick, with 3 full diameter high tensile fiberglass reinforcements for maximum safety.
Use on Angle Grinders
Flexovit FLEXON Type 27 Grinding Wheels combine premium zirconia and ceramic grains with advanced bond systems, delivering the highest job productivity at the lowest total cost. FLEXON grinds up to 50% faster, and up to 10 times longer than standard aluminum oxide wheels.
Maximum Productivity Premium Abrasive Grain Longest Life
BEST
Grinding ONLY
METAL, STAINLESSFoundry Snag - ZA16U
FOUNDRY, IRON
Fast Grind - ZA24P Heavy Duty - ZA20Q
Fastest stock removal rate of any zirconia wheel. Maximum life. Best choice for beveling and edge grinding.
Fast stock removal in rough foundry applications.
Superior Productivity Higher Efficiency Longer Life
BETTER
Type 27 Grinding Wheels incorporate a blend of premium, semi-premium, and standard abrasive grain with custom bond systems. This produces a wheel with extremely aggressive, rapid grinding action, without sacrificing wheel life. METALHOG grinds up to 30% faster and 3 times longer than regular aluminum oxide products.
METAL, STAINLESSRapid Grind - AXT24S
Fast, aggressive stock removal.
Flexovit FOUNDRYHOG Type 27 Grinding Wheels are designed and reinforced for the most demanding cleaning room applications. Special abrasive grain mix ensures the most aggressive grinding and finishing of parting lines, gates and risers, sand inclusion, and other surface irregularities.
FOUNDRY, IRONRapid Grind - ZACX24T Heavy Duty - ZACX24U
Fast, aggressive stock removal. Long life specification for all cleaning room grinding applications.
BONDED ABRASIVES - Grinding Wheels
High Productivity Versatility DurabilityFlexovit HIGH PERFORMANCE Type 27 Grinding Wheels are the hardest working aluminum oxide wheels available. Precision made to ensure smooth and safe operation, the versatile A30S and heavy duty A24/30T specifications set the standards for fast material removal, and for rugged reliability and long life.
GOOD
METAL, STAINLESSFast Grind - A30S Heavy Duty - A24/30T Fast grinding with good wheel life. An excellent all purpose specification. A durable long life wheel. Ideal for beveling, edge or flame cut grinding.
Job Focused Optimum Performance For Tougher MaterialsFlexovit SPECIALIST Type 27 Grinding Wheels are designed to optimize grinding performance on particular materials. Flexovit offers job focused wheels for aluminum, stainless steel, iron and concrete.
SPECIALTY
ALUMINUMFree Grind - A30Q
Load Resistant - A24ALU
Ideal for grinding on aluminum and nonferrous materials. Specially formulated for stainless steels and alloy metals. Smooth, fast grinding.
STAINLESS STEEL FOUNDRY, IRONFoundry - CA24R Heavy Duty - C24/30P
Suitable for castings, malleable and cast iron applications.
CONCRETE, MASONRY
1
Made with silicon carbide grain, these wheels offers fast grinding on concrete, masonry, and nonferrous metal applications.
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Depressed Center Grinding WheelsMETAL, STAINLESS:GRINDING ONLYUse on Angle Grinders
Type
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing, welds.
Use on Angle Grinders
Type 27
DIMENSIONS MAX Dia. x Thk. x Arbor RPM3 x 1/4 x 3/8 4 x 1/4 x 3/8 4 x 1/4 x 5/8 4-1/2 x 1/4 x 7/8 4-1/2 x 1/4 x 5/8-11 5 x 1/4 x 7/8 5 x 1/4 x 5/8-11 6 x 1/4 x 7/8 6 x 1/4 x 5/8-11 7 x 1/4 x 7/8 7 x 1/4 x 5/8-11 9 x 1/4 x 7/8 9 x 1/4 x 5/8-11 20,000 15,000 15,000 13,300 13,300 12,000 12,000 10,000 10,000 8,600 8,600 6,800 6,800
FAST GRINDZA24P
Best
HEAVY DUTYZA20Q
BetterBOX QTY.10 10 10 10 10 10 10 10 10 10 10 10 10
RAPID GRINDAXT24S
FAST GRINDA30S
Good
HEAVY DUTYA24/30T
BOX/ CRT. QTY.25/100 25/100 25/100 25/100 10 25/100 10 25 10 25 10 25 10
Grinding ONLY
A1224 A1224H A2224 A2224H
A0034 A0344 A0444 A1244 A1244H
A5224 A5224H A8224 A8224H
A3244 A3244H A5444 A5444H A8444H
A1230 A1230H A2230 A2230H A3230 A3230H A5330 A5330H A8330 A8330H
A0054 A0390 A0414 A1236 A1236H A2236 A2236H A3236 A3236H A5356 A5356H A8353 A8353H
A0395 A0406 A1226 A1226H A2226 A2226H A3201 A3201H A5301 A5301H A8301 A8301H
Flange kit for 7" & 9", 1/4" x 7/8" wheels available on page 16.
FOUNDRY, IRON: DurableGRINDING ONLYUse on Angle Grinders
foundry wheels for grinding / snagging ductile iron, grey iron, cast iron.
BONDED ABRASIVES - Grinding Wheels
Type 27
DIMENSIONS MAX Dia. x Thk. x Arbor RPM7 x 1/4 x 7/8 7 x 1/4 x 5/8-11 9 x 1/4 x 7/8 9 x 1/4 x 5/8-11 8,600 8,600 6,800 6,800
FOUNDRY SNAGZA16U
Best
BOX QTY.10 10 10 10
ZACX24T
RAPID GRIND
Better
ZACX24U
HEAVY DUTYA5345 A5345H A8345 A8345H
BOX QTY.25 10 25 10
A5354 A5354H A8354 A8354H
A5340 A5340H A8340 A8340H
Flange kit for 7" & 9", 1/4" x 7/8" wheels available on page 16.
ALUMINUM / STAINLESS STEEL / FOUNDRY, IRON / CONCRETE, MASONRYGRINDING ONLYUse on Angle Grinders
Type
ALUMINUM
STAINLESS STEEL FREE GRINDA30Q
FOUNDRY, IRON FOUNDRYCA24R
CONCRETE, MASONRY HEAVY DUTYC24/30P
x 1/ x / 1,000 A00 -1/ x 1/ x / 1,00 A10 -1/ x 1/ x /-11 1,00 A10H x 1/ x / 1,000 A0 x 1/ x / 10,000 A x 1/ x /-11 10,000 AH x 1/ x / ,00 A x 1/ x /-11 ,00 AH x 1/ x / ,00 x 1/ x /-11 ,00 Flange kit for " & ", 1/" x /" wheels available on page 1.
DIMENSIONS Dia. x Thk. x Arbor
MAX LOAD RESISTANT A24ALU RPM
A01 A11 A11H A1 A1 A1H A1 A1H
A0 A1 A1H A
BOX/ CRT. QTY./100 /100 10 /100 10 10 10
A AH A AH
A AH A AH
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Type
Depressed Center Grinding Wheels
Use on Angle Grinders
Flexovit Type 28 Depressed Center Grinding Wheels are made for angle grinding applications including weld grinding, beveling, snagging, and other surface preparation jobs requiring moderate to heavy stock removal. The Type 28 saucer shape allows the operator to aggressively grind at angles less than 15 degrees, improving operator comfort. The concave shape also provides wider surface contact for grinding broad surfaces. Wheels are thick, with 3 full diameter high tensile fiberglass reinforcements for maximum safety.
Maximum Productivity Premium Abrasive Grain Longest Life
BEST
Flexovit FLEXON Type 28 Grinding Wheels combine premium zirconia and ceramic grains with advanced bond systems, delivering the highest job productivity at the lowest total cost. FLEXON grinds up to 50% faster, and up to 10 times longer than standard aluminum oxide wheels. Grinding ONLY
METAL, STAINLESSHeavy Duty ZA24S
Combines long life with aggressive grinding characteristics of Type 28 wheel shape.
FOUNDRY, IRONFoundry Snag ZA16U
Fast stock removal in rough foundry applications.
High Productivity Versatility DurabilityFlexovit HIGH PERFORMANCE Type 28 Grinding Wheels are the hardest working aluminum oxide wheels available. Precision made to ensure smooth and safe operation, the versatile A30S and heavy duty A24/30T specifications set the standards for fast material removal, and for rugged reliability and long life.
GOOD
METAL, STAINLESSFast Grind - A30S Heavy Duty - A24/30T
BONDED ABRASIVES - Grinding Wheels
Fast grinding with good wheel life. An excellent all purpose spec. A durable long life wheel. Ideal for beveling, edge or flame cut grinding.
Job Focused Optimum Performance For Tougher MaterialsFlexovit SPECIALIST Type 28 Grinding Wheels are designed to optimize grinding performance on particular materials.
SPECIALTY
CONCRETE, MASONRYHeavy Duty - C24/30P
Made with silicon carbide grain, these wheels offers fast grinding on concrete, masonry, and nonferrous metal applications.
CP0 FLANGE KIT - Part Number Z001Some angle grinders are not equipped with flanges that permit proper mounting of 7 and 9, Type 27 and Type 28 grinding wheels. Flexovit offers a CP50 Reusable Flange Kit (Part # Z0301), as an alternative to the throwaway hub.
Machine Guard Washers*(if needed) Inner Flange* Wheel Outer Flange* Wrench *
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Depressed Center Grinding WheelsMETAL, STAINLESS:General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing, welds.
Type Use on Angle Grinders
GRINDING ONLYUse on Angle Grinders
Grinding ONLYType 28
DIMENSIONS Dia. x Thk. x Arbor4-1/2 x 1/4 x 7/8
MAX RPM13,300
HEAVY DUTYZA24S
Best
BOX QTY.10 10
FAST GRINDA30S
Good
HEAVY DUTYA24/30T
BOX/ CRT. QTY.25/100 10 25/100 10 25 10 25 10
A1334
4-1/2 x 1/4 x 5/8-11 13,300 A1334H 5 x 1/4 x 7/8 12,000 5 x 1/4 x 5/8-11 10,000 7 x 1/4 x 7/8 8,600 A5404 7 x 1/4 x 5/8-11 8,600 A5404H 9 x 1/4 x 7/8 6,800 A8404 9 x 1/4 x 5/8-11 6,800 A8404H Flange kit for 7" & 9", 1/4" x 7/8" wheels available on page 16.
A1237 A1237H A2227 A2227H A5302 A5302H A8302 A8302H
10 10 10 10
A5360 A5360H A8360 A8360H
FOUNDRY, IRON: DurableGRINDING ONLYUse on Angle Grinders
foundry wheels for grinding / snagging ductile iron, grey iron, cast iron.
Type 28
BestFOUNDRY SNAGZA16U
DIMENSIONS Dia. x Thk. x Arbor
MAX RPM
BOX QTY.10 10 10
BONDED ABRASIVES - Grinding Wheels
7 x 1/4 x 7/8 8,600 A5254 7 x 1/4 x 5/8-11 8,600 A5254H 9 x 1/4 x 7/8 6,800 A8254 Flange kit for 7" & 9", 1/4" x 7/8" wheels available on page 16.
CONCRETE, MASONRYGRINDING ONLYUse on Angle Grinders
Type 28
CONCRETE, MASONRY HEAVY DUTYC24/30P
DIMENSIONS Dia. x Thk. x Arbor
MAX RPM
BOX QTY.25 25 10
7 x 1/4 x 7/8 8,600 A5447 9 x 1/4 x 7/8 6,800 A8462 9 x 1/4 x 5/8-11 6,800 A8462H Flange kit for 7" & 9", 1/4" x 7/8" wheels available on page 16.
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Type
Thin Depressed Center Cutoff Wheels Razor Sharp Long Life Versatile
Flexovits RAZORBLADE 27 series of Thin Cutoff Wheels for angle grinders are an indispensable tool for the metalworker in both production and maintenance applications. Choose from 5 versatile specs depending on the job requirement. The Type 27 wheel shape facilitates flush cutting on flat surfaces.
Use on Angle Grinders
LONG LIFE
METAL, STAINLESSLong Life - A60SST-27 Cutoff ONLY
The RAZORBLADE 27 wheel combines fast, chatter free cutting with exceptional wheel life, making it the wheel of choice where wheel usage is high, and wheel change downtime is a concern. In most applications RAZORBLADE 27 gives the lowest overall cost per cut of any angle grinder thin cutoff product.
Razor Sharp Fast Cutting Versatile
FAST CUT
METAL, STAINLESS
BONDED ABRASIVES - Thin Depressed Center Cutoff Wheels
Fast Cut - A60RRT-27
For applications where getting the job done fast is the priority, the extra thin (.040) RAZORBLADE 27 EZ wheel delivers the fastest cutting action in the Razorblade product line.
Razor Sharp Extra Durable Versatile
HEAVY DUTY
METAL, STAINLESSHeavy Duty- A24/30T The RAZORBLADE 27 HD in 3/32 thickness will resist wheel wear in tough applications, including sheet metal and other jobs that involve heavy dressing action from the workpiece.
Job Focused Optimum Performance
SPECIALTY
ALUMINUMLoad Resistant - A60ALU-27 RAZORBLADE 27 ALU wheels resist loading when cutting aluminum solid or extrusion, as well as brass, bronze, and other nonferrous materials.
Job Focused Optimum Performance
SPECIALTY
STAINLESS STEELFree Cut- A30Q
RAZORBLADE 27 SS is designed for free cutting action on stainless alloy metals.
FLANGE KIT - Part Number Z00Some angle grinders are not equipped with flanges that permit proper tightening of thin Type 27 wheels. For most 4-1/2, 5 and 6 angle grinders, Flexovit offers a compatible, reusable adapter flange (Part# Z0303), or contact tool manufacturer for adapter parts.
Machine Guard Washers*(if needed) Inner Flange* Wheel Outer Flange*
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Thin Depressed Center Cutoff Wheels
Type
Use on Angle Grinders
METAL, STAINLESS:
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing.Cutoff ONLY
CUTTING ONLYUse on Angle Grinders
Type 27
DIMENSIONS Dia. x Thk. x Arbor4 x 3/32 x 5/8 4-1/2 x .040 x 7/8 4-1/2 x .045 x 7/8 4-1/2 x 3/32 x 7/8 4-1/2 x 3/32 x 5/8-11 5 x .040 x 7/8 5 x .045 x 7/8 5 x 3/32 x 7/8 5 x 3/32 x 5/8-11 6 x .040 x 7/8 6 x .045 x 7/8 6 x .3/32 x 7/8 6 x .3/32 x 5/8-11 7 x 3/32 x 7/8 7 x 3/32 x 5/8-11
MAX RPM15,000 13,300 13,300 13,300 13,300 12,000 12,000 12,000 12,000 10,000 10,000 10,000 10,000 8,600 8,600
LONG LIFEA60SST-27
FAST CUTA60RRT-27
HEAVY DUTYA24/30T
BOX/ CRT. QTY.25/100 25/100
A0265 A0480 A0481 A0575 A0575H A1580 A1581 A1765 A1765H A2480 A2481 A3175 A3175H A4175 A4175H
BONDED ABRASIVES - Thin Depressed Center Cutoff Wheels
25/100 25/100 10 25/100 25/100 25/100 10 25/100 25/100 25/100 10 25 10
Flange kit for 4-1/2", 5" & 6" Thin Cutoff Wheels available on page 18.
ALUMINUM / STAINLESS STEELCUTTING ONLYUse on Angle Grinders
Type 27
ALUMINUMLOAD RESISTANTA60ALU-27
STAINLESS STEELFREE CUTA30Q
DIMENSIONS Dia. x Thk. x Arbor4 x 3/32 x 5/8 4-1/2 x .045 x 7/8 4-1/2 x 3/32 x 7/8 4-1/2 x 3/32 x 5/8-11 5 x .045 x 7/8 5 x 3/32 x 7/8 5 x 3/32 x 5/8-11 6 x .045 x 7/8 6 x .3/32 x 7/8 7 x 3/32 x 7/8 7 x .3/32 x 5/8-11
MAX RPM15,000 13,300 13,300 13,300 12,000 12,000 12,000 10,000 10,000 8,600 8,600
BOX/ CRT. QTY.25/100 25/100 25/100 10 25/100 25/100 10 25/100 25/100 25/100 10
A0221 A0482 A0711 A0711H A1582 A1711 A1711H A2482 A2711 A4111 A4111H
Flange kit for 4-1/2", 5" & 6" Thin Cutoff Wheels available on page 18.
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Type
Flexovit Type 27 Depressed Center Cutoff Wheels are designed for extra heavy duty cutting applications, notching, and for narrow surface peripheral grinding applications such as grinding root pass welds. These wheels should not be used for grinding on an angle (see Depressed Center Combination Wheels for cutting, notching, and light angle grinding applications pages 22-23).Use on Angle Grinders
Depressed Center Cutoff Wheels
Maximum Productivity Premium Abrasive Grain Longest LifeCutoff ONLY
BEST
Flexovit FLEXON Type 27 Cutoff Wheels combine premium zirconia and ceramic grains with advanced bond systems, delivering the highest job productivity at the lowest total cost. FLEXON grinds up to 50% faster, and up to 10 times longer than standard aluminum oxide wheels.
PIPELINEFast Cut - ZA30T
Specially designed and engineered for the pipeline industry. Premium zirconia grain provides superior life when cutting, notching, and root pass grinding in pipeline and pressure vessel fabrication. These .125 thick wheels are designed for peripheral grinding only not for angle grinding (see Depressed Center Combination Wheels for cutting, notching, and light angle grinding applications pages 22-23).
BONDED ABRASIVES - Depressed Center Cutoff Wheels
High Productivity Versatility Durability
GOOD
Flexovit HIGH PERFORMANCE Type 27 Cutoff Wheels are the hardest working aluminum oxide wheels available. Precision made to ensure smooth and safe operation, the versatile A30S and heavy duty A24/30T specifications set the standards for fast cutting, and for rugged reliability and long life.
METAL, STAINLESSFast Cut - A30S Heavy Duty - A24/30T
Fast cutting with good life. Ideal for most metals, including stainless and other hard alloys. An excellent all-purpose spec. Extremely rugged and hardworking. Delivers the longest life of any aluminum oxide wheel without sacrificing aggressive cutting.
Job Focused Optimum Performance For Tougher MaterialsFlexovit SPECIALIST Type 27 Cutoff Wheels are designed to optimize cutting performance on particular materials. Flexovit offers 3 specifications, including a free cutting stainless wheel, a heavy duty concrete cutting wheel, and a special wheel for pipeline applications.
SPECIALTY
STAINLESS STEELFree Grind - A30Q Heavy Duty - C24/30P
This wheel offers free cutting action in stainless steel and other alloys.
CONCRETE, MASONRY PIPELINEFast Cut - A30R
Designed for concrete and masonry cutting. Made with silicon carbide grain, the C24/30P spec also offers fast cutting on nonferrous metals. Designed for fabrication of pipes and pressure vessels. This heavy duty aluminum oxide wheel runs smooth and chatter free on peripheral grinding, cutting and notching applications.
0
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Depressed Center Cutoff Wheels
Type
Use on Angle Grinders
PIPELINE: Cutting,CUTTING ONLYUse on Angle Grinders
notching, root pass grinding.
Type 27
BestFAST CUTZA30T
DIMENSIONS Dia. x Thk. x Arbor4-1/2 x .125 x 7/8 4-1/2 x .125 x 5/8-11 7 x .125 x 5/8-11 9 x .125 x 5/8-11
MAX RPM13,300 13,300 6,800 6,800
Cutoff ONLYBOX QTY.10 10 10 10
A0712 A0712H A4412H A7412H
METAL, STAINLESS:
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing.
BONDED ABRASIVES - Depressed Center Cutoff Wheels
CUTTING ONLYUse on Angle Grinders
Type 27
DIMENSIONS MAX Dia. x Thk. x Arbor RPM3 x 1/8 x 3/8 4 x 1/8 x 3/8 4 x 1/8 x 5/8 4-1/2 x 1/8 x 7/8 4-1/2 x 1/8 x 5/8-11 5 x 1/8 x 7/8 5 x 1/8 x 5/8-11 6 x 1/8 x 7/8 6 x 1/8 x 5/8-11 7 x 1/8 x 7/8 7 x 1/8 x 5/8-11 9 x 1/8 x 7/8 9 x 1/8 x 5/8-11 20,000 15,000 15,000 13,300 13,300 12,000 12,000 10,000 10,000 8,600 8,600 6,800 6,800
FAST CUTA30S
Good
HEAVY DUTYA24/30T
BOX/ CRT. QTY.25/100 25/100 25/100 25/100 10 25/100 10 25 10 25 10 25 10
A0017 A0273 A0261 A0735 A0735H A1736 A1736H A2751 A2751H A4086 A4086H
A0721 A0721H A1721 A1721H A3928 A3928H A6930 A6930H
STAINLESS STEEL / CONCRETE, MASONRY / PIPELINECUTTING ONLYUse on Angle Grinders
Type
DIMENSIONS Dia. x Thk. x Arbor-1/ x .1 x /
MAX RPM1,00 1,00 1,00 1,00 1,000 1,000 10,000 10,000 ,00 ,00 ,00
STAINLESS STEEL CONCRETE, MASONRY FREE CUT HEAVY DUTY A30Q C24/30PA01 A01H A11 A01
PIPELINE FAST CUT A30RA0 A0H
BOX/ CRT. QTY./100 10 /100 10 /100 /100 10 10 10
-1/ x .1 x /-11 -1/ x 1/ x / -1/ x 1/ x /-11 x .1 x / x 1/ x / x .1 x / x .1 x /-11 x .1 x / x .1 x /-11 x .1 x /-11
A1 A11 A AH A AH AH
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Type
Depressed Center Combination Wheels Maximum Productivity Premium Abrasive Grain Longest Life
Flexovit Type 27 Depressed Center Combination Wheels are designed for metal fabrication jobs that require alternating between cutting and light angle grinding. This eliminates the need for changing wheels, or using two tools to complete the job. Combination Wheels are fully reinforced on the back and center of the wheel to prevent edge chipping while angle grinding.
Use on Angle Grinders
Flexovit FLEXON Type 27 Combination Wheels combine premium zirconia and ceramic grains with advanced bond systems, delivering the highest job productivity at the lowest total cost. FLEXON grinds up to 50% faster, and up to 10 times longer than standard aluminum oxide wheels. Cutoff, Notching & Grinding
BEST
METAL, STAINLESSHeavy Duty - ZA24S Smooth Grind - ZA30T
PIPELINE / METAL COMBO
Maximum life. Best choice for edge grinding.
FOUNDRY, IRON
Premium zirconia grain provides superior life when cutting, notching, root pass grinding and weld bead grinding in pipeline and pressure vessel fabrication, as well as structural steel work.
Foundry Notcher - ZA16U Fast stock removal in rough foundry applications.
BONDED ABRASIVES - Depressed Center Combination Wheels
Superior Productivity Higher Efficiency Longer Life
BETTER
Type 27 Combination Wheels incorporate a blend of premium, semi-premium, and standard abrasive grain with custom bond systems. This produces a wheel with extremely aggressive, rapid grinding action, without sacrificing wheel life.
METAL, STAINLESS
Rapid Grind, Cut - AXT24S Fast, aggressive cutting action and stock removal.
Special abrasive grain mix ensures the most aggressive grinding and finishing of parting lines, gates and risers, sand inclusion, and other surface irregularities.
FOUNDRY, IRON
Rapid Grind, Cut - ZACX24T Fast, aggressive cutting action and stock removal.
High Productivity Versatility DurabilityFlexovit HIGH PERFORMANCE Type 27 Combination Wheels are the hardest working aluminum oxide wheels available. Precision made to ensure smooth and safe operation, the versatile A30S and heavy duty A24/30T specifications set the standards for fast material removal, and for rugged reliability and long life.
GOOD
METAL, STAINLESSFast Cut, Grind - A30S Heavy Duty - A24/30T Fast cutting/grinding with good life. Ideal for most metals, including stainless and other hard alloys. An excellent all-purpose spec. Extremely rugged and hardworking. Delivers the longest life of any aluminum oxide wheel without sacrificing aggressive cutting/grinding.
Job Focused Optimum Performance For Tougher Materials
SPECIALTY
Flexovit SPECIALIST Type 27 Combination Wheels are designed to optimize cutting/grinding performance on particular materials. Flexovit offers 4 specifications, including a free cutting stainless wheel, a heavy duty concrete cutting wheel, a special wheel for pipeline applications, and a foundry specification.
STAINLESS STEELFree Cut, Grind - A30Q Heavy Duty - C24/30P
CONCRETE, MASONRY PIPELINE IRONFoundry - CA24R Smooth Grind - A30R
Specially formulated for stainless steels and alloy metals. Smooth, fast cutting/grinding.
Made with silicon carbide grain, these wheels offer fast cutting/ grinding on concrete, masonry, and nonferrous metal applications. Designed for fabrication of pipes and pressure vessels. This heavy duty aluminum oxide wheel runs smooth and chatter free on peripheral grinding, cutting, notching and angle grinding applications. Suitable for castings, malleable and cast iron applications.
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Depressed Center Combination WheelsMETAL, STAINLESS:General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing, welds.
Type
Use on Angle Grinders
CUTOFF, NOTCHING & LIGHT GRINDINGUse on Angle Grinders
Type 27
DIMENSIONS MAX Dia. x Thk. x Arbor RPM3 x 1/8 x 3/8 4 x 1/8 x 3/8 4 x 1/8 x 5/8 4 x 3/16 x 5/8 4-1/2 x 1/8 x 7/8 4-1/2 x 1/8 x 5/8-11 4-1/2 x 3/16 x 7/8 4-1/2 x 3/16 x 5/8-11 5 x 1/8 x 7/8 5 x 1/8 x 5/8-11 6 x 1/8 x 7/8 6 x 1/8 x 5/8-11 7 x 1/8 x 7/8 7 x 1/8 x 5/8-11 9 x 1/8 x 7/8 9 x 1/8 x 5/8-11 15,000 15,000 15,000 15,000 13,300 13,300 13,300 13,300 12,000 12,000 10,000 10,000 8,600 8,600 6,800 6,800
HEAVY DUTYZA24S
Best
SMOOTH GRINDZA30T
A0014 A0134 A0234 A0734 A0714 A0714H
RAPID GRIND, CUT BOX AXT24S QTY.10 10 10
Better
FAST CUT, GRINDA30S
Good
HEAVY DUTYA24/30T
BOX/ CRT. QTY.25/100 25/100 25/100 25/100 10 25/100 10 25 10 25 10 25 10 25 10
Cutoff, Notching & Grinding
A0720 A0720H
10 10
A7434H
A1714 A1714H A2414 A2414H A4414 A4414H A7414 A7414H
A1720 A1720H A2720 A2720H A4220 A4220H A7220 A7220H
10 10 10 10 10 10 10 10
A0274 A0264 A0337 A0736 A0736H A0936 A0936H A1737 A1737H A2736 A2736H A4250 A4250H A7250 A7250H
A0276 A0255 A0722 A0722H
BONDED ABRASIVES - Depressed Center Combination Wheels
A1722 A1722H A2721 A2721H A4177 A4177H A7177 A7177H
FOUNDRY, CASTABLE IRON, STEEL, NONFERROUSCUTOFF, NOTCHING & LIGHT GRINDINGUse on Angle Grinders Type 27
DIMENSIONS MAX Dia. x Thk. x Arbor RPM7 x 1/8 x 7/8 7 x 1/8 x 5/8-11 9 x 1/8 x 7/8 9 x 1/8 x 5/8-11 8,600 8,600 6,800 6,800
FOUNDRY NOTCHERZA16U
Best
BOX QTY.10 10 10 10
RAPID CUT, GRINDZACX24T
BetterA4240 A4240H A7240 A7240H
BOX QTY.25 10 25 10
A4254 A4254H A7254 A7254H
STAINLESS STEEL / CONCRETE, MASONRY / PIPELINE / IRON, FOUNDRYCUTOFF, NOTCHING & LIGHT GRINDINGUse on Angle Grinders
Type 27
DIMENSIONS MAX Dia. x Thk. x Arbor RPM4-1/2 x 1/8 x 7/8 4-1/2 x 1/8 x 5/8-11 5 x 1/8 x 7/8 5 x 1/8 x 5/8-11 6 x 1/8 x 7/8 6 x 1/8 x 5/8-11 7 x 1/8 x 7/8 7 x 1/8 x 5/8-11 9 x 1/8 x 7/8 9 x 1/8 x 5/8-11 13,300 13,300 12,000 12,000 10,000 10,000 8,600 8,600 6,800 6,800
STAINLESS STEEL FREE CUT, GRINDA30Q
CONCRETE, MASONRY PIPELINE SMOOTH GRIND HEAVY DUTYC24/30P A30R
IRON FOUNDRYCA24R
BOX/ CRT. QTY.25/100 10 25/100 10 25 10 25 10 25 10
A4231 A4231H A7231 A7231H
A4341 A4341H A7300
A0780 A0780H A1780 A1780H A2730 A2730H A4330 A4330H A7280 A7280H
A7270 A7270H
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Type Type Use on Angle Grinders
Flexcel Type 27 and Type 29 Semi-Flexible Wheels can remove material aggressively like a grinding wheel, and blend and finish like a sanding disc. Flexcel wheels flex to contoured surfaces giving a smooth finish without gouging. Faster stock removal than standard depressed center wheels.
Semi-Flexible Wheels
Grind and Finish With One Wheel No Loading or Glazing
BEST
METAL, STAINLESS, ALUMINUMFlexcel has a broad range of applications, including carbon, stainless and cast steels. Grinds without loading on aluminum and brass. Grinding & Finishing Type 27 Type 29 Flat grinding face preferred for smaller contact area. Convex wheel face preferred for contoured surfaces and wider contact area. For finer finishes, comparable to 50 to 120 grit sanding discs. For general purpose applications, grinds aggressively like grit 24 sanding disc, and finishes like a 60 grit disc. Most aggressive grinding action with excellent stock removal rates.
BONDED ABRASIVES - Semi-Flexible Wheels and Masonry Discs
A-Fine (50-120 Grit) A-Medium (24-60 Grit) A-Coarse (12-36 Grit)
SEMI-FLEXIBLE WHEELS MUST BE USED LIKE A DEPRESSED CENTER WHEEL WITH A MACHINE GUARD
Semi-Flexible Masonry Discs Job Focused Optimum Performance For Tougher MaterialsFlexovit SPECIALIST Semi-Flexible Masonry Discs consist of a thick layer of coarse silicon carbide bonded to a durable, heavy fiber backing. They should be used with a backup pad.
SPECIALTY
CONCRETE, MASONRYSilicon Carbide 16-36 Grit
Ideal for grinding, blending, finishing, and scouring on a wide variety of concrete, masonry and stone materials. Also effective on plastic and fiberglass.
BACK UP PADS
Flexovit offers a flexible back up pad with a smooth face for use with semi-flexible masonry discs.
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Semi-Flexible WheelsMETAL, STAINLESS, ALUMINUM: TYPE 27Use on Angle Grinders
Type Type Use on Angle Grinders
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing, welds. Excellent for aluminum.
GRINDING & FINISHING
Type 27
DIMENSIONS Dia. x Thk. x Arbor4 x 1/8 x 5/8 4-1/2 x 1/8 x 7/8 4-1/2 x 1/8 x 5/8-11 5 x 1/8 x 7/8 5 x 1/8 x 5/8-11 7 x 1/8 x 5/8-11
MAX RPM15,000 13,300 13,300 12,000 12,000 8,600
A - FINE 50 - 120 GritS6920 S7420 S7920H
A - MEDIUM 24 - 60 GritS6400 S6900 S6900H S7400 S7400H S7900H
A - COARSE 12 - 36 GritS6880 S6880H S7380 S7880H
BOX/ CRT. QTY.25/100 25/100 10 25/100 10 10
Grinding & Finishing
BONDED ABRASIVES - Semi-Flexible Wheels and Masonry Discs
METAL, STAINLESS, ALUMINUM: TYPE 29Use on Angle Grinders
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing, welds. Excellent for aluminum.
GRINDING & FINISHING
Type 29
DIMENSIONS Dia. x Thk. x Arbor4-1/2 x 1/8 x 7/8 4-1/2 x 1/8 x 5/8-11 5 x 1/8 x 7/8
MAX RPM13,300 13,300 12,000
A - FINE 50 - 120 GritS6740 S6740H S7220 S7720*
A - MEDIUM 24 - 60 GritS6700 S7200
A - COARSE 12 - 36 GritS6790 S6790H S7180 S7680* S7680H
BOX/ CRT. QTY.25/100 10 25/100 50 10
7 x 1/8 x 7/8 8,600 S7700* 7 x 1/8 x 5/8-11 8,600 S7700H * Must be mounted with a re-usable backing pad. One pad is included in each box .
Semi-Flexible Masonry DiscsCONCRETE, MASONRY, STONEGRINDING, BLENDING & FINISHINGUse on Angle Grinders
CONCRETE, MASONRY, STONEMAX RPM13,000 8,500
DIMENSIONS Dia.xThk.xArbor4-1/2 x7/8 7 x 7/8
COARSE C16S4516 S7016
COARSE / MEDIUM C24S4524 S7024
MEDIUM C36S4536 S7036
BOX QTY.25 25
Semi-flexible masonry discs must be used with a backing pad of equal diameter for proper support and operator safety.
FOR USE WITH SEMI-FLEXIBLE MASONRY DISCSUse on Angle Grinders
BACK UP PADSMOOTH FACESK4550 SK7050
DIMENSIONS4-1/2 7
BOX QTY.1 1
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Flaring CupstonesType 11Use on Angle Grinders A16QB -
Ideal for rough grinding or snaggingwork on steel or concrete.
/-11 threaded arbor for spin-on mounting.
METAL, STAINLESSZA16PB -
This aluminum oxide spec is ideal for snagging and cleaning castings and stands up to offhand grinding on flat surfaces. This zirconia alumina spec delivers fast stock removal on all ferrous metals.
Grinding & Smoothing
CONCRETE, MASONRYC16PB -
Made with silicon carbide grain, this coarse spec is ideal for grinding and cleaning concrete, masonry and stone.
Type 1 Type 1
NONFERROUSAC16QB GRINDING & SMOOTHINGUse on Angle Grinders
A special mix of silicon carbide and aluminum oxide grains, the AC16QB is intended for grinding cast iron and aluminum.
Type 1 Type 1R
Use on Straight Grinders Grinding & Snagging
Type 11
DIMENSIONS Dia. x Thk. x Arbor x x /-11 x x /-11 (Steel Back) x x /-11 x x /-11 (Steel Back) x x /-11 x x /-11 (Steel Back)
MAX RPM,0 ,0 , , ,0 ,0
METAL, STAINLESS A16QB ZA16PBN0 N0S N0 N0S N0 N0S
CONCRETE C16PBN NS N NS N NS
NONFERROUS AC16QB
BOX QTY.1/10 1/10 1/10 1/10 1/10 1/10
BONDED ABRASIVES - Cupstones / Plugs & Cones
N N
N N
Plugs and Cones Formulated for maximum material removal and long life. Internal threaded arbor for direct mounting.
METAL, STAINLESSA24RB Made with aluminum oxide grain, these general purpose plugs and cones are ideal for grinding and snagging in hard to reach places. Ideal on ferrous castings and weldments where heavy stock removal is required.
GRINDING & SNAGGING
METAL, STAINLESS
Type 1 Type1 Type 1 Type 1R
Use on Straight Grinders
DIMENSIONS MAX Dia.xLengthxThread RPM1-1/ x x /- 1-1/ x x /-11 1-1/ x x /- 1-1/ x -1/ x /- 1-1/ x -1/ x /-11 1-1/ x x /- 1-1/ x x /-11 x x /-11 -/ x -1/ x /-11 ,000 ,000 ,11 ,11 ,11 ,11 ,11 1,100 1,100
TYPE 16A24RB
TYPE 17A24RB
TYPE 18A24RB
TYPE 18RA24RB
BOX QTY.10 10 10 10 10 10 10 10 10
N011 N01 N11 N1 N N1 N N N1 N N1 N N
N0 N0
N11 N1 N1
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Mounted Pointsvibration-free running.
Dressed for perfect balance and
An inexpensive alternative to more costly carbide burs.
Mounted PointsUse on Die Grinders
METAL, STAINLESSWA60RV -
These aluminum oxide mounted points are ideal for deburring and finishing steel and other ferrous metals. With a wide range of shapes and sizes, Flexovits WA60RV mounted points are the highest quality in the industry, meeting or exceeding ANSI safety codes. Grinding & Finishing
GRINDING & FINISHING
METAL, STAINLESS
Use on Die Grinders
DIMENSIONS Dia. x Length x Shank/ x -1/ x 1/ Shank 1 x -/ x 1/ Shank / x 1-1/ x 1/ Shank / x x 1/ Shank 11/1 x 1-1/ x 1/ Shank 1-/ x / x 1/ Shank 1 x 1 x 1/ Shank / x / x 1/ Shank / x / x 1/ Shank / x / x 1/ Shank 1/ x 1/ x 1/ Shank 1/ x 1/ x 1/ Shank / x / x 1/ Shank 1/ x 1/ x 1/ Shank / x / x 1/ Shank 1 x 1/ x 1/ Shank 1 x 1 x 1/ Shank 1 x x 1/ Shank 1-1/ x 1/ x 1/ Shank 1-1/ x 1/ x 1/ Shank
MAX RPM1,00 1,100 ,000 1,0 ,000 ,0 ,00 ,0 ,0 1,0 1,0 0,000 ,0 ,00 1,00 ,00 ,00 1,00 ,0 ,0
SHAPEWA60RV A1 A A A11 A1 A A A B B1 W10 W1 W1 W1 W0 W1 W0 W W W
BOX QTY.10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
M0001 M000 M000 M0011 M001 M00 M00 M00 M00 M01 M010 M01 M01 M01 M00 M01 M00 M0 M0 M0
BONDED ABRASIVES - Mounted Points
IMPORTANT TIP: ANSI B.1-000 recommends as the mandrel length is extended from the die grinder the rotating RPM of the mounted point be reduced. The following chart should be used as a guide.MANDREL LENGTH*L= 1/2" 100% Max RPM 1" 70% Max RPM 1-1/2" 52% Max RPM 2" 38% Max RPM 2-1/2" 24% Max RPMDie Gr inder L
* Length of abrasive from die grinder collet
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Type 1Use on Bench Grinders
Bench Grinder Wheels Precision balanced for vibration-freerunning.
Individually packaged - U.P.S. approved single wheel box.
METAL, STAINLESSAluminum Oxide Coarse - Rough Grinding Medium - General Grinding Fine Finish GrindingGRINDING ONLYUse on Bench Grinders
Vitrified bonded aluminum oxide wheel for general purpose grinding of carbon and stainless steel and other alloys.
Grinding ONLY
METAL, STAINLESS (ALUMINUM OXIDE GRAIN)Type 1
DIMENSIONS MAX Dia. x Thk. x Arbor RPM6 x 3/4 x 1 6x1x1 7x1x1 8 x 1 x 1-1/4 10 x 1 x 1-1/4 10 x 1-1/2 x 1-1/4 12 x 2 x 1-1/2 14 x 2 x 1-1/2 4,138 4,138 3,600 3,600 2,483 2,483 2,069 1,773
COARSEA24
COARSE/MED.A36
MEDIUMA46
MED./FINEA60
FINEA80
BOX QTY.1 1 1 1 1 1 1 1
U4610 U4710 U4910 U5110 U5210 U5310 U5510 U5710
U4620 U4720 U4920 U5120 U5220 U5320 U5520 U5720
U4625 U4725 U4925 U5125
U4630 U4730 U4930 U5130 U5230 U5330 U5530 U5730
U4640 U4740 U4940 U5140
BONDED ABRASIVES - Bench Grinder Wheels
NONFERROUSGreen Silicon Carbide -
The toughest abrasive for sharpening or grinding hard or very soft materials. Extremely sharp grain for faster, burr-free cutting on tungsten carbide, brass, bronze, aluminum and masonry.
Coarse - Rough Grinding Medium - General Grinding Fine Finish GrindingGRINDING ONLYUse on Bench Grinders
NONFERROUS (GREEN SILICON CARBIDE GRAIN)Type 1
DIMENSIONS MAX Dia. x Thk. x Arbor RPM6 x 3/4 x 1 6x1x1 7x1x1 8 x 1 x 1-1/4 10 x 1 x 1-1/4 4,138 4,138 3,600 3,600 2,483
COARSEGC60
MEDIUMGC80
FINEGC120
BOX QTY.1 1 1 1 1
U4650 U4750 U4950 U5150 U5250
U4660 U4760 U4960 U5160 U5260
U4670 U4770 U4970 U5170 U5270
Nested Reduction BushingEach wheel comes with a set of nested reduction bushings at NO additional cost. 6 and 7 includes 3/4, 5/8, and 1/2 nested reduction bushings. 8 includes 1, 3/4, 5/8, and 1/2 nested reduction bushings. 10 includes 1 and 3/4 nested reduction bushings. 12 and 14 includes 1-1/4 and 1 nested reduction bushings.
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Wheel Dressers & Replacement Cutters Designed to true bench wheels tocorrect shape. Quickly remove foreign material embedded in the face of the wheel.BENCH WHEEL DRESSERSDESCRIPTIONBench Wheel Dresser No. 0 Bench Wheel Dresser No. 1
BONDED ABRASIVES - Wheel Dressers/Replacement Cutters, Hand Rubs, & Floor Stones
USE ON BENCH WHEELSDiameter Up to 10" 10" to 16" Thickness Up to 2" up to 3"
PART NUMBERU11210 U11310
BOX QTY.1 1
REPLACEMENT CUTTERSDIMENSIONS Dia. x Thk. x Arbor1-1/4 x .426 x 1/4 1-1/2 x .432 x 1/2
FOR DRESSER STYLENo. 0 No. 1
PART NUMBERU11220 U11320
BOX QTY.1 1
Hand Rubs Fluted face provides multiple sharp edges for extra shearing action. Ideal for quick concrete removal and touch up.
CONCRETEDIMENSIONS Length x Width x Thk.6x3x1 8 x 3-1/2 x 1-1/2
SILICON CARBIDE GRAINC16 C24
BOX QTY.1 1
X2004 X2005
Floor Stones Excellent for grinding and finishing concrete, stone, brick and terrazzo floors. Optional wooden wedges for extra comfort and ease of use.
GRINDING
ROUGH GRINDING DIMENSIONS Width x Height x Length C102x2x4
Use on Floor Grinding Machines
CONCRETE, STONE, BRICK & TERRAZZO (SILICON CARBIDE GRAIN)MEDIUM GRINDINGC24
SMOOTH FINISH BOX QTY. C80X200112 1
X2000
X2002
WOODEN WEDGE - PART NUMBER: X1595
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Type 1Use on Straight & Die Grinders
Flexovit fully reinforced Small Diameter Wheels are designed for use on die grinders and straight grinders. Wheels from .035 through 1/8 thick are designed for cutting applications. Wheels from 3/16 through 1/2 thickness are designed for grinding using the periphery of the wheel as the grinding face.
Small Diameter Abrasive Wheels
Maximum Productivity Premium Abrasive Grain Longest LifeCutoff, Notching, & Light Grinding
BEST
FLEXON Type 1 Small Diameter Wheels incorporate premium zirconia grain with advanced bond systems to deliver the highest job productivity and the lowest total cost.
METAL, STAINLESS, ALLOYSFast Cut - ZA60T, ZA46T
Developed with premium zirconia grain, Flexon small diameter wheels deliver fast cutting and exceptional life.
BONDED ABRASIVES - Small Diameter Abrasive Wheels
High Productivity Versatility Durability
GOOD
Flexovit HIGH PERFORMANCE Small Diameter Wheels are the hardest working aluminum oxide wheels available. Choose from 3 specifications depending on the wheel thickness your job requires.
METAL, STAINLESS, ALLOYSFast Cut, Grind - A36R Fast Grind - A36Q
Fast Cut - A60T, A46T, A36R Designed for cutting and notching, these wheels work especially well on thin walled tube and pipe. Designed for cutting, notching and peripheral grinding. Designed for peripheral jobs, including weld grinding, burr removal and smoothing of steel and other alloys.
MANDREL ADAPTERSQuick mounting mandrel adaptors for small diameter wheels. Z01
Z001 Z00
MANDREL ADAPTERSFITS WHEEL SIZE OF:Diameter 2-4 2-4 2-4 Thickness .035 - 1/2 .035 - 3/16 .035 - 1/2 Arbor 3/8 3/8 or 1/4 1/4 Shank Size 1/4 1/4 1/4
PART NUMBERZ0201 Z0202 Z0251
BOX QTY.1 1 1
0
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Small Diameter Abrasive WheelsMETAL, STAINLESS, ALLOYS: CUTOFF WHEELSCUTTING ONLYUse on Type 1 Straight & Die Grinders
Type 1Use on Straight & Die Grinders
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing, welds.
BestFAST CUTZA60T
GoodFAST CUTZA46T
MAX DIMENSIONS Dia. x Thk. x Arbor RPM2 2 2 2 2 x .035 x 1/4 x .035 x 3/8 x 1/16 x 1/4 x 1/16 x 3/8 x 1/8 x 1/4 30,558 30,558 30,558 30,558 30,558 30,558 24,446 24,446 24,446 25,000 25,000 25,000 25,000 25,000 25,000 19,000 19,000 19,000 19,000 19,000 10,000 10,000
FAST CUTA60T
FAST CUTA46T
Cutoff, Notching, & Light GrindingFAST CUTA36R
BOX/ CRT. QTY.100 100 50 50 25 25 100 50 25 100 100 50 50 25 25 100 100 50 50 25 25/100 25/100
F 0105 F 0110 F 0115 F 0120 F 0135 F 0140 F 0240
2 x 1/8 x 3/8 2-1/2 x .035 x 3/8 2-1/2 x 1/16 x 3/8 2-1/2 x 1/8 x 3/8 3 x .035 x 1/4 3 x .035 x 3/8 3 x 1/16 x 1/4 3 x 1/16 x 3/8 3 x 1/8 x 1/4 3 x 1/8 x 3/8 4 x .035 x 1/4 4 x .035 x 3/8 4 x 1/16 x 1/4 4 x 1/16 x 3/8 4 x 1/8 x 3/8 6 x .045 x 5/8 6 x 1/16 x 5/8
F 0210
F 0220
BONDED ABRASIVES - Small Diameter Abrasive Wheels
F0309 F0314 F0319 F0324
F 0305 F 0310 F 0315 F 0320 F 0335 F 0340 F 0405 F 0410 F 0415 F 0420 F 1703 F 1704
F0414
F 0440
METAL, STAINLESS, ALLOYS COMBINATION WHEELSCUTOFF, NOTCHING & LIGHT GRINDINGUse on Straight & Die Grinders Type 1
DIMENSIONS Dia. x Thk. x Arbor3 x 3/16 x 3/8
MAX RPM20,372
FAST CUT, GRINDA36R
GoodF0349
BOX QTY.25
METAL, STAINLESS, ALLOYS GRINDING WHEELSGRINDING ONLYUse on Straight & Die Grinders Type 1
GoodFAST GRINDA36Q
DIMENSIONS MAX Dia. x Thk. x Arbor RPM2 x 1/4 x 3/8 2 x 3/8 x 3/8 2 x 1/2 x 3/8 2-1/2 x 1/2 x 3/8 3 x 1/4 x 3/8 3 x 3/8 x 3/8 3 x 1/2 x 3/8 4 x 1/4 x 3/8 30,558 27,120 27,120 21,696 20,372 18,080 18,080 15,278
BOX QTY.20 10 10 10 20 10 10 20
F 0159 F 0169 F 0179 F 0279 F 0359 F 0369 F 0379 F 0459
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1
Type 1Use on Angle Grinders
Thin Angle Grinder Cutoff Wheels Razor Sharp Long Life Versatile
Flexovits Razorblade series of Thin Cutoff Wheels for Angle Grinders are an indispensable tool for the metalworker in both production and maintenance applications. Choose from 5 versatile specs depending on the job requirement. These Type 1 wheels should be mounted using flanges designed for Type 1 wheels (see Flange Kit Z0303 below). For corresponding Type 27 Razorblade wheels see catalog page 18.
LONG LIFE
METAL, STAINLESSCutoff ONLY Long Life - A60SST The Razorblade wheel combines fast, chatter free cutting with exceptional wheel life, making it the wheel of choice where wheel usage is high, and wheel change downtime is a concern. In most applications Razorblade gives the lowest overall cost per cut of any angle grinder thin cutoff product.
Razor Sharp Fast Cutting Versatile
FAST CUT
METAL, STAINLESSFast Cut - A60RRT For applications where getting the job done fast is the priority, the extra thin (.040) Razorblade EZ wheel delivers the fastest cutting action in the Razorblade product line.
BONDED ABRASIVES - Thin Angle Grinder Cutoff Wheels
Razor Sharp Extra Durable Versatile
HEAVY DUTY
METAL, STAINLESSHeavy Duty - A36TB38 For heavy-duty metal and stainless applications, this versatile spec meets the challenge. The A36TB38 delivers exceptionally long life and cool, free cutting action. Resists wheel wear from the dressing action of sheet metal.
Job Focused Optimum Performance
SPECIALTY
ALUMINUMLoad Resistant - A60ALU Razorblade ALU wheels resist loading when cutting aluminum solid or extrusion, as well as brass, bronze, and other nonferrous materials.
Job Focused Optimum Performance
SPECIALTY
SHEET METALHeavy Duty- A30VB39
This spec was developed for thin metal cutting, where sharp edges can cause faster wheel wear. The A30VB39 delivers extremely long wheel life on any metal application.
FLANGE KIT - Part Number Z00Some angle grinders are not equipped with flanges that permit proper tightening of thin cutoff wheels. For most 4-1/2, 5 and 6 angle grinders, Flexovit offers a compatible, reusable adapter flange (Part# Z0303), or contact tool manufacturer for adapter parts.
Machine Guard Washers*(if needed) Inner Flange* Wheel Outer Flange*
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Thin Angle Grinder Cutoff WheelsMETAL, STAINLESS:General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing, welds.
Type 1Use on Angle Grinders
CUTTING ONLYUse on Angle Grinders
CUTOFF ONLYType 1
DIMENSIONS Dia. x Thk. x Arbor4 x .040 x 5/8 4 x 1/16 x 5/8 4 x 3/32 x 5/8 4-1/2 x .040 x 7/8 4-1/2 x .045 x 7/8 4-1/2 x 3/32 x 7/8 5 x .040 x 7/8 5 x .045 x 7/8 5 x 3/32 x 7/8 6 x .040 x 7/8 6 x .045 x 7/8 6 x 3/32 x 7/8 7 x 1/16 x 7/8 7 x 3/32 x 7/8 9 x 3/32 x 7/8
MAX RPM19,000 19,000 15,000 13,300 13,300 13,300 12,000 12,000 12,000 10,000 10,000 10,000 8,600 8,600 6,800
LONG LIFEA60SST
FAST CUTA60RRT
HEAVY DUTYA36TB38
BOX/ CRT. QTY.100 50 50 25/100 25/100 25/100 25/100 25/100 25/100 25/100 25/100 25 25 25 50
F1005 F1010 F1041 F1206 F1207 F1243 F1406 F1407 F1706 F1707 F2012 F1755 F2170 F3165 F1445
BONDED ABRASIVES - Thin Angle Grinder Cutoff Wheels
Flange kit for 4-1/2", 5" & 6" Thin Cutoff Wheels available on page 32.
ALUMINUM / SHEET METALCUTTING ONLYUse on Angle Grinders Type 1
ALUMINUMLOAD RESISTANTA60ALU
SHEET METALHEAVY DUTYA30VB39
DIMENSIONS MAX Dia. x Thk. x Arbor RPM4-1/2 x .045 x 7/8 5 x .045 x 7/8 6 x .045 x 7/8 7 x 1/8 x 7/8 9 x 1/8 x 7/8 13,300 12,000 10,000 8,600 6,800
BOX/ CRT. QTY.25/100 25/100 25/100 25 50
F1202 F1402 F1702 F2311 F3300
Flange kit for 4-1/2", 5" & 6" Thin Cutoff Wheels available on page 32.
Type 1 cutoff wheels must be mounted between properly relieved flanges of equal diameter and matching bearing surfaces.Such flanges must be at least 1/4 of the wheel diameter. Right angle grinders may not come equipped with Type 1 flanges as standard equipment. DO NOT MOUNT WITH TYPE 27 STYLE FLANGES. Refer to A.N.S.I. Safety Code b7-1 for detailed information on proper mounting and guarding of Type 1 cutoff wheels.
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Type 1Use on Circular Saws
Circular Saw Wheels
Built to meet the demands of the professional contractor, Flexovit Type 1 Circular Saw Wheels incorporate high quality abrasive grain / bond formulations, and high tensile fiberglass reinforcing resulting in a safe, durable cutting wheel. For corresponding diamond circular saw wheels see catalog page 81.
Cutoff ONLY
Superior Productivity Higher Efficiency Longer Life
BETTER
Type 1 Circular Saw Wheels incorporate a blend of premium, semi premium, and standard abrasive grain with custom bond systems. This produces a wheel with extremely aggressive, rapid cutting action, without sacrificing wheel life. METALHOG cuts up to 30% faster and 3 times longer than regular aluminum oxide products.
METAL, STAINLESSRapid Cut - ZA30VB
Fast, aggressive cutting action on metal sheet and all profiles.
High Productivity Versatility Durability
GOOD
Flexovit HIGH PERFORMANCE Circular Saw Wheels are the hardest working aluminum oxide (metal cutting) and silicon carbide (concrete/ masonry cutting) wheels available.
BONDED ABRASIVES - Circular Saw Wheels
METAL, STAINLESSFast Cut - A36TB38
Fast, easy cutting of shapes and profiles. Ideal on carbon or stainless steel.
CONCRETE, MASONRYHeavy Duty - C30UB64
Quick cuts on concrete, brick, block and other masonry products.
Job Focused Optimum Performance For Tougher Materials
SPECIALTY
Flexovit SPECIALIST Type 1 Circular Saw Wheels are designed to optimize cutting performance on particular materials. Flexovit offers 2 specifications, including heavy duty sheet metal spec, and a free cutting stainless wheel.
SHEET METALHeavy Duty - A30VB39
This specialist wheel was developed for thin metal cutting, where sharp edges can cause faster wheel wear. The A30VB39 spec delivers maximum wheel life on sheet metal, siding and roof decking.
STAINLESS STEELFree Cut - A46RB50
This thin 1/16 wheel delivers fast and cool cutting on stainless steel.
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Circular Saw Wheels
Type 1Use on Circular Saws
Cutoff ONLY
METAL, STAINLESS:
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing. purpose wheels for concrete, brick, block, and other masonry products.
CONCRETE, MASONRY: GeneralCUTTING ONLYUse on Circular Saws
Type 1
BetterMETAL, STAINLESS RAPID CUTZA30VB
GoodMETAL, STAINLESS FAST CUTA36TB38
GoodCONCRETE, MASONRY BOX HEAVY DUTY QTY. C30UB64L231125 25 25 25 25 25 25 25
DIMENSIONS MAX Dia. x Thk. x Arbor RPM10,000 6 x 3/32 x 5/8 7 x 1/8 x 5/8(DIA)* 8,600 8,600 7 x 3/32 x 5/8 8,600 7 x 3/32 x 5/8(DIA)* 7,640 8 x 1/16 x 5/8 7,500 8 x 3/32 x 5/8 7,500 8 x 3/32 x 5/8(DIA)* 8 x 1/8 x 5/8(DIA)* 7,500 * Indicates diamond shaped arbor.
F 1751 F 2155 F 2171 F2503 F 2670 F 2672
L2826
BONDED ABRASIVES - Circular Saw Wheels
SHEET METAL / STAINLESS STEELCUTTING ONLYUse on Circular Saws
Type 1
SHEET METAL HEAVY DUTYA30VB39
STAINLESS STEEL FREE CUTA46RB50
DIMENSIONS Dia. x Thk. x Arbor x 1/1 x / x 1/ x / x 1/ x /(DIA)* x 1/1 x /
MAX RPM,00 ,00 ,00 ,00 ,00 ,00
F 010 F 00 F 1 F 10 F 0 F 1
BOX QTY.
x 1/ x / x 1/ x /(DIA)*
* Indicates diamond shaped arbor.
1-800-689-FLEX
(3539)
flexovitabrasives.com
Type 1
High Speed Gas & Electric Saw Wheels
and sturdy bond formulations ensure operator safety when using these powerful saws. Use on High Speed Saws
Flexovit Type 1 High Speed Gas & Electric Saw Wheels are built for maximum durability. High tensile double fiberglass reinforcement
Cutoff ONLY
High Productivity Versatility Durability
GOOD
Flexovit HIGH PERFORMANCE Type 1 High Speed Saw Wheels are available in metal cutting and concrete cutting specifications, covering the multitude of construction jobsite applications.
METAL, STAINLESSHeavy Duty - A24/30SB
The contractors choice - a heavy duty blade, excellent on rebar, steel pipe, sheet metal and structural steel. Excellent for production cutting.
CONCRETE, MASONRY
BONDED ABRASIVES - High Speed Gas & Electric Saw Wheels
Heavy Duty - C30UB
A must on the job site, this heavy duty spec delivers excellent performance when cutting concrete and other masonry products, including clay pipe, brick and block. Ideal on PVC pipe.
Maximum Productivity Premium Abrasive Grain Longest LifeFlexovit FLEXON High Speed Railtrack Saw Wheels are designed for fixed cutting on gas and pneumatic rail track saws.
BEST
RAILTRACKFast Cut - ZA30PB
Fast cuts and extra long life on all types and weights of rail.
Job Focused Optimum Performance For Tougher MaterialsFlexovit SPECIALIST Type 1 High Speed Saw Wheels are available in four specifications for railtrack, sheet metal, ductile iron, and asphalt / green concrete cutting applications.
SPECIALTY
RAILTRACKFast Cut - A30PB
Designed for cropping, this extra fast cutting blade delivers straight, fast cuts on all sizes of railtrack.
SHEET METAL, DECKINGHeavy Duty - A24TB
A hard working blade that stands up to the sharp metal edges of sheet metal and roof decking. The perfect choice for demolition and auto dismantling jobs.
DUCTILE, CAST IRONHeavy Duty - AC24SB
A combination of aluminum oxide and silicon carbide grains reduces wheel wear and speeds cutting. Developed for use on ductile and cast iron, this heavy-duty spec is excellent on concrete-lined water pipes and sewer construction.
ASPHALT, GREEN CONCRETEHeavy Duty - C16UB
Made of extra coarse silicon carbide grains, the C16UB delivers aggressive, free cutting action on a wide range of aggregates.
Flexovit does not recommend the use of wheel arbor bushing to adapt 1 arbors to 20mm shafts.1-800-689-FLEX(3539)
flexovitabrasives.com
High Speed Gas & Electric Saw WheelsMETAL, STAINLESS:General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing. purpose wheels for concrete, brick, block, and other masonry products.
Type 1Use on High Speed Saws
Cutoff ONLY
CONCRETE, MASONRY: GeneralCUTOFF ONLYUse on High Speed Saws Type 1
METAL, STAINLESS
Good
GoodCONCRETE, MASONRY
BONDED ABRASIVES - High Speed Gas & Electric Saw Wheels
DIMENSIONS Dia. x Thk. x Arbor12 x 1/8 x 20mm 12 x 1/8 x 7/8 12 x 1/8 x 1 14 x 1/8 x 20mm 14 x 1/8 x 1 16 x 5/32 x 20mm 16 x 5/32 x 1
MAX RPM6,300 6,300 6,300 5,460 5,400 4,700 4,700
HEAVY DUTYA24/30SB
HEAVY DUTYC30UB
BOX QTY.10 10 10 10 10 10 10
F5078 F5286 F5292 F5653 F5687 F6653 F6687
L5315 L5316 L5317 L5703 L5727 L6603 L6627
RAILTRACKCUTOFF ONLYUse on High Speed Saws Type 1
BESTMAX RPM5,400 4,800
SPECIALTYFAST CUTA30PB
DIMENSIONS Dia. x Thk. x Arbor14 x 1/8 x 1 16 x 1/8 x 1
FAST CUTZA30PB
BOX QTY.10 10
F5685 F6685
F5681 F6681
SHEET METAL / DUCTILE / ASPHALT, GR. CONCRETECUTOFF ONLYUse on High Speed Saws Type 1
DIMENSIONS MAX Dia. x Thk. x Arbor RPM12 x 1/8 x 20mm 12 x 1/8 x 1 12 x 5/32 x 20mm 12 x 5/32 x 1 14 x 1/8 x 20mm 14 x 1/8 x 1 14 x 5/32 x 20mm 14 x 5/32 x 1 16 x 5/32 x 20mm 16 x 5/32 x 1 6,300 6,300 6,300 6,300 5,460 5,400 5,460 5,400 4,700 4,700
SHEET METAL, DECKING HEAVY DUTYA24TB
DUCTILE, CAST IRON HEAVY DUTYAC24SB
ASPHALT, GR. CONCRETE HEAVY DUTYC16UB
BOX QTY.10 10 10 10 10 10 10 10 10 10
L5017 L5019 F5293 F5314 L5617 L5619 F5693 F5614 L6617 L6619 L5710 L5712 L5330 L5334
Flexovit does not recommend the use of wheel arbor bushing to adapt 1 arbors to 20mm shafts.1-800-689-FLEX(3539)
flexovitabrasives.com
Type 1Use on Chopsaws
Chopsaw / Mitersaw Wheels
Flexovit Type 1 Chopsaw Wheels are specially designed to maximize the cutting capability of bench top chopsaws. Wheels are precision balanced to ensure vibration free running.
Cutoff ONLY
High Productivity Versatility Durability
GOOD
Flexovit HIGH PERFORMANCE Type 1 Chopsaw Wheels are available in two metal cutting specifications including a fast cut wheel and a long life wheel.
METAL, STAINLESSFast Cut - A30RB Long Life - A30SB
Fast, burr-free cutting on the widest range of material and profiles including angle, channel, tubing and solids. An excellent choice on carbon and alloy steels. Extended wheel life, especially for lighter gauge steel alloys. Ideal for small cross section solids.
BONDED ABRASIVES - Chopsaw / Mitersaw Wheels
Job Focused Optimum Performance For Tougher MaterialsFlexovit SPECIALIST Chopsaw Wheels are custom designed for aluminum / nonferrous, stainless steel, and drywall stud cutting applications.
SPECIALTY
ALUMINUM, NONFERROUSLoad Resistant - A30ALU
Cuts aluminum solids and extrusions with minimum loading of the wheel cutting face. Also suitable for nonferrous metals.
STAINLESS STEELFree Cut - A30QB
Ideal for cutting harder material such as stainless steel and hard alloys. The A30QB gets through solids without bogging down.
DRYWALL STUD
Clean Cut, Max Life- A30TB Great performance in demanding applications. This rugged drywall blade cuts more bundles per dollar than any other product on the market.
1-800-689-FLEX
(3539)
flexovitabrasives.com
Chopsaw / Mitersaw Wheels
Type 1Use on Chopsaws
Cutoff ONLY
METAL, STAINLESS:
General purpose wheels for ferrous metals and profiles including angle iron, bar stock, channel iron, I-beam, high tensile steel, iron pipe, steel, stainless steel, rebar, tubing.
CUTOFF ONLYUse on Chopsaws Type 1
GoodFAST CUTA30RB
DIMENSIONS MAX Dia. x Thk. x Arbor RPM10 x 3/32 x 5/8 10 x 1/8 x 5/8 12 x 3/32 x 1 14 x 3/32 x 1 16 x 3/32 x 1 6,112 6,112 5,092 4,365 3,820
LONG LIFEA30SB
BOX QTY.10 10 10 10 10
F3579 F3941 F4818 F5521 F6521 F4808 F5527
BONDED ABRASIVES - Chopsaw / Mitersaw Wheels
ALUMINUM / STAINLESS STEEL / DRYWALL STUDCUTOFF ONLYUse on Chopsaws Type 1
DIMENSIONS Dia. x Thk. x Arbor1 x / x 1 1 x / x 1
MAX RPM,0 ,
ALUMINUM, NONFERROUS LOAD RESISTANTA30ALU
STAINLESS STEEL FREE CUTA30QB
DRYWALL STUD CLEAN CUT, MAX LIFE BOX A30TB QTY.F10 10
F
F1 F
1-800-689-FLEX
(3539)
flexovitabrasives.com
Type 1Use on Stationary Saws
Stationary Saw Wheels
Flexovit Type 1 Stationary Saw Wheels are available in nine diameters for stationary saws from 10 through 24.
Cutoff ONLY
Superior Productivity Higher Efficiency Longer LifeType 1 Stationary Saw Wheels incorporate a blend of premium, semi premium, and standard abrasive grain with custom bond systems. This produces a wheel with extremely aggressive, rapid cutting action, without sacrificing wheel life. METALHOG cuts up to 30% faster and 3 times longer than regular aluminum oxide products.
BETTER
METAL, STAINLESSLong Life - ZAX30TB
A rapid cutting wheel with exceptional wheel life, suitable for carbon steel, stainless steel, and other alloys. Also suitable for foundry applications.
High Productivity Versatility DurabilityFlexo