MANUFACTURER OF WORLD-CLASS FOOD AND
LOCAL SKILLS, GLOBAL FOOTPRINT
ENGINEERING INTELLIGENCE
LIFELONG PARTNERSHIPS
Technical information
− Co-rotating, full intermeshing screws
− Nominal barrel bore diameters from 32 mm to 120 mm
− Production capacities varying from 50 kg/h up to in excess of 4500 kg/h
− Fully automated PLC control system
− Drive motor power ranging between 18 kW and 400 kW
Applications
− Processing of maize, soy, wheat, legumes and other products
− Produces products for food, feed, aqua feed, pet food and breweries markets
− Ready-to-eat or precooked products
− Variable shapes, sizes and diameters of extruded products
Features
− Fully automated PLC control system
− User-friendly intuitive operating system
− Low maintenance cost
− Recipe manager that ensures repeatable high-quality production
− High-quality products with reliable consistency
− Easy access and analyses of production statistics
− Built-in protection devices to safeguard extruder
− 24-hours local maintenance and support
− Power dip recovery function
TX-series co-rotating twin-screw extruders
Built complete extrusion
plants
Applications
Technical information
− Production capacities between from 1 tonne/ hour to 5 tonnes/hour
− Twin-shaft counter rotating paddle mixer
− Sizes ranges from 100 to 1000 litres
− Power requirement ranging between 5 kW and 20 kW
− Can be used to directly feed into down stream equipment i.e pellet mill
Applications
− High efficiency mixing of dry ingredients
− Can be used as stand-alone batching and mixing system
− Can be integrated with control system of processing plant
Features
− Fast mixing – less than 20 seconds per batch
− High accuracy mixing
− Quick discharge of less than two seconds
− Fully automated PLC control system
− Available in 3Cr12 steel or 304 stainless steel
− 24-hours local maintenance and support
TM-series twin-shaft paddle mixing system
Technical information
− Range of production capacities for effective milling
− Power requirement ranging between 7.5 kW and 55 kW
− Various options on number of rotor stages to suit application
Applications
− Ideally suited for food and feed applications
− Milling of animal feeds, grains, legumes and other products
− Milling of extruded products to produce flours and porridges
Features
− Screen replacements are done within seconds
− Easy access for maintenance
− High tip speeds for increased throughput
− Fine granulation milling
− Even particle size with narrow distribution
− 24-hours local maintenance and support
HM-series hammer mills
Applications
− Development of new extrusion applications and products in laboratories
− Processing of maize, soya, wheat, legumes and other products
− Produces products for food, feed, aqua feed, pet food and breweries markets
− Ready-to-eat or precooked products
− Variable shapes, sizes and diameters of extruded products
− Finding new applications for agricultural products, by-products and waste streams
Applications
− Co-rotating, full intermeshing screws
− Nominal barrel bore diameters of 32 mm
− Production capacities varying from 25 kg/h up to 200 kg/h
− Fully automated PLC control system
− Power requirement of 30 kW
Features
− User-friendly intuitive operating system
− Low maintenance cost
− Scalable – products developed on laboratory extruder will be reproduced exactly on commercial extruders
− High quality products with reliable consistency
− Built-in protection devices to safeguard extruder
− 24-hours local maintenance and support
TX-32 laboratory-scale twin-screw extruder
Technical information
− Design and manufacture of instrumentation, control and automation systems
− Electrical panel construction
− Installation and commissioning
− Maintenance and support
− Training, mentoring, skill development and capacity building
Applications
− Food, feed, agro-processing and industrial applications
− Stand-alone control systems
− Fully integrated plant control and automation systems
Features
− Robust and reliable
− Using industry standard communication protocols
− User-friendly customer interface
− Ease of use pre-programmed operator decision support systems
− Recipe management for high quality reliability and repeatability
− Fault finding diagnostics and data logging for root cause analysis
− Remote diagnostics and data statistics
− 24-hours local maintenance and support
Industrial automation and control
Technical information
− Colour high-resolution CCD image acquisition system
− LED light source configuration
− Dedicated image processing algorithm
− Unique feeding system
− High-quality large-volume electromagnetic valve
Applications
− Colour sorter for rice, seeds, nuts, grains, beans etc
− Accurately identifies small defects and spots on products
− Improves impurity elimination
Features
− Advanced camera image acquisition system
− Intelligent image processing algorithms
− High-quality solenoid valve
− Excellent elimination rate (removal rate 10:1)
− Simple operation, easy to learn and use
− Flexible mode, applicable to a wide range
Grains colour sorter
Applications
− Food, feed, snacks, aqua feed and other processing applications
− Pre-processing plants that include materials handling, milling and mixing, etc.
− Post-processing plants that include drying, coating, milling, mixing, bagging, packaging etc.
− Ready-to eat or precooked products for various industries
Technical information
− Design and supply of complete processing plants
− Installation and commissioning
− Maintenance and support
− Training, mentoring, skill development and capacity building
Features
− Fully integrated PLC controlled
− User-friendly operator interface
− Integration of projects with processing plants
− Full turnkey solutions
− 24-hours local maintenance and support
Processing plants
Technical information
− Options between cast iron or food grade 304 stainless steel rotor and housing
− Various sizes available
− Six blade open ended rotor with a choice of rotation speed
Applications
− Ideally suited to handle free flowing ingredients in the food, chemical and pet food industries
Features
− High quality bearings, lubricated for life
− Six blade open ended rotor with a choice of rotation speed
− 24-hour local maintenance support
Rotary airlock valve
Technical information
− Typical bagging capacities ranging between 5 kg and 50 kg per bag
− PLC-based control system
− High filling production capacity
Applications
− Automated bagging of dry materials
− High accuracy bagging and batching
− Stand-alone or integration with processing plants
Features
− High accuracy measurements
− Statistical reports for analyses
− 24-hours local maintenance and support
NT-series bagging system
Technical information
− 2 to 4 separations available
− Number of sieves and flow scheme designed according to the number of separations required
− Hanging sieve stack, suspended by fiberglass canes
− Standing sieve stack, supported from the ground with flexible couplings
Applications
− For sieving and grading of granular products
− Used in combination with a hammer mill/ crusher for better control of particle size
Features
− Clamp design ensures no cross-contamination of product sifted
− 24-hour local maintenance and support
Mini plan sifter
Technical information
− Product throughput to client specification
− Options between stainless steel or mild steel
− Food grade buckets and belts available
Applications
− Ideally suited for food and feed applications
− Conveying a wide range of granular products
Features
− Excess hatches for ease of cleaning and maintenance
− Optional extras include a range of sensors for automation purposes
− Modular design enables flexibility and ease of installation
− 24-hour local maintenance and support
Bucket elevator
Technical information
− Designed with adjustable height, to fit a range of bulk bag sizes
− Dust-free dispensing of bulk bags
− Spring loaded suspension and pneumatic actuators to increase flow of product
− Integrated hopper with product flow aids
Applications
− Easily dispense product form bulk bags into other equipment, e.g. mixer, hammer mills etc
− Stand-alone feeder or integrated into a process plant
− Ensures good product flow and eliminates bridging problems
Bulk bag feeder
Technical information
− Capacity from 5 tonnes/hour upwards
− Fully automated PLC controlled
Applications
− Continuous measuring of dry product flows
− Weighing of products entering silos or processes
− Integration with bag filling systems
Features
− High accuracy measurements
− Statistical reports for analyses
− Remote communication and alarms
− Monitoring of theft and operational issues
− 24-hours local maintenance and support
− Can be integrated with SCADA systems
NT-series process scale
Applications
− Processing of soy
− Extrusion cooking of full fat soy for animal feed applications
Technical information
− Single screw extruder
− Production capacity between 750 kg/h and 1000 kg/h
− Automated PLC control system
− Power requirement of 75 kW - 90kW
Features
− User-friendly intuitive operating system
− Low maintenance cost
− Good quality products with reliable consistency
− Built-in protection devices to safeguard extruder
− 24-hours local maintenance and support
SX150 Single Screw Extruder
Built complete extrusion
plants
Technical information
− Typical bagging capacities ranging from 100g to 2kg per bag
− PLC –based control system
Applications
− Automated bagging of dry materials
− High accuracy bagging and batching
− Stand-alone or integration with processing plants
Batch weighing system
Technical information
− Production capacities ranging from 1 tph to 8 tph
− Die inner ring diameters between 280 mm and 450 mm
− 18 kW to 110 low drive motor power
− Pressure ratios between 6 and 18
− Pellet lengths between 10 mm and 50 mm
Features
− Fully detachable feeder
− Easy access for service and maintenance
− Built in safety mechanisms
− Adjustable knife plates for both directions of rotation
− Adjustable rollers
− Optional steam pre-conditioning
Applications
− General applications of animal feed, biomass and organic products
− Pelleting of grains, fibrous materials and mixtures thereof
− Production of pelleted feeds for chickens,sheep, cattle, game, etc.
− Production of biomass pellets for waste to energy applications
Pelletizer-series
Technical information
−
− and 450 mm
−
−
−
Built complete extrusion
plants
Technical information
− Bag width from 80 mm to 440 mm
− Bag height from 60 mm to 720 mm
− Pack weight from 10 g up to 25 kg
− Pack speeds vary between 10 and 80 BPM depending on model
− Pack formats: pillow pack, flat bottom pack
Features
− Full colour touch screen
− Extensive production data and alarm reports
− Quick release shoulder for pack size changes
− Quick change sealing parts for easy maintenance
− Full safety guarding and interlocks
− Compatible with auger fillers, volumetric cup fillers and multi-head scales
− Wrapping materials: Polyethylene, cellophane, paper/polyethylene, aluminium/polyethylene
Sigma series packaging equipment
Machine specifications