manufacture r of world-class food and...milling − power requirement ranging between 7.5 kw and 55...

MANUFACTURER OF WORLD-CLASS FOOD AND

LOCAL SKILLS, GLOBAL FOOTPRINT

ENGINEERING INTELLIGENCE

LIFELONG PARTNERSHIPS

Technical information

− Co-rotating, full intermeshing screws

− Nominal barrel bore diameters from 32 mm to 120 mm

− Production capacities varying from 50 kg/h up to in excess of 4500 kg/h

− Fully automated PLC control system

− Drive motor power ranging between 18 kW and 400 kW

Applications

− Processing of maize, soy, wheat, legumes and other products

− Produces products for food, feed, aqua feed, pet food and breweries markets

− Ready-to-eat or precooked products

− Variable shapes, sizes and diameters of extruded products

Features


− User-friendly intuitive operating system

− Low maintenance cost

− Recipe manager that ensures repeatable high-quality production

− High-quality products with reliable consistency

− Easy access and analyses of production statistics

− Built-in protection devices to safeguard extruder

− 24-hours local maintenance and support

− Power dip recovery function

TX-series co-rotating twin-screw extruders

Built complete extrusion

plants

Applications


− Production capacities between from 1 tonne/ hour to 5 tonnes/hour

− Twin-shaft counter rotating paddle mixer

− Sizes ranges from 100 to 1000 litres

− Power requirement ranging between 5 kW and 20 kW

− Can be used to directly feed into down stream equipment i.e pellet mill

Applications

− High efficiency mixing of dry ingredients

− Can be used as stand-alone batching and mixing system

− Can be integrated with control system of processing plant

Features

− Fast mixing – less than 20 seconds per batch

− High accuracy mixing

− Quick discharge of less than two seconds


− Available in 3Cr12 steel or 304 stainless steel


TM-series twin-shaft paddle mixing system


− Range of production capacities for effective milling

− Power requirement ranging between 7.5 kW and 55 kW

− Various options on number of rotor stages to suit application

Applications

− Ideally suited for food and feed applications

− Milling of animal feeds, grains, legumes and other products

− Milling of extruded products to produce flours and porridges

Features

− Screen replacements are done within seconds

− Easy access for maintenance

− High tip speeds for increased throughput

− Fine granulation milling

− Even particle size with narrow distribution


HM-series hammer mills

Applications

− Development of new extrusion applications and products in laboratories

− Processing of maize, soya, wheat, legumes and other products

− Produces products for food, feed, aqua feed, pet food and breweries markets

− Ready-to-eat or precooked products

− Variable shapes, sizes and diameters of extruded products

− Finding new applications for agricultural products, by-products and waste streams

Applications

− Co-rotating, full intermeshing screws

− Nominal barrel bore diameters of 32 mm

− Production capacities varying from 25 kg/h up to 200 kg/h


− Power requirement of 30 kW

Features



− Scalable – products developed on laboratory extruder will be reproduced exactly on commercial extruders

− High quality products with reliable consistency



TX-32 laboratory-scale twin-screw extruder


− Design and manufacture of instrumentation, control and automation systems

− Electrical panel construction

− Installation and commissioning

− Maintenance and support

− Training, mentoring, skill development and capacity building

Applications

− Food, feed, agro-processing and industrial applications

− Stand-alone control systems

− Fully integrated plant control and automation systems

Features

− Robust and reliable

− Using industry standard communication protocols

− User-friendly customer interface

− Ease of use pre-programmed operator decision support systems

− Recipe management for high quality reliability and repeatability

− Fault finding diagnostics and data logging for root cause analysis

− Remote diagnostics and data statistics


Industrial automation and control


− Colour high-resolution CCD image acquisition system

− LED light source configuration

− Dedicated image processing algorithm

− Unique feeding system

− High-quality large-volume electromagnetic valve

Applications

− Colour sorter for rice, seeds, nuts, grains, beans etc

− Accurately identifies small defects and spots on products

− Improves impurity elimination

Features

− Advanced camera image acquisition system

− Intelligent image processing algorithms

− High-quality solenoid valve

− Excellent elimination rate (removal rate 10:1)

− Simple operation, easy to learn and use

− Flexible mode, applicable to a wide range

Grains colour sorter

Applications

− Food, feed, snacks, aqua feed and other processing applications

− Pre-processing plants that include materials handling, milling and mixing, etc.

− Post-processing plants that include drying, coating, milling, mixing, bagging, packaging etc.

− Ready-to eat or precooked products for various industries


− Design and supply of complete processing plants

− Installation and commissioning

− Maintenance and support

− Training, mentoring, skill development and capacity building

Features

− Fully integrated PLC controlled

− User-friendly operator interface

− Integration of projects with processing plants

− Full turnkey solutions


Processing plants


− Options between cast iron or food grade 304 stainless steel rotor and housing

− Various sizes available

− Six blade open ended rotor with a choice of rotation speed

Applications

− Ideally suited to handle free flowing ingredients in the food, chemical and pet food industries

Features

− High quality bearings, lubricated for life

− Six blade open ended rotor with a choice of rotation speed

− 24-hour local maintenance support

Rotary airlock valve


− Typical bagging capacities ranging between 5 kg and 50 kg per bag

− PLC-based control system

− High filling production capacity

Applications

− Automated bagging of dry materials

− High accuracy bagging and batching

− Stand-alone or integration with processing plants

Features

− High accuracy measurements

− Statistical reports for analyses


NT-series bagging system


− 2 to 4 separations available

− Number of sieves and flow scheme designed according to the number of separations required

− Hanging sieve stack, suspended by fiberglass canes

− Standing sieve stack, supported from the ground with flexible couplings

Applications

− For sieving and grading of granular products

− Used in combination with a hammer mill/ crusher for better control of particle size

Features

− Clamp design ensures no cross-contamination of product sifted

− 24-hour local maintenance and support

Mini plan sifter


− Product throughput to client specification

− Options between stainless steel or mild steel

− Food grade buckets and belts available

Applications

− Ideally suited for food and feed applications

− Conveying a wide range of granular products

Features

− Excess hatches for ease of cleaning and maintenance

− Optional extras include a range of sensors for automation purposes

− Modular design enables flexibility and ease of installation

− 24-hour local maintenance and support

Bucket elevator


− Designed with adjustable height, to fit a range of bulk bag sizes

− Dust-free dispensing of bulk bags

− Spring loaded suspension and pneumatic actuators to increase flow of product

− Integrated hopper with product flow aids

Applications

− Easily dispense product form bulk bags into other equipment, e.g. mixer, hammer mills etc

− Stand-alone feeder or integrated into a process plant

− Ensures good product flow and eliminates bridging problems

Bulk bag feeder


− Capacity from 5 tonnes/hour upwards

− Fully automated PLC controlled

Applications

− Continuous measuring of dry product flows

− Weighing of products entering silos or processes

− Integration with bag filling systems

Features

− High accuracy measurements

− Statistical reports for analyses

− Remote communication and alarms

− Monitoring of theft and operational issues


− Can be integrated with SCADA systems

NT-series process scale

Applications

− Processing of soy

− Extrusion cooking of full fat soy for animal feed applications


− Single screw extruder

− Production capacity between 750 kg/h and 1000 kg/h

− Automated PLC control system

− Power requirement of 75 kW - 90kW

Features



− Good quality products with reliable consistency



SX150 Single Screw Extruder


plants


− Typical bagging capacities ranging from 100g to 2kg per bag

− PLC –based control system

Applications

− Automated bagging of dry materials

− High accuracy bagging and batching

− Stand-alone or integration with processing plants

Batch weighing system


− Production capacities ranging from 1 tph to 8 tph

− Die inner ring diameters between 280 mm and 450 mm

− 18 kW to 110 low drive motor power

− Pressure ratios between 6 and 18

− Pellet lengths between 10 mm and 50 mm

Features

− Fully detachable feeder

− Easy access for service and maintenance

− Built in safety mechanisms

− Adjustable knife plates for both directions of rotation

− Adjustable rollers

− Optional steam pre-conditioning

Applications

− General applications of animal feed, biomass and organic products

− Pelleting of grains, fibrous materials and mixtures thereof

− Production of pelleted feeds for chickens,sheep, cattle, game, etc.

− Production of biomass pellets for waste to energy applications

Pelletizer-series


−

− and 450 mm

−

−

−


plants


− Bag width from 80 mm to 440 mm

− Bag height from 60 mm to 720 mm

− Pack weight from 10 g up to 25 kg

− Pack speeds vary between 10 and 80 BPM depending on model

− Pack formats: pillow pack, flat bottom pack

Features

− Full colour touch screen

− Extensive production data and alarm reports

− Quick release shoulder for pack size changes

− Quick change sealing parts for easy maintenance

− Full safety guarding and interlocks

− Compatible with auger fillers, volumetric cup fillers and multi-head scales

− Wrapping materials: Polyethylene, cellophane, paper/polyethylene, aluminium/polyethylene

Sigma series packaging equipment

Machine specifications

manufacture r of world-class food and...milling − power requirement ranging between 7.5 kw and 55...

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