2 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
The
Andritz Group
Company
ANDRITZ AG, Graz, Austria (Group headquarters).More than 150 production and service sites worldwide.
Key figures 2008
Order intake: 3,705 MEUR.Sales: 3,610 MEUR.Net income (incl. minority interests): 147 MEUR.Equity ratio: 18.7%.Employees: ~13,700 worldwide.
Products and services
Customized plants, process technologies, and services for the hydropower, pulp and paper, metals, and other industries (solid/liquid separation, feed and biofuel).
Overview
3 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Company Profile
The Hydro Power and Rolling Mills and Strip Processing Lines business areas were renamed ANDRITZ HYDRO and ANDRITZ METALS as of January 1, 2009.
33% of Group sales.
Electromechanicalequipment and services for hydro-power stations – in particular, turbines, hydropower gener-ators, and turbogenerators; pumps.
37% of Group sales.
Plants and services for theproduction of all types of pulp(chemical, mechanical, recycled fiber pulps), paper, board, tissue, and Medium Density Fiberboard (MDF); biomass boilers for power generation.
16% of Group sales.
Production and finishinglines for metallic strip, especially for carbon and stainless steel.
10% of Group sales.
Plants, equipment, and services forsolid/liquid separation for municipalitiesand industries (e. g. mining, chemicaland petrochemical industries, foodindustry).
4% of Group sales.
Plants, equipment, and services for theproduction of animalfeed and biomasspellets, especiallywood pellets.
A world market leader in most business areas
4 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Strengthening of the market position
The Hydro Power and Rolling Mills and Strip Processing Lines business areas were renamed ANDRITZ HYDRO and ANDRITZ METALS as of January 1, 2009.
Compound Annual Growth Rate (CAGR)of Group Sales 1998-2008: +17%
666 656937
3,6103,283
2,710
1,7441,481
1,2251,1101,319
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
CAGR 1998-2008: +17% p. a.
(thereof +11% p. a. organic growth)
Sales of the ANDRITZ GROUP (MEUR)
PULP & PAPER
1990
Sprout-Bauer
1992
Durametal
1994
Kone
Wood
1998
Kvaerner Hymac
1999
Winberg
2000
Ahlstrom Machinery
2000
Lamb Baling Line
2000 Voith
Andritz Tissue LLC (JV)
2002
ABB Drying
2003
IDEAS Simulation 2003
Acutest Oy
2003
Fiedler
2004
EMS (JV)
2005
Cybermetrics
2005 Universal Dynamics Group
2006
Küsters
2006 Pilão
2007
Bachofen
+ Meier
2007 Sindus
2008 Kufferath
FEED & BIOFUEL
1995
Jesma-Matador
2000
UMT
2005
Chemes
Strojarne
2006
VA TECH HYDRO (Siemens)
2007
Tigép
2008
GE Hydro business
2008
GEHI (JV)
HYDRO
ENVIRONMENT & PROCESS
1992
TCW Engineering
1996 Guinard
2002
3SYS
2004
Bird Machine
2004
NETZSCH Filtration
2004
Fluid Bed Systems of
VA TECH WABAG
2005
Lenser
Filtration
2006
CONTEC Decanter
METALS
1997
Sundwig
1998
Thermtec
2000 Kohler
2002
SELAS SAS Furnace Div.
2004
Kaiser
2005
Lynson
2008
Maerz
Growth through organic expansion and acquisitions
5 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
2008 results
at a glance
Key figures of the ANDRITZ GROUPMEUR (according to IFRS) 2008 2007* +/-
Order intake 3,705.3 3,749.5 -1.2%
Order backlog (as of end of period) 4,277.4 3,843.3 +11.3%
Sales 3,609.8 3,282.5 +10.0%
EBITDA 278.2 250.7 +11.0%
EBITA 233.2 209.7 +11.2%
Earnings Before Interest and Taxes (EBIT) 218.5 200.9 +8.8%
Financial result -8.1 -0.1 -
Earnings Before Taxes (EBT) 210.5 200.8 +4.8%
Net income (incl. minority interests) 147.0 137.8 +6.7%
Cash flow from operating activities 255.0 33.1 +670.4%
Capital expenditure 69.7 57.0 +22.3%
Employees (as of end of period) 13,707 12,016 +14.1%
EBITDA margin (%) 7.7 7.6 -
EBITA margin (%) 6.5 6.4 -
EBIT margin (%) 6.1 6.1 -
* restated
Solid development despite difficult environment
6 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Andritz Group: structure
Feed
Technology
Andritz Group
Pulp &
Paper
Rolling Mills
and Strip
Processing
Lines
Environment
&
Process
Technologies
Hydraulic Machines
Mech. PulpingSystems
Paper MillServices
SERVICE
FiberPrep.
SystemsPulp MillServices
Engineered Wear Products
Regional Services Divisions
Wood Processing Fiberline Pulp Drying
Systems
CAPITAL
Recovery
Chemical Systems
Tissue, Paper & Borad
Press & Calander
Tech.
Andritz FiedlerScreen Baskets
& Rotors,
Perforated
Components
7 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Andritz groupworld map
8 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Fiedler was founded in 1889 as a company for punched plates, mainly used in agriculture, breweries and mills for feed and food industry for general plant production and engineering.Fiedler specialized in producing perforated materials as drilled and milled components for pulp and paper-, food- and other industries. This led the company to a leadership position worldwide.
In the 90ies Fiedler developed different screen basket and rotor types, respectively complete screens for pulp and paper industry.Strainers for power plants, plant engineering and pump manufacturers.In September 2003 the acquisition of Fiedler by Andritz (a former customer) was completed.
Andritz Fiedlerhistory
9 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Regensburg
GrazChâtellerault
Andritz Fiedler GmbHhttp://www.andritz.com/fiedler
Weidener Strasse 9, 93057 Regensburg, Germany
Affiliated companiesAndritz Fiedler S.A.S., Châtellerault, France
Company structureFamily owned company till September 2003
Today: 100 % Andritz AG, Graz, Austria
EmployeesApprox. 260 (2008, Andritz Fiedler)
Andritz FiedlerCompany details
10 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Business area Perforating Technology (PerfTec)Products for many different industries, world-wide activities
Business area Pulp & PaperProducts and services for the paper and pulp industry, as well as for world-wide OEM (original equipment manufacturers)
Andritz Fiedler Turnover2008: 45,9 mio. €2007: 46,3 mio. €2006: 37.4 mio. €2005: 32.5 mio. €2004: 31.9 mio. €
Andritz FiedlerCompany details
11 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paper
Andritz FiedlerExtract of the product portfolio
12 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewatering
Andritz FiedlerExtract of the product portfolio
13 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainers
Protection of pumps, valves
Andritz FiedlerExtract of the product portfolio
14 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainers
Protection of pumps, valves …Strainers for hot steam
Andritz FiedlerExtract of the product portfolio
15 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainers
Protection of pumps, valvesStrainers for hot steamCap Screens
Andritz FiedlerExtract of the product portfolio
16 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainers
Protection of pumps, valvesStrainers for hot steamCap ScreensFilter type “HE” with housingHE = High Efficiency
Andritz FiedlerExtract of the product portfolio
17 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainers
Protection of pumps, valvesStrainers for hot steam Cap ScreensFilter type “HE” with housingProtection of turbines
Andritz FiedlerExtract of the product portfolio
18 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainersScreen inserts for diffusers
Andritz FiedlerExtract of the product portfolio
19 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainers Screen inserts for diffusersPerforated screens for gas absorber reactors
Andritz FiedlerExtract of the product portfolio
20 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainers Screen inserts for diffusersPerforated screens for gas absorber reactorsPerforated beds for fluid bed dryers
Andritz FiedlerExtract of the product portfolio
21 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Screen baskets for pulp and paperScrew press baskets for dewateringScreens for strainersScreen inserts for diffusersPerforated screens for gas absorber reactorsPerforated beds for fluid bed dryersWear resistant screen baskets for dewatering centrifuges
Andritz FiedlerExtract of the product portfolio
22 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Cap Screen Y-StrainerT-StrainerEcksieb
Basket-StrainerCommon Type
Basket-StrainerType -
HE
Design single cone/ double cone in straight pipesegment
screen insert in casted housing(generally used forvalves)
screen insert in specially designedangled pipe element(bow) as housing
screen insert in specially designedhousing
most eco-nomicscreen insert in special-ly designedhousing
Installation Details
limited spacesolutionhorizontal or
vertical
limited spacesolutionlimited possibilities
for installation
placed in a bow of a pipe system
limited possibilitiesfor installation
limited spacesolutionhorizontal or
vertical
Pressure
drop in clean condition
low high fair fair very low
Pollutant
characteristics
only to be used as „police screen“ forless pollutedmedium
only to be used as „police screen“ forless pollutedmedium
can be used formore pollutedmedium
can be used forless pollutedmedium
can be used forhigh pollutedmedium
Overview
strainersMost common types
23 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Two configurations of cap screensSingle cap screen Double cap screen
Cap screens
24 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Single cap screen
Cap screensTechnical details
25 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Double cap screen
Cap screensTechnical details
26 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Single or Double cone, depending on requirementsConstruction drilled or punched, with or without layer of wire clothFlow direction inside-to-outside and opposite direction possibleDesign depending on installation direction (horizontal / vertical)Simple pipe segment as housing
Cap screensCharacteristics
27 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Perforating
technology
cutting
burr
cutting
burr punching
burr
punch
entrance
side
Punching Drilling
Cheap solutionLimited plate thickness Limited open area / number of holesDifferent hole shapes (round / oblong)Micro cracks in the material due to punching process
High technical solutionHigher stability due to increased plate thicknessMaximum open area/ number of holesVariety of possible hole profiles (cylindrical, countersunk)
micro
cracks
28 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
The factors which influence the pressure loss of screen insertsOpen area (number of holes respectively relation AO/Apipe)Deflection of throughput / bend lossDirection of inflow Influence of contamination of screen / screen pollutant characteristicsForm / Type of screen (cylinder, cone single / double, plate, bag)Hole profile / hole shape
Influence of constructive parameters on Pressure loss
29 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
∆p ~ v2
(v: velocity)
Influence of velocity on the pressure loss of a cap screen
30 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Filter Type T
31 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Cylinder or single cone as screen insert, depending on requirementsConstruction drilled or punched, with or without layer of wire clothFlow direction mostly inside-to-outsideInstallation direction mostly horizontalSpecially designed angled pipe element (bow) as housing with maintenance lid for screen insert
Filter Type TCharacteristics
32 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Filter Type HE (High Efficiency)
33 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Filter Type HE
Most economic screen insert: low pressure loss even when screen is pollutedoptimized bag shape of screen insert(high screening qualities despite small size)
Construction/Design: wire cloth and/or punchedFlow direction mostly inside-to-outsideInstallation direction horizontal or verticalSpecially designed housing with maintenance lid for screen insertand connections for measurement of pressure drop
Characteristics
34 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Comparing
costs
of filter
types
cap
screens
strainer
type
T
strainer
type
Y
basket
strainer
type
HE
basket
strainer
„common
type“
purchase
costsoperating
costs
screen
cleanoperating
costs
screen
dirtycleaning/maintenanceenergy
costsoperating
costs+ ++
Comparison of purchase costs including housing, operating costs (clean/dirty), maintenance costs
35 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Comparing
cleaning
intervals
At constant
pollutant
quantities
and maximum
pressure
drop (□p max) the
various
filter
types
have
different cleaning
intervals
<
>
cap
screens
strainer
type
T
strainer
type
Y
basket
strainer
type
HE
basket
strainer
„common
type“
> twice
twice
< twice
2-3 times
once
cleaning
interval:
machine shut down, loss of production, maintenance costs
36 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Advantages / Disadvantages
at a glance
Cap Screen/
Double Cap Screen Y-Strainer
T-Strainer
/ Ecksiebe
Basket-StrainerCommon Type
Basket-StrainerType -
HE
Pollutant
charac-
teristics
only to be used as „police screen“ for lesspolluted medium
only to be used as „police screen“ for lesspolluted medium
can be used for morepolluted medium
can be used for lesspolluted medium
can be used for high polluted medium
Advantages cheapest screeningsolutionplaced directly into pipe
cheap screeningsolution due to casthousing, usually usedfor valves
quick and easycleaning / replacing of screen insert
replacing of screeninsertwithout draining of pipe
lowest pressure losseven if pollutedquick and easy
cleaning / replacing of screen insert(without draining of pipe)
Dis-
advantages
demonting of pipe forcleaning of cap screencauses higher pressure
loss due to construction
high pressure lossespecially whenpollutedunfavorable cleaning
and replacing of screen insert
more expensivecompared to capscreencauses higher
pressure loss due to construction
high pressure loss, especially whenpollutedhigh maintenance
cost due to shortcleaning intervals
most valuable solution
37 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Checklist for Strainers
Screen Type (start-up screen, permanent screen, cap screen, T-strainer, etc.)Dimensions of pipe (diameter DN, pressure level PN, wall thickness)Limitations in lengthOrientation of installation (horizontally / vertically / T-strainer)Medium to be filtered (gas, water, steam, other)Operating parameters (throughput, density, temperature, pressure) Fineness (Perforation, wire cloth, etc.)Pollutant quantities / Cleaning method (if relevant)Pressure loss (if relevant)Material (if relevant)
38 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line
Reference list for
strainers
KSB (Cap screens, Filter Type HE for protection of pumps)Steinmüller (Cap screens for protection of pumps)Alstom (Cap screens, Filter Type HE for protection of pumps)Shell Engineering (Cap screens for protection of pumps)Babcock Power (Screens for protection of turbines)E.ON Engineering (Screens for protection of turbines)RWE (Screens for protection of turbines)YUEYANG SINOPEC and SHELL COAL Gasification Co. LTD.(Cap screens for protection of pumps)
Hitachi Power Europe (T-Strainer, Filter Type HE for protection of pumps)STEAG (T-Strainer, Filter Type HE for protection of pumps)…