Transcript
Page 1: REMOVAL Locate the B4 servo on the back side of the ...ww2.justanswer.com/uploads/EN/enesd/2012-10-16...Oct 16, 2012  · 4 • B4 Servo Cover Update ... Note the picture below, use

1174

4 NE

Ain

swor

th C

ircle

, Por

tland

, OR

972

20 •

(503

) 257

-750

0 •

Fax

(503

) 257

-759

6

Insta

lla

tio

n I

nstr

uct

ion

s

Ded

icat

ed t

o im

prov

ing

vehi

cle

fun,

saf

ety

& p

erfo

rman

ce

B4 S

ervo

Cov

er U

pdat

eS6

0 20

02-2

009,

V70

200

1-20

07

ipd

#30

7512

62

SUG

GES

TED

TO

OLS

• S

na

p r

ing

ply

ers

Fla

t b

lad

e s

cre

wd

riv

er

• S

tan

da

rd p

lye

rs

SAFE

TY W

AR

NIN

GS

Alw

ay

s su

pp

ort

th

e v

eh

icle

wit

h j

ac

k s

tan

ds

be

fore

wo

rkin

g u

nd

ern

ea

th

Use

on

ly t

he

pa

rts

sup

pli

ed

by

ip

d t

o i

nst

all

th

is k

it

Ch

ec

k A

LL

th

e f

ast

en

ers

fo

r ti

gh

tne

ss b

efo

re a

nd

aft

er

roa

d t

est

ing

th

e v

eh

icle

Do

no

t u

se a

ir i

mp

ac

t w

ren

ch

wh

en

re

-in

sta

llin

g b

olt

s a

s st

rip

pe

d t

hre

ad

s m

ay

re

sul

REM

OV

AL

PI-

391 •

02/1

0

1

!

Sa

fely

su

pp

ort

th

e v

eh

icle

an

d r

em

ov

e t

he

dri

ve

r’s

sid

e (

LH

D)

wh

ee

l.

PI391

2 •

B4

Serv

o Co

ver U

pdat

e ©

2010

ipd,

PI-

390

Use

pli

ers

to

wig

gle

th

e p

lug

fre

e o

f th

e

tra

nsm

issi

on

ca

se,

a t

wis

tin

g m

oti

on

wil

l w

ork

be

st.

Usi

ng

sn

ap

rin

g p

lie

rs a

nd

re

mo

ve

th

e s

na

p r

ing

as

sho

wn

.

Cle

an

th

e a

rea

to

pre

ve

nt

an

y e

ntr

y o

f d

eb

ris

or

dir

t d

uri

ng

se

rvic

e.

Lo

ca

te t

he

B4

se

rvo

on

th

e b

ac

k s

ide

of

the

tra

nsm

issi

on

.

REM

OV

AL

2 3 4 5

Page 2: REMOVAL Locate the B4 servo on the back side of the ...ww2.justanswer.com/uploads/EN/enesd/2012-10-16...Oct 16, 2012  · 4 • B4 Servo Cover Update ... Note the picture below, use

3 •

B4

Serv

o Co

ver U

pdat

e ©

2010

ipd,

PI-

390

Use

th

e r

em

ain

ing

O’r

ing

fro

m t

he

kit

to

re

pla

ce

the

O’r

ing

on

th

e B

4 p

isto

n.

Inst

all

tw

o o

f th

e O

’rin

gs

fro

m t

he

kit

on

to t

he

rep

lac

em

en

t c

ov

er.

Use

so

me

tra

nsm

issi

on

flu

id

to l

ub

ric

ate

th

em

. B

e s

ure

to

in

sta

ll t

he

O’r

ing

s o

n

the

to

p a

nd

bo

tto

m g

roo

ve

of

the

co

ve

r, l

ea

ve

th

e

ce

nte

r g

roo

ve

ba

re.

Re

mo

ve

th

e B

4 p

isto

n a

nd

sp

rin

g f

rom

th

e

tra

nsm

issi

on

.

REM

OV

AL

6 7 8INST

ALL

ATI

ON

4 •

B4

Serv

o Co

ver U

pdat

e ©

2010

ipd,

PI-

390

Re

inst

all

th

e d

riv

er’

s si

de

wh

ee

l. (

90

ft

lbs

for

ste

el

wh

ee

ls,

10

0 f

t/lb

s fo

r a

llo

y w

he

els

)

Inse

rt t

he

B4

pis

ton

an

d c

ov

er

into

th

e t

ran

smis

sio

n

an

d p

ush

th

em

in

fa

r e

no

ug

h t

o a

llo

w t

he

sn

ap

rin

g t

o b

e r

e-i

nse

rte

d.

No

te t

he

pic

ture

be

low

, u

se

a 1

0m

m b

olt

to

ac

t

as a

fu

lcru

m a

ga

inst

a s

cre

wd

rive

r to

aid

in

co

mp

ressin

g t

he

pis

ton

an

d c

ove

r.

Ass

em

ble

th

e B

4 p

isto

n a

nd

ne

w c

ov

er.

9 10IN

STA

LLATI

ON

11

Sta

rt t

he

en

gin

e a

nd

wit

h y

ou

r fo

ot

on

th

e b

rak

e a

nd

th

e v

eh

icle

sta

tio

na

ry s

hif

t th

e g

ea

r se

lec

tor

fro

m

Pa

rk,

Re

ve

rse

, D

riv

e,

Lo

w w

ith

a 3

0 s

ec

on

d d

ela

y b

etw

ee

n e

ac

h s

ele

cti

on

.1

2

Re

ch

ec

k t

he

tra

nsm

issi

on

flu

id l

ev

el

an

d a

dju

st a

s n

ec

ess

ary

.1

3

In a

n a

rea

wh

ere

it

is s

afe

to

do

so

, p

erf

orm

th

e f

oll

ow

ing

ad

ap

tati

on

pro

ce

du

re;

Dri

ve

th

e c

ar

wit

h

ste

ad

y t

hro

ttle

op

en

ing

all

ow

ing

th

e t

ran

smis

sio

n t

o s

hif

t u

p t

o t

hir

d g

ea

r. C

on

tin

ue

to

pe

rfo

rm 2

nd

to 3

rd g

ea

r u

p s

hif

ts a

t d

iffe

ren

t th

rott

le o

pe

nin

gs

bu

t d

o n

ot

exc

ee

d 7

5%

th

rott

le o

pe

nin

g.

Yo

u c

an

ma

nu

all

y s

ele

ct

the

ge

ars

as

we

ll i

f y

ou

’re

ge

ar

sele

cto

r h

as

tha

t fe

atu

re.

14

All

ow

th

e v

eh

icle

to

sh

ift

fro

m 4

th t

o 3

rd d

uri

ng

th

e a

da

pta

tio

n w

hil

e c

oa

stin

g u

nd

er

slig

ht

bra

ke

ap

pli

ca

tio

n.

15

Page 3: REMOVAL Locate the B4 servo on the back side of the ...ww2.justanswer.com/uploads/EN/enesd/2012-10-16...Oct 16, 2012  · 4 • B4 Servo Cover Update ... Note the picture below, use

5 •

B4

Serv

o Co

ver U

pdat

e ©

2010

ipd,

PI-

390

Exp

ec

t th

e a

da

pta

tio

n t

o o

cc

ur

ov

er

a p

eri

od

of

2 t

o 3

dri

vin

g c

yc

les

an

d b

e a

dv

ise

d,

shif

tin

g m

ay

no

t

fee

l 1

00

% n

orm

al

un

til

tha

t ti

me

ha

s p

ass

ed

.

Th

is p

roc

ed

ure

all

ow

s th

e a

ir t

o b

e b

led

fro

m t

he

sy

ste

m a

nd

he

lps

to e

nc

ou

rag

e p

rop

er

TC

U

ad

ap

tati

on

wit

h t

he

ne

w B

4 u

pd

ate

kit

.

INST

ALL

ATI

ON

16

17 WA

RR

AN

TY

One

Yea

r Li

mit

ed W

arra

nty

ipd

wa

rra

nts

to

th

e o

rig

ina

l p

urc

ha

ser

tha

t th

e p

art

s m

an

ufa

ctu

red

an

d/o

r so

ld b

y i

pd

(th

e P

rod

uc

t) i

s fr

ee

fro

m d

efe

cts

in

ma

teri

al

an

d

wo

rkm

an

ship

un

de

r n

orm

al

use

. ip

d w

arr

an

ts t

ha

t th

e P

rod

uc

t w

ill

pe

rfo

rm s

ub

sta

nti

all

y i

n a

cc

ord

an

ce

wit

h t

he

sp

ec

ific

ati

on

s se

t fo

rth

in

the

do

cu

me

nta

tio

n p

rov

ide

d w

ith

it.

Th

e a

bo

ve

exp

ress

wa

rra

nti

es

are

ma

de

fo

r a

pe

rio

d o

f th

e l

ess

er

of

12

,00

0 m

ile

s o

r 1

2 m

on

ths

fro

m t

he

da

te t

he

Pro

du

ct

is i

nst

all

ed

in

yo

ur

ve

hic

le.

An

y i

mp

rop

er

use

, o

pe

rati

on

be

yo

nd

ca

pa

cit

y,

sub

stit

uti

on

of

pa

rts

no

t a

pp

rov

ed

by

ip

d i

n w

riti

ng

, a

ny

alt

era

tio

n o

r re

pa

ir b

y o

the

rs,

or

an

y r

em

ov

al,

de

fac

ing

or

alt

eri

ng

of

the

id

en

tifi

ca

tio

n s

ha

ll v

oid

th

is w

arr

an

ty.

Th

ere

is

no

wa

rra

nty

on

hig

h-p

erf

orm

an

ce

or

rac

e r

ela

ted

pa

rts

du

e t

o t

he

na

ture

of

usa

ge

.

Th

e p

urc

ha

ser

sha

ll n

oti

fy i

pd

at

1-8

00

-44

4-6

47

3 o

f a

ny

de

fec

t w

ith

in t

he

wa

rra

nty

pe

rio

d n

o l

ate

r th

an

th

irty

(3

0)

da

ys

aft

er

pu

rch

ase

r

dis

co

ve

rs t

he

de

fec

t. S

ho

uld

an

y f

ail

ure

to

co

nfo

rm t

o t

his

wa

rra

nty

ap

pe

ar

wit

hin

th

e w

arr

an

ty p

eri

od

, ip

d s

ha

ll,

on

no

tifi

ca

tio

n,

co

rre

ct

the

no

nc

on

form

ity

at

its

op

tio

n,

eit

he

r b

y r

ep

air

ing

an

y d

efe

cti

ve

pa

rt,

or

by

ma

kin

g a

va

ila

ble

, F

OB

ip

d’s

pla

nt,

a r

ep

air

ed

or

rep

lac

em

en

t

pa

rt. T

he

pu

rch

ase

r m

ust

in

sure

an

y d

efe

cti

ve

ite

m b

ein

g r

etu

rne

d b

ec

au

se i

pd

do

es

no

t a

ssu

me

ris

k o

f lo

ss o

r d

am

ag

e w

hil

e i

n t

ran

sit.

No

pa

ym

en

t o

r re

imb

urs

em

en

t sh

all

be

ma

de

fo

r in

sta

lla

tio

n, re

mo

va

l, tra

nsp

ort

ati

on

or

oth

er

ch

arg

es.

Th

e r

em

ed

ies

set fo

rth

in

th

is in

stru

me

nt

are

exc

lusi

ve

, a

nd

th

e l

iab

ilit

y o

f ip

d w

ith

re

spe

ct

to a

ny

sa

le s

ha

ll n

ot

exc

ee

d t

he

pri

ce

of

the

pro

du

ct

on

wh

ich

th

e l

iab

ilit

y i

s b

ase

d.

EX

CE

PT

AS S

TA

TE

D O

TH

ER

WIS

E I

N T

HIS

WA

RR

AN

TY,

ip

d M

AK

ES N

O W

AR

RA

NT

IES,

EX

PR

ESS O

R I

MP

LIE

D,

INC

LU

DIN

G W

ITH

OU

T L

IMIT

AT

ION

, A

NY

WA

RR

AN

TY O

F M

ER

CH

AN

TA

BIL

ITY O

R F

ITN

ESS F

OR

A P

AR

TIC

UL

AR

PU

RP

OSE

. So

me

sta

tes

do

no

t a

llo

w l

imit

ati

on

s o

n h

ow

lo

ng

an

im

pli

ed

wa

rra

nty

la

sts,

so

th

e a

bo

ve

lim

ita

tio

n m

ay

no

t a

pp

ly t

o y

ou

. ip

d s

ha

ll n

ot

in a

ny

ca

se b

e l

iab

le f

or

spe

cia

l, i

nc

ide

nta

l, c

on

seq

ue

nti

al,

ind

ire

ct,

or

oth

er

sim

ila

r d

am

ag

es

ari

sin

g f

rom

an

y b

rea

ch

of

the

se w

arr

an

tie

s e

ve

n i

f ip

d o

r it

s a

ge

nt

ha

s b

ee

n a

dv

ise

d o

f th

e p

oss

ibil

ity

of

suc

h d

am

ag

es.

So

me

sta

tes

do

no

t a

llo

w t

he

exc

lusi

on

or

lim

ita

tio

n o

f in

cid

en

tal

or

co

nse

qu

en

tia

l d

am

ag

es

so t

he

ab

ov

e l

imit

ati

on

or

exc

lusi

on

ma

y n

ot

ap

ply

to

yo

u.

Th

is w

arr

an

ty i

s g

ov

ern

ed

by

th

e l

aw

s o

f th

e S

tate

of

Ore

go

n.


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