Secure energy supply Energy Automation for the
Chemical and Pharmaceutical Industry
Slide 2 Energy Automation
Necessary for the
operation of a
chemical plant
Electrical Power Supply for the Chem&Pharma Industry
Characteristics
Differences to
power utilities
Electrical
Power Supply
Simply must work!!!
Not customers
core business
“side-show”
Power Automation/EMCS
is not naturally
Connection/Coupling to
other system is a must
(Process Control, Building
Automation, etc.)
Industrial standards are
necessary
Benefit
Availability
Has an effect directly on
the core business
clearly
measurable
Produced material e.g.
fuel, gas, lubricants etc.
Production
Costs
Profitability
Maintenance
Basic
Requirement
Slide 3 Energy Automation
Automation
Manufacturing
Execution
Systems (MES)
Enterprise Resource
Planning (ERP)
Automation
Manufacturing
Execution
Systems (MES)
Enterprise Resource
Planning (ERP)
Totally Integrated
Automation
Totally Integrated
Power
Total Building
Solutions
Energy Automation for the Chem&Pharma Industry
One Piece of a Whole
Slide 4 Energy Automation
Nothing runs without electricity !!!
Every component in the process chain, from columns and reactors to centrifuges or driers,
places specific demands on the power supply. The following key tasks must be taken into
account:
Protection and Power Quality – Protecting power infrastructure
Station Automation – Economical control of operations
Energy Management – Integral control of power requirement
Energy automation not only protects your system against possible damages, it also ensures
consistent quality of the electrical power supply - and thus of your processes as well.
In addition, it makes it possible to react quickly to unforeseeable events and to avoid, or at
least minimize, any interruption of the supply
Energy Automation for the Chem&Pharma Industry
The purpose
Slide 5 Energy Automation
Energy Automation for Chem&Pharma
Secure energy supply
Slide 6 Energy Automation
Energy Automation for Chem&Pharma
Our solution portfolio
Energy market
EMM
FDWH
PROPHET Solutions
Communications
and networking
PowerLink PLC / DLC
Modems
AMIS
Tools
Spectrum PowerCC IMM /
Graphical Designer
SICAM PAS UI / Graphical
Designer
TOOLBOX II
DIGSI
Control centers
Spectrum PowerCC
Spectrum Power 4
Station automation
SICAM PAS
SICAM 1703 / SICAM 230
RTU´s
SICAM 1703
SICAM eRTU / miniRTU
TG 805 / TG 5700
Protection / power quality /
field control stations
SIPROTEC
REYROLLE
SICAM BC 1703 ACP
SIMEAS
Slide 7 Energy Automation
Energy Automation for Chem&Pharma
Continous and high availability
Slide 8 Energy Automation
Energy Automation for Chem&Pharma
Standard solution (1)
Slide 9 Energy Automation
Energy Automation for Chem&Pharma
Standard solution (2)
Slide 10 Energy Automation
Energy Automation for Chem&Pharma
Performance made to measure
Our energy automation systems offer the
following functional modules:
Protection and automation of the power supply
Power Quality registration
Calculation and storage of power supply system
parameters
Monitoring and control of the entire power supply
system (SCADA)
Alarm management and logging functions
Comprehensive analyses
Load management including controlling of
power generation
Load shedding in the event of overload and
crisis situations
Automatic restarting of consumers
(load restoration)
Energy management
Slide 11 Energy Automation
Integrated solution: Supervise your low- and medium voltage
system with one system.
Central human-machine interface: All activities can be carried
out from one central operator terminal.
Highest supply reliability: Thanks to Load Shedding functionality
High availability and reliability: Thanks to tested components
and the use of proven standards
Optimum utilization of electrical energy: Thanks to load
management functions
Lower operating and maintenance costs: Thanks to the use
of automatic functions
Compliance with local energy saving and environ-mental issues: Thanks to comprehensive monitoring and reporting
functions
Concrete benefits for you:
Energy Automation for Chem&Pharma
One System – many advantages
Slide 12 Energy Automation Page 12
Energy Automation for Chem&Pharma
With other words
Pro
ductivity
Protect Control Analyze Improve
Protect against blackouts and
damages.
Reduces downtimes due to
fast error detection and
analyses.
Reduces operating and
maintenance costs.
Reduces energy costs by an
optimized consumption of
energy.
Optimal investment by
knowing the system behavior
and its operating figures.
May 2008
Slide 13 Energy Automation
Energy Automation for Chem&Pharma
Our customers
References (Only an extract!)
Slide 14 Energy Automation
BASF/China Scope:
Energy Management and Control System
(EMCS) as a part of a MEV contract for
complete power supply system.
Solvay/Spain Scope:
Energy Management and Control System
(EMCS) including protection and
substation automation based on IEC61850
substation automation protocol.
Bayer/China Scope:
Power Automation System including
protection and power quality.
Energy Automation for Chem&Pharma
References
Slide 15 Energy Automation
Energy Automation for the Oil&Gas Industry
Info-Material
Slide 16 Energy Automation
Energy Automation for Chem&Pharma
Our solution portfolio
Energy market
EMM
FDWH
PROPHET Solutions
Communications
and networking
PowerLink PLC / DLC
Modems
AMIS
Tools
Spectrum PowerCC IMM /
Graphical Designer
SICAM PAS UI / Graphical
Designer
TOOLBOX II
DIGSI
Control centers
Spectrum PowerCC
Spectrum Power 4
Station automation
SICAM PAS
SICAM 1703 / SICAM 230
RTU´s
SICAM 1703
SICAM eRTU / miniRTU
TG 805 / TG 5700
Protection / power quality /
field control stations
SIPROTEC
REYROLLE
SICAM BC 1703 ACP
SIMEAS
Slide 17 Energy Automation
Functionalit
y
Amount of process information
SIPROTEC Compact Class
Protection
SIPROTEC Easy
Protection
SIPROTEC 4
Protection & Control
Numerical Protection SIPROTEC®
For each Application the right Relay
Slide 18 Energy Automation
Energy Automation for Chem&Pharma
Our Power Quality Portfolio – SIMEAS Hardware
SIMEAS P Power Meter for Electrical Power
Measuring & Monitoring
SIMEAS Q Power Quality Recorder for
Distribution Networks
SIMEAS R Disturbance and PQ Recorder
SIMEAS R PMU Disturbance Recorder with
PMU Feature
Slide 19 Energy Automation Page 19
Energy Automation for Chem&Pharma
Station Automation and Remote Control with SICAM
SICAM TM 1703 mic Terminal Module for micro control is a
low-cost, modular, telecontrol unit.
SICAM TM 1703 ACP Compact telecontrol unit with
automation functionality for small to mid size system.
SICAM AK 1703 ACP Modular and flexible control and
automation system based on sub rack technology for every requirement from small and compact systems up to very large systems.
SICAM PAS Power Automation System based on
PC-Technology.
Slide 20 Energy Automation
Energy Automation for Chem&Pharma
Station Automation and Remote Control with SICAM F
unctionalit
y
Amount of process information
Ga
tew
ay
Au
tom
ati
c
En
han
ce
d
SICAM AK 1703 SICAM PAS
SICAM TM 1703 mic
SICAM TM 1703 ACP
Slide 21 Energy Automation
Spectrum PowerCC Windows-based control system for power generation, medium size transport/distribution networks and industry control centers.
SINAUT Spectrum
Unix-based automation system for large and medium sized transport and distribution networks.
Energy Automation for Chem&Pharma
Control Center: Spectrum PowerCC and SINAUT Spectrum
Generation
SCADA
BASE
Customized
Applications
Transmission Trading
Distribution