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SERVICE MANUAL
BATTERY - POWERED PLASTIC STRAPPING TOOL
MODEL P321.0001.02
Manual for authorized dealers and service points
1-1
1-2
INDEX PAGE
1 SERVICE MANUAL P321.0001.02 1-3
1.1 CHART OF TYPES 1-3
1.2 ACCESSORIES 1-31.2.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.2 Battery chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.3 Battery tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.4 Charger for car batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.5 Battery light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3 TECHNICAL DETAILS 1-41.3.1 Electric schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.3.2 Connecting plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.3.3 Strap tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4 CONVERSION PARTS 1-51.4.1 Conversion parts: strap width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.4.2 Conversion parts: strap thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.5 PERIODIC MAINTENANCE AND CONTROL 1-61.5.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61.5.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71.5.3 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81.5.4 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91.5.5 Glueing rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91.5.6 Lubrication rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.7 Assembly informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1.6 RECOMMENDED SPARE PARTS 1-12
1.7 ACCESSORY TOOLS 1-13
1.8 USE OF ACCESSORY TOOLS 1-14
1.9 ORDERING SPARE PARTS 1-191.9.1 Ordering manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-191.9.2 Ordering address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-191.9.3 Finding out of the tool type (item number), the serial number and
the version number:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1.10 SERVICE ADDRESS 1-20
SERVICE MANUAL P321.0001.02
1 SERVICE MANUAL P321.0001.02
1.1 CHART OF TYPES
1.2 ACCESSORIES
1.2.1 BatteryUse only original Fromm batteries N5.4309 14.4V / 2.4Ah for the P321 tool.In case of a damaged battery housing, it can be ordered separately under item no. N5.4318.
1.2.2 Battery chargersThe battery charger must be separately ordered according to the table mentioned below.
1.2.3 Battery testerFor testing the batteries order battery tester N7.5121.
1.2.4 Charger for car batteriesThe charger N5.4407 must be ordered for connection to a car battery with 12 or 24V.
1.2.5 Battery lightFor completely discharging of the battery the battery light N5.4313 can be used.
Item no. Model Strap width Strap thickness
43.0360 P321/12.7/0.65-1.05 12.7 mm / 1/2" 0.65 - 1.05 mm / .026 - .041"
43.0363 P321/13/0.65-1.05 13.0 mm 0.65 - 1.05 mm / .026 - .041"
43.0364 P321/16/0.65-1.05 16.0 mm / 5/8" 0.65 - 1.05 mm / .026 - .041"
43.0373 P321/19/0.40-0.64 19.0 mm / 3/4" 0.40 - 0.64 mm / .016 - .025"
43.0374 P321/19/0.65-1.05 19.0 mm / 3/4" 0.65 - 1.05 mm / .026 - .041"
Item-No. Voltage / frequency Admitted for country
N5.4409 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST, ET, F, FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT, LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL, RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU, YV, (Z), (ZA), (ZW)
N5.4410 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y
N5.4411 110V / 50Hz GB
N5.4408 230 - 240V / 50 - 60Hz AUS, NZ
N5.4405 110 - 127V / 50 - 60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC, PA, Puerto Rico, RC, RP, USA, YV
1-3
SERVICE MANUAL P321.0001.02
1.3 TECHNICAL DETAILS
1.3.1 Electric schematic
1.3.2 Connecting plan
1.3.3 Strap tensionThe tension force values mentioned in the P321 operation manual (600-3000N) are not achievable with each strap. They depend on following factors:
• Hardness of the package,the maximum tension force values are achievable with hard packages.
• Elongation and creep properties of the plastic strap,the maximum tension force values are achievable by using plastic straps with a low elongation.
• Surface quality of the plastic strap,the maximum tension force values are achievable with waxed and embossed straps.
• Strap width, strap thickness,the maximum tension force values are achievable with the thick and the wide straps.
red
black
white
Welding motor
Tensioning motor
whiteblack
redred
1
2
3
4
redpoint
red point
redpoint
1-4
SERVICE MANUAL P321.0001.02
1.4 CONVERSION PARTSWhen changing strap thickness or strap width following parts must be exchanged.
1.4.1 Conversion parts: strap width
1.4.2 Conversion parts: strap thickness
12.7mm 13mm 16mm 19mm
Guidepin P30.1156 P30.1156 P30.1158 P30.1161
Guidepin P30.1156 P30.1156 P30.1164 P30.1167
Strapstop P32.1736 P32.1734 P32.1722 P32.1723
Strapguide P32.1242 P32.1243 P32.1246 P32.1724
Guide case P32.1735 P32.1733 P32.1709 P32.1709
0.4-0.64mm 0.65-1.05mm
Steel insert P32.1705 P32.1706
Tensioning wheel P32.1728 P32.1729
Gripper P32.1716 P32.1719
Gripper P32.1717 P32.1720
Gripper P32.1718 P32.1721
Attention!When converting tools always change the item number on the type label
Replace following parts:Type label N41.9158
2 x hammer head bolts N2.4902
Enclose the suitable operation manual with the tool after each conversion(see paragraph 1.9.1 Ordering manuals)
1-5
SERVICE MANUAL P321.0001.02
1.5 PERIODIC MAINTENANCE AND CONTROL(Carry out 12- months cycles doing one shift work. Doing more shift work respectively often.)
1.5.1 Procedure
Before using check tool for following possible faults:
• Visual test of the tool for loose, lost or damaged parts
• Clean all dirty parts of the tool, especially strap abrasion in the tensioning or the welding unit by using compressed air. (Never use any hard tools like a wire brush or a screw driver for cleaning)
Carry out a test strapping and check following:
• Strap feed and strap tensioning
• Tensioning force adjustment (see operation manual P321)
• Cutting of the upper strap
• Welding time adjustment (see operation manual P321)
• Welding pressure adjustment (see operation manual P321)
• Seal quality (see operation manual P321)
• Function of the LED - display
• Insertion of the strap
Proceed according to paragraph 1.5.2 after a fault appears.
Attention!
Remove battery from tool before each maintenance work.
For exchange of wearing parts see operation Manual P321.
Never use water or solvents for cleaning the tool’s surface.
1-6
SERVICE MANUAL P321.0001.02
1.5.2 Troubleshooting
Ensure before each tool repair that the battery is charged and the tool’s specific strap is used
SYMPTOM CAUSE REMEDY
Tool doesn’t work at all Battery is empty or defective Charge or replace battery
Contact problems caused by a broken battery housing N5.4318.
Replace battery housing
Contact problems caused by a damaged connecting plate P32.1118 or damaged motor housing P32.1020
and P32.1101
Replace connecting plate or motor housing
Defective busbar P32.1111/14 Replace busbar
Contact problem of the internal wires Check contacts and fix them if required or change defective parts
Defective circuit board Replace circuit board
Tool doesn’t tension Tensioning wheel is dirty or worn Clean tensioning wheel with compressed air or replace it
Faulty tensioning wheel or tensioning wheel is assembled reversed
Correct assembling
Grippers are dirty, worn or faulty assembled
Replace grippers, clean them with compressed air or assemble correct
Gearing parts from the tensioning gear are defective
Loose pinion on P32.1516Loose pinion on tensioning motor
Check tensioning gear and replace defect parts
Defective tensioning motor Replace tensioning motor
Defective circuit board Replace circuit board
Micro switch N5.2322 for tensioning motor is defective
Replace micro switch
Contact problem of the internal wires Check contacts and fix them if required or change defective parts
Defective gear bearings Replace bearings
Defective tensioning body Replace tensioning body
Needle free wheeling assembled reversed
Correct assembling
Tensioning wheel turns back immediately after the
tensioning cycle
Shaft P32.1014 in lever P32.1051 is loose
Check parts and replace as required Defective needle free wheeling N3.4509
Wheel P32.1519 is defective or not meshing with P32.1520
1-7
SERVICE MANUAL P321.0001.02
1.5.3 Battery test The battery should be checked while each maintenance by using the battery tester N7.5121.The use is described in the instruction manual of the battery tester.Replace batteries (2.4Ah) with a capacity lower than 80% (1,9 Ah).
Tool doesn’t weld Faulty adjustment of the welding pressure
Correct adjusting(see Operation Manual P321)
Welding gripper is dirty or worn Replace or clean welding gripper by using compressed air
Welding stop gripper P32.1707 is dirty or worn
Replace or clean welding stop gripper by using compressed air
Damaged housing parts Replace housing parts
Defective circuit board Replace circuit board
Defective welding motor Replace welding motor
Defective cup springs N2.5621 Replace cup springs
Loose pinion P32.1119 on welding motor
Replace pinion
Gearing parts of the welding gear are defective
Check welding gear and replace defect parts
Micro switch N5.2322 for welding motor is defective
Replace micro switch
Defective busbar P32.1108 Replace busbar
Contact problem of the internal wires Check contacts and fix them if required or change defective parts
Defective gear bearing Replace bearing
Tool badly cuts the strap or doesn’t cut at all
Cutter is worn or damaged Replace cutter
Faulty adjustment of the coupler P32.1701
Check adjustment and readjust if necessary (see operation
manual P321)
Welding gripper is worn Replace welding gripper
Welding time too short Change adjustment(see operation manual P321)
Defective pressure spring N2.5237 Replace pressure spring
Tool switches off after a few strappings
(Displaying empty battery)
Faulty adjustment of the welding pressure or
battery is defective
Correct adjusting(see Operation Manual P321)
Check battery and replace as required
Gear noise Tensioning or welding gear is worn Check component parts and replace defect one’s
SYMPTOM CAUSE REMEDY
1-8
SERVICE MANUAL P321.0001.02
1.5.4 ChecklistCarry out some test strappings and check following tool components.
• Insert battery in the tool and check function of the LED-display (see operation manual P321)
• Strap feed and strap tension
• Tension force adjustment (see operation manual P321)
• Cutting of the upper strap
• Welding time adjustment (see operation manual P321)
• Welding pressure adjustment (see operation manual P321)
• Seal quality (see operation manual P321)
• Function of the LED-display (see operation manual P321)
• Inserting of the strap
• Correct type label
1.5.5 Glueing rulesFollowing parts have to be glued with LOCTITE 603:
Planet shaft P32.1516with the parallel pins N2.2145.
Tensioning body P32.1703with the parallel pins N2.2189
Body P32.1515 withswivel shaft P32.1503and parallel pins N21.2101
1-9
SERVICE MANUAL P321.0001.02
Additional the screws N1.2112 have to be glued with the planet shaft P32.1516 using LOCTITE 222.Don’t clamp the planet shaft on the pinion while loosening or tightening the screws N1.2112.
1.5.6 Lubrication rulesAll gear parts have to be lubricated with MOLYKOTE BR 2 PLUS grease.Lubrication interval: While each maintenance or after 12 months at the latest.
All bearing parts of the welding unit have to be cleaned and lubricated with Klüber Isoflex Alltime SL2 grease while each maintenance.Lubrication interval: While each maintenance or after 12 months at the latest.
All other parts have to be greased due to the explosion drawing.Lubrication interval: While each maintenance
Clamphere
Bearing welding unit
1-10
SERVICE MANUAL P321.0001.02
1.5.7 Assembly informations
Pay attention to the correct position of the torsional stops while fitting the welding motor (see illustration).
Pay attention to the assembling direction of the needle free wheeling N3.4509.The sense of rotation is stamped in the front of the free wheeling.
Pay attention to the direction of the teeths while assembling the grippers into the tensioning body. (look at the picture)
Welding motor
Torsional stops
Motor support
N3.4509
P32.1703Grippers
1-11
SERVICE MANUAL P321.0001.02
1.6 RECOMMENDED SPARE PARTSFollowing spare parts are recommended for stock keeping:
Besides schould be stocked the wearing parts of the different Types.Stock only parts from tools that are in sale.
Item-No. Description Pieces per tool
N1.1305 Screw 2
N1.1904 Flat head screw 4
N1.1909 Flat head screw 2
N1.1925 Flat head screw 1
N1.1929 Flat head screw 1
N1.1934 Flat head screw 6
N1.6503 Washer 5
N1.6504 Washer 10
N1.6505 Washer 4
N1.7207 PT-screw 4
N1.7208 PT-screw 4
N2.1107 Circlip 1
N2.1118 Circlip 1
N2.1121 Circlip 5
N2.1606 Spring ring 1
N2.1801 Tensioning ring 1
N3.1702 Ball 6
N3.1703 Ball 1
N5.2322 Micro switch 2
N5.4318 Housing 1
P32.0107 Welding motor 1
P32.0124 Tensioning motor 1
P32.1020 Motor housing 1
P32.1034 Lever 1
P32.1101 Motor housing 1
P32.1118 Connecting plate 1
P32.1125 Motor cover 1
P32.1514 Body 1
P32.1604 Circuit board 1
P32.1726 End cover 1
1-12
SERVICE MANUAL P321.0001.02
1.7 ACCESSORY TOOLS
* These accessory tools are alredy included in the tool set for the Battery Plastic Strapping Tool P320.
Item number Description
N7.3233 Press in and press out pressure pad N3.3189/P32.1515(already included in the P300 tool set)
N71.3235* Press in and press out arbor for N3.4509/P32.1519
N71.3236* Press in and press out pressure pad for N3.4509/P32.1519
N71.3237* Press in and press out arbor for N3.1159/P32.1037
N71.3238* Press in and press out pressure pad for N3.1159/P32.1037
N71.3239* Press in arbor for N3.2347/P32.1510
N71.3240* Press out arbor for N3.2347/P32.1510
N71.3241* Press in and press out pressure pad for N3.2347/P32.1510
N71.3243* Press in arbor for N3.1134, P32.1023/P32.1022
N71.3244* Press out arbor N3.1134, P32.1023/P32.1022; N5.1129/P32.1603
N71.3245* Pressure pad for N3.1134, P32.1023/P32.1022; N3.2350/P32.1726
N71.3248* Press in arbor for N3.3150/P32.1703
N71.3251* Press in arbor for N3.3189/P32.1515
N71.3253* Press in and press out arbor for N3.3173/P32.1515; P32.1119, N3.1158, P32.1120/N5.1129
N71.3254* Press out arbor for N3.3173/P32.1515
N71.3255* Distance sleeve for N3.1158, P32.1120, P32.1119/N5.1129; P32.1603/N5.1129
N71.3256* Press in and press out pressure pad for N3.1158, P32.1120, P32.1119/N5.1129
N71.3257* Press out pressure pad for P32.1119/N5.1129; P32.1603/N5.1129
N71.3258* Press in arbor for P32.1603/N5.1129
N71.3259* Press in and press out pressure pad for P32.1603/N5.1129
N71.3260* Press out arbor for N3.1158, P32.1120, P32.1119/N5.1129
N71.3261* Distance sleeve for N3.1158, P32.1120, P32.1119/N5.1129
N71.3264 Press in and press out arbor for N3.1157/P32.1516
N71.3265 Press in and press out pressure pad for N3.1157/P32.1516
N71.3266 Press in and press out arbor for N3.2350/P32.1726
N71.3267 Press in and press out arbor N3.3172/P32.1515; N3.3150/P32.1703;N3.3189/P32.1515
N71.3268 Press in and press out pressure pad for N3.3173/P32.1515; N3.3150/P32.1703
1-13
SERVICE MANUAL P321.0001.02
1.8 USE OF ACCESSORY TOOLSAccessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary.
Part Disassembly Assembly
N3.1157/P32.1516
N3.1159/P32.1037
N7.5108
N7.3215
N71.3264
N71.3265
N3.1157
P32.1516
N71.3237
N71.3238
N3.1159
P32.1037
1-14
SERVICE MANUAL P321.0001.02
N3.2350/P32.1726
N3.2347/P32.1510
N3.3189/P32.1515
Part Disassembly Assembly
N71.3266
N71.3245
N3.2350
P32.1726
N71.3240
N71.3241
N71.3239
P32.1510
N3.2347
N71.3267
N7.3233
N71.3251
N3.3189
P32.1515
1-15
SERVICE MANUAL P321.0001.02
N3.3172/P32.1515
N3.3150/P32.1703
N3.3173/P32.1515
Part Disassembly Assembly
N71.3267
N3.3172
P32.1515
N71.3267
N71.3268
N71.3248
N3.3150
P32.1703
N71.3254
N71.3268
N71.3253
N3.3173
P32.1515
1-16
SERVICE MANUAL P321.0001.02
N3.4509/P32.1519
N5.1129/P32.1119/N3.1158/P32.1120
N5.1129/P32.1603
Part Disassembly Assembly
N71.3235
N71.3236
N3.4509*
P32.1519
*Pay attention to theassembling directionsee paragraph 1.5.7
N71.3260
N71.3256
N71.3261
N71.3257
N71.3253
P32.1119
N3.1158
P32.1120
N5.1129
N71.3255
N71.3253
N71.3244
N71.3259
N71.3255
N71.3257
N71.3258
P32.1603
N5.1129
1-17
SERVICE MANUAL P321.0001.02
P32.1023/N3.1134/P32.1022
Part Disassembly Assembly
N71.3244
N71.3245
N71.3243
P32.1022
N3.1134
P32.1023
1-18
SERVICE MANUAL P321.0001.02
1.9 ORDERING SPARE PARTSOn principle spare part numbers should be taken from the drawings or spare parts lists. Check if the version number of the tool and the spare parts list are the same.Type dependent spare parts should be ordered as follows:
Ordering exampleOrdering a tensioning wheel:
•Take item numbers of the tensioning wheel from drawing (P32.1728/29)•Find out the tool type in which the tensioning wheel should be assembled (e.g. 43.0374)•Find out the item number of the needed tensioning wheel by using the type dependent spare parts lists (for type 43.0374 it is tensioning wheel P32.1729).
Order as follows if 10 tensioning wheels are needed:P32.1729 Tensioning wheel 10 pcs.
1.9.1 Ordering manualsWhen converting tools make sure that the used manual has still validity.If tools change their item number because of the conversion (see chart of types) the adequate manual must be ordered as follows.
Ordering example:Tool item number: 43.0374Version number: 02Language of the manual: de
The manual order for this tool must look as follows:43037402.deIf the manual is needed in another language replace the shorthand expression "de" (see table).
1.9.2 Ordering addressSpare parts and manuals can be ordered at:
Fromm Holding AG Tel.: +41(0) 41 741 57 41Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60CH-6330 Cham e-mail: [email protected]
1.9.3 Finding out of the tool type (item number), the serial number and the version number:
Type label P321
de German
en English
fr French
it Italian
nl Dutch
po Portuguese
se Swedish
sf Finnish
sp Spanish
ru Russian
43.03740200581{
Item number
Serial numberVersion number
1-19
SERVICE MANUAL P321.0001.02
1.10 SERVICE ADDRESSYou will get further assistance and information at:
Post address Physical address:
Fromm System GmbH Fromm System GmbHTechnical customer support Technical customer supportPostfach 12 46 Neulandstr. 10D-77843 Achern D-77855 AchernGermany Germany
Phone: +49(0)7841 / 62 94-22Fax: +49(0)7841 / 62 94-11
e-mail: [email protected]
1-20
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0136
SPARE PARTS LIST P321.0001.02
[ ] = Group * = Wearing part
3 SPARE PARTS LIST P321.0001.02
3.1 Type independent spare parts
P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
N1.1305 2 SCREW M4 X 7.8 D3
N1.1328 P32.0130 2 SCREW M3 X 10 C4
N1.1553 P32.1701 1 HEXAGON SCREW M4 X 8 C5
N1.1904 4 FLAT HEAD SCREW M5 X 20 D7+
N1.1909 2 FLAT HEAD SCREW M3 X 5 E3+
N1.1915 P32.0130 2 FLAT HEAD SCREW M4 X 8 D5
N1.1925 1 FLAT HEAD SCREW M4 X 20 E6
N1.1929 1 FLAT HEAD SCREW M5 X 50 D7
N1.1934 P32.0130 6 FLAT HEAD SCREW M4 X 50 A4+
N1.2112 P32.0133 3 COUNTERSUNK SCREW M4 X 10 C1
N1.2216 2 COUNTERSUNK SCREW M3 X 8 E4+
N1.6108 P32.0130 1 WASHER 12 X 16 X 2 C5
N1.6205 P32.0130 2 SPRING LOCK WASHER M4 D5
N1.6309 P32.0130 1 SPACER WASHER 10 X 16 X 0.5 B5
N1.6312 P32.0130 1 SUPPORTING DISK 8 X 14 X 1.2 C2
N1.6331 P32.0130 4 SPACER WASHER 6 X 12 X 0.5 B6+
N1.6503 5 SAFETY WASHER M5 D6+
N1.6504 3 SAFETY WASHER M4 D3+
N1.6504 P32.0130 6 SAFETY WASHER M4 B3+
N1.6504 P32.1701 1 SAFETY WASHER M4 C5
N1.6505 2 SAFETY WASHER M3 E3
N1.6505 P32.0130 2 SAFETY WASHER M3 C4
N1.7206 P32.1604 2 PT-SCREW 2.2 X 10 C5+
N1.7207 P32.0130 4 PT-SCREW 3 X 40 A1+
N1.7208 P32.0130 4 PT-SCREW 3 X 14 A4+
N21.2101 P32.1514 3 PARALLEL PIN 5 h6 X 40 D3
N21.2102 P32.0129 2 PARALLEL PIN 3 m6 X 8 E5
N2.1107 P32.0130 1 SECURITY RING E8 C2
N2.1118 1 SECURITY RING E6 C7
N2.1121 1 SECURITY RING E5 C5
N2.1121 P32.0130 4 SECURITY RING E5 C5+
N2.1606 1 SPRING RING SW6 A3
N2.1610 P32.0130 1 SPRING RING C1
N2.1801 P32.0130 1 TENSIONING RING 4 MM C1
N2.2110 P32.1514 1 PARALLEL PIN 4 m6 X 10 D3
N2.2145 P32.0133 3 PARALLEL PIN 4 h6 X 18 C2
N2.2187 P32.1514 1 PARALLEL PIN 3 m6 X 6 D4
N2.2189 P32.0121 4 PARALLEL PIN 3 m6 X 5 E3+
N2.2190 P32.0130 2 PARALLEL PIN 6 h6 X 18 B7
N2.2193 1 PARALLEL PIN 3 m6 X 32 C5
N2.2443 P32.0115 1 DOWEL PIN 4 X 15 MM B3
N2.2464 P32.0130 1 DOWEL PIN 2.5 X 16 B1
N2.3342 P32.0130 1 FEATHER KEY 2 X 2 X 10 E2
N2.4902 4 HAMMER HEAD BOLT 1.85 X 4.76 B3+
N2.5132 P32.0130 1 PRESSURE SPRING 0.5 X 4 X 16 D4
N2.5157 P32.0130 2 PRESSURE SPRING 0,6 X 4,8 X 20 C3
N2.5178 2 PRESSURE SPRING 0.32X2.82X20.5 D5
N2.5235 P32.0130 1 PRESSURE SPRING 0.5 X 4.50 X 42.40 / 28.5
C3
3-1
SPARE PARTS LIST P321.0001.02
[ ] = Group * = Wearing part
N2.5236 P32.0130 1 PRESSURE SPRING 0.9 X 15 X 59.7 / 7.5 C5
N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25 / 18.5 D5
N2.5621 P32.0115 14 CUP SPRING 15 X 8.2 X 0.7 C3
N2.5822 P32.0130 1 TORSION SPRING 1,25/11 D1
N2.5823 1 TORSION SPRING 2,8/59 E4
N3.1134 P32.0130 1 BALL BEARING C6
N3.1134 P32.1021 1 BALL BEARING C7
N3.1157 P32.0133 1 BALL BEARING D2
N3.1158 P32.0107 1 BALL BEARING B6
N3.1159 P32.0130 2 BALL BEARING B7
N3.1160 P32.0132 1 BALL BEARING C1
N3.1172 2 BALL BEARING E4+
N3.1178 P32.0120 1 BALL BEARING C1
N3.1702 P32.0130 6 BALL 4 MM C4
N3.1703 P32.0130 1 BALL 5 MM D4
N3.2105 P32.0133 3 NEEDLE CAGE C2
N3.2107 3 NEEDLE CAGE 5 X 9 X 13 D4
N3.2347 P35.0136 2 NEEDLE BUSH C6
N3.2350 P32.0129 1 NEEDLE CASE 6 X 10 X 9 D5
N3.2407 P32.0130 1 INNER RACEWAY D4
N3.3150 P32.0121 3 SLIDE-BEARING E3
N3.3172 P32.1514 1 SLIDE-BEARING E2
N3.3173 P32.1514 1 SLIDE-BEARING D4
N3.3174 P32.1101 1 SLIDE-BEARING C5
N3.3189 P32.1514 2 SLIDE-BEARING C2
N3.4509 P32.1518 1 NEEDLE FREE WHEELING D1
N41.9127 1 ADHESIVE LABEL D6
N41.9158 1 TYPE PLATE <<P321>> B4
N41.9160 P32.0130 2 ADHESIVE LABEL 14.4 VOLT A5+
N4.9108 1 ADHESIVE LABEL 54 X 12 X 0.1 A5
N4.9159 1 LABEL <<CE>> E6
N5.1129 P32.0107 1 ELECTRIC MOTOR B7
N5.1129 P32.0131 1 ELECTRIC MOTOR A2
N5.2322 P32.1604 2 MICRO SWITCH C5+
N5.2702 1 COVER B3
[N5.4309] 1 BATTERY A6
N5.4318 N5.4309 1 HOUSING A6
N6.6271 P32.0107 1 O-RING B7
N6.6271 P32.0131 1 O-RING A3
[P32.0106] P32.0130 1 ENERGY TRANSMISSION A7
[P32.0107] P32.0130 1 WELDING MOTOR A7
[P32.0115] P32.0130 1 SPRING PACKAGE B3
[P32.0120] P32.0130 1 WHEEL B1
[P32.0121] 1 TENSIONING BODY E3
[P32.0129] 1 END COVER D6
[P32.0130] 1 BASE MODEL A5
[P32.0131] P32.0130 1 TENSIONING MOTOR A3
[P32.0132] P32.0130 1 SPUR WHEEL B1
[P32.0133] P32.0130 1 IDLER STEP C2
P32.1011 P32.0130 2 FELT C3+
P32.1012 P32.0130 1 COUPLER D2
P32.1014 P32.0130 1 SHAFT D2
P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
3-2
SPARE PARTS LIST P321.0001.02
[ ] = Group * = Wearing part
P32.1018 P32.0130 1 CARTRIDGE C3
P32.1019 P32.0130 1 SWITCH ROCKER C2
P32.1020 P32.0130 1 MOTOR HOUSING C7
P32.1023 P32.1021 1 PINION C7
P32.1027 P32.0130 1 BALL CAGE C4
P32.1028 P32.0130 1 BOLT D4
P32.1029 P32.0130 1 THRUST PIECE C4
P32.1030 P32.0115 1 SPRING BOLT C3
P32.1031 P32.0115 1 SPRING SLIDE B3
P32.1032 P32.0130 1 DRIVING PIN C4
P32.1034 P32.0130 1 LEVER D5
P32.1035 P32.0130 2 DRIVER D4+
P32.1037 P32.0130 2 SPUR WHEEL B6
P32.1039 P32.0130 1 SHAFT B2
P32.1041 P32.0130 1 CAM B2
P32.1046 P32.0133 3 IDLER GEAR C2
P32.1047 P32.0133 1 COVER C1
P32.1048 P32.0120 1 WHEEL C1
P32.1050 P32.0130 1 FRONT TOGGLE LINK E2
P32.1051 P32.0130 1 LEVER D1
P32.1052 P32.0130 1 STANCHION C1
[P32.1101] P32.0130 1 MOTOR HOUSING A5
P32.1105 P32.1604 1 RETAINER C5
P32.1106 P32.1604 2 TURNING BUTTON B5
P32.1107 P32.0106 1 MOTOR SUPPORT A7
[P32.1108] P32.0106 1 BUSBAR A6
[P32.1111] P32.0106 1 BUSBAR A6
[P32.1114] P32.0106 1 BUSBAR A6
P32.1118 P32.0106 1 CONNECTING PLATE A7
P32.1119 P32.0107 1 PINION B6
P32.1120 P32.0107 1 FELT WASHER B7
P32.1121 P32.0107 2 TORSIONAL STOP B7
P32.1121 P32.0131 2 TORSIONAL STOP A3
P32.1122 P32.0107 1 RUBBER BUSHING A7
P32.1122 P32.0131 1 RUBBER BUSHING B2
P32.1124 P32.0130 1 INSERT A1
P32.1125 P32.0130 1 MOTOR COVER A1
P32.1126 P32.0106 1 PLUG SOCKET B6
P32.1210 2 CENTERING SLEEVE D4
P32.1211 1 COVER D6
[P32.1212] 1 HANDLE LEVER B6
P32.1215 1 HANDLE SHAFT A4
P32.1216 1 PRESSURE ROLLER E2
P32.1228 1 HOLDER E3
P32.1229 1 HOLDER E3
P32.1248 1 SEESAW LEVER D6
P32.1249 1 SEESAW LEVER C5
P32.1251 P32.1701 1 COUPLER C5
P32.1503 P32.1514 1 SWIVEL SHAFT E3
P32.1510 P35.0136 1 ROCKER C6
P32.1511 * P32.0130 1 WELDING GRIPPER D4
P32.1512 P32.0130 1 ECCENTRIC SHAFT D5
P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
3-3
SPARE PARTS LIST P321.0001.02
[ ] = Group * = Wearing part
P32.1513 P32.0130 1 COVER C4
[P32.1514] P32.0130 1 BODY D2
P32.1515 P32.1514 1 BODY D2
[P32.1516] P32.0133 1 PLANET SHAFT C2
[P32.1518] P32.0130 1 RATCHET WHEEL C1
P32.1519 P32.1518 1 SPUR WHEEL D1
P32.1520 P32.0132 1 SPUR WHEEL B1
P32.1603 P32.0131 1 PINION A3
[P32.1604] P32.0130 1 CIRCUIT BOARD B6
[P32.1701] 1 COUPLER C5
P32.1702 P32.1701 1 THRUST PIECE C5
P32.1703 P32.0121 1 TENSIONING BODY E3
P32.1707 * 1 WELDING STOP GRIPPER E1
P32.1708 * 1 CUTTER D5
P32.1710 1 CENTERING SLEEVE D6
P32.1712 3 DOWEL E4
P32.1726 P32.0129 1 END COVER D6
P32.1727 3 IDLER GEAR D3
[P32.1731] P32.0130 1 WELDING EXCENTRIC C7
P32.1732 P32.1731 1 WELDING EXCENTRIC C6
P35.0136 P32.0130 1 ROCKER C6
P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
3-4
SPARE PARTS LIST P321.0001.02
[ ] = Group * = Wearing part
3.2 Type dependent spare parts P321.0001.02
Type 43.0360.02
Type 43.0363.02
Type 43.0364.02
43.0360.02 P321/12.7/0.65-1.05 P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
P30.1156 2 GUIDE PIN D5
P32.1242 1 STRAP GUIDE E5
P32.1706 1 STEEL INSERT E1
P32.1719 * 1 GRIPPER E4
P32.1720 * 1 GRIPPER E4
P32.1721 * 1 GRIPPER E4
P32.1729 * 1 TENSIONING WHEEL E5
P32.1735 1 GUIDE CASE D5
P32.1736 1 STRAP STOP E4
43.0363.02 P321/13/0.65-1.05 P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
P30.1156 2 GUIDE PIN D5
P32.1243 1 STRAP GUIDE E5
P32.1706 1 STEEL INSERT E1
P32.1719 * 1 GRIPPER E4
P32.1720 * 1 GRIPPER E4
P32.1721 * 1 GRIPPER E4
P32.1729 * 1 TENSIONING WHEEL E5
P32.1733 1 GUIDE CASE D5
P32.1734 1 STRAP STOP E4
43.0364.02 P321/16/0.65-1.05 P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
P30.1158 1 GUIDE PIN D5
P30.1164 1 GUIDE PIN D5
P32.1246 1 STRAP GUIDE E5
P32.1706 1 STEEL INSERT E1
P32.1709 1 GUIDE CASE D5
P32.1719 * 1 GRIPPER E4
P32.1720 * 1 GRIPPER E4
P32.1721 * 1 GRIPPER E4
P32.1722 1 STRAP STOP E4
P32.1729 * 1 TENSIONING WHEEL E5
3-5
SPARE PARTS LIST P321.0001.02
[ ] = Group * = Wearing part
Type 43.0373.02
Type 43.0374.02
43.0373.02 P321/19/0.40-0.64 P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
P30.1161 1 GUIDE PIN D5
P30.1167 1 GUIDE PIN D5
P32.1705 1 STEEL INSERT E1
P32.1709 1 GUIDE CASE D5
P32.1716 * 1 GRIPPER E4
P32.1717 * 1 GRIPPER E4
P32.1718 * 1 GRIPPER E4
P32.1723 1 STRAP STOP E4
P32.1724 1 STRAP GUIDE E5
P32.1728 * 1 TENSIONING WHEEL E5
43.0374.02 P321/19/0.65-1.05 P321.0001.02 08.03.04
Item-No. in group Pcs. Description Dimension Field
P30.1161 1 GUIDE PIN D5
P30.1167 1 GUIDE PIN D5
P32.1706 1 STEEL INSERT E1
P32.1709 1 GUIDE CASE D5
P32.1719 * 1 GRIPPER E4
P32.1720 * 1 GRIPPER E4
P32.1721 * 1 GRIPPER E4
P32.1723 1 STRAP STOP E4
P32.1724 1 STRAP GUIDE E5
P32.1729 * 1 TENSIONING WHEEL E5
3-6