service manual battery - powered plastic strapping …€¦ · defect parts micro switch n5.2322...

P32

1000

102.

sen/

MA

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03.

04

SERVICE MANUAL

BATTERY - POWERED PLASTIC STRAPPING TOOL

MODEL P321.0001.02

Manual for authorized dealers and service points

1-1

1-2

INDEX PAGE

1 SERVICE MANUAL P321.0001.02 1-3

1.1 CHART OF TYPES 1-3

1.2 ACCESSORIES 1-31.2.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.2 Battery chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.3 Battery tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.4 Charger for car batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2.5 Battery light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.3 TECHNICAL DETAILS 1-41.3.1 Electric schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.3.2 Connecting plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.3.3 Strap tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.4 CONVERSION PARTS 1-51.4.1 Conversion parts: strap width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.4.2 Conversion parts: strap thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.5 PERIODIC MAINTENANCE AND CONTROL 1-61.5.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61.5.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71.5.3 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81.5.4 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91.5.5 Glueing rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91.5.6 Lubrication rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.7 Assembly informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.6 RECOMMENDED SPARE PARTS 1-12

1.7 ACCESSORY TOOLS 1-13

1.8 USE OF ACCESSORY TOOLS 1-14

1.9 ORDERING SPARE PARTS 1-191.9.1 Ordering manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-191.9.2 Ordering address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-191.9.3 Finding out of the tool type (item number), the serial number and

the version number:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

1.10 SERVICE ADDRESS 1-20

SERVICE MANUAL P321.0001.02

1 SERVICE MANUAL P321.0001.02

1.1 CHART OF TYPES

1.2 ACCESSORIES

1.2.1 BatteryUse only original Fromm batteries N5.4309 14.4V / 2.4Ah for the P321 tool.In case of a damaged battery housing, it can be ordered separately under item no. N5.4318.

1.2.2 Battery chargersThe battery charger must be separately ordered according to the table mentioned below.

1.2.3 Battery testerFor testing the batteries order battery tester N7.5121.

1.2.4 Charger for car batteriesThe charger N5.4407 must be ordered for connection to a car battery with 12 or 24V.

1.2.5 Battery lightFor completely discharging of the battery the battery light N5.4313 can be used.

Item no. Model Strap width Strap thickness

43.0360 P321/12.7/0.65-1.05 12.7 mm / 1/2" 0.65 - 1.05 mm / .026 - .041"

43.0363 P321/13/0.65-1.05 13.0 mm 0.65 - 1.05 mm / .026 - .041"

43.0364 P321/16/0.65-1.05 16.0 mm / 5/8" 0.65 - 1.05 mm / .026 - .041"

43.0373 P321/19/0.40-0.64 19.0 mm / 3/4" 0.40 - 0.64 mm / .016 - .025"

43.0374 P321/19/0.65-1.05 19.0 mm / 3/4" 0.65 - 1.05 mm / .026 - .041"

Item-No. Voltage / frequency Admitted for country

N5.4409 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST, ET, F, FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT, LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL, RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU, YV, (Z), (ZA), (ZW)

N5.4410 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y

N5.4411 110V / 50Hz GB

N5.4408 230 - 240V / 50 - 60Hz AUS, NZ

N5.4405 110 - 127V / 50 - 60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC, PA, Puerto Rico, RC, RP, USA, YV

1-3


1.3 TECHNICAL DETAILS

1.3.1 Electric schematic

1.3.2 Connecting plan

1.3.3 Strap tensionThe tension force values mentioned in the P321 operation manual (600-3000N) are not achievable with each strap. They depend on following factors:

• Hardness of the package,the maximum tension force values are achievable with hard packages.

• Elongation and creep properties of the plastic strap,the maximum tension force values are achievable by using plastic straps with a low elongation.

• Surface quality of the plastic strap,the maximum tension force values are achievable with waxed and embossed straps.

• Strap width, strap thickness,the maximum tension force values are achievable with the thick and the wide straps.

red

black

white

Welding motor

Tensioning motor

whiteblack

redred

1

2

3

4

redpoint

red point

redpoint

1-4


1.4 CONVERSION PARTSWhen changing strap thickness or strap width following parts must be exchanged.

1.4.1 Conversion parts: strap width

1.4.2 Conversion parts: strap thickness

12.7mm 13mm 16mm 19mm

Guidepin P30.1156 P30.1156 P30.1158 P30.1161

Guidepin P30.1156 P30.1156 P30.1164 P30.1167

Strapstop P32.1736 P32.1734 P32.1722 P32.1723

Strapguide P32.1242 P32.1243 P32.1246 P32.1724

Guide case P32.1735 P32.1733 P32.1709 P32.1709

0.4-0.64mm 0.65-1.05mm

Steel insert P32.1705 P32.1706

Tensioning wheel P32.1728 P32.1729

Gripper P32.1716 P32.1719

Gripper P32.1717 P32.1720

Gripper P32.1718 P32.1721

Attention!When converting tools always change the item number on the type label

Replace following parts:Type label N41.9158

2 x hammer head bolts N2.4902

Enclose the suitable operation manual with the tool after each conversion(see paragraph 1.9.1 Ordering manuals)

1-5


1.5 PERIODIC MAINTENANCE AND CONTROL(Carry out 12- months cycles doing one shift work. Doing more shift work respectively often.)

1.5.1 Procedure

Before using check tool for following possible faults:

• Visual test of the tool for loose, lost or damaged parts

• Clean all dirty parts of the tool, especially strap abrasion in the tensioning or the welding unit by using compressed air. (Never use any hard tools like a wire brush or a screw driver for cleaning)

Carry out a test strapping and check following:

• Strap feed and strap tensioning

• Tensioning force adjustment (see operation manual P321)

• Cutting of the upper strap

• Welding time adjustment (see operation manual P321)

• Welding pressure adjustment (see operation manual P321)

• Seal quality (see operation manual P321)

• Function of the LED - display

• Insertion of the strap

Proceed according to paragraph 1.5.2 after a fault appears.

Attention!

Remove battery from tool before each maintenance work.

For exchange of wearing parts see operation Manual P321.

Never use water or solvents for cleaning the tool’s surface.

1-6


1.5.2 Troubleshooting

Ensure before each tool repair that the battery is charged and the tool’s specific strap is used

SYMPTOM CAUSE REMEDY

Tool doesn’t work at all Battery is empty or defective Charge or replace battery

Contact problems caused by a broken battery housing N5.4318.

Replace battery housing

Contact problems caused by a damaged connecting plate P32.1118 or damaged motor housing P32.1020

and P32.1101

Replace connecting plate or motor housing

Defective busbar P32.1111/14 Replace busbar

Contact problem of the internal wires Check contacts and fix them if required or change defective parts

Defective circuit board Replace circuit board

Tool doesn’t tension Tensioning wheel is dirty or worn Clean tensioning wheel with compressed air or replace it

Faulty tensioning wheel or tensioning wheel is assembled reversed

Correct assembling

Grippers are dirty, worn or faulty assembled

Replace grippers, clean them with compressed air or assemble correct

Gearing parts from the tensioning gear are defective

Loose pinion on P32.1516Loose pinion on tensioning motor

Check tensioning gear and replace defect parts

Defective tensioning motor Replace tensioning motor


Micro switch N5.2322 for tensioning motor is defective

Replace micro switch


Defective gear bearings Replace bearings

Defective tensioning body Replace tensioning body

Needle free wheeling assembled reversed

Correct assembling

Tensioning wheel turns back immediately after the

tensioning cycle

Shaft P32.1014 in lever P32.1051 is loose

Check parts and replace as required Defective needle free wheeling N3.4509

Wheel P32.1519 is defective or not meshing with P32.1520

1-7


1.5.3 Battery test The battery should be checked while each maintenance by using the battery tester N7.5121.The use is described in the instruction manual of the battery tester.Replace batteries (2.4Ah) with a capacity lower than 80% (1,9 Ah).

Tool doesn’t weld Faulty adjustment of the welding pressure

Correct adjusting(see Operation Manual P321)

Welding gripper is dirty or worn Replace or clean welding gripper by using compressed air

Welding stop gripper P32.1707 is dirty or worn

Replace or clean welding stop gripper by using compressed air

Damaged housing parts Replace housing parts


Defective welding motor Replace welding motor

Defective cup springs N2.5621 Replace cup springs

Loose pinion P32.1119 on welding motor

Replace pinion

Gearing parts of the welding gear are defective

Check welding gear and replace defect parts

Micro switch N5.2322 for welding motor is defective

Replace micro switch

Defective busbar P32.1108 Replace busbar


Defective gear bearing Replace bearing

Tool badly cuts the strap or doesn’t cut at all

Cutter is worn or damaged Replace cutter

Faulty adjustment of the coupler P32.1701

Check adjustment and readjust if necessary (see operation

manual P321)

Welding gripper is worn Replace welding gripper

Welding time too short Change adjustment(see operation manual P321)

Defective pressure spring N2.5237 Replace pressure spring

Tool switches off after a few strappings

(Displaying empty battery)

Faulty adjustment of the welding pressure or

battery is defective

Correct adjusting(see Operation Manual P321)

Check battery and replace as required

Gear noise Tensioning or welding gear is worn Check component parts and replace defect one’s

SYMPTOM CAUSE REMEDY

1-8


1.5.4 ChecklistCarry out some test strappings and check following tool components.

• Insert battery in the tool and check function of the LED-display (see operation manual P321)

• Strap feed and strap tension

• Tension force adjustment (see operation manual P321)

• Cutting of the upper strap

• Welding time adjustment (see operation manual P321)

• Welding pressure adjustment (see operation manual P321)

• Seal quality (see operation manual P321)

• Function of the LED-display (see operation manual P321)

• Inserting of the strap

• Correct type label

1.5.5 Glueing rulesFollowing parts have to be glued with LOCTITE 603:

Planet shaft P32.1516with the parallel pins N2.2145.

Tensioning body P32.1703with the parallel pins N2.2189

Body P32.1515 withswivel shaft P32.1503and parallel pins N21.2101

1-9


Additional the screws N1.2112 have to be glued with the planet shaft P32.1516 using LOCTITE 222.Don’t clamp the planet shaft on the pinion while loosening or tightening the screws N1.2112.

1.5.6 Lubrication rulesAll gear parts have to be lubricated with MOLYKOTE BR 2 PLUS grease.Lubrication interval: While each maintenance or after 12 months at the latest.

All bearing parts of the welding unit have to be cleaned and lubricated with Klüber Isoflex Alltime SL2 grease while each maintenance.Lubrication interval: While each maintenance or after 12 months at the latest.

All other parts have to be greased due to the explosion drawing.Lubrication interval: While each maintenance

Clamphere

Bearing welding unit

1-10


1.5.7 Assembly informations

Pay attention to the correct position of the torsional stops while fitting the welding motor (see illustration).

Pay attention to the assembling direction of the needle free wheeling N3.4509.The sense of rotation is stamped in the front of the free wheeling.

Pay attention to the direction of the teeths while assembling the grippers into the tensioning body. (look at the picture)

Welding motor

Torsional stops

Motor support

N3.4509

P32.1703Grippers

1-11


1.6 RECOMMENDED SPARE PARTSFollowing spare parts are recommended for stock keeping:

Besides schould be stocked the wearing parts of the different Types.Stock only parts from tools that are in sale.

Item-No. Description Pieces per tool

N1.1305 Screw 2

N1.1904 Flat head screw 4





N1.6503 Washer 5

N1.6504 Washer 10

N1.6505 Washer 4

N1.7207 PT-screw 4

N1.7208 PT-screw 4

N2.1107 Circlip 1

N2.1118 Circlip 1

N2.1121 Circlip 5

N2.1606 Spring ring 1

N2.1801 Tensioning ring 1

N3.1702 Ball 6

N3.1703 Ball 1

N5.2322 Micro switch 2

N5.4318 Housing 1

P32.0107 Welding motor 1

P32.0124 Tensioning motor 1

P32.1020 Motor housing 1

P32.1034 Lever 1

P32.1101 Motor housing 1

P32.1118 Connecting plate 1

P32.1125 Motor cover 1

P32.1514 Body 1

P32.1604 Circuit board 1

P32.1726 End cover 1

1-12


1.7 ACCESSORY TOOLS

* These accessory tools are alredy included in the tool set for the Battery Plastic Strapping Tool P320.

Item number Description

N7.3233 Press in and press out pressure pad N3.3189/P32.1515(already included in the P300 tool set)

N71.3235* Press in and press out arbor for N3.4509/P32.1519

N71.3236* Press in and press out pressure pad for N3.4509/P32.1519

N71.3237* Press in and press out arbor for N3.1159/P32.1037


N71.3239* Press in arbor for N3.2347/P32.1510

N71.3240* Press out arbor for N3.2347/P32.1510


N71.3243* Press in arbor for N3.1134, P32.1023/P32.1022

N71.3244* Press out arbor N3.1134, P32.1023/P32.1022; N5.1129/P32.1603

N71.3245* Pressure pad for N3.1134, P32.1023/P32.1022; N3.2350/P32.1726



N71.3253* Press in and press out arbor for N3.3173/P32.1515; P32.1119, N3.1158, P32.1120/N5.1129

N71.3254* Press out arbor for N3.3173/P32.1515

N71.3255* Distance sleeve for N3.1158, P32.1120, P32.1119/N5.1129; P32.1603/N5.1129

N71.3256* Press in and press out pressure pad for N3.1158, P32.1120, P32.1119/N5.1129

N71.3257* Press out pressure pad for P32.1119/N5.1129; P32.1603/N5.1129

N71.3258* Press in arbor for P32.1603/N5.1129

N71.3259* Press in and press out pressure pad for P32.1603/N5.1129

N71.3260* Press out arbor for N3.1158, P32.1120, P32.1119/N5.1129

N71.3261* Distance sleeve for N3.1158, P32.1120, P32.1119/N5.1129

N71.3264 Press in and press out arbor for N3.1157/P32.1516

N71.3265 Press in and press out pressure pad for N3.1157/P32.1516

N71.3266 Press in and press out arbor for N3.2350/P32.1726

N71.3267 Press in and press out arbor N3.3172/P32.1515; N3.3150/P32.1703;N3.3189/P32.1515

N71.3268 Press in and press out pressure pad for N3.3173/P32.1515; N3.3150/P32.1703

1-13


1.8 USE OF ACCESSORY TOOLSAccessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary.

Part Disassembly Assembly

N3.1157/P32.1516

N3.1159/P32.1037

N7.5108

N7.3215

N71.3264

N71.3265

N3.1157

P32.1516

N71.3237

N71.3238

N3.1159

P32.1037

1-14


N3.2350/P32.1726

N3.2347/P32.1510

N3.3189/P32.1515


N71.3266

N71.3245

N3.2350

P32.1726

N71.3240

N71.3241

N71.3239

P32.1510

N3.2347

N71.3267

N7.3233

N71.3251

N3.3189

P32.1515

1-15


N3.3172/P32.1515

N3.3150/P32.1703

N3.3173/P32.1515


N71.3267

N3.3172

P32.1515

N71.3267

N71.3268

N71.3248

N3.3150

P32.1703

N71.3254

N71.3268

N71.3253

N3.3173

P32.1515

1-16


N3.4509/P32.1519

N5.1129/P32.1119/N3.1158/P32.1120

N5.1129/P32.1603


N71.3235

N71.3236

N3.4509*

P32.1519

*Pay attention to theassembling directionsee paragraph 1.5.7

N71.3260

N71.3256

N71.3261

N71.3257

N71.3253

P32.1119

N3.1158

P32.1120

N5.1129

N71.3255

N71.3253

N71.3244

N71.3259

N71.3255

N71.3257

N71.3258

P32.1603

N5.1129

1-17


P32.1023/N3.1134/P32.1022


N71.3244

N71.3245

N71.3243

P32.1022

N3.1134

P32.1023

1-18


1.9 ORDERING SPARE PARTSOn principle spare part numbers should be taken from the drawings or spare parts lists. Check if the version number of the tool and the spare parts list are the same.Type dependent spare parts should be ordered as follows:

Ordering exampleOrdering a tensioning wheel:

•Take item numbers of the tensioning wheel from drawing (P32.1728/29)•Find out the tool type in which the tensioning wheel should be assembled (e.g. 43.0374)•Find out the item number of the needed tensioning wheel by using the type dependent spare parts lists (for type 43.0374 it is tensioning wheel P32.1729).

Order as follows if 10 tensioning wheels are needed:P32.1729 Tensioning wheel 10 pcs.

1.9.1 Ordering manualsWhen converting tools make sure that the used manual has still validity.If tools change their item number because of the conversion (see chart of types) the adequate manual must be ordered as follows.

Ordering example:Tool item number: 43.0374Version number: 02Language of the manual: de

The manual order for this tool must look as follows:43037402.deIf the manual is needed in another language replace the shorthand expression "de" (see table).

1.9.2 Ordering addressSpare parts and manuals can be ordered at:

Fromm Holding AG Tel.: +41(0) 41 741 57 41Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60CH-6330 Cham e-mail: [email protected]

1.9.3 Finding out of the tool type (item number), the serial number and the version number:

Type label P321

de German

en English

fr French

it Italian

nl Dutch

po Portuguese

se Swedish

sf Finnish

sp Spanish

ru Russian

43.03740200581{

Item number

Serial numberVersion number

1-19


1.10 SERVICE ADDRESSYou will get further assistance and information at:

Post address Physical address:

Fromm System GmbH Fromm System GmbHTechnical customer support Technical customer supportPostfach 12 46 Neulandstr. 10D-77843 Achern D-77855 AchernGermany Germany

Phone: +49(0)7841 / 62 94-22Fax: +49(0)7841 / 62 94-11

e-mail: [email protected]

1-20

2-1

23

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1156

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61*

N2.5

178

P32.

1248

P32.

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32.1

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5237

P32.

1702

P32.

1709

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121

N2.2

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P32.

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P32.

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108

P32.

1211

N1.6

503

N1.

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1011

N2.1

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P32.

1020

P32.

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P32.

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P32.

1710

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N3.1

134

N3.

2347

N3.2

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P32.

1510

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P32.

1023

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1134

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1732

P32.

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119

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N3.1

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N2.

2190

N1.

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P32.

1120

P32.

1121

N6.6

271

P32.

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P32.

0106

P32.

1107

P32.

1122

P32.

1118

P32.

1114

P32.

1111

P32.

1108

P32.

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N1.7

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P32.

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SPARE PARTS LIST P321.0001.02

[ ] = Group * = Wearing part

3 SPARE PARTS LIST P321.0001.02

3.1 Type independent spare parts

P321.0001.02 08.03.04

Item-No. in group Pcs. Description Dimension Field

N1.1305 2 SCREW M4 X 7.8 D3

N1.1328 P32.0130 2 SCREW M3 X 10 C4

N1.1553 P32.1701 1 HEXAGON SCREW M4 X 8 C5

N1.1904 4 FLAT HEAD SCREW M5 X 20 D7+

N1.1909 2 FLAT HEAD SCREW M3 X 5 E3+

N1.1915 P32.0130 2 FLAT HEAD SCREW M4 X 8 D5

N1.1925 1 FLAT HEAD SCREW M4 X 20 E6

N1.1929 1 FLAT HEAD SCREW M5 X 50 D7

N1.1934 P32.0130 6 FLAT HEAD SCREW M4 X 50 A4+

N1.2112 P32.0133 3 COUNTERSUNK SCREW M4 X 10 C1

N1.2216 2 COUNTERSUNK SCREW M3 X 8 E4+

N1.6108 P32.0130 1 WASHER 12 X 16 X 2 C5

N1.6205 P32.0130 2 SPRING LOCK WASHER M4 D5

N1.6309 P32.0130 1 SPACER WASHER 10 X 16 X 0.5 B5

N1.6312 P32.0130 1 SUPPORTING DISK 8 X 14 X 1.2 C2

N1.6331 P32.0130 4 SPACER WASHER 6 X 12 X 0.5 B6+

N1.6503 5 SAFETY WASHER M5 D6+

N1.6504 3 SAFETY WASHER M4 D3+

N1.6504 P32.0130 6 SAFETY WASHER M4 B3+

N1.6504 P32.1701 1 SAFETY WASHER M4 C5

N1.6505 2 SAFETY WASHER M3 E3

N1.6505 P32.0130 2 SAFETY WASHER M3 C4

N1.7206 P32.1604 2 PT-SCREW 2.2 X 10 C5+

N1.7207 P32.0130 4 PT-SCREW 3 X 40 A1+

N1.7208 P32.0130 4 PT-SCREW 3 X 14 A4+

N21.2101 P32.1514 3 PARALLEL PIN 5 h6 X 40 D3

N21.2102 P32.0129 2 PARALLEL PIN 3 m6 X 8 E5

N2.1107 P32.0130 1 SECURITY RING E8 C2

N2.1118 1 SECURITY RING E6 C7

N2.1121 1 SECURITY RING E5 C5

N2.1121 P32.0130 4 SECURITY RING E5 C5+

N2.1606 1 SPRING RING SW6 A3

N2.1610 P32.0130 1 SPRING RING C1

N2.1801 P32.0130 1 TENSIONING RING 4 MM C1

N2.2110 P32.1514 1 PARALLEL PIN 4 m6 X 10 D3

N2.2145 P32.0133 3 PARALLEL PIN 4 h6 X 18 C2

N2.2187 P32.1514 1 PARALLEL PIN 3 m6 X 6 D4

N2.2189 P32.0121 4 PARALLEL PIN 3 m6 X 5 E3+

N2.2190 P32.0130 2 PARALLEL PIN 6 h6 X 18 B7

N2.2193 1 PARALLEL PIN 3 m6 X 32 C5

N2.2443 P32.0115 1 DOWEL PIN 4 X 15 MM B3

N2.2464 P32.0130 1 DOWEL PIN 2.5 X 16 B1

N2.3342 P32.0130 1 FEATHER KEY 2 X 2 X 10 E2

N2.4902 4 HAMMER HEAD BOLT 1.85 X 4.76 B3+

N2.5132 P32.0130 1 PRESSURE SPRING 0.5 X 4 X 16 D4

N2.5157 P32.0130 2 PRESSURE SPRING 0,6 X 4,8 X 20 C3

N2.5178 2 PRESSURE SPRING 0.32X2.82X20.5 D5

N2.5235 P32.0130 1 PRESSURE SPRING 0.5 X 4.50 X 42.40 / 28.5

C3

3-1



N2.5236 P32.0130 1 PRESSURE SPRING 0.9 X 15 X 59.7 / 7.5 C5

N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25 / 18.5 D5

N2.5621 P32.0115 14 CUP SPRING 15 X 8.2 X 0.7 C3

N2.5822 P32.0130 1 TORSION SPRING 1,25/11 D1

N2.5823 1 TORSION SPRING 2,8/59 E4

N3.1134 P32.0130 1 BALL BEARING C6


N3.1157 P32.0133 1 BALL BEARING D2

N3.1158 P32.0107 1 BALL BEARING B6

N3.1159 P32.0130 2 BALL BEARING B7


N3.1172 2 BALL BEARING E4+


N3.1702 P32.0130 6 BALL 4 MM C4

N3.1703 P32.0130 1 BALL 5 MM D4

N3.2105 P32.0133 3 NEEDLE CAGE C2

N3.2107 3 NEEDLE CAGE 5 X 9 X 13 D4

N3.2347 P35.0136 2 NEEDLE BUSH C6

N3.2350 P32.0129 1 NEEDLE CASE 6 X 10 X 9 D5

N3.2407 P32.0130 1 INNER RACEWAY D4

N3.3150 P32.0121 3 SLIDE-BEARING E3

N3.3172 P32.1514 1 SLIDE-BEARING E2

N3.3173 P32.1514 1 SLIDE-BEARING D4

N3.3174 P32.1101 1 SLIDE-BEARING C5

N3.3189 P32.1514 2 SLIDE-BEARING C2

N3.4509 P32.1518 1 NEEDLE FREE WHEELING D1

N41.9127 1 ADHESIVE LABEL D6

N41.9158 1 TYPE PLATE <<P321>> B4

N41.9160 P32.0130 2 ADHESIVE LABEL 14.4 VOLT A5+

N4.9108 1 ADHESIVE LABEL 54 X 12 X 0.1 A5

N4.9159 1 LABEL <<CE>> E6

N5.1129 P32.0107 1 ELECTRIC MOTOR B7

N5.1129 P32.0131 1 ELECTRIC MOTOR A2

N5.2322 P32.1604 2 MICRO SWITCH C5+

N5.2702 1 COVER B3

[N5.4309] 1 BATTERY A6

N5.4318 N5.4309 1 HOUSING A6

N6.6271 P32.0107 1 O-RING B7

N6.6271 P32.0131 1 O-RING A3

[P32.0106] P32.0130 1 ENERGY TRANSMISSION A7

[P32.0107] P32.0130 1 WELDING MOTOR A7

[P32.0115] P32.0130 1 SPRING PACKAGE B3

[P32.0120] P32.0130 1 WHEEL B1

[P32.0121] 1 TENSIONING BODY E3

[P32.0129] 1 END COVER D6

[P32.0130] 1 BASE MODEL A5

[P32.0131] P32.0130 1 TENSIONING MOTOR A3

[P32.0132] P32.0130 1 SPUR WHEEL B1

[P32.0133] P32.0130 1 IDLER STEP C2

P32.1011 P32.0130 2 FELT C3+

P32.1012 P32.0130 1 COUPLER D2

P32.1014 P32.0130 1 SHAFT D2

P321.0001.02 08.03.04


3-2



P32.1018 P32.0130 1 CARTRIDGE C3

P32.1019 P32.0130 1 SWITCH ROCKER C2

P32.1020 P32.0130 1 MOTOR HOUSING C7

P32.1023 P32.1021 1 PINION C7

P32.1027 P32.0130 1 BALL CAGE C4

P32.1028 P32.0130 1 BOLT D4

P32.1029 P32.0130 1 THRUST PIECE C4

P32.1030 P32.0115 1 SPRING BOLT C3

P32.1031 P32.0115 1 SPRING SLIDE B3

P32.1032 P32.0130 1 DRIVING PIN C4

P32.1034 P32.0130 1 LEVER D5

P32.1035 P32.0130 2 DRIVER D4+

P32.1037 P32.0130 2 SPUR WHEEL B6

P32.1039 P32.0130 1 SHAFT B2

P32.1041 P32.0130 1 CAM B2

P32.1046 P32.0133 3 IDLER GEAR C2

P32.1047 P32.0133 1 COVER C1

P32.1048 P32.0120 1 WHEEL C1

P32.1050 P32.0130 1 FRONT TOGGLE LINK E2

P32.1051 P32.0130 1 LEVER D1

P32.1052 P32.0130 1 STANCHION C1

[P32.1101] P32.0130 1 MOTOR HOUSING A5

P32.1105 P32.1604 1 RETAINER C5

P32.1106 P32.1604 2 TURNING BUTTON B5

P32.1107 P32.0106 1 MOTOR SUPPORT A7

[P32.1108] P32.0106 1 BUSBAR A6

[P32.1111] P32.0106 1 BUSBAR A6

[P32.1114] P32.0106 1 BUSBAR A6

P32.1118 P32.0106 1 CONNECTING PLATE A7

P32.1119 P32.0107 1 PINION B6

P32.1120 P32.0107 1 FELT WASHER B7

P32.1121 P32.0107 2 TORSIONAL STOP B7

P32.1121 P32.0131 2 TORSIONAL STOP A3

P32.1122 P32.0107 1 RUBBER BUSHING A7

P32.1122 P32.0131 1 RUBBER BUSHING B2

P32.1124 P32.0130 1 INSERT A1

P32.1125 P32.0130 1 MOTOR COVER A1

P32.1126 P32.0106 1 PLUG SOCKET B6

P32.1210 2 CENTERING SLEEVE D4

P32.1211 1 COVER D6

[P32.1212] 1 HANDLE LEVER B6

P32.1215 1 HANDLE SHAFT A4

P32.1216 1 PRESSURE ROLLER E2

P32.1228 1 HOLDER E3

P32.1229 1 HOLDER E3

P32.1248 1 SEESAW LEVER D6

P32.1249 1 SEESAW LEVER C5

P32.1251 P32.1701 1 COUPLER C5

P32.1503 P32.1514 1 SWIVEL SHAFT E3

P32.1510 P35.0136 1 ROCKER C6

P32.1511 * P32.0130 1 WELDING GRIPPER D4

P32.1512 P32.0130 1 ECCENTRIC SHAFT D5

P321.0001.02 08.03.04


3-3



P32.1513 P32.0130 1 COVER C4

[P32.1514] P32.0130 1 BODY D2

P32.1515 P32.1514 1 BODY D2

[P32.1516] P32.0133 1 PLANET SHAFT C2

[P32.1518] P32.0130 1 RATCHET WHEEL C1

P32.1519 P32.1518 1 SPUR WHEEL D1

P32.1520 P32.0132 1 SPUR WHEEL B1

P32.1603 P32.0131 1 PINION A3

[P32.1604] P32.0130 1 CIRCUIT BOARD B6

[P32.1701] 1 COUPLER C5

P32.1702 P32.1701 1 THRUST PIECE C5

P32.1703 P32.0121 1 TENSIONING BODY E3

P32.1707 * 1 WELDING STOP GRIPPER E1

P32.1708 * 1 CUTTER D5

P32.1710 1 CENTERING SLEEVE D6

P32.1712 3 DOWEL E4

P32.1726 P32.0129 1 END COVER D6

P32.1727 3 IDLER GEAR D3

[P32.1731] P32.0130 1 WELDING EXCENTRIC C7

P32.1732 P32.1731 1 WELDING EXCENTRIC C6

P35.0136 P32.0130 1 ROCKER C6

P321.0001.02 08.03.04


3-4



3.2 Type dependent spare parts P321.0001.02

Type 43.0360.02

Type 43.0363.02

Type 43.0364.02

43.0360.02 P321/12.7/0.65-1.05 P321.0001.02 08.03.04


P30.1156 2 GUIDE PIN D5

P32.1242 1 STRAP GUIDE E5

P32.1706 1 STEEL INSERT E1

P32.1719 * 1 GRIPPER E4

P32.1720 * 1 GRIPPER E4

P32.1721 * 1 GRIPPER E4

P32.1729 * 1 TENSIONING WHEEL E5

P32.1735 1 GUIDE CASE D5

P32.1736 1 STRAP STOP E4

43.0363.02 P321/13/0.65-1.05 P321.0001.02 08.03.04





P32.1719 * 1 GRIPPER E4

P32.1720 * 1 GRIPPER E4

P32.1721 * 1 GRIPPER E4




43.0364.02 P321/16/0.65-1.05 P321.0001.02 08.03.04







P32.1719 * 1 GRIPPER E4

P32.1720 * 1 GRIPPER E4

P32.1721 * 1 GRIPPER E4



3-5



Type 43.0373.02

Type 43.0374.02

43.0373.02 P321/19/0.40-0.64 P321.0001.02 08.03.04






P32.1716 * 1 GRIPPER E4

P32.1717 * 1 GRIPPER E4

P32.1718 * 1 GRIPPER E4




43.0374.02 P321/19/0.65-1.05 P321.0001.02 08.03.04






P32.1719 * 1 GRIPPER E4

P32.1720 * 1 GRIPPER E4

P32.1721 * 1 GRIPPER E4




3-6

service manual battery - powered plastic strapping …€¦ · defect parts micro switch n5.2322...

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