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ST-UM-VZ 00/01 rev.15.01.2000
Maintenance and operationalinstructions for motor variators and
helical geared motors.
GB
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Warehousestorage Installation
When moving the unit, care should be taken to protect external parts from breakage or damage
due to accidental knocks or falls.If the unit is to be stored in a hostile atmosphere or for a long period of time (2/4 months), it is
important to apply protective and waterproofing products to avoid deterioration of shafts and
rubber parts.Before starting up the unit, carry out the following checks:
Check the data shown on the name plate of the reduction unit and/or the electric motor;
Check for any leaks of lubricant
If possible, remove any traces of dirt from the shaft and from the areas around the oil seal.
If the oil seal is not immersed in the lubricant inside the assembly during particularly longstorage periods (4/6 months) it is recommended that it should be replaced as the rubber
might stick to the shaft or even have lost the elasticity it needs to work.
Particular care must be taken when installing drives, as this often the source of damage and
of down time. Careful choice of the type of drive and mounting position can often avoid theneed for protection of sensitive areas, particularly underneath the unit from oil leaks, however
limited they may be.
- The machine must be firmly fastened in place in order to prevent any vibrations.
- Whenever possible, protect the reduction unit from direct sunlight and bad weather, especiallywhen it is mounted on its vertical axis.
- Make sure the air intake on the fan side is unobstructed in order to ensure that the motor is
correctly cooled.- In the case of temperatures of < -5 C or > +40 C, contact Technical Assistance.
- If the motor is to be started up very often under load, the use of a heat probe inserted into the
motor is recommended.
- The various machine members (pulleys, gear wheels, couplings, etc.) must be mounted onthe shafts using special threaded holes or other systems that ensure correct operation
without risk of causing damage to the bearings or the external parts of the assemblies (fig.1).- Lubricate the surfaces that come into contact in order to prevent oxidation or seizure.
Installation
Example of a pulley mounted correctly on the slow shaft of a reduction unit
Correct and incorrect examples of pulleys mounted on the main shaft of a reduction unit.
A B
Fig.1
Fig.2
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PROBLEMS CAUSES ACTION (1) ACTION (2)
No intermittent noise
from the gears. Dirty inside the gearbox.
No practical problem if
the noise has no effect on
the application.
Return the assembly to
Motovario if there is
significant noise when
laaded.
Noise (whine) from the
drive assembly.
Bearings incorrectly
adjusted. Gears with mesh
errors. Insufficient
lubricant.
Check correct quantity of
lubricant.
Return the assembly to
Motovario.
Electric motor vibrates. Measurement of the
assembly coupling.
Check geometric
tolerance of flange on
electric motor. Check
tolerance and geometry
of key on motor shaft.
Replace electric motor.
PROBLEMS CAUSES ACTION (1) ACTION (2)
The motor does not
start.
Problems with power
supply. Defective motor.
Wrong size of motor.
Check power supply. Replace electric motor.
Current absorbed by
the motor is greater
than shown on the
data plate.
Wrong size of motor. Check the application.
Replace the electric
motor and, if necessary,
the reduction unit.
Temperature of the
motor housing is very
high.
Defective motor. Wrong
size of motor. Incorrect
mounting of motor
Check the application.
Replace the electric
motor and, if necessary,
the reduction unit.
Temperature of the
reduction unit housingis very high.
Wrong size of reduction
unit. Mounting position
does not comply with theorder. Incorrect mounting
of motor
Check the application.
Correct the working
conditions: mounting
position and/or lubricant
level.
Incorrect rotation
speed of the main
reducer unit shaft.
Incorrect reduction ratio.
Incorrect polarity of motor.
Check reduction ratio.
Check polarity of motor.
Replace reduction unit
and/or electric motor.
Oil leak from oil seal.
Defective oil seal. Oil seal
damaged during shipment.
Defective motor shaft.
Replace the oil seal.
Repair motor shaft (if
possible).
Replace the part or return
the assembly to
Motovario.
Oil leak from joint. Flat gasket or O-ring
damaged.Replace damaged gasket
or O-ring.Return the assembly to
Motovario.
The main shaft rotates
the wrong way.
Incorrect connection of the
electric motor.
Swap two phases of the
motor supply.
Intermittent noise from
the gears. Dents in the gear wheels.
No practical problem if
the noise has no effect on
the application.
Return the assembly to
Motovario if there is
significant noise when
laaded.
Troubleshooting Gearbox Troubleshooting Gearbox
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Troubleshooting Variator
PROBLEMS CAUSES ACTION 1 ACTION 2
The motor
does not start.
Problems with power
supply. Defective motor.
Wrong motor size.
Check power supply. Replace electric motor.
Current absorbed by
the motor is higher
than shown on
the data plate.
Wrong motor size. Check the application.
Replace the electric
motor and, if
necessary, the variator.
Very high temperature
of the motor housing.
Defective motor. Wrong
motor size. Check the application.
Replace the electric
motor and,
if necessary,
the variator.
Very high
temperature of the
variator housing.
Wrong variator size.
Mounting position does not
comply with the order.
Check the application.
Correct the working
conditions: mounting
position and/or
lubricant level.
Oil leakagesfrom oil seal.
Defective oil seal.
Oil seal damaged duringshipment. Defective
motor shaft seat.
Replace the oil seal.
Repair motor shaft
seat (if possible).
Replace the part or returnthe unit to Motovario.
Oil leakages
from joints.
Flat gasket or O-ring
damaged.
Replace damaged
gasket or O-ring.
Return the unit to
Motovario.
The output shaft
rotates in the
wrong way.
Incorrect connection of the
electric motor.
Reverse two phases
of the power supply
of the motor.
-
Intermittent noise
from the gears.
Dents in the internal
components.
No practical problem if
the noise has no effect
on the application.
Return the unit to
Motovario if there is
significant noise
in the application.
No intermittent
noise from the gears.
Dirty inside
the variator.
No practical problem if
the noise has no effect
on the application.
Return the unit toMotovario if there is
significant noise in
the application.
Electric motor vibrates. Geometrical errors
on the coupling.
Check geometric
tolerances of electric
motor flange.
Check tolerances and
geometry of key
on motor shaft.
Replace the
electric motor.
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Mountingposition
B
Normalmotor-variator
B V V
B V V
B-D B-S
- Breather
- Oil fill
- Oil level
- Oil drain
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Mountingposition
B
Motor-variatorwithRgearunit
B-D B-S
B V V
B V V
- Breather
- Oil fill
- Oil level
- Oil drain
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Mountingposition
B B V V
B B V V
B V V
B B B B
B-R
R-Gearedmotor
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R-RGearedmotorMountingposition
B V V B
B V V
B B
- Breather / Oil fill
- Oil level
- Oil drain
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Mountingposition
B
Motor-variatorwithR-gearunit
B-D B-S
B V V
B V V
- Breather
- Oil fill
- Oil level
- Oil drain
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Mountingpositions
For mounting the assemblies in positions V5-V1-V6-V3, replace the components shown inthe previous figure with the ones shown in this table.
V5 V1
V6 V3
b
d c d c
b c d
081 Nilos 30206 AV Nilos 30206 JV -
082 - 083 Nilos 32010 JV Nilos 32010 AV Nilos 30305 AV101 Nilos 30209 AV Nilos 30209 JV -
102 - 103 Nilos 32012 JV Nilos 32012 AV Nilos 30306 AV
121 Nilos 30211 AV Nilos 30211 JV -
122 - 123 Nilos 32016 JV Ni los 32016 AV Nilos 32208 AV (RF)
Nilos 30308 AV (RT)
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Lubrication Gearbox
The standard fillings made by Spaggiari Trasmissioni are for the operation of the gear reduction
unit in normal conditions. In cases of ambient temperatures not envisaged in the table, callour Technical Service. In the case of temperatures under -30C or over 60C it is necessary touse oil seals with special properties. For operating ranges with temperatures under 0C it is
necessary to consider the following:
1 The motors need to be suitable for operation at the envisaged ambient temperature.
2 The power of the electric motor needs to be adequate for exceeding the higher starting
torques required.
3 In the case of reduction units with a cast-iron case, pay attention to impact loads since castiron may have problems of fragility at temperatures under -15C.
4 During the early stages of service, problems of lubrication may arise due to the high level of
viscosity taken on by the oil and so it is wise to have a few minutes of rotation under no load.
The oil needs to be changed after approximately 10,000 hours. This period depends on the
type of service and the environment where the reduction unit works.
For units supplied without oil plugs, lubrication is permanent and so they need no servicing.
TC
ISO VG...
(-5) (+40)
ISO VG220
(-15) (+25)
ISO VG150
AGIP BLASIA
220
BLASIA
150
SHELL OMALA
OIL220
OMALA
OIL150
ESSO SPARTAN
EP220
SPARTAN
EP150
MOBIL MOBILGEAR630
MOBILGEAR629
CASTROL ALPHA MAX
220
ALPHA MAX
150
BP ENERGOL
GR-XP220
ENERGOL
GR-XP150
Mineral oil
R1 - R2 - R3
40 50 63 80 100 125
B3-B5
B8B6-B7
V5-V1
V6-V3
1,75 2,75
2,25 3
0,5 1
0,75 1,25
0,20,25
0,50
Gear units R1
Gear units R2-R3
40 50 63 80 100 125
B3-B5
B8
B6-B7
V5-V1
V6-V3
6,5 121,65 3,50,4 0,8
8 140,5 1,1 2 4
Quantity of oil in liters
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Lubrication Variator
All moving parts of the variator are metal, and therefore require constant lubrication.
This is achieved by oil splash or jet. Once the variator has been installed on the drivenmachine, proceed with these checks:
1 Once the mounting position has been established, arrange the filler plug, drain plug, breatherand level plugs as shown in the mounting position tables on pages xx.xx.xx.2 Make sure that the oil is visible up to half way up the level indicator plug when the variator is
not the case, top up with oil until this level is reached.
The oil must be changed ater the first 100 hours uf duty. Successive oil change intervals are
every 1000 hours. Always check that the variator is filled to half way up the level plug after
changing the oil. Variators are supplied with oil of the following type.
03 05 10 20 30/50 100
B3-B5
B8B6-B7
V5-V1 0,21 0,33 0,68 1,07 2,15 3,58
V6-V3 0,225 0,33 0,36 0,6 2,15 3,84
1,2 20,15 0,21 0,36 0,6
Variator SC-SF-ST-SP-SPF
IP
IP
AGIP
BP
CHEVRON
ESSO
FINA
MOBIL
SHELL
CASTROL
A.T.F. DEXRON
A.T.F. DEXRON
A.T.F. DEXRON
A.T.F. DEXRON
A.T.F. DEXRON
A.T.F. 220
TQ DEXRON II
AUTRAN DX
Recommended oils
Variator
TRANSMISSION V.E.
A.T.F. DEXRON FLUID
Quantity of oil in liters
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In addition to the data specified in the table, underlining different critical situations for eachgear reducer size, following applications must be taken into consideration and carefullyevaluated by consulting our Technical Service Department.
- Avoid overdrive use.
- Use in applications that could endanger human life in the event of variator failure.- Particular high inertia applications.
- Use as lifting winch.
- Applications with high dynamic stresses on the variator casings.- Use in ambient with T lower than -5C or higher than 40C.
- Use in ambient where chemical agents are present.- Use in corrosive environment.
- Mounting positions not specified in the catalogue.- Use in radioactive ambient.
- Use in ambient with pressure different from the atmospheric one.
- Avoid applications where variator immersion, even partial, is required.
Critical applications Variator Critical applications Gearbox
The performance given in the catalogue correspond to mounting position B3 or similar, ie.when the first stage is not entirely immersed in oil. For other mounting positions and/orparticular input speeds, refer to the above tables that highlight different critical situations for
each size of reduction unit.
It is also necessary to take due consideration of and carefully assess the following applications
by calling our Technical Service.
- As a speed increasing.
- Use in services that could be hazardous for people if the reduction unit fails.- Applications with especially high inertia.
- Use as a lifting winch.
- Applications with high dynamic strain on the case of the reduction unit.
- In places with Tunder -5C or over 40C.- Use in chemically aggressive environments.- Use in a salty environment.
- Mounting positions not envisaged in the catalogue.
- Use in radioactive environments.- Use in environments pressures other than atmospheric pressure.
- Avoid applications where even partial immersion of the reduction unit is required.
A- Application not recommendedB- Check the application and/or call our technical service
A- Application not recommendedB- Check the application and/or call our technical service
RT - RF - RM 40 50 63 80 100 125
V5 - V1: 1500 < n1 < 3000 - - - B B Bn1 > 3000 B B B A A AV3 - V6 B B B B B B
002 005 010 020 030 050 100
1500 < n1 < 2000
pos. B3-B8-B5-B6 - - - - B B B
1500 < n1 < 2000
pos. V5-V6-V1-V3 - - - B B B B
2000 < n1 < 3000
pos. V5-V6-V1-V3 - - - B A A A
2000 < n1 < 3000
pos. B3-B8-B5-B6 - - - - A A A
n1 > 3000
pos. V5-V6-V1-V3 B B B B A A A
n1 > 3000
pos. B3-B8-B5-B6 B B B B A A A
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Table index Variator Table index Gearbox
Table1 Standard motor variator ...................................... pag. 1619
Table2 SC motor variator ............................................... pag. 20-21Table3 SF motor variator ............................................... pag. 22-23Table4 ST motor variator ............................................... pag. 24-25
Table5 ECE variator ...................................................... pag. 26-27
Table6 PAM variator ...................................................... pag. 28-29
Table index Accessories
Table index Variator + gearbox
Table7 SRT1/SRF1/SRM1 motor variator ...................... pag. 30-31
Table8 SRT2/SRF2 motor variator (size 03-05) ............. pag. 32-33Table9 SRT3/SRF3 motor variator (size 03-05) ............. pag. 34-35
Table10 SRT2/SRF2 motor variator (size 10100) .......... pag. 36-37
Table11 SRT3/SRF3 motor variator (size 10100) .......... pag. 38-39
Table20 RT1/RF1/RM1 - ECE gearbox............................ pag. 56-57
Table21 RT1/RF1/RM1 - PAM gearbox............................ pag. 58-59Table22 RT2/RF2 - ECE gearbox .................................... pag. 6063Table23 RT2/RF2 - PAM gearbox .................................... pag. 64-65
Table24 RT3/RF3 - ECE gearbox .................................... pag. 6669
Table25 RT3/RF3 - PAM gearbox .................................... pag. 70-71
Table12 Proximity probe on variator/differential ................ pag. 40-41Table13 Differential ......................................................... pag. 42-43
Table14 Electric servo control (size 03100) .................... pag. 44-45
Table15 Electric servo control (size 100).......................... pag. 46-47Table16 Pneumatic servo control ..................................... pag. 48-49Table17 Right angle control.............................................. pag. 50-51
Table18 Electric limit switch ............................................. pag. 52-53Table19 B5 variator ......................................................... pag. 54-55
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TAV 001 1/2 03 100ST
( Excluded size 03 )
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TAV 001 1/2 03 100ST
pos. Description
1 Electric motor 1 1 1 1 1 1
2 Motor seal 1 1 1 - - -
3 Motor mounting flange 1 1 1 - - -
4/5 Screw DIN 912 4 M5x16 4 M6x16 4 M6x20 - - -
6 Cover disk 1 1 1 1 1 1
7 Gravitational indicator 1 1 1 1 1 1
8 Control knob 1 1 1 1 1 1
9 Dowel DIN 7344 1 3x20 1 3x20 1 4x20 1 4x20 1 5x30 1 5x30
10 Control screw 1 1 1 1 1 1
11 O-Ring 1 2018 1 2018 1 106 1 106 1 108 1 108
12 Control screw stop washer 1 1 1 1 1 1
13 O-Ring 1 2018 1 2018 1 106 1 106 1 108 1 108
14 Control block 1 1 1 1 1 1
15 Ball joint 1 1 1 1 1 1
16 Control cover 1 1 1 1 1 1
17 Control cover seal 1 1 1 1 1 1
18/19 Screw DIN 912 + flat washer 4 M5x16 4 M5x16 4 M6x18 4 M6x18 4 M6x18 6 M6x18
20 Oil breather with 90bend - - - - - - 1 3/8" 1 3/8" 2 3/8"
21/22 Seal plug + seal - - - - - - 1 3/8" 1 3/8" 1 3/8"21A/22A Seal plug + seal 1 3/8" 1 3/8" 1 1/2" 1 1/2" 1 3/4" 1 3/4"
23 Adjuster screw 2 M6x30 2 M6x35 2 M6x35 2 M6x40 2 M6x45 2 M6x50
24 Nut DIN 934/6 2 M6 2 M6 2 M6 2 M6 2 M6 2 M8
25 Fixed annulus race 1 1 1 1 1 1
26 Circlip DIN 983 1 E 18 K 1 E 25 K 1 E 30 K 1 E 45 K 1 E 55 K 1 E 62 K
27 Spring holder ring 1 1 1 1 1 1
28 Belleville spring 5 3 5 5 7 9
29 Adjustable sun race 1 1 1 1 1 1
30 Fixed sun race 1 1 1 1 1 1
31 Planet carrier 1 1 1 1 1 1
32 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10 4 M6x12 6 M6x12
33 Dowel DIN 7344 - - - - 1 6x12 1 6x14
34 Planet disk friction bearing 3 4 4 5 4/6 6
35 Planet disk 3 4 4 5 4/6 6
36 Adjustable annulus race 1 1 1 1 1 1
37 Ball ring 1 1 1 1 1 1
38 Cam ring 1 1 1 1 1 1
39 Grub screw 1 5x10 1 5x10 1 6x12 1 6x12 1 6x12 1 6x12
40 Spring 3 6 6 6 10 10
41 Output flange seal 1 1 1 1 1 1
42 Variator casing 1 1 1 1 1 1
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TAV 001 2/2 03 100ST
( Excluded size 03 )
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TAV 001 2/2 03 100ST
pos. Description
43/44 Oil level plug + seal 2 3/8" 2 3/8" 2 1/2" 2 1/2" 2 3/4" 2 3/4"
45/46 Oil drain plug + seal - 1 1/4" 1 3/8" 2 3/8" 2 3/8" 2 3/8"
47 O-Ring 1 3375 1 2450 1 2525 1 1 1
48/49 Screw DIN 931+ flat washer 4 M5x16 4 M5x16 4 M8x20 4 M10x25 4 M12x30 4 M12x35
50 Oil seal DIN 3760 - - - - 1 20x35x7 1 22x40x751 Circlip DIN 472 - - - - 1 I 35 1 I 40
52 Bearing - - - - 1 6202 1 4203
53 Circlip DIN 471 - - - - 1 E 15 1 E 17
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TAV 002 1/1 03 20ST
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TAV 002 1/1 03 20ST
pos. Description
54 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10
55 Output shaft 1 1 1 1
56 Circlip DIN 472 1 I 35 1 I 52 1 I 62 1 I 72
57 Bearing 1 6003 1 6205 1 6206 1 6207
58 Circlip DIN 471 1 E 17 1 E 25 1 E 30 1 E 35
59 Key DIN 6885 1 4x4x16 1 5x5x20 1 6x6x30 1 8x7x36
60 Variator cover 1 1 1 1
61 Screw DIN 931 - 8 M6x16 8 M6x18 8 M6x20
62 Oil seal DIN 3760 1 17x32x7 1 25x47x7 1 30x47x7 1 35x62x7
63 Stud bolt 4 M6x45 - - -
64 Washer 4 - - -
65 Nut DIN 934/6 8 M6x45 - - -
03 05 10 20
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TAV 003 1/1 03 100ST
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TAV 003 1/1 03 100ST
pos. Description
66 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10 4 M6x12 6 M6x12
67 Dowel DIN 7344 - - - - 1 6x14 1 6x14
68 Output shaft 1 1 1 1 1 1
69 Bearing 1 6003 1 6205 1 6206 1 6207 1 6210 1 6211
70 Circlip DIN 472 2 I 35 1 I 47 1 I 55 1 I 72 1 I 80 1 I 90
71 Bearing 1 6003 1 6005 1 6006 1 6207 1 6208 1 6210
72 Circlip DIN 471 1 E 17 1 E 25 1 E 30 1 E 35 1 E 40 1 E 50
73 Key DIN 6885 1 4x4x16 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60
74 Variator cover 1 1 1 - - -
75 Screw DIN 931 4 M6x20 8 M6x16 8 M6x20 - - -
76 Output flange 1 1 1 - - -
77 Screw DIN 7991 4 M6x20 6 M6x20 6 M6x25 - - -
78 Plug - - - 1 3/8" 1 3/8" 1 3/8"
79 Plug seal - - - 1 1 1
80 Variator cover - - - 1 1 1
81 Screw DIN 931 - - - 8 M6x25 8 M8x30 8 M8x35
82 Oil seal DIN 3760 1 17x35x7 1 25x47x7 1 30x47x7 1 35x62x7 1 40x72x7 1 50x80x8
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TAV 004 1/1 03 100ST
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TAV 004 1/1 03 100ST
pos. Description
83 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10 4 M6x12 6 M6x12
84 Dowel DIN 7344 - - - - 1 6x14 1 6x14
85 Output shaft 1 1 1 1 1 1
86 Bearing 1 6003 1 6205 1 6206 1 6207 1 6210 1 6211
87 Circlip DIN 472 1 I 35 1 I 47 1 I 55 1 I 62 1 I 80 1 I 90
88 Bearing 1 6003 1 605 1 6006 1 6007 1 6208 1 6210
89 Circlip DIN 471 1 E 17 1 E 25 1 E 30 1 E 35 1 E 40 1 E 50
90 Key DIN 6885 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60 1 12x8x60
91 Variator cover 1 1 1 1 1 1
92 Screw DIN 912 4 M6x18 8 M6x18 8 M6x20 8 M6x20 8 M8x30 8 M8x30
93 Oil seal DIN 3760 1 17x32x7 1 25x42x7 1 30x47x7 1 35x52x7 1 40x72x7 1 50x80x8
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TAV 005 1/1 03 100ST
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TAV 005 1/1 03 100ST
pos. Description 03 05 10 20 30/50 100
94 Circlip DIN 471 1 E 15 1 E 17 1 E 20 1 E 25 1 E 30 1 E 40
95 Circlip DIN 472 1 I 35 1 I 40 1 I 47 1 I 52 1 I 62 1 I 80
96 Bearing 1 6202 1 6203 1 6204 1 6205 1 6206 1 6208
97 Spacer ring 1 1 1 1 1 1
98 Bearing 1 6202 1 6203 1 6204 1 6205 1 6206 1 6208
99 Input shaft ECE 1 1 1 1 1 1
100 Key DIN 6885 1 4x4x16 1 5x5x14 1 6x6x20 1 8x7x30 1 8x7x30 1 10x8x50
101 Key DIN 6885 1 4x4x16 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60
102 O-Ring 1 3375 1 2450 1 2525 - - -
103 Input flange ECE 1 1 1 1 1 1
104 Screw DIN 931 4 M5x18 4 M6x20 4 M8x25 4 M10x30 4 M12x35 4 M12x35
105 Oil seal DIN 3760 1 20x30x7 1 22x35x7 1 25x42x7 1 30x47x7 1 35x52x7 1 45x72x8
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TAV 006 1/1 03 100ST
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TAV 006 1/1 03 100ST
pos. Description
106 O-Ring 1 3375 1 2450 1 2525 - - -
107 Circlip DIN 472 1 I 47 1 I 62 1 I 80 1 I 85 1 I 90 1 I 100
108 Circlip DIN 471 1 E 25 1 E 30 1 E 40 1 E 45 1 E 55 1 E 65
109 Bearing 1 6005 1 6206 1 6208 1 6209 1 6011 1 6013
110 Circlip DIN 471 1 E 25 1 E 30 1 E 40 1 E 45 1 E 55 1 E 65
111 Input shaft PAM 1 1 1 1 1 1
112 Key DIN 6885 1 4x4x16 1 5x5x14 1 6x6x20 1 8x7x30 1 8x7x30 1 10x8x50
113 Pam flange 1 1 1 - - 1 350
114 Screw DIN 931 4 M5x18 4 M6x20 4 M8x25 - - 4 M12x35
115 Pam flange - - - 1 1 -
116 Screw DIN 931 - - - 4 M10x30 4 M12x35 -
117 Input flange - - - 1 1 -
118 Screw DIN 912 - - - 6 M8x20 6 M10x25 -
119 Oil seal DIN 3760 1 25x42x7 1 30x52x7 1 40x72x7 1 45x72x8 1 55x80x10 1 65x95x10
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TAV 007 1/1 03 100ST
pos. Description
120 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 - - -
120 Screw DIN 931 - - - 4 M5x10 4 M6x12 6 M6x12
121 Dowel ISO 8734 - - - - 1 6x14 1 6x14
122 Hollow shaft 1 1 1 1 1 1
122 Pinion carrier shaft 1 1 1 1 1 1
123 Bearing 1 16004 1 16005 1 16006 1 6007 1 6010 1 6013
124 Oil seal DIN 3760 2 20x40x7 2 25x42x7 2 30x52x7 2 35x60x10 2 50x80x8 2 65x95x10
125 Circlip DIN 472 1 I 40 1 I 42 1 I 52 2 I 62 1 I 80 -
126 Bearing 1 6203 1 6004 1 6205 1 6206 1 6209 1 6212
127 Circlip DIN 471 1 E 17 1 E 20 1 E 25 1 E 30 1 E 45 1 E 60
127A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 40
128 Mounting flange 1 1 1 1 1 1
129 Gasket 1 1 1 1 1 1
130 Screw DIN 912 6 M6x16 7 M6x18 7 M6x22 7 M8x25 10 M8x30 10 M10x35
131 Dowel ISO 8734 2 6x14 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30
132 Screw DIN 912 4 M6x18 8 M6x16 8 M6x18 8 M6x25 8 M8x25 8 M8x30
132A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50
132A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -
(*) For 1st reduction pinion R1-50 Z=18 and R1-80 Z=18 only
(100) 30/50-1 (125) 100-1(40) 03-1 (50) 05-1 (63) 10-1 (80) 20-1
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TAV 008 1/1 03 - 05ST
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TAV 008 1/1 03 - 05ST
pos. Description
133 Screw DIN 7991 4 M4x10 4 M4x10 4 M5x8 4 M5x8
134 Hollow shaft 1 1 1 1
134 Pinion carrier shaft - 1 - 4
135 Bearing 1 6205 1 6205 1 6006 1 6006
136 Circlip DIN 472 1 I 52 1 I 52 1 I 55 1 I 55
137 Oil seal DIN 3760 1 25x52x7 1 25x52x7 1 30x55x7 1 30x55x7138 Mounting flange 1 1 1 1
139 Oil seal DIN 3760 1 25x52x7 1 25x52x7 1 30x52x7 1 30x52x7
140 Circlip DIN 472 1 I 52 1 I 52 1 I 52 1 I 52
141 Bearing 1 6205 1 6205 1 6205 1 6205
142 Circlip DIN 471 1 E 25 1 E 25 1 E 25 1 E 25
142A Circlip DIN 471 1 E 16 1 E 16 1 E 16 1 E 16
143 Gearbox cover 1 1 1 1
144/145 Filler plug seal 1 1/4" 1 3/8" 1 1/4" 1 3/8"
146 Screw DIN 912 6 M6x22 6 M6x22 6 M6x25 6 M6x25
147 Screw DIN 931 4 M6x18 4 M6x16 8 M6x16 8 M6x16
148 Gasket 1 1 1 1
149 Screw DIN 912 7 M6x16 7 M6x18 7 M6x16 7 M6x18
150 Dowel ISO 8734 2 6x12 2 6x16 2 6x12 2 6x16150A Key DIN 6885 1 5x5x14 1 5x5x20 1 5x5x14 1 5x5x20
150A Key DIN 6885 - 1 5x3.6x20 (*) - 1 5x3.6x20 (*)
(*) For 1st reduction pinion R2-50 Z=18 only
03-2-40 03-2-50 05-2-40 05-2-50
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TAV 009 1/1 03 - 05ST
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TAV 009 1/1 03 - 05ST
pos. Description
151 Screw DIN 7991 4 M4x10 4 M4x10 4 M4x10 4 M5x8 4 M5x8
152 Hollow shaft 1 1 1 1 1
153 Bearing 1 6205 1 6205 1 6205 1 6006 1 6006
154 Circlip DIN 472 1 I 52 1 I 52 1 I 52 1 I 55 1 I 55
155 Oil seal DIN 3760 1 25x52x7 1 25x52x7 1 25x52x7 1 30x55x7 1 30x55x7
156 Mounting flange 1 1 1 1 1157 Oil seal DIN 3760 1 24x35x7 1 24x40x7 1 25x52x7 1 24x40x7 1 30x52x7
158 Circlip DIN 472 1 I 35 1 I 35 1 I 52 1 I 35 1 I 52
159 Bearing 1 6202 1 6202 1 6205 1 6202 1 6205
160 Circlip DIN 471 1 E 15 1 E 15 1 E 25 1 E 15 1 E 25
161 Gearbox cover 1 1 1 1 1
162/163 Filler plug 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 3/8"
164 Screw DIN 912 6 M6x22 6 M6x22 6 M6x22 6 M6x25 6 M6x25
165 Screw DIN 931 4 M6x18 4 M6x16 4 M6x18 8 M6x16 8 M6x16
166 Gasket 1 1 1 1 1
167 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 7 M6x18 7 M8x25
168 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 6x16 2 8x20
05-3-6303-3-40 03-3-50 03-3-63 05-3-50
TAV 010 1/1 10 100ST
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TAV 010 1/1 10 100ST
R2
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TAV 010 1/1 10 100ST
pos. Description
169 Screw DIN 7991 4 M5x10 4 M5x10 - - - - - -
169 Screw DIN 931 - - 4 M5x10 4 M5x10 4 M6x12 4 M6x12 4 M6x12 4 M6x12
170 Dowel ISO 8734 - - - - 1 6x14 1 6x14 1 6x14 1 6x14
171 Hollow shaft 1 1 1 1 1 1 1 1
171 Pinion carrier shaft 1 1 1 1 1 1 1 1
172 Bearing 1 16006 1 16006 1 6007 1 6007 1 6010 1 6010 1 6013 1 6013173 Oil seal DIN 3760 2 30x52x7 2 30x52x7 2 35x60x10 2 35x55xx10 2 50xx80x8 2 50x72x8 2 65x95x10 2 65x95x10
174 Circlip DIN 472 1 I 52 1 I 52 2 I 62 - 1 I 80 - - -
175 Bearing 1 6205 1 6205 1 6206 1 6206 1 6209 1 6209 1 6209 1 6212
176 Circlip DIN 471 1 E 25 1 E 25 1 E 30 1 E 30 1 E 45 1 E 45 1 E 60 1 E 60
176A Circlip DIN 471 1 E 16 1 E 22 1 E 22 1 E 25 1 E 25 1 E 32 1 E 32 1 E 40
177/178 Drain plug - - - 1 3/8" 1 3/8" 1 3/8" 1 1/2 1 1/2"
179 Screw DIN 931 7 M6x18 7 M8x25 7 M8x25 9 M8x30 9 M8x30 9 M8x30 9 M8x30 9 M8x30
180 Mounting flange 1 1 1 1 1 1 1 1
181 Gasket 1 1 1 1 1 1 1 1
182 Dowel ISO 8734 2 6x16 2 8x20 2 8x20 2 8x20 2 8x20 2 8x20 2 8x25 2 10x25
183/184 Filler plug 1 1/4" 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 1/2" 1 1/2"
185 Screw DIN 931 8 M6x16 8 M6x18 8 M6x20 8 M6x20 8 M8x25 8 M8x25 8 M8x30 8 M8x30
185A Key DIN 6885 1 5x5x20 1 6x6x25 1 6x6x25 1 8x7x30 1 8x7x30 1 10x8x40 1 10x8x40 1 12x8x50
185A Key DIN 6885 1 5x3.6x20 (*) 1 8x5.5x30 (*) 1 8x5.5x30 (*) - - -
(*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only
10-2-50 10-2-63 20-2-63 20-2-80 30/50-2-80 30/50-2-100 100-2-100 100-2-125
TAV 011 1/1 10 100ST
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TAV 011 1/1 10 100ST
pos. Description
186 Screw DIN 7991 4 M5x10 4 M5x10 - - -
186 Screw DIN 931 - - 4 M5x10 4 M5x10 4 M6x12
187 Dowel ISO 8734 - - - - 1 6x14
188 Hollow shaft 1 1 1 1 1
189 Bearing 1 16006 1 16006 1 6007 1 6007 1 6010
190 Oil seal DIN 3760 2 30x52x7 2 30x52x7 2 35x55x10 2 35x55x10 2 50x72x8191 Bearing 1 6205 1 6205 1 6206 1 6206 1 6209
192 Circlip DIN 471 1 E 25 1 E 25 1 E 30 1 E 30 1 E 45
193/194 Drain plug - 1 3/8" 1 3/8" 1 3/8" 1 1/2"
195 Screw DIN 931 7 M8x25 9 M8x30 9 M8x30 9 M8x30 9 M8x30
196 Mouting flange 1 1 1 1 1
197 Gasket 1 1 1 1 1
198 Dowel ISO 8734 2 8x20 2 8x20 2 8x20 2 8x25 2 8x25
199/200 Oil seal 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2"
201 Screw DIN 912 8 M6x18 8 M6x18 8 M6x20 8 M6x20 8 M8x25
30/50-3-10010-3-63 10-3-80 20-3-80 20-3-100
TAV 012 1/1 05 100ST
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TAV 012 1/1 05 100ST
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pos. Description 05 10 20 30/50 100
202 Proximity probe 1 B 08/1 1 B 08/1 1 B 12/2 1 B 12/2 1 B 12/2
203 Column 4 4 5 4 / 3 3
204 Toothed ring 1 1 1 1 1
205 Screw DIN 912 4 M5x40 4 M6x45 5 M6x60 4 / 3 M6x70 3 M8x90
pos. Description 05 10 20 30/50 100
206 Proximity probe 1 B08/1 1 B12/2 1 B12/2 1 B12/2 1 B12/2
207 Grub screw - 2 M5x10 2 M5x10 2 M5x10 2 M5x10
208 Toothed ring - 1 1 1 1
Proximity probe on differential components list
TAV 013 1/1 05 100ST
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pos. Description
209 Differential casing 1 1 1 1 1
210 Sung gear bushing 1 1 1 1 1
211 Key DIN 6885 1 5x3x12 1 6x6x12 1 8x7x12 1 8x7x18 1 10x8x20
212 Circlip DIN 472 1 I 32 1 I 32 1 I 32 1 I 55 1 I 55
213 Bearing 1 6002 1 6002 1 6002 1 6006 1 6006
214 Circlip DIN 471 1 E 15 1 E 15 1 E 15 1 E 30 1 E 30215 Planet carrier disk 1 1 1 1 1
216 Planet carrier shaft 2 3 3 3 3
217 Circlip DIN 472 2 I 26 3 I 26 3 I 26 3 I 40 3 I 40
218 Bearing 2 6000 3 6000 3 6000 3 6203 3 6203
219 Differential planet gear 2 3 3 3 3
220 Circlip DIN 472 2 I 26 3 I 26 3 I 26 3 I 40 3 I 40
221 Circlip DIN 471 2 E 10 3 E 10 3 E 10 3 E 17 3 E 17
222 Sun gear 1 1 1 1 1
223 Bearing 1 6000 1 6000 1 6000 1 6002 1 6002
224 Circlip DIN 472 1 I 26 1 I 26 1 I 26 1 I 32 1 I 32
225 Differential crown wheel 1 1 1 1 1
226 Screw DIN 912 4 M5x8 4 M5x10 4 M5x10 4 M6x12 4 M6x12
10005 10 20 30/50
TAV 014 1/1 03 30/50ST
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pos. Description
227 Control block 1 1 1 1
228 Dowel ISO 8734 2 4x8 2 4x8 2 4x8 2 4x8
229 Screw DIN 931 2 M4x8 2 M4x8 2 M4x8 2 M4x8
230 Adjuster ring 2 2 2 2
231 Screw DIN 912 2 M5x12 2 M5x12 2 M5x12 2 M5x12
232 Control screw 1 1 1 1233 Dowel DIN 7344 1 4x20 1 4x20 1 4x20 1 4x20
234 Bearing 1 6001 1 6001 1 6001 1 6202
235 Circlip DIN 472 1 I 28 1 I 28 1 I 28 1 I 35
236 Circlip DIN 471 1 E 12 1 E 12 1 E 12 1 E 15
237 Oil seal DIN 3760 1 12x28x7 1 12x28x7 1 12x28x7 1 20x35x7
238 Gearbox support bushing 1 1 1 1
239 Spring holder joint 1 1 1 1
240 Glycodur bearing GLY-PXG 2238015F 1 1 1 1
241 Key DIN 6885 1 5x5x20 1 5x5x20 1 5x5x20 1 5x5x20
242 Circlip DIN 472 1 I 38 1 I 38 1 I 38 1 I 38
243 Spacer 1 1 1 1
244 Belleville spring 2 2 2 2
245 Spring spacer 1 1 1 1
246 Connector hub 1 1 1 1
247 Screw DIN 6912 3 M6x12 3 M6x12 3 M6x12 3 M6x12
248 Grub screw 3 M6x10 3 M6x10 3 M6x10 3 M6x10
249 Worm gear 1 1 1 1
250 Electric motor 1 1 1 1
03/05 10 20 30/50
TAV 015 1/1 100ST
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pos. Description
251 Control block 1
252 Dowel ISO 8734 2 4x8
253 Screw DIN 931 2 M4x8
254 Adjuster ring 2
255 Screw DIN 912 4 M5x12
256 Circlip DIN 471 1 E 17257 Bearing 1 4203
258 Control screw 1
259 Key DIN 6885 1 5x5x14
260 Oil seal DIN 3760 1 22x40x7
261 Gearbox support bushing 1
262 Spring holder joint 1
263 Glycodur bearing GLY - PXG 3254015F 2
264 Connector hub 1
265 Key DIN 6885 1 5x5x20
266 Belleville spring 2
267 Spacer 1
268 Circlip DIN 472 1 I 58
269 Fixing plate 1
270 Screw DIN 6912 4 M6x12271 Screw DIN 6912 4 M6x12
272 Grub screw 3 M6x10
273 Worm gear 1
274 Electric motor 1
274A Dowel ISO 8734 1 2.5x8
100
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pos. Description
275 Control block 1 1 1
276 Control cover 1 1 1
277 Flat washer 4 4 6
278 Screw DIN 912 4 M6x18 4 M6x18 6 M6x18
279 "UM" oil seal 1 20x10x8 1 22x10x6 1 32x16x8
280 Ring plate 1 1 1281 Screw DIN 912 2 M5x14 2 M5x14 2 M5x14
282 "RM" scraper ring 1 1016 1 1016 1 1022
283 "UM" oil seal 1 22x12x6 1 32x16x8 1 34x22x10
284 Seal bushing 1 1 1
285 O-Ring 1 2100 1 2125 1 0360-20
286 Grub screw 1 M4x10 1 M4x10 1 M4x10
287 Screw DIN 912 4 M8x20 4 M8x20 4 M10x25
288 Cylinder support bushing 1 1 1
289 Pneumatic cylinder 1 D63 1 D80 1 D100
290 Grub screw 3 M6x10 3 M6x10 3 M6x10
291 Spacer 2 2 2
292 Positioner fixing plate 1 1 1
293 Flat washer 2 2 2
294 Screw DIN 931 2 M6x25 2 M6x25 2 M6x25295 SGA96L25H pneum position 1 1 1
296 Flat washer 2 2 2
297 Screw DIN 912 2 M6x30 2 M6x30 2 M6x30
298 Lever 1 1 1
299 Grub screw 1 M5x5 1 M5x5 1 M5x5
300 Screw DIN 931 1 M5x40 1 M5x40 1 M5x40
301 Nut DIN 934/6 3 M5 3 M5 3 M5
20 30/50 100
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pos. Description
302 Ringt angle control support 1 1 1 1 1
303 Bevel gear 1 1 1 1 1
304 Connector shaft 1 1 1 1 1
305 Dowel ISO 8734 1 3x20 1 3x20 1 3x20 1 3x20 1 3x20
306 Bearing 1 K202413 1 K202413 1 K202413 1 K202413 1 K202413
307 Circlip DIN 471 1 E20 1 E20 1 E20 1 E20 1 E20308 Dowel ISO 8734 1 3x20 1 4x20 1 4x20 1 5x20 1 5x20
309 Bevel gear 1 1 1 1 1
310 Bevel gear pinion 1 1 1 1 1
311 Dowel ISO 8734 1 3x12 1 3x12 1 3x12 1 3x12 1 3x12
312 End plate 1 1 1 1 1
313 Countersunk allen bolt 2 M4x14 2 M4x14 2 M4x14 2 M4x14 2 M4x14
10003/05 10 20 30/50
TAV 018 1/1 03 100ST
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pos. Description
314 Fixing plate 1 1 1 1 1
315 Microswitch support 2 2 2 2 2
316 Microswitch AV 3154 2 2 2 2 2
317 Cheese head slot screw 4 M2x12 4 M2x12 4 M2x12 4 M2x12 4 M2x12
318 Nut DIN 934/6 4 M2 4 M2 4 M2 4 M2 4 M2
319 Cheese head slot screw 4 M3x8 4 M3x8 4 M3x8 4 M3x8 4 M3x8
320 Guide plate 1 1 1 1 1
321 Plate 1 1 1 1 1
322 Cheese head slot screw 2 M3x6 2 M3x6 2 M3x6 2 M3x6 2 M3x6
323 Nut DIN 934/6 2 M3 2 M3 2 M3 2 M3 2 M3
324 Grub screw 2 M3x16 2 M3x16 2 M3x16 2 M3x16 2 M3x16
325 Cheese head slot screw 1 M3x8 1 M3x8 1 M3x8 1 M3x8 1 M3x8
326 Dowel ISO 8734 1 4x45 1 4x45 1 4x45 1 4x45 1 4x45
327 End cover 1 1 1 1 1
328 Screw DIN 912 4 M5x12 4 M5x12 4 M5x12 4 M5x12 4 M5x12
329 Connector rod 1 1 1 1 1
330 Connection joint - - - - 1
331 Key DIN 6885 - - - - 1 3x3x10
332 Cross holder rod 1 1 1 1 1
333 Screw DIN 6912 4 M6x12 4 M6x12 4 M6x12 4 M6x12 4 M6x12334 Bearing - - - - 1 609
335 Circlip DIN 472 - - - - 1 I 24
336 Circlip DIN 471 - - - - 1 E 9
337 Female connector 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES
338 Male connector 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES
339 Cable guide 1 1 1 1 1
340 Grub screw 1 M4x4 1 M4x4 1 M4x4 1 M4x4 1 M4x4
341 Self - lubricating bushing 1 KU 12.14.10 1 KU 12.14.10 1 KU 12.14.10 1 KU 12.14.10 -
10003/05 10 20 30/50
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pos. Description
342 End cover 1 18 1 RCA22-4 1 RCA28-4 1 RCA35-7 1 RCA40-7 1 RCA52-7
343 Fixed sun race 1 1 1 1 1 1
344 Screw DIN 912 - - - 8 M4x14 - -
345 Circlip DIN 5417 - - - - 1 SB-195 -
346 Seal flange - - - 1 1 1
347 O-Ring - - - 1 2500 1 3750 1 4875
348 Oil seal DIN 3760 - - - 1 45x62x8 1 55x72x8 1 62x90x10
349 O-Ring 1 3375 1 2450 1 2525 - - -
350 B5 motor flange 1 1 1 - - -
351 Stud 4 4 4 - - -
352 Nut DIN 934/6 4 M8 4 M8 4 M10 - - -
353 Oil seal DIN 3760 1 18x30x5 1 25x42x7 1 30x52x7 - - -
30/50 10003 05 10 20
TAV 020 1/1 40 125ST
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pos. Description 40 50 63 80 100 125
1 RM gearbox casing 1 1 1 1 1 1
2 RT gearbox casing 1 1 1 1 1 1
3 RF gearbox casing 1 1 1 1 1 1
4/5 Filler plug + seal 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1 1/2"
6 Output shaft 1 1 1 1 1 1
7 Bearing 2 30203 2 30204 2 30205 2 30206 2 30209 2 30211
8 C irclip DIN 472 2 I 40 2 I 47 2 I 52 2 I 72 2 I 85 2 I 100
9 Spacer collar 1 1 1 1 1 1
10 Output gear 1 1 1 1 1 1
11 Key DIN 6885 1 5x5x10 1 6x6x15 1 8x7x18 1 8x7x36 1 14x9x36 1 16x10x36
12 Circlip DIN 471 1 E 17 1 E 20 1 E 25 1 E 30 1 E 45 1 E 55
13 Key DIN 6885 1 1 1 1 1 1
14 Oil seal DIN 3760 1 24x40x7 1 28x47x7 1 32x52x7 1 38x62x7 1 52x85x10 1 65x100x10
14 Oil seal DIN 3760 1 1 1 1 42x62x8 (**) 1 1
15 Gearbox cover 1 1 1 1 1 1
16 Input shaft (hollow) 1 1 1 1 1 1
16 Input shaft (pinion carrier) 1 1 1 1 1 1
17 First reduction pinion 1 1 1 1 1 1
18 Circlip DIN 472 1 E 25 1 E 30 1 E 35 1 E 40 1 E 45 1 E50
19 Circlip DIN 471 1 I 52 1 I 62 1 I 72 1 I 90 1 I 100 1 I 11020 Bearing 1 NU 205EC 1 NU 206EC 1 NU 207EC 1 NU 308EC 1 21309 CC 1 21310 CC
21 Circlip DIN 472 1 E 25 1 E 30 1 E 35 1 E 40 1 E 45 1 E 50
21A Circlip DIN 472 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 42
22 Key DIN 6885 1 1 1 1 1 1
23 Circlip DIN 471 1 E52 1 E62 1 E80 1 E100 - -
24 Bearing (2Z) 1 6304 1 6305 1 6307 1 6309 1 6311 1 6311
25 Circlip DIN 472 1 E 20 1 E 25 1 E 35 1 E 45 1 E 55 1 E 55
26 Bearing support bushing 1 1 1 1 1 1
27 Screw DIN 912 6 M6x30 6 M6x30 6 M8x45 6 M10x45 6 M12x45 6 M12x45
28 Oil seal DIN 3760 1 20x40x7 1 25x47x7 1 35x62x7 1 45x72x8 1 55x80x8 1 55x80x8
29 Gasket 1 1 1 1 1 1
30 Screw DIN 912 6 M6x16 7 M6x18 7 M6x22 7 M8x25 10 M8x30 10 M10x35
31 Dowel ISO 8734 2 6x14 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30
31A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x5031A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -
(*) For 1st reduction pinion R1-50 Z=18 and R1-80 Z=18 only
(**) Output shafth end 38
TAV 021 1/2 40 125ST
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TAV 021 1/2 40 125ST
D i ti 100 12540 50 63 80
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pos. Description
32 Gearbox cover 1 1 1 1 1 1
33 Circlip DIN 471 1 E 25 1 E 30 1 E 35 1 E 40 1 E 45 1 E 50
33A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 40
34 Bearing 1 6205 1 6206 1 6207 1 6308 1 6309 1 21310 CC
34 Bearing (only PAM 132) - - - 1 NU 308EC - -
34 Bearing (only PAM 180) - - - - 1 NU 309EC -
35 Circlip DIN 472 1 I 52 1 I 62 1 I 72 1 I 90 1 I 100 1 I 11036 Motor sleeve (hollow) 1 1 1 1 1 1
36 Motor sleeve (pinion carrier) - 1 1 1 1 1
37 Circlip DIN 472 - - - 1 I 90 1 I 110 1 I 110
37A Circlip DIN 472 (only PAM 200/225) - - - - - 1 I 125
38 Bearing (2Z) - - - 1 6011 1 6014 1 6014
38A Bearing (2Z) only PAM 200/225 - - - - - 1 6016
39 Circlip DIN 472 - - - 1 I 90 1 I 110 1 I 110 (***)
40 Oil seal DIN 3760 1 32x52x7 1 35x55x10 1 45x72x8 1 55x90x10 1 70x110x12 1 70x110x12
40 Oil seal DIN 3760 (only PAM 90) - 1 40x55x7 - - - -
40A Oil seal DIN 3760 (only PAM 200/225) - - - - - 1 80x110x12
41 Motor mounting flange 1 1 1 1 1 1
42 Screw DIN 912 6 M6x16 6 M6x14 6 M8x20 6 M10x25 6 M12x30 6 M12x30
42A Screw DIN 912 (only PAM 200/225) - - - - - 6 M12x45
43 (**) Dowel ISO 8734 - - 1 8x20 1 10x20 1 12x22 1 12x22
44 Screw DIN 912 6 M6x16 7 M6x18 7 M6x22 7 M8x25 10 M8x25 10 M10x35
45 Dowel ISO 8734 2 6x14 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30
45A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50
45A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -
45B Dowel ISO 8734 (from PAM 160
included) - - - - 1 5x16 1 5x16
(*) For 1st reduction pinion R1-50 Z=18 and R1-80 Z=18 only
(**) Only from PAM 100/112 i ncluded
(***) Not included in PAM 200/225 version
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pos. Description
46 RT gearbox casing 1 1 1 1 1 1
47 RF gearbox casing 1 1 1 1 1 1
48/49 Oil level plug + seal - - - 2 3/8" 2 1/2" 2 1/2"
50 Output shaft 1 1 1 1 1 1
51 Bearing 1 32004 1 32006 1 32008 1 32010 1 32012 1 32016
52 Key DIN 6885 1 6x6x20 1 8x7x30 1 12x8x35 1 14x9x45 1 18x11x60 1 22x14x70
53 Output gear 1 1 1 1 1 154 Circlip DIN 471 1 E 20 1 E 30 1 E 40 1 E 50 1 E 60 1 E 80
55 Bearing 1 30203 1 322005X 1 32007X 1 32009X 1 32011X 1 32015X
56 Oil seal DIN 3760 1 20x32x7 1 30x47x7 1 40x55x7 1 50x65x8 1 60x80x8 1 80x100x10
57 Key DIN 6885 1 1 1 1 1 1
58 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308
58 Bearing for RF Casing - - - - - 1 32208
59 Output pinion 1 1 1 1 1 1
60 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308
61 Key DIN 6885 1 4x4x10 1 5x5x14 1 6x6x18 1 8x7x20 1 8x7x30 1 12x8x36
62 Intermediate support 1 1 1 1 1 1
63 Screw DIN 912 4 M6x22 4 M6x25 4 M8x35 4 M10x35 4 M12x40 6 M12x35
64 Dowel ISO 8734 2 6x20 2 6x22 2 8x28 2 10x30 2 10x30 2 12x30
65 Circlip DIN 472 1 I 40 1 I 47 1 I 62 1 I 75 1 I 90 1 I 115
66 Circlip DIN 472 1 I 32 1 I 42 1 I 52 1 I 62 1 I 72 1 I 90
67 Spacer collar 1 1 1 1 1 1
68 First reduction gear 1 1 1 1 1 1
69 Circlip DIN 471 1 E 12 1 E 15 1 E 20 1 E 25 1 E 30 1 E 40
70 Gearbox cover 1 1 1 1 1 1
71/72 Filler plug + seal 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE
73/74 Drain plug + seal - - - 1 3/8" 1 1/2" 1 1/2"
75 Input shaft (hollow) 1 1 1 1 1 1
75 Input shaft (pinion carrier) - 1 1 1 1 1
76 First reduction pinion 1 1 1 1 1 1
77 Circlip DIN 472 1 I 52 1 I 52 1 I 62 1 I 72 1 I 90 2 I110
78 Bearing 1 6205 1 6205 1 6206 1 NU207EC 1 NU308EC 1 2131CC
79 Circlip DIN 471 2 E 25 - - 1 E 35 1 E 40 1 E 50
79A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 4080 Key DIN 6885 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60 1 12x8x90
81 Circlip DIN 472 1 I 47 1 I 52 1 I 72 1 I 90 - -
82 Bearing (2Z) 1 6204 1 6205 1 6207 1 6308 1 6311 1 6311
83 Circlip DIN 471 1 E 20 1 E 25 1 E 35 1 E 40 1 E 55 -
84 Bearing support bushing 1 1 1 1 1 1
(*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only
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pos. Description
85 Screw DIN 912 6 M6x25 6 M6x25 6 M8x40 6 M10x45 6 M12x50 6 M12x45
86 Oil seal DIN 3760 1 20x40x7 1 25x47x7 1 36x62x7 1 40x72x8 1 55x80x8 1 55x80x8
87 Gasket 1 1 1 1 1 1
88 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40
89 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30
89A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50
89A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -
(*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only
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TAV 023 1/1 40 125ST
R2
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TAV 023 1/1 40 125ST
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pos. Description
90 Gearbox cover 1 1 1 1 1 1
91/92 Filler plug + seal 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE
93/94 Drain plug + seal - - - 1 3/8" 1 1/2" 1 1/2"
95 Circlip DIN 471 1 E 25 1 E 25 1 E 30 1 E 35 1 E 40 1 E 50
95A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 40
96 Bearing 1 6205 1 6205 1 6206 1 NU 207EC 1 NU 308EC 1 21310 CC
97 Circlip DIN 472 1 I 52 1 I 52 1 I 62 1 I 72 1 I 90 1 I 11098 Motor sleeve (hollow) 1 1 1 1 1 1
98 Motor sleeve (pinion carrier - 1 1 1 1 1
99 Circlip DIN 471 - - - 1 E 55 1 E 70 1 E 70 (***)
100 Bearing (2Z) - - - 1 6010 1 6014 1 6014
100 Bearing (2Z) only PAM 132 - - - 1 6011 - -
100A Bearing (2Z) only PAM 200/225 - - - - - 1 6016
101 Circlip DIN 471 - - - 1 E 55 1 E 70 1 E 70 (***)
102 Circlip DIN 472 - - - 1 I 90 1 I 110 1 I 110 (***)
102A Circlip DIN 472 (only PAM 200/225) - - - - - 1 I 125
103 Oil seal DIN 3760 1 32x52x7 1 32x52x7 1 35x62x7 1 50x90x10 1 70x110x12 1 70x110x12
103 Oil seal DIN 3760 (only PAM 90) - 1 38x52x7 - - - -
103 Oil seal DIN 3760 (only PAM 90-100/112) - - 1 45x62x7 - - -
103 Oil seal DIN 3760 (only PAM 132) - - - 1 55x90x10 - -
103A Oil seal DIN 3760 (only PAM 200/225) - - - - - 1 80x110x12
104 Motor mounting flange 1 1 1 1 1 1
105 Screw DIN 912 6 M6x16 6 M6x16 6 M8x20 6 M10x25 6 M12x30 6 M12x30
105 Screw DIN 912 (only PAM 80) 6 M6x25 - - - - -
105A Screw DIN 912 (only PAM 200/225) - - - - - 6 M12x45
106(**) Dowel ISO 8734 - - 1 8x20 1 8x20 1 8x25 1 10x30
107 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40
108 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 M8x25 2 10x30
108A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50
108A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -
108B Dowel ISO 8734 (from PAM 160 included) - - - - 1 5x16 1 5x16
(*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only
(**) Only from PAM 100/112 i ncluded
(***) Not included in PAM 200/225 version
100 12540 50 63 80
TAV 024 1/2 40 125ST
R3
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109 RT gearbox casing 1 1 1 1 1 1
110 RF gearbox casing 1 1 1 1 1 1
111/112 Oil level plug + seal - - 2 3/8" 2 1/2" 2 1/2"
113 Output shaft 1 19 1 25 1 35 1 45 1 55 1 70
114 Bearing 1 32004X 1 32006X 1 32008X 1 32010X 1 32012X 1 32016X
115 Key DIN 6885 1 6x6x20 1 8x7x30 1 12x8x35 1 14x9x45 1 18x11x60 1 22x14x70
116 Output gear 1 1 1 1 1 1117 Circlip DIN 471 1 E 20 1 E 30 1 E 40 1 E 50 1 E 60 1 E 80
118 Bearing 1 30203 1 32005X 1 32007X 1 32009X 1 32011X 1 32015X
119 Oil seal DIN 3760 1 20x32x7 1 30x47x7 1 40x55x7 1 50x65x8 1 60x80x8 1 80x100x10
120 Key DIN 6885 1 6x6x30 1 8x7x36 1 10x8x50 1 14x9x70 1 16x10x90 1 20x12x110
121 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308
121 Bearing for RF casing - - - - - 1 32208
122 Output pinion 1 1 1 1 1 1
123 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308
124 Key DIN 6885 1 4x4x1 1 5x5x14 1 6x6x18 1 8x7x20 1 8x7x30 1 12x8x36
125 Intermediate support 1 1 1 1 1 1
126 Screw DIN 912 4 M6x22 4 M6x25 4 M8x35 4 M10x35 4 M12x40 6 M12x35
127 Dowel ISO 8734 2 6x20 2 6x22 2 8x28 2 10x30 2 10x30 2 12x30
128 Circlip DIN 472 1 I 40 1 I 47 1 I 62 1 I 75 1 I 90 1 I 115
129 Circlip DIN 472 1 I 32 1 I 42 1 I 52 1 I 62 1 I 72 1 I 90130 Spacer collar 1 1 1 1 1 1
131 Intermediate gear 1 1 1 1 1 1
132 Circlip DIN 471 1 E 12 1 E 15 1 E 20 1 E 25 1 E 30 1 E 40
133 Circlip DIN 472 1 I 26 1 I 35 1 I 40 1 I 52 1 I 62 1 I 80
134 Bearing 1 6000 1 6202 1 6203 1 6304 1 6305 1 6307
135 Second reduction pinion 1 1 1 1 1 1
136 Key DIN 6885 1 3x3x8 1 5x5x10 1 5x5x14 1 6x6x18 1 8x7x22 1 10x8x30
137 First reduction gear 1 1 1 1 1 1
138 Spacer collar 1 1 1 1 1 1
139 Bearing 1 6000 1 6202 1 6203 1 6304 1 6305 1 6307
140 Gearbox cover 1 1 1 1 1 1
141/142 Filler plug 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE
143/144 Drain plug - - - 1 3/8" 1 1/2" 1 1/2"145 Input shaft (hollow) 1 14 1 14 1 19 1 24 1 28 1 38
146 First reduction pinion 1 1 1 1 1 1
147 Circlip DIN 472 1 I 35 1 I 35 1 I 52 1 I 62 1 I 80 1 I 100
148 Bearing 1 6202 1 6202 1 6205 1 6206 1 NU307EC 1 NU309EC
149 Circlip DIN 471 - - - - 1 E 35 1 E 45
150 Key DIN 6885 1 5x5x20 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60
TAV 024 2/2 40 125ST
R3
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TAV 024 2/2 40 125ST
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p p
151 Circlip DIN 472 1 I 35 1 I 40 1 I 62 1 I 80 1 I 100 1 I 100
152 Bearing (2Z) 1 6202 1 6203 1 6206 1 6207 1 6309 1 6309
153 Circlip DIN 471 1 E 15 1 E 17 1 E 30 1 E 35 1 E 45 1 E 45
154 Bearing support bushing 1 1 1 1 1 1
155 Screw DIN 912 6 M6x30 6 M6x25 6 M6x30 6 M8x40 6 M10x45 6 M10x45
156 Oil seal DIN 3760 1 15x30x7 1 17x35x7 1 30x52x7 1 35x62x7 1 45x72x8 1 45x72x8
157 Gasket 1 1 1 1 1 1158 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40
159 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30
TAV 025 1/1 40 125ST
R3
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TAV 025 1/1 40 125ST
pos. Description
160 G b 1 1 1 1 1 1
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160 Gearbox cover 1 1 1 1 1 1
161/162 Filler plug 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE
163/164 Drain plug - - - 1 3/8" 1 1/2" 1 1/2"
165 Circlip DIN 471 1 E 15 1 E 15 1 E 25 1 E 30 1 E 35 -
165 Circlip DIN 471 (only PAM 160) - - - - - 1 E 45
166 Bearing 1 6202 1 6202 1 6205 1 6206 1 NU 307EC 1 6309
166 Bearing (only PAM 160) - - - - - 1 NU 309EC167 Circlip DIN 472 1 I 35 1 I 35 1 I 52 1 I 62 1 I 80 1 I 100
168 Motor sleeve 1 1 1 1 1 1
169 Circlip DIN 471 - - - - 1 E 50 (*) 1 E 55 (**)
169 Circlip DIN 471 - - - - 1 E 55 -
170 Bearing (2Z) - - - - 1 6210 1 6211
170 Bearing (2Z) only PAM 132 - - - - 1 6011 -
170 Bearing (2Z) only PAM 160 - - - - - 1 6212
171 Circlip DIN 471 - - - - 1 E 50 1 E 55
171 Circlip DIN 471 (only PAM 132) - - - - 1 E 55 -
171 Circlip DIN 471 (only PAM 160) - - - - - 1 E 60
172 Circlip DIN 472 - - - - 1 I 90 1 I 100
173 Oil seal DIN 3760 1 24x35x7 1 30x40x7 1 32x52x7 1 35x62x7 1 50x90x10 1 55x90x10
173
Oil seal DIN 3760 (only PAM 90-
100/112) - - - 1 45x62x7 - -
173 Oil seal DIN 3760 (only PAM 132) - - - - 1 55x90x10 -
173 Oil seal DIN 3760 (only PAM 160) - - - - - 1 60x90x10
174 Motor mouting flange 1 1 1 1 1 1
175 Screw DIN 912 6 M6x16 6 M6x16 6 M8x20 6 M10x25 6 M12x30 6 M12x30
176 Dowel ISO 8734 - - - 1 8x20 1 10x20 1 10x30
177 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40
178 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30
(*) Not included in PAM 132 version
(**) Not included in PAM 160 version
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Commerciale:
Via Quattropassi, 1/3
41043 FORMIGINE (MO)tel. 059579700 fax. 059579710
Amministrazione:
tel. 059579712
Logistica:
tel. 0536819402
Internet:www.motovario.it
e.mail:[email protected]