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Your Green Manufacturing Partner
TM
CU-MK20071126SMTEF-CDV.ppt
Surface Mount Technology LtdSurface Mount Technology Ltd
Corporate OverviewCorporate Overview
FY2008 Q2FY2008 Q2
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• Corporate Overview
• Corporate Philosophy
• Lean & Green Manufacturing
• Pan-China Strategy
• Corporate Social Responsibility
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One of the largest and leading Hong Kong based Electronics Manufacturing Services (EMS) Providers in Southern China
• Founded in 1986, listed in Singapore in 2001
• One of the major manufacturers in Automotive Electronics, Data Storage, LCD Monitor, Smartcard Reader and Electronic Price Label
• World ranking – 30th*
*Sources: “The MMI Top 50”, Manufacturing Market Insider 2007
Corporate Profile
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Milestones Milestones
Founded by
Prof. K.B. Chan
Corporate ERP
System launched
RoHS Production
starts
Dalingshan, Dongguan
Plant opens
Starts Setting Up Factories
in Northern China
1986 2001
1993 2002
2003 2005
Tangxia, Dongguan
Plant opens
2004
Listed in
Singapore
Suzhou Plant opens
2006
2007
ChangchunPlant opens
R & D Department
set up
2007
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Corporate StructureCorporate Structure
SMT HoldingsProduction Area: 110,300m2
SMT Lines: 148Number of staff: > 12,000
Dalingshan
SMT : 98
Pdn Area m258,000
Dalingshan
SMT : 98
Pdn Area m258,000
Suzhou I
19
10,000
Suzhou I
19
10,000
Tangxia
30 ( 50 )*
33,000
Tangxia
30 ( 50 )*
33,000
Tianjin
( 20 )*
(20,000)
Tianjin
( 20 )*
(20,000)
Suzhou II
( 30 )*
(20,000)
Suzhou II
( 30 )*
(20,000)
(Maximum Capacity)*
Changchun
1 ( 15 )*
9,300
Changchun
1 ( 15 )*
9,300
End Sept 07 figures
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To To fulfill and exceed fulfill and exceed customers expectationscustomers expectations
To deliver the most efficient andTo deliver the most efficient andhighest quality solutionshighest quality solutions
To practice leadingTo practice leading--edge edge lean & green manufacturing lean & green manufacturing
MissionsMissions
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We are committed to:We are committed to:
ISO 9001:2000 FS90932
ISO/TS 16949
OHSAS 18001
ISO 14001
Customer Focus
Quality Assurance
People Involvement
Continual Improvement
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Core ServicesCore Services
Vertical solutions and horizontal coverage for Vertical solutions and horizontal coverage for both low and high volume customersboth low and high volume customers
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Focus IndustriesFocus Industries
Automotive Electronics
Computer Peripherals
Home Appliance
Office Appliance
Consumer Electronics
Industrial Controls
Telecommunications
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Assembly TechnologyAssembly TechnologySMT
PTH Auto Insertion
COB & BGA
Flip Chip Bonding
Manual Insertion
Wire Bonding
Complete Box Build
Lead-Free Soldering
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TM Major Production Major Production EquipmentEquipment
Screen Printer(DEK – ELA)
High Speed Chip Mounter(FUJI – NXT, CP8, CP7, etc)
Modular and Fine Pitch Mounter(FUJI – XP series)(YAMAHA – YV series)
Lead Free Reflow Oven(ETC – AIS series)
Automatic Optical Inspection Machine(SAKI – BF25 series)
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TM Major Production Major Production EquipmentEquipment
Nitrogen Atmosphere Reflow Oven(ETC – NIS Series)
Lead Free Wave Soldering Furnace(JT – GX800 series)
Auto Insertion Machine(Panasonic – RH, AVK series)
In-circuit Tester(TERADYNE – Z1820VP/1680)(JET300)
LCD Module Assembly Line
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Reliability Laboratory
Analytical Laboratory
High Precision Measurement Room (Thermal-Controlled)
Calibration Laboratory
Manufacturing Technology Laboratory
RoHS Lab
Technical Support & Technical Support & FacilitiesFacilities
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FY ended 31 March
Group TurnoverGroup Turnover
050
100150200250300
US$
mU
S$m
315.3315.3
‘02
128.9128.9
215.3215.3
262.8262.8
332.2332.2
FY ‘03 ‘04 ‘05 ‘06 ‘07
353.9353.9
CAGR : 2
2.38%
(FY02-F
Y07)
‘08
201.9201.9
Q1-Q2 (Apr - Sept)
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Industrial Controls
29%
Consumers & Others
10%Telecom
3% Computer Peripherals
29%
Office Appliance
8%
Automotive Electronics
21%
N. America & Europe
18%
Japan49%
PRC and other Asia
10%
Korea23%
Distribution of RevenueDistribution of Revenue
FY2008 Q2
By Products By Regions
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Customers Portfolio Customers Portfolio
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CORPORATECORPORATEPHILOSOPHYPHILOSOPHY
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Core ValuesCore Values
Strong Corporate Culture & Management Philosophy
Super 5S+1
Just In Time
Zero Defect
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SERIOUSNESS = QUALITY
+1
SYSTEMATIC = SPEED
STANDARDIZE = EXPANSION
SIMPLE = BASIC
SUSTAIN = CHANGE
SUPER 5S+1
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+1 = SINGLE
Single is the spirit and target figure in every aspectSingle means 1st, single digit, unity, the numeral one
Quality level Single digit PPMProduction line set up within Single digit minutes
(< 10)Any process, do it right the 1st time and
every Single time WIP Stock level < 10 days Monthly accounting statement < 10 days
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LEAN LEAN &&
GREEN MANUFACTURINGGREEN MANUFACTURING
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A new model for our production which benefits our customers
• Assembly procedures re-engineering• Resources and space utilization• Optimization of materials supplies• Tool placement re-arrangement
= Efficient & Cost Effective Production
Lean ManufacturingLean Manufacturing
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Innovation ProgramsInnovation Programs
Total Production Innovation (TPI)
There are totally 9 aspects include Cell Line System, Manufacturing Automation, Equipment Maintenance, Green Manufacturing, Quality, Repair, Training, Testing and House Keeping.
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Business Process Innovation (BPI)
Re-engineering of all business processes to improve efficiency and cut waste
Practice of Lean Concept in business process
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Cell Line System• Program started in 2005• Replace long-line system• Most of assembly lines have been converted by
end 2006Long Line Cell Line
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• Reduced workers
• Increased output/ person/ hr
• Reduced defect
• Reduced WIP
• Reduced space
Cell Line SystemCell Line System
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• Dedicated Corporate Green Manufacturing Engineering team
• Long term program• Expanding scope • Member of the Working Group of the
Administration on the Control of Pollution Caused by Electronic Information Products of China (China RoHS – 电子信息产品污染控制管理办法)
• Set up of dedicated RoHS Test Lab
Enforcement of Enforcement of Green ManufacturingGreen Manufacturing
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TM Green Manufacturing Green Manufacturing MeasuresMeasures
Over 80% of SMT lines are lead-free and RoHS compliant!Over 80% of SMT lines are lead-free and RoHS compliant!2001
Starts Lead-free Soldering
2002 2003 2004 2005
SMT awarded SONY “OEM
Green Partner”
Starts RoHS
Production
Corporate Green Manufacturing
Program Begins
2006 2007
SMT awarded FHKI “Hong Kong
Green Mark”
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OEM Green Partner RoHS
Lead Free
(2002)
(2004)(2004)
(2004)
(2003)
(2005)(2003)
(2002)(2001)
Major Green Major Green Manufacturing ExperienceManufacturing Experience
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TM Hong Kong Green Hong Kong Green Events ParticipationEvents Participation
A green management system to monitor product and activity interactions which may have an impact on our environment
With an aim to reduce and to roll back pollution that is affecting residents
in Hong Kong and the Pearl River Delta
(PRD) region
Hong Kong Green MarkHong Kong Green Mark One Factory One Factory –– One Year One Year ––One Environmental ProjectOne Environmental Project
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PANPAN--CHINA STRATEGYCHINA STRATEGY
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Beijing •
•Shanghai
Manufacturing BasesManufacturing Bases
Hong Kong Headquarterunder construction
in operation
Pan-Pearl River Delta
Yangtze River Delta
Bohai Region
North-East Region
Changchun
Tianjin
Suzhou
DalingshanTangxia
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Regional MarketsRegional Markets
Preliminary Figures Only (For reference only, may not be 100% accurate) Exchange Rate of US$1:RMB8.0702 for 2005
*China includes China, Hong Kong and Macau SARs
-93%1,224-96%2,513Total
8%
22%
27%
36%
% of China*
Heavy Ind., Industrial28619%26%682Bohai
108
356
474
Pop. (mil)
8%
28%
34%
% of China*
Automotive, Heavy Ind.17%212
North-East
18%
14%
GDP growth
Heavy Ind., Industrial729YRD
Consumer Electronics890PPRD
Major Industries
2005 GDP
(US$ B)Zone
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DalingshanDalingshan, , DongguanDongguan
• Total Production Area: 58,000 sq. metres
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• 13,000 sq. metre Production area at Tangxia Plant A & B• 20,000 sq. metre Production area at Tangxia Plant C• Total Production Area: 33,000 sq. metres
TangxiaTangxia, , DongguanDongguan
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• 10,000 sq. metre Production area at Suzhou I• 20,000 sq. metre Production area at Suzhou II• Total Production Area: 30,000 sq. metres
SuzhouSuzhou
Suzhou I Suzhou II
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ChangchunChangchun
• Total Production Area: 9,300 sq. metres
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TianjinTianjin
• A 20,000 sq. metres factory
• Operational by Q2 2008
• Planned Capacity: 20 SMT Lines
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Corporate Corporate Social ResponsibilitySocial Responsibility
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Emphasis on CSREmphasis on CSR
Support & Sponsorship to universitiesStudent Training & Scholarship
R&D Program…
Various Advisors in different government organizationsInnovation & Technology Commission
Hong Kong Trade Development Council
Hong Kong Productivity Council
Support Trade AssociationsFederation of Hong Kong Industries
Hong Kong Electronic Industries Association
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meansService Minded Technology
TM