surface mount technology ltd corporate overview fy2008 q2 · high speed chip mounter (fuji – nxt,...

Your Green Manufacturing Partner

TM

CU-MK20071126SMTEF-CDV.ppt

Surface Mount Technology LtdSurface Mount Technology Ltd

Corporate OverviewCorporate Overview

FY2008 Q2FY2008 Q2

TM

• Corporate Overview

• Corporate Philosophy

• Lean & Green Manufacturing

• Pan-China Strategy

• Corporate Social Responsibility

TM

One of the largest and leading Hong Kong based Electronics Manufacturing Services (EMS) Providers in Southern China

• Founded in 1986, listed in Singapore in 2001

• One of the major manufacturers in Automotive Electronics, Data Storage, LCD Monitor, Smartcard Reader and Electronic Price Label

• World ranking – 30th*

*Sources: “The MMI Top 50”, Manufacturing Market Insider 2007

Corporate Profile

TM

Milestones Milestones

Founded by

Prof. K.B. Chan

Corporate ERP

System launched

RoHS Production

starts

Dalingshan, Dongguan

Plant opens

Starts Setting Up Factories

in Northern China

1986 2001

1993 2002

2003 2005

Tangxia, Dongguan

Plant opens

2004

Listed in

Singapore

Suzhou Plant opens

2006

2007

ChangchunPlant opens

R & D Department

set up

2007

TM

Corporate StructureCorporate Structure

SMT HoldingsProduction Area: 110,300m2

SMT Lines: 148Number of staff: > 12,000

Dalingshan

SMT : 98

Pdn Area m258,000

Dalingshan

SMT : 98

Pdn Area m258,000

Suzhou I

19

10,000

Suzhou I

19

10,000

Tangxia

30 ( 50 )*

33,000

Tangxia

30 ( 50 )*

33,000

Tianjin

( 20 )*

(20,000)

Tianjin

( 20 )*

(20,000)

Suzhou II

( 30 )*

(20,000)

Suzhou II

( 30 )*

(20,000)

(Maximum Capacity)*

Changchun

1 ( 15 )*

9,300

Changchun

1 ( 15 )*

9,300

End Sept 07 figures

TM

To To fulfill and exceed fulfill and exceed customers expectationscustomers expectations

To deliver the most efficient andTo deliver the most efficient andhighest quality solutionshighest quality solutions

To practice leadingTo practice leading--edge edge lean & green manufacturing lean & green manufacturing

MissionsMissions

TM

We are committed to:We are committed to:

ISO 9001:2000 FS90932

ISO/TS 16949

OHSAS 18001

ISO 14001

Customer Focus

Quality Assurance

People Involvement

Continual Improvement

TM

Core ServicesCore Services

Vertical solutions and horizontal coverage for Vertical solutions and horizontal coverage for both low and high volume customersboth low and high volume customers

TM

Focus IndustriesFocus Industries

Automotive Electronics

Computer Peripherals

Home Appliance

Office Appliance

Consumer Electronics

Industrial Controls

Telecommunications

TM

Assembly TechnologyAssembly TechnologySMT

PTH Auto Insertion

COB & BGA

Flip Chip Bonding

Manual Insertion

Wire Bonding

Complete Box Build

Lead-Free Soldering

TM Major Production Major Production EquipmentEquipment

Screen Printer(DEK – ELA)

High Speed Chip Mounter(FUJI – NXT, CP8, CP7, etc)

Modular and Fine Pitch Mounter(FUJI – XP series)(YAMAHA – YV series)

Lead Free Reflow Oven(ETC – AIS series)

Automatic Optical Inspection Machine(SAKI – BF25 series)

TM Major Production Major Production EquipmentEquipment

Nitrogen Atmosphere Reflow Oven(ETC – NIS Series)

Lead Free Wave Soldering Furnace(JT – GX800 series)

Auto Insertion Machine(Panasonic – RH, AVK series)

In-circuit Tester(TERADYNE – Z1820VP/1680)(JET300)

LCD Module Assembly Line

TM

Reliability Laboratory

Analytical Laboratory

High Precision Measurement Room (Thermal-Controlled)

Calibration Laboratory

Manufacturing Technology Laboratory

RoHS Lab

Technical Support & Technical Support & FacilitiesFacilities

TM

FY ended 31 March

Group TurnoverGroup Turnover

050

100150200250300

US$

mU

S$m

315.3315.3

‘02

128.9128.9

215.3215.3

262.8262.8

332.2332.2

FY ‘03 ‘04 ‘05 ‘06 ‘07

353.9353.9

CAGR : 2

2.38%

(FY02-F

Y07)

‘08

201.9201.9

Q1-Q2 (Apr - Sept)

TM

Industrial Controls

29%

Consumers & Others

10%Telecom

3% Computer Peripherals

29%

Office Appliance

8%

Automotive Electronics

21%

N. America & Europe

18%

Japan49%

PRC and other Asia

10%

Korea23%

Distribution of RevenueDistribution of Revenue

FY2008 Q2

By Products By Regions

TM

Customers Portfolio Customers Portfolio

TM

CORPORATECORPORATEPHILOSOPHYPHILOSOPHY

TM

Core ValuesCore Values

Strong Corporate Culture & Management Philosophy

Super 5S+1

Just In Time

Zero Defect

TM

SERIOUSNESS = QUALITY

+1

SYSTEMATIC = SPEED

STANDARDIZE = EXPANSION

SIMPLE = BASIC

SUSTAIN = CHANGE

SUPER 5S+1

TM

+1 = SINGLE

Single is the spirit and target figure in every aspectSingle means 1st, single digit, unity, the numeral one

Quality level Single digit PPMProduction line set up within Single digit minutes

(< 10)Any process, do it right the 1st time and

every Single time WIP Stock level < 10 days Monthly accounting statement < 10 days

TM

LEAN LEAN &&

GREEN MANUFACTURINGGREEN MANUFACTURING

TM

A new model for our production which benefits our customers

• Assembly procedures re-engineering• Resources and space utilization• Optimization of materials supplies• Tool placement re-arrangement

= Efficient & Cost Effective Production

Lean ManufacturingLean Manufacturing

TM

Innovation ProgramsInnovation Programs

Total Production Innovation (TPI)

There are totally 9 aspects include Cell Line System, Manufacturing Automation, Equipment Maintenance, Green Manufacturing, Quality, Repair, Training, Testing and House Keeping.

TM

Business Process Innovation (BPI)

Re-engineering of all business processes to improve efficiency and cut waste

Practice of Lean Concept in business process

TM

Cell Line System• Program started in 2005• Replace long-line system• Most of assembly lines have been converted by

end 2006Long Line Cell Line

TM

• Reduced workers

• Increased output/ person/ hr

• Reduced defect

• Reduced WIP

• Reduced space

Cell Line SystemCell Line System

TM

• Dedicated Corporate Green Manufacturing Engineering team

• Long term program• Expanding scope • Member of the Working Group of the

Administration on the Control of Pollution Caused by Electronic Information Products of China (China RoHS – 电子信息产品污染控制管理办法)

• Set up of dedicated RoHS Test Lab

Enforcement of Enforcement of Green ManufacturingGreen Manufacturing

TM Green Manufacturing Green Manufacturing MeasuresMeasures

Over 80% of SMT lines are lead-free and RoHS compliant!Over 80% of SMT lines are lead-free and RoHS compliant!2001

Starts Lead-free Soldering

2002 2003 2004 2005

SMT awarded SONY “OEM

Green Partner”

Starts RoHS

Production

Corporate Green Manufacturing

Program Begins

2006 2007

SMT awarded FHKI “Hong Kong

Green Mark”

TM

OEM Green Partner RoHS

Lead Free

(2002)

(2004)(2004)

(2004)

(2003)

(2005)(2003)

(2002)(2001)

Major Green Major Green Manufacturing ExperienceManufacturing Experience

TM Hong Kong Green Hong Kong Green Events ParticipationEvents Participation

A green management system to monitor product and activity interactions which may have an impact on our environment

With an aim to reduce and to roll back pollution that is affecting residents

in Hong Kong and the Pearl River Delta

(PRD) region

Hong Kong Green MarkHong Kong Green Mark One Factory One Factory –– One Year One Year ––One Environmental ProjectOne Environmental Project

TM

PANPAN--CHINA STRATEGYCHINA STRATEGY

TM

Beijing •

•Shanghai

Manufacturing BasesManufacturing Bases

Hong Kong Headquarterunder construction

in operation

Pan-Pearl River Delta

Yangtze River Delta

Bohai Region

North-East Region

Changchun

Tianjin

Suzhou

DalingshanTangxia

TM

Regional MarketsRegional Markets

Preliminary Figures Only (For reference only, may not be 100% accurate) Exchange Rate of US$1:RMB8.0702 for 2005

*China includes China, Hong Kong and Macau SARs

-93%1,224-96%2,513Total

8%

22%

27%

36%

% of China*

Heavy Ind., Industrial28619%26%682Bohai

108

356

474

Pop. (mil)

8%

28%

34%

% of China*

Automotive, Heavy Ind.17%212

North-East

18%

14%

GDP growth

Heavy Ind., Industrial729YRD

Consumer Electronics890PPRD

Major Industries

2005 GDP

(US$ B)Zone

TM

DalingshanDalingshan, , DongguanDongguan

• Total Production Area: 58,000 sq. metres

TM

• 13,000 sq. metre Production area at Tangxia Plant A & B• 20,000 sq. metre Production area at Tangxia Plant C• Total Production Area: 33,000 sq. metres

TangxiaTangxia, , DongguanDongguan

TM

• 10,000 sq. metre Production area at Suzhou I• 20,000 sq. metre Production area at Suzhou II• Total Production Area: 30,000 sq. metres

SuzhouSuzhou

Suzhou I Suzhou II

TM

ChangchunChangchun

• Total Production Area: 9,300 sq. metres

TM

TianjinTianjin

• A 20,000 sq. metres factory

• Operational by Q2 2008

• Planned Capacity: 20 SMT Lines

TM

Corporate Corporate Social ResponsibilitySocial Responsibility

TM

Emphasis on CSREmphasis on CSR

Support & Sponsorship to universitiesStudent Training & Scholarship

R&D Program…

Various Advisors in different government organizationsInnovation & Technology Commission

Hong Kong Trade Development Council

Hong Kong Productivity Council

Support Trade AssociationsFederation of Hong Kong Industries

Hong Kong Electronic Industries Association

meansService Minded Technology

TM

surface mount technology ltd corporate overview fy2008 q2 · high speed chip mounter (fuji – nxt,...

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