STAMPING INDUSTRY
TOOLING SOLUTIONS FOR THE
STAMPING
TOOLING SOLUTIONS FOR THE
STAMPING
TOOLING SOLUTIONS
46 Headed Solid Punches48 Headed Ejector Punches50 Pilot Punch51 Stubby Pilot52 Extended Range solid, Ejector Punch54 Xtreme Punch56 Headed Straight Punch57 Headed Close Space Punch58 Round Form Punch59 Close Space Guides60 Guide Bushings62 Counterbore Relief Die64 Taper Relief Die66 Round Form Die
6 Headed Solid Punch8 Headed Ejector Punch10 Pilot Punch12 Stubby Pilot Punch14 Extended Range Solid Punch14 Ejector Punch16 Xtreme Punch18 Tap Back Punch20 Headed Straight Punch21 Headed Close Space Punch22 Round Form Punch23 Close Space Guide24 Guide Bushings26 Counterbore Relief Die28 Taper Relief Die30 Round Form Die
32 Heavy Duty Solid Punch34 Heavy Duty Ejector Punch36 Heavy Duty Solid Pilot38 Light Duty Solid Punch40 Light Duty Ejector Punch42 Light Duty Solid Pilot43 Round Form Punch44 Counterbore Relief Die45 Round Form Die
Content
31SLUG PULLING
6HEADED INCH
46HEADED METRIC
32BALL LOCK INCH
Cover shot courtesy of Lake Air Metal Stamping
83 Headed Retainer84 HP Accu Lock Special Retainer Inserts86 Ball Lock Retainer88 Square Retainer89 End Retainer90 Custom Hole Retainer
100 Retainer Accessories - Inch102 Retainer Accessories - Metric104 Special Springs
106 Alteration Infomation108 Ejector Components110 Keying Information112 Surface Enhancements113 Coatings114 Tool Steel115 Tonnage Calculation115 Shear Factors115 Clearances116 12 Ways to Boost Punch Life119 How to Use this Catalog
82RETAINERS
92 Defense Industry 93 Fin Tooling94 Threadforms95 Special Shapes
91SPECIALS
100ACCESSORIES
106REFERENCE
© 2016 Wilson Tool International
Prices and product availability are subject to change without notice.
114TOOL STEEL
94THREADFORMS
68 Heavy Duty Solid Punch70 Heavy Duty Ejector Punch72 Heavy Duty Solid Pilot74 Light Duty Solid Punch76 Light Duty Ejector Punch78 Light Duty Solid Pilot79 Round Form Punch80 Ball Lock Counterbore Relief Die81 Round Form Die
68BALL LOCK METRIC
73IMPAX GUARANTEE
4 WILSONTOOL.COM4 WILSONTOOL.COM
THE WILSON TOOL DIFFERENCE
Company Overview
From very humble beginnings in a small manufacturing facility in St. Paul, Minnesota, Wilson Tool has added manufacturing facilities and sales channels around the world to better serve our thousands of global customers. Throughout our International expansion, our mission has never wavered - we continue to offer products and services that help you be more successful. Every product you buy, every employee with whom you communicate, and every training event you attend, are designed to help customers just like you be more successful.
The products included in this catalog represent the results of over 50 years of helping customers resolve their most challenging fabrication issues. And don’t be concerned if the challenge you are currently facing can’t be resolved with a product included in this catalog. Give us a call and let us put our many decades of expertise to the test. We will work with you to find the best possible solution to whatever challenge you may be facing.
And, as always, if you are not happy with the final solution we provide, we will either find a way to help you succeed or we will refund your money.
From all of us at Wilson Tool, we thank you for the trust you have placed in us to provide products and services that are critical to your success. We look forward to your continued success as we move forward.
Sincerely,
Brian RobinsonWilson Enterprises
5WILSONTOOL.COMWILSONTOOL.COM
PUNCH ING
ACCESSOR IES
BEND ING
STAMP ING
The Wilson Tool Punching Division continues to drive the industry with new levels of quality, delivery service and innovation.
From the early days of Series 80 tooling to Wilson Wheels to innovative EXP technology, our punching division has been the leading innovation driver in the industry. When combined with the most experienced customer support professionals in the industry, the solutions offered from Wilson Tool continue to raise the bar on performance and innovation. Thick turret, Trumpf, Salvagnini, or any other style of punch press you may be using, Wilson Tool offers the most complete line of tooling solutions available today.
Wilson Tool’s Bending Division delivers the most complete line of tooling and clamping solutions available anywhere. Period. Whether you use American, European, or Wila/Trumpf style precision tooling or conventional style tooling, Wilson Tool has a solution for you. Our clamping options cover these styles as well. With hydraulic push button options, quick release mechanical options, or standard manual clamps, Wilson Tool has a clamping solution for any style of machine or budget. And our custom tooling manufacturing capabilities have quickly become the envy of the industry with innovative solutions for very complex bending challenges. And with manufacturing facilities located in the USA and Canada, our delivery times to North American fabricators are the fastest in the industry.
Whether you need tool sharpening grinders, tooling storage systems, or other types of related supplies, our accessory products offer a wide range of solutions to help you be more productive.
From small to large items, our accessories will help your shop be more organized and efficient.
Wilson Tool’s Stamping division (aka Impax Tooling Solutions) offers high quality punch and die components for the stamping industry. Innovative products such as our Accu-Lock retainer inserts, and extensive coating options combined with our world-class customer service have enabled us to quickly grow into a world-class provider. With a direct sales force throughout North America, we deliver products straight from the factory to you, enabling the fastest deliveries in the industry. Our custom tooling expertise is second to none with many customers coming to us for their most difficult stamping challenges.
6 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
HEADED SOL ID PUNCH
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
Tolerance #1 unless specified
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see pages 95
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
KE
YS
NOTES
• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Alterations to keying, see page110.• Standard key angle at 0º
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
180º
270º
0º
90ºM= .5D
Tol 1+.0005- 0
Tol 2+.0002- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3Dowel Pin 1/8”
KEY 4Dowel Pin 3/16”
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
180º
270º
0º
90ºM= .5D+1/2” Dowel
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
*H=Head Diameter
ALTERATION OPTIONS
AH Reduce Head DiameterPL Precision Overall Length +.001”PT Precision Head Thickness +.0005”For additional Alteration Options, see page 106
*H=D+.125
Punch Head drawn to RC 40-50
+ 0-.01
P
L +.01+.02
B +.06- .0
T +.005+.010
R .5R .01
.02 Press-in Lead
D +.0002+.0004
OR
DE
R RO
UN
DSH
AP
E
I S P V 0 5 0 - 2 7 5 5 O B P = . 4 0 0 W = . 2 0 0 K 1 Y 9 0Style
ShapeOverall Length
Head Thickness
'P' DimPoint Length 'B'Shank
'W' Dim
Key Style
Key Angle
I S P V 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O p t i m aStyle
CoatingShapeOverall Length
Head Thickness
'P' DimPoint Length 'B'Shank
7W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
HEADED SOL ID PUNCHS
OL
ID
Style Code
Head THK [T]
Shank [D]
Overall Length [L] Point Length
(B)
Absolute Min P/W
Min P/W
MaxP/A1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00
ISP
.125=Bor
.188=V
.125012
.50=2 .03 .03
.125.75=3
.04 .061.00=4
1.25=5 .06 .09
.125=Bor
.188=V
.1875018
x x x x x x x x x x x x .50=2
.04 .06
.1875
x x x x x x x x x x x .75=3
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5 .06 .09
x x x x x x x x 1.50=6 .09 .10
.125=Bor
.188=V
.250025
x x x x x x x x x x x x .50=2
.04 .06
.25
x x x x x x x x x x x .75=3
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5 .06 .09
x x x x x x x x 1.50=6 .09 .10
.125=Bor
.188=V
.3125031
x x x x x x x x x x x x x x x x .50=2
.06 .09
.3125
x x x x x x x x x x x x x x x .75=3
x x x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x x x 1.25=5.09 .1
x x x x x x x x x x x x 1.50=6
.188=V.375037
x x x x x x x x x x x x x x x x .50=2
.06 .09
.375
x x x x x x x x x x x x x x x .75=3
x x x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x x x 1.25=5.09 .1
x x x x x x x x x x x x 1.50=6
.188=V.4375
043
x x x x x x x x x x x x x x x .75=3
.09 .13.4375
x x x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x x x 1.25=5
x x x x x x x x x x x x 1.50=6 .12 .13
*.250=Bor
.188=V
.500050
x x x x x x x x x x x x x x x .75=3
.09 .13.5
x x x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x x x 1.25=5
x x x x x x x x x x x x 1.50=6 .12 .13
250=Bor
.188=V
.625062
x x x x x x x x x x x x x x x .75=3
.18 .2.625
x x x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x x x 1.25=5
x x x x x x x x x x x x 1.50=6 .23 .25
250=Bor
.188=V
.750075
x x x x x x x x x x x x x x x .75=3
.18 .2.75
x x x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x x x 1.25=5
x x x x x x x x x x x x 1.50=6 .23 .25
250=Bor
.188=V
1.00100
x x x x x x x x x x x x x x x .75=3
.21 .251
x x x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x x x 1.25=5
x x x x x x x x x x x x 1.50=6 .3 .312
Overall Length [L] Code 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600
Shaded boxes indicate stock available. x Ultima M4 steel available. *Not stocked in Ultima M4
8 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
HEADED EJECTOR PUNCH
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
.061 971481 4, 6, 9,1 2
.031 971482 2, 3
Set 971562
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
Tolerance #1 unless specified
Press-in Lead
R .5
P
R .01.02
.75 min.
D +.0002+.0004
L +.01+.02
B +.06- .0T +.005
+.010
*H=D+.125 + 0-.01
Punch Head drawn to RC 40-50
Replacement component set includes screw, spring and pin. Quantity: 10 each
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
*H=Head Diameter
EJECTOR COMPONENTS
Size .020 .032 .046 .063 .094 .125
Part # EJ2 EJ3 EJ4 EJ6 EJ9 EJ12
ALTERATION OPTIONS
AE Ejector size different than standard for punchAH Reduce Head DiameterNS No side hole - ejectorPL Precision Overall Length +.001”PT Precision Head Thickness +.0005”For additional Alteration Options, see page 106
Press-in Lead
R .5
P
R .01.02
.75 min.
D +.0002+.0004
L +.01+.02
B +.06- .0T +.005
+.010
*H=D+.125 + 0-.01
Punch Head drawn to RC 40-50
Replacement component set includes screw, spring and pin. Quantity: 10 each
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
KE
YS
NOTES
• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Alterations to keying, see page 110.• Standard key angle at 0º
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
180º
270º
0º
90ºM= .5D
Tol 1+.0005- 0
Tol 2+.0002- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3Dowel Pin 1/8”
KEY 4Dowel Pin 3/16”
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
180º
270º
0º
90ºM= .5D+1/2” Dowel
I E P B 0 6 2 - 3 5 0 4 S Q P = . 2 5 0 K 3 Y 4 5Style
ShapeOverall Length
Head Thickness
'P' DimPoint Length 'B'Shank
Key Style
Key Angle
I E P V 0 3 7 - 3 0 0 3 R D P = . 2 5 0 TO L 2 O p t i m aStyle
ToleranceShapeOverall Length
Head Thickness
'P' DimPoint Length 'B'Shank Coating
OR
DE
R RO
UN
DSH
AP
E
9W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
HEADED EJECTOR PUNCHE
JEC
TO
R
Style Code
Head THK [T]
Shank [D]
Overall Length [L] Point Length
(B)
Absolute Min P/W
Min P/W
MaxP/A
Ejector
1.2
5
1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0IEP
.125=Bor
.188=V
.1875018
x x x x x x x x .50=2.05 .06
.1252
(.02)x x x x x x x .75=3
x x x x x x 1.00=4 .058 .06
.125=Bor
.188=V
.250025
x x x x x x x x .50=2
.08 .09 .253
(.032)
x x x x x x x .75=3
x x x x x x 1.00=4
x x x x x 1.25=5
.125=Bor
.188=V
.3125031
x x x x x x x x x x x x .50=2
.115 .12 .31254
(.046)
x x x x x x x x x x x .75=3
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5
x x x x x x x x 1.50=6
.188=V.375037
x x x x x x x x x x x x .50=2
.158 .165 .3756
(.063)
x x x x x x x x x x x .75=3
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5
x x x x x x x x 1.50=6
.188=V.4375
043
x x x x x x x x x x x .75=3
.158 .165 .43756
(.063)
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5
x x x x x x x x 1.50=6
.188=V.500050
x x x x x x x x x x x .75=3
.158 .165 .56
(.063)
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5
x x x x x x x x 1.50=6
250=Bor
.188=V
.625062
x x x x x x x x x x x .75=3
.235 .25 .6259
(.094)
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5
x x x x x x x x 1.50=6
250=Bor
.188=V
.750075
x x x x x x x x x x x .75=3
.235 .25 .759
(.094)
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5
x x x x x x x x 1.50=6
250=Bor
.188=V
1.00100
x x x x x x x x x x x .75=3
.235 .312 19
(.094)
x x x x x x x x x x 1.00=4
x x x x x x x x x 1.25=5
x x x x x x x x 1.50=6
Overall Length [L] Code
12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available. x Ultima M4 steel available.
10 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
P1 AND P2 P ILOT
P1
P2
I S P B 0 6 2 - 3 5 0 4 R D P = . 5 0 0 P 1 Style
ShapeOverall Length
Head Thickness
'P' DimPoint Length 'B'Shank
Pilot StyleOR
DE
R
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
WorkingLength
+.01+.02‘L’
T +.005+.010
P*H=D + .125 + 0-.01
R .5.75 min.
B +.06- .0
D +.0002+.0004
P
R .5.75 min.
T +.005+.010
WorkingLength
+.01+.02‘L’
D +.0002+.0004
UNDER.238 DIA.
LESSTHAN
.25
.09 FULLDIAMETER
LEAD.238 DIA.
OVER.238 DIA.
PARABOLIC POINT FOR SMOOTH
PICKUP ACTION
.25
.119 MISFEED
LIMIT
‘L’+.02+.01
1.2 X DIA. FOR .187 DIA OR LARGER1.5 X DIA. FOR UNDER .187 DIA.
‘L’ 40º
R .015
5º
R .5
1.2P*
B +.06- .0
*H=D + .125 + 0-.01
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
STYLE P1 PARABOLIC PILOT STYLE P2 ANGULAR PILOT
ALTERATION OPTIONS
ABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.0005”For additional Alteration Options, see page106.
11W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
P1 AND P2 P ILOTP
ILO
T
Style Code
Head THK [T]
Shank [D]
Working Length [L] Point Length
[B]
Absolute Min P/W
Min P/W
MaxP/A
1.2
5
1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
ISP
.125=Bor
.188=V
.125012
.50=2 .03 .03
.125.75=3
.04 .061.00=4
1.25=5 .06 .09
.125=Bor
.188=V
.1875018
x x x x x x x x x x .50=2
.04 .06
.1875
x x x x x x x x x .75=3
x x x x x x x x 1.00=4
x x x x x x x 1.25=5 .06 .09
x x x x x x 1.50=6 .09 .10
.125=Bor
.188=V
.250025
x x x x x x x x x x .50=2
.04 .06
.25
x x x x x x x x x .75=3
x x x x x x x x 1.00=4
x x x x x x x 1.25=5 .06 .09
x x x x x x 1.50=6 .09 .10
.125=Bor
.188=V
.3125031
x x x x x x x x x x x x x x .50=2
.06 .09
.3125
x x x x x x x x x x x x x .75=3
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5.09 .1
x x x x x x x x x x 1.50=6
.188=V.375037
x x x x x x x x x x x x x x .50=2
.06 .09
.375
x x x x x x x x x x x x x .75=3
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5.09 .1
x x x x x x x x x x 1.50=6
.188=V.4375
043
x x x x x x x x x x x x x .75=3
.09 .13.4375
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .12 .13
.250=Bor
.188=V
.500050
x x x x x x x x x x x x x .75=3
.09 .13.5
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .12 .13
250=Bor
.188=V
.625062
x x x x x x x x x x x x x .75=3
.18 .2.625
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .23 .25
250=Bor
.188=V
.750075
x x x x x x x x x x x x x .75=3
.18 .2.75
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .23 .25
250=Bor
.188=V
1.00100
x x x x x x x x x x x x x .75=3
.21 .251
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .3 .312
Working Length [L] Code 12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available. x Ultima M4 steel available.
12 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
ISP [P3] [P3]
ISS [P3]ALTERATION OPTIONS
ABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.0005”For additional Alteration Options, see page106.
OR
DE
R STR
AIG
HT
PO
INT
I S P B 0 7 5 - 1 0 0 R D P = . 5 0 0 P 3
I S S V 0 3 7 - 0 8 7 R D D = . 3 4 3 0 P 3 Style Shape
Working Length
Head Thickness
'P' Dim
Shank Pilot Style
Style Shape
Working Length
Head Thickness
'P' Dim
Shank Pilot Style
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
ISS STRAIGHT ISP POINT
P3 P3
*H=Head Diameter
T +.005+.010
*H=D+.125 + 0-.01
R .015 + .005 R .5
D = P
WorkingLength +.02
- 0 ‘L’
“Z”
40ºIncluded
ISP Point
T +.005+.010
*H=D+.125 + 0-.01
WorkingLength +.02
- 0 ‘L’“Z”
D +.0002+.0004
40ºIncluded
R .5R .125
P
R .015 + .005
SBR +.03- 0
STUBBY P ILOT
13W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
ST
RA
IGH
T
Style Code
Head Thk(T)
Shank (D)
WorkingLength [L](Z) Min. P Max P
0.625 0.750 0.875 1.000 1.125 1.250 1.375
ISS Straight
.125=B or .188=V .250025
062
075 087 100 112 125 137
.25 .1865 .25
.125=B or .188=V .3125031 .3125 .2501 .3125
.188=V .375037 .375 .3126 .375
.188=V .4375043 .4375 .3751 .4375
.188=V or .250=B .500050 .5 .4376 .5
.188=V or .250=B .625062 .625 .5001 .625
.188=V or .250=B .750075 .75 .6251 .75
.188=V or .250=B .875087 .875 .7501 .875
.188=V or .250=B 1.00100 1 .8751 1
PO
INT
Style Code
Head Thk(T)
Shank(D)
Working Length [L]SBR Max.
Z *Min.
PMax
P0.625 0.750 0.875 1.00 1.125 1.250 1.375
ISP Point
.125=B or .188=V .250025
062
075 087 100 112 125 137
.125 .25 .092 .2499
.125=B or .188=V .3125031 .125 .3125 .092 .3124
.188=V .375037 .125 .375 .092 .3749
.188=V .4375043 .125 .4375 .092 .4374
.188=V or .250=B .500050 .125 .5 .124 .4999
.188=V or .250=B .625062 .125 .625 .234 .6249
.188=V or .250=B .750075 .125 .75 .45 .7499
.188=V or .250=B .875087 .125 .8750 .525 .8749
.188=V or .250=B 1.00100 .125 1 .6 .9999
* Z = .1319 + .[(P-.057) ÷ .728]
Shaded boxes indicate stock available.
STUBBY P ILOT
14 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
EXTENDED RANGE SOL ID , EJECTOR PUNCH
ISP
IEP
ISP
IEP
KE
YS
NOTES
• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Alterations to keying, see page 110.• Standard key angle at 0º
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
180º
270º
0º
90ºM= .5D
Tol 1+.0005- 0
Tol 2+.0002- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3Dowel Pin 1/8”
KEY 4Dowel Pin 3/16”
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
180º
270º
0º
90ºM= .5D+1/2” Dowel
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see pages 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
ALTERATION OPTIONSABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAE Ejector size-different than standard for punchAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessEBT Extra back taperMK Multiple keysNS No side hole - ejector PL Precision Overall Length +.001”PT Precision head thickness +.0005” * For additional Alteration Options, see page 106.
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
E
I E P B 1 5 0 - 2 7 5 5 R T P = . 9 0 0 W = . 6 0 0 C R = . 1 0 0 K 2 Y 0
I S P V 1 2 5 - 3 0 0 5 R D P = 1 . 0 0 0 O p t i m a Style
ShapeWorking Length
Head Thickness
'P' DimShank
Coating
Style
ShapeOverall Length
Head Thickness
'P' DimShank
'W' Dim
Point Length B
Point Length B
Key Style
Corner Radius Key Angle
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
Tolerance #1 unless specified
R .5
T +.005+.010
*H=D+.125 + 0- .01
R .01.02
+.01+.02 ‘L’
B +.06 - 0
PRESS-IN LEAD
D +.0002+.0006
P
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
*H=Head Diameter
No side hole is standard on 1.250 - 2.500 ejector punches.
15W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
EXTENDED RANGE SOL ID , EJECTOR PUNCH
SO
LID
Style Code
Head THK [T]
Shank [D]
Overall Length (L) Point Length
(B)
Absolute Min P/W
Min P
MinW
MaxP/A
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
ISP
.188=V or .250=B
1.25125
1.25=5.282 .625 .282 1.25
1.50=6
.188=V or .250=B
1.50150
1.25=5.3 .75 .3 1.5
1.50=6
.188=V or .250=B
1.75175
1.25=5.35 1 .35 1.75
1.50=6
.188=V or .250=B
2.00200
1.25=5.4 1.187 .4 2
1.50=6
.188=V or .250=B
2.25225
1.25=5.45 1.375 .45 2.25
1.50=6
.188=V or .250=B
2.50250
1.25=5.5 1.625 .5 2.5
1.50=6
Overall Length [L] Code 22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
EJE
CT
OR
Style Code
Head THK [T]
Shank [D]
Overall Length (L) Point Length
(B)
Absolute Min P/W
Min P
MinW
MaxP/A
Ejector
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
IEP
.188=V or .250=B
1.25125
1.25=5
.282 .625 .282 1.2512
(.125)1.50=6
.188=V or .250=B
1.50150
1.25=5
.3 .7 .3 1.512
(.125)1.50=6
.188=V or .250=B
1.75175
1.25=5
.35 1 .35 1.7512
(.125)1.50=6
.188=V or .250=B
2.00200
1.25=5
.4 1.187 .4 212
(.125)1.50=6
.188=V or .250=B
2.25225
1.25=5
.45 1.375 .45 2.2512
(.125)1.50=6
.188=V or .250=B
2.50250
1.25=5
.5 1.625 .5 2.512
(.125)1.50=6
Overall Length [L] Code 22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available.
16 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
XTREME PUNCH
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
Tolerance #1 unless specified
STANDARD MATERIAL ULTIMA M4
*H=Head Diameter
T .3125+.0005
R .5P
SBR +.06- 0
L +.01+.02
D +.0002+.0004
*H=D+.187 +0-.01
R .050 + .005
10ºPRESS-IN
LEAD
PUNCH HEAD DRAWN TO RC 40-50
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
E
Shape
I S P X 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank
Overall Length
Head Thickness
SBR 'P' Dim
Coating
I E P X 0 5 0 - 2 7 5 4 O B P = . 4 0 0 W = . 2 0 0 K 1 Y 9 0 Shape
Style Shank
Overall Length
Head Thickness
SBR 'P' Dim
W Dim
Key Style
Key Angle
ALTERATION OPTIONSABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAL Overall length shorter [Shorten shank maintain point]EBT Extra back taperMK Multiple keys PL Precision Overall Length +.001” * For additional Alteration Options, see page 106.
KE
YS
NOTES
• Key 1-2 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Alterations to keying, see page 110.• Standard key angle at 0º
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
180º
270º
0º
90ºM= .5D
Tol 1+.0005- 0
Tol 2+.0002- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3Dowel Pin 1/8”
KEY 4Dowel Pin 3/16”
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
180º
270º
0º
90ºM= .5D+1/2” Dowel
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see pages 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
180º
270º
0º
90ºM= .5D
Tol 1+.0005- 0
Tol 2+.0002- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3Dowel Pin 1/8”
KEY 4Dowel Pin 3/16”
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .001/inchTol. 2 .0005/inch
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
180º
270º
0º
90ºM= .5D+1/2” Dowel
IEPX
ISPX
17W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
XTREME PUNCH
SO
LID
Style Code
Head THK
[T]
Shank [D]
Overall Length [L]SBR
Min P/W
MaxP/A
1.2
5
1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
47
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
ISPX .3125
.3125031
.50=2
.090 .3125.75=3
1.00=4
1.25=5
.375037
.50=2
.090 .375.75=3
1.00=4
1.25=5
.500050
.50=2
.130 .5.75=3
1.00=4
1.25=5
.625062
.50=2
.200 .625.75=3
1.00=4
1.25=5
.750075
.50=2
.200 .75.75=3
1.00=4
1.25=5
1.00100
.50=2
.2501
.75=3
1.00=4
1.25=5 .375
Overall Length [L] Code 12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
EJE
CT
OR
Style Code
Head THK
[T]
Shank [D]
Overall Length [L]SBR
Min P/W
MaxP/A
Ejector
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
IEPX .3125
.375037
.50=2
.165 .375 6.75=3
1.00=4
.500050
.50=2
.165 .5 6.75=3
1.00=4
.625062
.50=2
.250 .625 9.75=3
1.00=4
.750075
.50=2
.250 .75 9.75=3
1.00=4
1.00100
.50=2.312
1 9.75=3
1.00=4 .375
Overall Length [L] Code 20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available.
18 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
TAP BACK PUNCH
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
ALTERATION OPTIONSABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAL Overall length shorter [Shorten shank maintain point]EBT Extra back taperMK Multiple keys PL Precision Overall Length +.001” * For additional Alteration Options, see page 106.
OR
DE
R
I S P T 0 5 0 3 0 0 B L Style Shank
Overall Length
Shape
I E P T 0 7 5 - 2 5 0 4 R D P = . 6 8 7 Shape
Style Shank
Overall Length
Point Length 'P' Dim
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
Tol 1+.0001- 0
Tol 2+.0002- 0
180º
270º
0º
90º
KEY 3Dowel Pin 1/8”
M= .5D
180º
270º
0º
90º
KEY 4Dowel Pin 3/16”
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
Tol 1+.0001- 0
Tol 2+.0002- 0
KEY 9Single FlatFull Body
180º
270º
0º
90º
KEY 10Double FlatFull Body
180º
270º
0º
90ºM
KEY 11Single Flat
Non Working End
KEY 12Double Flat
Non Working End
Tol 1+.0001- 0
Tol 2+.0002- 0
180º
270º
0º
90º
180º
270º
0º
90º
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
M
2X “M”
X= +.015X= +.015
KE
YS
NOTES
• Key 3-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Alterations to keying, see page 110.• Standard key angle at 0º
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
"L" ++
.010
.020
"B" +-
.060
.000
"P"
R.500
"D" +-.0002.0000 "L"
++
.010
.020
"B" +-
.060
.000
"P"
R.500 "TD"
"TT"
ISPT
IEPT
"D" +-.0002.0000
"TT"
"TD"
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
19W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
TAP BACK PUNCHE
JEC
TO
R
Style Code
Thread Type[TT]
Min Thread Depth
[TD]
Shank [D]
Overall Length [L] Point Length
(B)
Absolute Min P/W
Min P/W
MaxP/A
Ejector
1.2
5
1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
IEPT
8 - 32 .453.250025
.50=2
.08 .09 .252
(.020).75=3
1.00=41.25=5
10 - 32 .500.3125
031
.50=2
.115 .12 .31254
(.046)
.75=31.00=41.25=51.50=6
10 - 32 .500.375037
.50=2
.158 .165 .3754
(.046)
.75=31.00=41.25=51.50=6
1/4 - 20 .625.4375
043
.75=3
.158 .165 .43756
(.063)1.00=41.25=51.50=6
1/4 - 20 .625.500050
.75=3
.158 .165 .56
(.063)1.00=41.25=51.50=6
5/16 - 18 .750.625062
.75=3
.235 .25 .6259
(.094)1.00=41.25=51.50=6
3/8 - 16 .875.750075
.75=3
.235 .25 .759
(.094)1.00=41.25=51.50=6
Overall Length [L] Code 12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
SO
LID
Style Code
Thread Type[TT]
Min Thread Depth
[TD]
Shank [D]
Overall Length [L] Point Length
(B)
Absolute Min P/W
Min P/W
MaxP/A
1.2
5
1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
ISPT
8 - 32 .453.250025
.50=2.04 .06
.25.75=3
1.00=41.25=5 .06 .091.50=6 .09 .10
10 - 32 .500.3125
031
.50=2.06 .09
.3125.75=3
1.00=41.25=5
.09 .11.50=6
10 - 32 .500.375037
.50=2.06 .09
.375.75=3
1.00=41.25=5
.09 .11.50=6
1/4 - 20 .625.4375
043
.75=3.09 .13
.43751.00=41.25=51.50=6 .12 .13
1/4 - 20 .625.500050
.75=3.09 .13
.51.00=41.25=51.50=6 .12 .13
5/16 - 18 .750.625062
.75=3.18 .2
.6251.00=41.25=51.50=6 .23 .25
3/8 - 16 .875.750075
.75=3.18 .2
.751.00=41.25=51.50=6 .23 .25
Overall Length [L] Code 12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available.
20 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
ISS
IES
SO
LID
Style Code
Head THK [T] Shank
[D]
Overall Length [L] Min(D)
Max(D)
Head Dia. (H)
1.2
5
1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
ISS
.125=B or .188=V 012 .062 .125 .25
.125=B or .188=V 018 .1251 .1875 .312
.125=B or .188=V 025 .1876 .25 .375
.125=B or .188=V 031 .2501 .3125 .438
.188=V 037 .3126 .375 .5
.188=V 043 .3751 .4375 .562
.188=V 050 .4376 .5 .625
.250=B or .188=V 062 .5001 625 .75
Overall Length [L] Code 12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
49
9
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
EJE
CT
OR
Style Code
Head THK [T] Shank
[D]
Overall Length [L] Point Length
(B)Ejector
Min(D)
Max(D)
Head Dia. (H)1
.25
1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
IES .188=V
025 .50=2 3 .187 .25 .375
031.50=2
4 .2501 .3125 .438.75=3
037.50=2
6 .3126 .375 .5.75=3
043.75=3
6 .3751 .4375 .5621.00=4
050.75=3
6 .4376 .5 .6251.00=4
.250=B or .188=V 062.75=3
9 .5001 .625 .751.00=4
Overall Length [L] Code 12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
• 60° Head available larger than .2500• If “D” is greater than .2500, T=.156
Shaded boxes indicate stock available.
HEADED STRAIGHT PUNCH
OPTIONAL TIPTOLERANCE [P]
#1 +.0005 - 0Concentric within .0005 T.I.R. Round
#2 +.0002 Concentric within .0003 T.I.R. Round
Foretaper only,head end large.0001 total
Tolerance #1 unless specified
ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”
* For additional Alteration Options, see page 106.
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
Punch Head drawn to RC 40-50
D
R .01.02
T +.005+.010
L +.01+.02
H +.000- .01
OR
DE
R
I S S V 0 3 7 - 2 5 0 D = . 3 5 0 TO L 2 O p t i m a Style
ToleranceOverall Length
Head Thickness
Coating'D' DimShank
I E S B 0 6 2 - 3 0 0 4 D = . 5 2 6 Style
'D' DimOverall Length
Head Thickness
Point LengthShank
OR
DE
R
I S S V 0 3 7 - 2 5 0 D = . 3 5 0 TO L 2 O p t i m a Style
ToleranceOverall Length
Head Thickness
Coating'D' DimShank
I E S B 0 6 2 - 3 0 0 4 D = . 5 2 6 Style
'D' DimOverall Length
Head Thickness
Point LengthShank
21W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
RO
UN
D &
BL
AN
K
Style CodeShank
[D]
Overall Length (L) Head Dia
60º (H)
Head Dia
SQ (H)
Point Length
(B)60º
HEADSTD
HEAD 1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0IQPBRounds
IQBBBlanks
IQPSRounds
IQBSBlanks
.0625006
1.8D .125 .187
.0938009
1.8D .156 .25
.125012
1.8D .188 .312
.1562015
1.8D .218 .312
.1875018
1.8D .25 .312
.2188021
1.8D .281 .312
.250250
1.8D .312 .312
Overall Length [L] Code 15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
ST
RA
IGH
T
Style CodeShank
[D]
Overall Length (L)MIN.
(D)MAX.
(D)
Head Dia
60º (H)
Head Dia
SQ (H)60º
HEADSTD
HEAD 1.5
0
1.7
5
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
IQSB IQSS
.0625006
.03 .063 1.8D .125
.0938009
.0631 .094 1.8D .156
.125012
.0941 .125 1.8D .188
.1562015
.1251 .157 1.8D .218
.1875018
.1571 .188 1.8D .25
.2188021
.1881 .219 1.8D .281
.250250
.2191 .25 1.8D .312
Overall Length [L] Code 15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
IQSSIQPS
IQBB
IQPB
AB
STYLE
HEADED CLOSE SPACE PUNCHO
RD
ER Overall
Length
ShankStyle
I Q B B 0 1 5 - 2 5 0 B L
I Q P S 0 2 1 - 2 2 5 P = . 1 8 9 Overall Length
ShankStyle
I Q S S 0 1 2 - 2 2 5 D = . 1 0 0 Overall Length
ShankStyle
Shape
‘P’ Dim
‘D’ Dim
OR
DE
R
Overall Length
ShankStyle
I Q B B 0 1 5 - 2 5 0 B L
I Q P S 0 2 1 - 2 2 5 P = . 1 8 9 Overall Length
ShankStyle
I Q S S 0 1 2 - 2 2 5 D = . 1 0 0 Overall Length
ShankStyle
Shape
‘P’ Dim
‘D’ Dim
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape
Tolerance #1 unless specified.Blend Rad=.250 if not specified.
Shaded boxes indicate stock available.
ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”* For additional Alteration Options, see page 106.
• 60° Head available larger than .2500• If “D” is greater than .2500, T=.156
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
BLANK [BL] STRAIGHT PUNCH PUNCH
H +0- .01
D +.0002- 0
T= .125 +.005+ .01
R .01.02
D
L +.01+.02
H +0- .01
D +.0002- 0
+.005+ .01
R .01.02
D
L +.01+.02
D=P
‘AB’ STYLE HEADAvailable upon request
BLEND RAD.(see note)
R .01.02
B
L +.01+.02
+.031 - 0
PD +.0002
- 0H +0- .01
BreakEdge
60º+1º
1.8D(Ref.)
R .01.02
L +.01+.02
D +.0002- 0
D
BreakEdge L +.01
+.02
R .01.02
1.8D(Ref.)
60º+1º
D +.0002- 0
D
D=P
BLEND RAD.(see note)
BreakEdge
60º+1º
1.8D(Ref.) D +.0002
- 0
L +.01+.02
R .01.02
B +.031 - 0
P
T= .125+.005+ .01T= .125
22 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
ROUND FORM PUNCH
OPTIONAL TIPTOLERANCE [P]
TOLERANCE #1 +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
TOLERANCE #2 +.0002 - 0Concentric within .0003 T.I.R. Round & Shape
Optional Length and Head Thickness TOLERANCE PL +.001 PT +.0005
ORDER
Take standard catalog part number + round form part number.
EXAMPLE:
ISPV050-3004-RO5DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5
All internal corners will have an internal radius of .010 minimum.
DIM 1
R DIM 2
B
R07BULLET
DIM 1
R DIM 4
R DIM 5
DIM 3(T.S.)
A DIM 2 B
R09COIN
DIM 1
R DIM 3
R DIM 4
DIM 2 (T.S.)
B
R11SPHERICAL
DIM 1
R DIM 3
R DIM 6
R DIM 5
DIM 2
B
DIM 4(FL)
R13DIMPLE
R DIM 3
DIM 1
R DIM 7 R DIM 6
A DIM 4
DIM 2
B
DIM 5(FL)
R14PICK-UPPIERCE
DIM 1 DIM 4
DIM 5 (T.S.)"FL"
DIM 3 DIM 2
A DIM 8
R DIM 10 R DIM 6 R DIM 11 R DIM 7 R DIM 12
B
DIM 9(FL)
R04STEPPEDPIERCE & COUNTERSINK
DIM 1 A DIM 2
R DIM 4
R DIM 3
B
R06CONE
DIM 3 (T.S.) "FL"DIM 2
DIM 1
A DIM 4
R DIM 8 R DIM 5 R DIM 6
B
DIM 7(FL)
R01PIERCE &COUNTERSINK
DIM 2
DIM 1
DIM 3(SBR)
R DIM 4 R DIM 5 R DIM 6
B
DIM 7(FL)
R02PIERCE & EXTRUDE
DIM 5(SBR)
DIM 4
DIM 3 DIM 2
DIM 1
R DIM 11 R DIM 6 R DIM 7 R DIM 8 R DIM 9
B
DIM 10(FL)
R03TRIPLESTEPPEDPIERCE
DIM 1
R DIM 2
B
R08FULL RADIUS
DIM 1
R DIM 7 R DIM 8 R DIM 9 DIM 2
A DIM 5
R DIM 6
DIM 3
B
DIM 10(FL)
R15STEPPEDPIERCE & COUNTERSINK
DIM 4(T.S.)
DIM 1
DIM 2
R DIM 4
DIM 5(FL)
R05DOUBLESTEPPEDPIERCE
DIM 1
DIM 3 (T.S.)
A DIM 4
R DIM 6 R DIM 7 R DIM 8
B
DIM 5(FL)
DIM 2 (T.S.)
R10STEPPEDCOIN
DIM 1
R DIM 2
B
R12EXTRUSION
B
DIM 3(SBR)
ROUND FORM WITHOUT ‘FL’ (FORM LENGTH)
T +.005+.010
L +.01+.02
D +.0002+.0004
R .01.02
R.5
B +.06- .00
H=D+.125 + 0+.01
ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PT and PL)
PT +.0005
PL
+ 0+.01
R .01.02
R.5
D +.0002+.0004
+.001
(FL +.001)
B +.06- .00
H=ØD+.125
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
23W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
CLOSE SPACE GU IDE
CLO
SE
SP
AC
E G
UID
ES
Style Code
Shank [D]
Overall Length (L)Hole
(P)
Head Dia. (H)
Die Land (B).500 .625 .750 1.00
ICSG
.1875018
.0625 .312 .375
.250025
.0938 .375 .5
.3125031
.125 .437 .625
.375037
.1562 .5 .625
.4375043
.1875 .562 .625
.500050
.2188 .625 .625
.625062
.25 .75 .625
Overall Length [L] Code
050 062 075 100
Shaded boxes indicate stock available.
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round
#2 ROUNDS +.0002 - 0Concentric within .0003 T.I.R. Round & Shape
Tolerance #1 unless specified.
Standard Material M2 Rc 60-63
CLOSE SPACE GUIDE
Head Down
H= D+.125P
+0-.01
B
T=.125 +.005+.01
L +.01+.02
R .01.02
R
D +.0002+.0004
OR
DE
R Style Overall Length
I C S G 0 3 7 - 0 6 2 Shank
24 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
If D = .125, T = .094
IHDG
IHUG
IHLG
ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”
* For additional Alteration Options, see page 106.
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.0005 - 0Hole to BodyConcentric within .0005 T.I.R. Round
#2 SHAPES +.001 - 0 Hole to BodyConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Hole to BodyConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
GU IDE BUSH INGS
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
HEAD UP HEADLESS HEAD DOWN Headless
R
P
D +.0002+.0004
B
L +.01+.015
Head Up
D +.0002+.0004
B
L +.01+.02
P
R .01.02
R
H=D+.125 +0-.01
.125 +.005+.01
Head Down
R
D +.0002+.0004
R .01.02
.125 +.005+.01
L +.01+.02
B
P
H=D+.125 +0-.01
OR
DE
R
I H D G 0 2 5 - 0 5 0 O B P = . 1 0 0 W = . 0 8 7 K 1 Y = 0Style
Key Type
Shape
Overall Length
'P' Dim
W DimShank Key Angle
KE
YS
NOTES
• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Standard M and alterations to keying, see page 110.• Standard key angle at 0º
+.015
Flat runs length of shank
KEY 1(Single Flat)
KEY 2(Double Flat)
KEY 3(Dowel Pin 1/8")
KEY 4(Dowel Pin 3/16")
KEY 5(Single Flat)
working end view
KEY 6(Double Flat)
working end view
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
180º
270º
0º
90ºM= .5D
180º
270º
0º
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D+
1/2 Dowel
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
M= .5
180º
270º
0º
90º
180º
270º
0º
90º
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
KEY 9(Single Full Body)working end view
KEY 10(Double Full Body)working end view
M MM
Flat runs length of shank
OR
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
M
X+.015 (2)
X
M M
KEY 5working end view
KEY 6working end view
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.007 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
25W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
HE
AD
UP
Style CodeShank
[D]
Overall Length (L) Absolute Min P/W
Min P
MinW
MaxP/A
Relief Dia. (R)
Die Land (B).250 .312 .375 .500 .625 .750 1.00
IHUG
.125012
.03 .031 .031 .062 .076 2P
.1875018
.05 .062 .05 .13 .141 P+.065
.250025
.05 .062 .05 .17 .201 P+.065
.3125031
.05 .093 .05 .212 .261 .82P+.082
.375037
.05 .125 .05 .255 .323 .82P+.082
.4375043
.075 .187 .075 .297 .386 .82P+.082
.500050
.075 .212 .075 .344 .448 .82P+.082
.625062
.075 .293 .075 .425 - .82P+.082
Overall Length [L] Code 025 031 037 050 062 075 100
HE
AD
LE
SS
Style CodeShank
[D]
Overall Length (L) Absolute Min P/W
Min P
MinW
MaxP/A
Relief Dia. (R)
Die Land (B).250 .312 .375 .500 .625 .750 1.00
IHLG
.125012
.03 .031 .031 .062 .076 2P
.1875018
.05 .062 .05 .13 .141 P+.065
.250025
.05 .062 .05 .17 .201 P+.065
.3125031
.05 .093 .05 .212 .261 .82P+.082
.375037
.05 .125 .05 .255 .323 .82P+.082
.4375043
.075 .187 .075 .297 .386 .82P+.082
.500050
.075 .212 .075 .344 .448 .82P+.082
.625062
.075 .293 .075 .425 - .82P+.082
Overall Length [L] Code 025 031 037 050 062 075 100
HE
AD
DO
WN
Style CodeShank
[D]
Overall Length (L) Absolute Min P/W
Min P
MinW
MaxP/A
Relief Dia. (R)
Die Land (B).250 .312 .375 .500 .625 .750 1.00
IHDG
.125012
.03 .031 .031 .062 .076 2P
.1875018
.05 .062 .05 .13 .141 P+.065
.250025
.05 .062 .05 .17 .201 P+.065
.3125031
.05 .093 .05 .212 .261 .82P+.082
.375037
.05 .125 .05 .255 .323 .82P+.082
.4375043
.075 .187 .075 .297 .386 .82P+.082
.500050
.075 .212 .075 .344 .448 .82P+.082
.625062
.075 .293 .075 .425 - .82P+.082
Overall Length [L] Code 025 031 037 050 062 075 100
Shaded boxes indicate stock available.
GU IDE BUSH INGS
26 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
IHDC
IDDC
COUNTERBORE REL IEF D IEK
EY
S
NOTES
• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Standard M and alterations to keying, see page 110.• Standard key angle at 0º
+.015
Flat runs length of shank
KEY 1(Single Flat)
KEY 2(Double Flat)
KEY 3(Dowel Pin 1/8")
KEY 4(Dowel Pin 3/16")
KEY 5(Single Flat)
working end view
KEY 6(Double Flat)
working end view
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
180º
270º
0º
90ºM= .5D
180º
270º
0º
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D+
1/2 Dowel
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
M= .5
180º
270º
0º
90º
180º
270º
0º
90º
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
KEY 9(Single Full Body)working end view
KEY 10(Double Full Body)working end view
M MM
Flat runs length of shank
OR
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
M
X+.015 (2)
X
M M
KEY 5working end view
KEY 6working end view
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.007 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
ALTERATION OPTIONSAD Reduce body diameterADL Altered die land (smaller)AH Reduce head diameterAHR Altered radius under headAL Overall length shorter ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”SH2 Slug Hugger 2 * For additional Alteration Options, see page 107.
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.0005 - 0Hole to BodyConcentric within .0005 T.I.R. Round
#2 SHAPES +.001 - 0 Hole to BodyConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Hole to BodyConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
OR
DE
R
Overall Length
'P' Dim Slug Hugger
I D D C 0 7 5 - 1 0 0 R D P = . 4 0 0 S H 2 C L R = . 0 1 0Style Shape Total ClearanceShank
M AT = M i l d S t e e l M T = . 1 2 5
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
HEADLESS HEADED
BLANKS: Available with start hole or no start hole. Start hole concentric to body within .005” and contains a counterbore.
Headless Headed
*L +.01+.015
P
D +.0002+.0004
R +.01-0
Press-InLead
B +.03- 0
R .01.02
P
D +.0002+.0004
B +.03- 0
L+.01+.02
R +.01-0
T=.188 +.005+.01
* If L is less than .75,a press-in lead is notprovided.
H=D+ .125 +.00-.010
27W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
HE
AD
LE
SS
Style CodeShank
[D]
Overall Length (L)Absolute Min P/W
Min P
MinW
MaxP/A
Relief Dia. (R)
Die Land
(B).750 .875 .937 1.00 1.12 1.25 1.50 1.75 2.00
IDDC
.250025
.032.048 .048 .095 .125 .156
.096 .048 .125 .156 .156
.3125031
.032 .048 .048 .161 .191 .187
.375037
.032
.048 .048 .095 .125 .156
.096 .048 .125 .156 .156
.126 .048 .195 .228 .187.4375
043.032 .048 .048 .251 .281 .187
.500050
.032.062 .062 .195 .228 .187
.196 .062 .285 .312 .187
.625062
.032.093 .093 .285 .312 .187
.286 .093 .345 .375 .187
.750075
.032.118 .118 .345 .375 .187
.346 .118 .435 .468 .25
.875087
.032.125 .125 .435 .468 .25
.436 .125 .545 .578 .25
1.00100
.032.156 .156 .545 .578 .25
.546 .156 .655 .687 .25
1.25125
.032.187 .187 .655 .687 .25
.656 .187 .78 .812 .312
1.50150
.032
.25 .25 .78 .812 .312
.781 .25 .905 .937 .312
.906 .25 1.035 1.062 .312
1.75175
.032 .25 .25 1.4 1.43 .34
2.00200
.032 .875 .25 1.6 1.63 .34
2.25225
.032 1 .312 1.8 1.83 .34
2.50250
.032 1.125 .375 2 2.03 .34
2.75275
.032 1.25 .437 2.2 2.23 .34
Overall Length [L] Code 075 087 093 100 112 125 150 175 200
HE
AD
ED
Style CodeShank
[D]
Overall Length (L)Absolute Min P/W
Min P
MinW
MaxP/A
Relief Dia. (R)
Die Land
(B).750 .875 .937 1.00 1.12 1.25 1.50 1.75 2.00
IHDC
.250025
.032.048 .048 .095 .125 .156
.096 .048 .125 .156 .156
.3125031
.032 .048 .048 .161 .191 .187
.375037
.032
.048 .048 .095 .125 .156
.096 .048 .125 .156 .156
.126 .048 .195 .228 .187
.4375043
.032 .048 .048 .251 .281 .187
.500050
.032.062 .062 .195 .228 .187
.196 .062 .285 .312 .187
.625062
.032.093 .093 .285 .312 .187
.286 .093 .345 .375 .187
.750075
.032.118 .118 .345 .375 .187
.346 .118 .435 .468 .25
.875087
.032.125 .125 .435 .468 .25
.436 .125 .545 .578 .25
1.00100
.032.156 .156 .545 .578 .25
.546 .156 .655 .687 .25
1.25125
.032.187 .187 .655 .687 .25
.656 .187 .78 .812 .312
1.50150
.032
.25 .25 .78 .812 .312
.781 .25 .905 .937 .312
.906 .25 1.035 1.062 .312
Overall Length [L] Code 075 087 093 100 112 125 150 175 200
COUNTERBORE REL IEF D IE
Shaded boxes indicate stock available.
28 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
TAPER REL IEF D IE
IHDT
IDDT
KE
YS
NOTES
• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Standard M and alterations to keying, see page 110.• Standard key angle at 0º
+.015
Flat runs length of shank
KEY 1(Single Flat)
KEY 2(Double Flat)
KEY 3(Dowel Pin 1/8")
KEY 4(Dowel Pin 3/16")
KEY 5(Single Flat)
working end view
KEY 6(Double Flat)
working end view
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
Tol 1+.0005- 0
Tol 2+.0002- 0
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
180º
270º
0º
90ºM= .5D
180º
270º
0º
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D+
1/2 Dowel
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
M= .5
180º
270º
0º
90º
180º
270º
0º
90º
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
KEY 9(Single Full Body)working end view
KEY 10(Double Full Body)working end view
M MM
Flat runs length of shank
OR
Radial LocationTol. 1 .001/inchTol. 2 .005/inch
M
X+.015 (2)
X
M M
KEY 5working end view
KEY 6working end view
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.007 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
OR
DE
R
ALTERATION OPTIONSAD Reduce body diameterADL Altered die land (smaller)AH Reduce head diameterAHR Altered radius under headAL Overall length shorter ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”SH2 Slug Hugger 2 * For additional Alteration Options, see page 107.
Overall Length
'P' Dim
I H DT 1 2 5 - 1 5 0 R D P = . 8 0 0 Style ShapeShank
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.0005 - 0Hole to BodyConcentric within .0005 T.I.R. Round
#2 SHAPES +.001 - 0 Hole to BodyConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Hole to BodyConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
HEADLESS HEADED
BLANKS: Available with start hole or no start hole. Start hole concentric to body within .005”.
Standard Die Land (B) = .125”. Optional Die Land Available.
*L +.01+.015
P
D +.0002+.0004 Ø Under 1”
Press-InLead
B +.03- 0
R .01.02
P
D +.0002+.0004
B +.03- 0
L+.01+.02
H=D+.125 +0-.01
*T= .188 +.005+.01
* If L is less than .75”,a press-in lead is notprovided.
TAPER RELIEFRounds: .29º/side Shapes: .5º/side
* .125 when D=.1875D +.0002+.0006 Ø Over 1”
29W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
TAPER REL IEF D IE
HE
AD
LE
SS
Style CodeShank
[D]
Overall Length (L) Absolute Min P/W
Min P
MinW
MaxP/A.500 .625 .750 .875 1.00 1.12 1.25 1.37 1.50 1.75 2.00
IDDT
.1875018
.032 .038 .05 .13
.250025
.032 .05 .05 .17
.3125031
.032 .062 .05 .212
.375037
.032 .075 .05 .255
.4375043
.032 .13 .075 .297
.500050
.032 .15 .075 .344
.625062
.032 .188 .075 .425
.750075
.032 .225 .075 .51
.875087
.032 .3 .075 .595
1.00100
.032 .4 .075 .68
1.25125
.032 .5 .075 .85
1.50150
.032 .6 .75 1.05
1.75175
.032 .75 .13 1.4
2.00200
.032 .875 .13 1.6
2.25225
.032 1 .13 1.8
2.50250
.032 1.125 .13 2
2.75275
.032 1.25 .13 2.2
Overall Length [L] Code 050 062 075 087 100 112 125 137 150 175 200
HE
AD
ED
Style CodeShank
[D]
Overall Length (L) Absolute Min P/W
Min P
MinW
MaxP/A.500 .625 .750 .875 1.00 1.12 1.25 1.37 1.50 1.75 2.00
IHDT
.1875018
.032 .038 .05 .13
.250025
.032 .05 .05 .17
.3125031
.032 .062 .05 .212
.375037
.032 .075 .05 .255
.4375043
.032 .13 .075 .297
.500050
.032 .15 .075 .344
.625062
.032 .188 .075 .425
.750075
.032 .225 .075 .51
.875087
.032 .3 .075 .595
1.00100
.032 .4 .075 .68
1.25125
.032 .5 .075 .85
1.50150
.032 .6 .75 1.05
1.75175
.032 .75 .13 1.4
2.00200
.032 .875 .13 1.6
2.25225
.032 1 .13 1.8
2.50250
.032 1.125 .13 2
2.75275
.032 1.25 .13 2.2
Overall Length [L] Code 050 062 075 087 100 112 125 137 150 175 200
Shaded boxes indicate stock available.
30 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
ROUND FORM D IE
DIM 1
R DIM 2
DIM 1
A DIM 3
DIM 2 R DIM 4
R DIM 5
DIM 1 R DIM 2
DIM 1 R DIM 2 R DIM 3
DIM 1
DIM 3
A DIM 4
R DIM 5
R DIM 6
R DIM 2
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 6
A DIM 7
R DIM 8 R DIM 9
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5 R DIM 6
"PL" ±.001
"PT" ±.0005
"PL" ±.001
FD01 FD02
FD03 FD04
FD06
FD05
FD08FD07
ALSO AVAILABLE WITH TAPEROR COUNTER BORE RELIEF
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OFFER 8Ra, 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.0005 - 0Hole to BodyConcentric within .0005 T.I.R. Round
#2 SHAPES +.001 - 0 Hole to BodyConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Hole to BodyConcentric within .0003 T.I.R. Round and Shape
OR
DE
R
Take standard catalog part number plus round tip part number.
Example: IHDT100 150 FD03 DIM. 1 DIM. 2
31W I L S O N TO O L .C O M
HEA
DED
HEA
DED
INCH
INCH
Ordering Slug Hugger Dies
• Use the clearance you want and the die type you like. • The minimum P/W dimension for the Slug Hugger 4L is 0.050” [1.27mm]. • The mininimum total clearance for Slug Hugger 4L shape is 0.001” [.025mm], a round is 0.0005” [.012mm]• The minimum total P/W dimension for the Slug Hugger 2 is 0.035” [.89mm].• Minimum clearance for a Slug Hugger 2 shape or round is 0.004” [.10mm] total. • Ordering the Slug Hugger option will not affect the lead-time of your order.
Simply specify that you’d like Slug Hugger 2 or 4L when you place your tooling order. Indicate the type and thickness of material you are stamping as well as your desired clearance. See the example below:
DIE TOP
SLUG HUGGER
Slug Hugger 2 die grabs the slug just below the cutting surface of the die and retains the slug during the stripping process. “Precision nips” extend the entire height of the die, helping to guide the slugs through the relief. The “nips” hold the slugs in the die and drag them through the relief when the next hit takes place. This allows for less galling and slug packing when stamping materials such as aluminum and galvanized steel.
Slug Hugger 4L retains slugs with the assistance of cavities that have been carved on the inside of the die. These cavities create a vacuum seal that holds the slug in place after the hit occurs. While the 4L can be used with any material thickness, it is ideal for stamping thinner materials and is recommended for clearances of less than .004”, [.1mm].
SLUG HUGGER® 2 AND SLUG HUGGER 4LMETR
IC
QTY Cat. No. Shape P W Tolerance Slug
Hugger Type
Material Type
Material Thickness
Die Clearance Specify Per Side
or Total
2IDDT100-125 Headless Taper
Relief Die Round
INC
H
RD .5000” 1Slug
Hugger 2Cold
Rolled.060” .010” Per Side
1IHDT100-125 Headed Taper
Relief Die ShapeOB .6500” .4000” 1
Slug Hugger 4L
Cold Rolled
.020” .002” Per Side
1
MHDT16-25Metric Headed Taper Relief Die
Shape ME
TR
IC
SQ 6.5 1Slug
Hugger 2Alum 1.5mm .105mm Per Side
32 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
HEAVY DUTY SOLID PUNCH
Oversized punchesRelease access options are available.
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see page.95.
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round
#2 SHAPES +.0005Point to ShankConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
L +.01+.02
P
B +.06- 0
R .51.375 MIN
D -.0002-.0004
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
D
Shape
I H S P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank
Overall Length
Point Length 'P' Dim
Coating
I H S P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 Y 1 8 0 Shape
Style Shank
Overall Length
Point Length 'P' Dim
W Dim
Key Location
I H S O 0 5 0 - 3 0 0 4 R D P = . 5 5 0 Shape
Style Shank
Overall Length
Point Length 'P' Dim
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use IHSO - Impax Heavy Duty Oversized solid punch.
P
D -.0002-.0004
B +.06- 0
L +.01+.02
1.375 MIN
33W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
HEAVY DUTY SOLID PUNCH
H E AV Y D U T Y S O L I DS T Y L E C O D E = I H S P
Shank Code
Shank Dia.[D]
OVERALL LENGTH (L) PointLength
[B]
Absolute Min P/W
Min P/W
MaxP/A
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
037 .375
xxxxxxxxxxx .50=2
.06 .09
.375
xxxxxxxxxxx .75=3
x xxx xxxxxxx 1.00=4
xxxxxxxxxx 1.25=5.09 .1
xxxxxxxxx 1.50=6
050 .500
xxxxxxxxxxxx .75=3
.09.13 .5
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxx xxxx 1.50=6 .12
062 .625
xxxxxxxxxxxx .75=3
.18 .2.625
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .23 .25
075 .750
xxxxxxxxxxxx .75=3
.18 .2.75
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .23 .25
087 .875
xxxxxxxxxxx .75=3
.21 .25.875
xxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .3 .312
100 1.00
xxxxxxxxxx .75=3
.21 .251
xxxxxxxxxx 1.00=4
xxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .3 .312
125 1.25
xxxxxxxxxx .75=3
.282 .2821.25
xxxxxxxxxx 1.00=4
xxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .3 .312
Overall Length [L] Code 2
50
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available. x Ultima M4 steel available.
OV E R S I Z E D H E AV Y D U T Y S T Y L E C O D E = I H S O
Shank Code
Shank Dia.[D]
OVERALL LENGTH (L)
PointLength
[B]
Min P/W
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
037 .375
.50=2
.375
.75=3
1.00=4
1.25=5
1.50=6
050 .500
.75=3
.5001.00=4
1.25=5
1.50=6
062 .625
.75=3
.6251.00=4
1.25=5
1.50=6
075 .750
.75=3
.7501.00=4
1.25=5
1.50=6
087 .875
.75=3
.8751.00=4
1.25=5
1.50=6
100 1.00
.75=3
1.001.00=4
1.25=5
1.50=6
125 1.25
.75=3
1.251.00=4
1.25=5
1.50=6
Overall Length [L] Code 2
50
27
5
30
0
32
5
35
0
37
5
40
0
34 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
.061 971481 4, 6, 9,1 2
.031 971482 2, 3
Set 971562
HEAVY DUTY EJECTOR PUNCHSH
AP
ES
- DIE
VIE
W
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
D
EJECTOR COMPONENTS
Size .020 .032 .046 .063 .094 .125
Part # EJ2 EJ3 EJ4 EJ6 EJ9 EJ12
Press-in Lead
R .5
P
R .01.02
.75 min.
D +.0002+.0004
L +.01+.02
B +.06- .0T +.005
+.010
*H=D+.125 + 0-.01
Punch Head drawn to RC 40-50
Replacement component set includes screw, spring and pin. Quantity: 10 each
OPTIONAL TIP-TOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round
#2 SHAPES +.0005Point to ShankConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
Shape
I H E P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank
Overall Length
Point Length 'P' Dim
Coating
I H E P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 Y 1 8 0 Shape
Style Shank
Overall Length
Point Length 'P' Dim
W Dim
Key Location
I H E O 0 5 0 - 3 5 0 5 S Q P = . 5 5 0 Shape
Style Shank
Overall Length
Point Length 'P' Dim
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
L +.01+.02
D -.0002-.0004
P
1.375 MINR .5
B +.06- 0
Oversized punchesRelease access options are available.
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use IHEO - Impax Heavy Duty Oversized ejector punch.
D -.0002-.0004
B +.06- 0
L +.01+.02
P
1.375 MIN
35W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
HEAVY DUTY EJECTOR PUNCH
H E AV Y D U T Y E J E C TO RS T Y L E C O D E = I H E P
Shan
k C
od
e
Shan
k D
ia. [
D] OVERALL LENGTH (L)
PO
INT
LH
T. [B
]
Ab
solu
te
Min
P/W
Min
P/W
Max
P/A
EJE
CTO
R
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
037 .375
xxxxxxxxx .50=2
.115 .12 .3754
[.046]
xxxxxxxxx .75=3
xxxxxxxxx 1.00=4
xxxxxxxx 1.25=5
xxxxxxx 1.50=6
050 .500
xxxxxxxxxxx .75=3
.158 .165 .56
[.063]
xxxxxxxxxxx 1.00=4
xxxxxxxxxx 1.25=5
xxxxxxxxx 1.50=6
062 .625
xxxxxxxxxxx .75=3
.235 .25 .6259
[.094]
xxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
075 .750
xxxxxxxxxxx .75=3
.235 .25 .759
[.094]
xxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
087 .875
xxxxxxxxxx .75=3
.235 .312 .8759
[.094]
xxxxxxxxxx 1.00=4
xxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
100 1.00
xxxxxxxxx .75=3
.235 .312 19
[.094]
xxxxxxxxx 1.00=4
xxxxxxxxx 1.25=5
xxxxxxxxx 1.50=6
125 1.25
xxxxxxxxx .75=3
.282 .312 1.259
[.094]
xxxxxxxxx 1.00=4
xxxxxxxxx 1.25=5
xxxxxxxxx 1.50=6
Overall Length [L]
Code
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available. x Ultima M4 steel available.
OV E R S I Z E D H E AV Y D U T Y E J E C TO RS T Y L E C O D E = I H E O
Shan
k C
od
e
Shan
k D
ia.
[D] OVERALL
LENGTH (L)
PO
INT
LH
T. [
B]
Min
P/W
EJE
CTO
R
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
037 .375
.50=2
.3754
[.046]
.75=3
1.00=4
1.25=5
1.50=6
050 .500
.75=3
.5006
[.063]
1.00=4
1.25=5
1.50=6
062 .625
.75=3
.6259
[.094]
1.00=4
1.25=5
1.50=6
075 .750
.75=3
.7509
[.094]
1.00=4
1.25=5
1.50=6
087 .875
.75=3
.8759
[.094]
1.00=4
1.25=5
1.50=6
100 1.00
.75=3
1.009
[.094]
1.00=4
1.25=5
1.50=6
125 1.25
.75=3
1.259
[.094]
1.00=4
1.25=5
1.50=6
Overall Length [L]
Code
25
0
27
5
30
0
32
5
35
0
37
5
40
0
36 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
Style Code
Shank Code
Shank Dia.[D]
WORKING LENGTH (L)POINT LHT. (B)
Absolute Min P/W
Min P/W
MaxP/A2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00
PIL
OT
IHSP
037 .375
x x x x x x x x x x x .50=2
.06 .09
.375
x x x x x x x x x x x .75=3
x x x x x x x x x x x 1.00=4
x x x x x x x x x x 1.25=5.09 .1
x x x x x x x x x 1.50=6
050 .500
x x x x x x x x x x x x .75=3
.09.13 .5
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .12
062 .625
x x x x x x x x x x x x .75=3
.18 .2.625
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .23 .25
075 .750
x x x x x x x x x x x x .75=3
.18 .2.75
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .23 .25
087 .875
x x x x x x x x x x x .75=3
.21 .250.875
x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .3 .312
100 1.00
x x x x x x x x x x .75=3
.21 .251
x x x x x x x x x x 1.00=4
x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .3 .312
125 1.25
x x x x x x x x x x .75=3
.282 .2821.25
x x x x x x x x x x 1.00=4
x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .3 .312
Working Length [L] Code 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape
* 1.2 X dia. for .187 dia. or larger 1.5 X dia. for under .187 dia.
OR
DE
R
Shape
I H S P 0 6 2 - 3 5 0 4 R D P = . 5 0 0 P 1 Style Shank
Working Length
Point Length 'P' Dim
Pilot Style
HEAVY DUTY SOLID PILOT
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4P
1 S
tyle
Par
abo
lic P
ilot
P2
Sty
leA
ngu
lar
Pilo
t
B +.06- 0
L +.01+.02
P
P
B +.06- 0
D -.0002-.0004
D -.0002-.0004
R .5
L +.01+.02
R .5
Parabolic point Misfeedlimit
.09 FullDiameterLead
Less than
Under.238
Over.238.238
L +.01+.02
.25
.119
.250
1.2P*
L
40º 5º
R .015
R .5
P2
P1
37W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
The tools for your success
While this catalog certainly contains many of the physical tools you may need to be successful, we at Wilson Tool also equip you with a variety of educational opportunities that are designed to help drive your success as well. We encourage you to take advantage of the many free resourcess offered by some of our lead-ing technical experts covering a wide variety of topics. These educational opportunities include:
SOLUTION-FOCUSED NEWSLETTERSThese are designed to not just be a monthly sales pitch, but practical solutions to common and not-so-common fabrication issues.
EDUCATIONAL WEBINARS Designed to help resolve specific fabrication and stamping issues, these webinars offer practi-cal material to help solve real-world problems. And they are recorded so if you miss a live event, you can always go back and view the recording later.
IN-PERSON SEMINARSFrom seminars on implementing a Lean program at your facility to Fabrication Forums that of-fer an entire day of solution-based content, these seminars always receive high marks from the attendees for not only the information but also in the way it is presented.
For more information about any or all of these educational opportunities, ask your Sales Engineer or visit wilsontool.com
38 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
LIGHT DUTY SOLID PUNCH
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see page 95.
OPTIONAL TIP-TOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round
#2 SHAPES +.0005Point to ShankConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use ILSO - Impax Light Duty Oversized solid punch.
P
D -.0002-.0004
L +.01+.02
B +.06- 0
1.00 MIN
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
1.00 MIN
P
D -.0002-.0004
L +.01+.02
B +.06- 0
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
D
Shape
I L S P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank
Overall Length
Point Length 'P' Dim
Coating
I L S P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 YO Shape
Style Shank
Overall Length
Point Length 'P' Dim
W Dim
Key Location
I L S O 0 5 0 - 3 0 0 4 R D P = . 5 5 0 Shape
Style Shank
Overall Length
Point Length 'P' Dim
Oversized punchesRelease access options are available.
39W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
LIGHT DUTY SOLID PUNCH
Shaded boxes indicate stock available. x Ultima M4 steel available.
L I G H T D U T Y S O L I D P U N C HS T Y L E C O D E = I L S P
Shan
k C
od
e
Shan
k D
ia.
[D] OVERALL LENGTH (L)
PO
INT
LH
T. (B
)
Ab
solu
te
Min
P/W
Min
P/W
Max
P/A
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
025 .250
xxxxxxxx .50=2
.04 .06.25
xxxxxxxx .75=3
xxxxxxxx 1.00=4
xxxxxxx 1.25=5 .06 .09
037 .375
xxxxxxxxxxxx .50=2
.06 .09.375
xxxxxxxxxxxx .75=3
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5 .09 .1
050 .500
xxxxxxxxxxxx .75=3
.09.13 .5
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .12
062 .625
xxxxxxxxxxx .75=3
.18 .2.625
xxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .23 .25
075 .750
xxxxxxxxxxx .75=3
.18 .2.75
xxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .23 .25
087 .875
xxxxxxxxxx .75=3
.21 .250.875
xxxxxxxxxx 1.00=4
xxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .3 .312
100 1.00
xxxxxxxxxx .75=3
.21 .251
xxxxxxxxxx 1.00=4
xxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6 .3 .312
Overall Length [L]
Code
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
OV E R S I Z E D L I G H T D U T Y S O L I D P U N C H
S T Y L E C O D E = I L S O
Shan
k C
od
e
Shan
k D
ia.
[D] OVERALL LENGTH (L)
PO
INT
LH
T. (B
)
Min
P/W
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
025 .250
.50=2
.250.75=3
1.00=4
1.25=5
037 .375
.50=2
.375.75=3
1.00=4
1.25=5
050 .500
.75=3
.5001.00=4
1.25=5
1.50=6
062 .625
.75=3
.6251.00=4
1.25=5
1.50=6
075 .750
.75=3
.7501.00=4
1.25=5
1.50=6
087 .875
.75=3
.8751.00=4
1.25=5
1.50=6
100 1.00
.75=3
1.001.00=4
1.25=5
1.50=6
Overall Length [L]
Code
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
40 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
LIGHT DUTY EJECTOR PUNCH
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
.061 971481 4, 6, 9,1 2
.031 971482 2, 3
Set 971562
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.005 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
D
Shape
I L E P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank
Overall Length
Point Length 'P' Dim
Coating
I L E P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 Y 1 8 0 Shape
Style Shank
Overall Length
Point Length 'P' Dim
W Dim
Key Location
I L E O 0 5 0 - 3 5 0 5 S Q P = . 5 5 0 Shape
Style Shank
Overall Length
Point Length 'P' Dim
EJECTOR COMPONENTS
Size .020 .032 .046 .063 .094 .125
Part # EJ2 EJ3 EJ4 EJ6 EJ9 EJ12
Press-in Lead
R .5
P
R .01.02
.75 min.
D +.0002+.0004
L +.01+.02
B +.06- .0T +.005
+.010
*H=D+.125 + 0-.01
Punch Head drawn to RC 40-50
Replacement component set includes screw, spring and pin. Quantity: 10 each
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round
#2 SHAPES +.0005Point to ShankConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
L +.01+.02
D -.0002-.0004
P
1.00 MINR .5
B +.06- 0
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use ILEO - Impax Light Duty Oversized ejector punch
D -.0002-.0004
B +.06- 0
L +.01+.02
P
1.00 MIN
Oversized punches
41W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
LIGHT DUTY EJECTOR PUNCH
L I G H T D U T Y E J E C TO R P U N C HS T Y L E C O D E = I L E P
Shan
k C
od
e
Shan
k D
ia.
[D] OVERALL LENGTH (L)
PO
INT
LH
T. (B
)
Ab
solu
te
Min
P/W
Min
P/W
Max
P/A
EJE
CTO
R
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
025 .250
xxxxxxx .50=2
0.58 .06 .253
[.03]
xxxxxxx .75=3
xxxxxxx 1.00=4
1.25=5
037 .375
xxxxxxxxxxx .50=2
.115 .12 .3754
[.046]
xxxxxxxxxxx .75=3
xxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
1.50=6
050 .500
xxxxxxxxxxxx .75=3
.158 .165 .56
[.063]
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
062 .625
xxxxxxxxxxxx .75=3
.235 .25 .6259
[.094]
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
075 .750
xxxxxxxxxxxx .75=3
.235 .25 .759
[.094]
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
087 .875
xxxxxxxxxxxx .75=3
.235 .312 .8759
[.094]
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
100 1.00
xxxxxxxxxxxx .75=3
.235 .312 19
[.094]
xxxxxxxxxxxx 1.00=4
xxxxxxxxxxx 1.25=5
xxxxxxxxxx 1.50=6
Overall Length
[L] Code
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Shaded boxes indicate stock available. x Ultima M4 steel available.
OV E R S I Z E D L I G H T D U T Y E J E C TO R P U N C H
S T Y L E C O D E = I L E O
Shan
k C
od
e
Shan
k D
ia.
[D] OVERALL LENGTH (L)
PO
INT
LH
T. (B
)
Min
P/W
EJE
CTO
R
2.0
0
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
025 .250
.50=2
.2503
[.03]
.75=3
1.00=4
1.25=5
037 .375
.50=2
.3754
[.046]
.75=3
1.00=4
1.25=5
1.50=6
050 .500
.75=3
.5006
[.063]
1.00=4
1.25=5
1.50=6
062 .625
.75=3
.6259
[.094]
1.00=4
1.25=5
1.50=6
075 .750
.75=3
.7509
[.094]
1.00=4
1.25=5
1.50=6
087 .875
.75=3
.8759
[.094]
1.00=4
1.25=5
1.50=6
100 1.00
.75=3
1.009
[.094]
1.00=4
1.25=5
1.50=6
Overall Length [L]
Code
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
LIGHT DUTY SOLID PILOT
PIL
OT
Style Code
ShankCode
ShankDia.[D]
WORKING LENGTH (L) POINT LHT. (B)
Absolute Min P/W
Min P/W
MaxP/A2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00
ILSP
025 .250
x x x x x x x x .50=2
.04 .06.25
x x x x x x x x .75=3
x x x x x x x x 1.00=4
x x x x x x x 1.25=5 .06 .09
037 .375
x x x x x x x x x x x x .50=2
.06 .09.375
x x x x x x x x x x x x .75=3
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5 .09 .1
050 .500
x x x x x x x x x x x x .75=3
.09.13 .5
x x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .12
062 .625
x x x x x x x x x x x .75=3
.18 .2.625
x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .23 .25
075 .750
x x x x x x x x x x x .75=3
.18 .2.75
x x x x x x x x x x x 1.00=4
x x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .23 .25
087 .875
x x x x x x x x x x .75=3
.21 .250.875
x x x x x x x x x x 1.00=4
x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .3 .312
100 1.00
x x x x x x x x x x .75=3
.21 .251
x x x x x x x x x x 1.00=4
x x x x x x x x x x 1.25=5
x x x x x x x x x x 1.50=6 .3 .312
Working Length [L] Code 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600
OPTIONAL TIP-TOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round
#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape
* 1.2 X dia. for .187 dia. or larger 1.5 X dia. for under .187 dia.
OR
DE
R
Shape
I L S P 0 6 2 - 3 5 0 4 R D P = . 5 0 0 P 1 Style Shank
Working Length
Point Length 'P' Dim
Pilot Style
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4P
1 S
tyle
Par
abo
lic P
ilot
P2
Sty
leA
ngu
lar
Pilo
t
B +.06- 0
L +.01+.02
P
P
B +.06- 0
D -.0002-.0004
D -.0002-.0004
R .5
L +.01+.02
R .5
Parabolic point Misfeedlimit
.09 FullDiameterLead
Less than
Under.238
Over.238.238
L +.01+.02
.25
.119
.250
1.2P*
L
40º 5º
R .015
R .5
P2
P1
43W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
ROUND FORM PUNCH
ORDER
Take standard catalog part number + round form part number.
EXAMPLE:
ILSP050-3004-RO5DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5
All internal corners will have an internal radius of .010 minimum.
DIM 1
R DIM 2
B
R07BULLET
DIM 1
R DIM 4
R DIM 5
DIM 3(T.S.)
A DIM 2 B
R09COIN
DIM 1
R DIM 3
R DIM 4
DIM 2 (T.S.)
B
R11SPHERICAL
DIM 1
R DIM 3
R DIM 6
R DIM 5
DIM 2
B
DIM 4(FL)
R13DIMPLE
R DIM 3
DIM 1
R DIM 7 R DIM 6
A DIM 4
DIM 2
B
DIM 5(FL)
R14PICK-UPPIERCE
DIM 1 DIM 4
DIM 5 (T.S.)"FL"
DIM 3 DIM 2
A DIM 8
R DIM 10 R DIM 6 R DIM 11 R DIM 7 R DIM 12
B
DIM 9(FL)
R04STEPPEDPIERCE & COUNTERSINK
DIM 1 A DIM 2
R DIM 4
R DIM 3
B
R06CONE
DIM 3 (T.S.) "FL"DIM 2
DIM 1
A DIM 4
R DIM 8 R DIM 5 R DIM 6
B
DIM 7(FL)
R01PIERCE &COUNTERSINK
DIM 2
DIM 1
DIM 3(SBR)
R DIM 4 R DIM 5 R DIM 6
B
DIM 7(FL)
R02PIERCE & EXTRUDE
DIM 5(SBR)
DIM 4
DIM 3 DIM 2
DIM 1
R DIM 11 R DIM 6 R DIM 7 R DIM 8 R DIM 9
B
DIM 10(FL)
R03TRIPLESTEPPEDPIERCE
DIM 1
R DIM 2
B
R08FULL RADIUS
DIM 1
R DIM 7 R DIM 8 R DIM 9 DIM 2
A DIM 5
R DIM 6
DIM 3
B
DIM 10(FL)
R15STEPPEDPIERCE & COUNTERSINK
DIM 4(T.S.)
DIM 1
DIM 2
R DIM 4
DIM 5(FL)
R05DOUBLESTEPPEDPIERCE
DIM 1
DIM 3 (T.S.)
A DIM 4
R DIM 6 R DIM 7 R DIM 8
B
DIM 5(FL)
DIM 2 (T.S.)
R10STEPPEDCOIN
DIM 1
R DIM 2
B
R12EXTRUSION
B
DIM 3(SBR)
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
ROUND FORM WITHOUT ‘FL’ (FORM LENGTH) ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PL)
L +.01+.02
D -.0002-.0004 B +.06
- .00
R.5
D -.0002-.0004 B +.06
- .00
PL +.001
(FL +.001)
R.5
OPTIONAL TIPTOLERANCE [P]
TOLERANCE #1 +.0005 - 0Concentric within .0005 T.I.R. Round
TOLERANCE #2 +.0002Concentric within .0003 T.I.R. Round
Optional Length TOLERANCE PL +.001
44 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
BALL LOCK COUNTERBORE REL IEF D IE
SECTION VIEW
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round
#2 SHAPES +.0005Point to ShankConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
BLANKS: Available with .04” dia. start hole or no start hole. Start hole concentric to body within .005” and contains a counterbore.
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.007 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
B + .03- 0
P
L +.015+.01
D -.0002-.0004
+.01- 0R
BA
LL
LO
CK
Style Code
Shank [D]
LENGTH (L)
118
Absolute Min P/W
Min P
Min W
Max. P/A
Relief Dia.
R
DIE LAND
B
ILBD
.500050
1.1875 .032
.062 .062 .195 .228 .156
.625062
.093 .093 .285 .312 .187
.750075
.118 .118 .345 .375 .187
.875087
.125 .125 .435 .468 .25
1.00100
.156 .156 .545 .578 .25
1.25125
.187 .187 .655 .687 .25
1.50150
.25 .25 .780 .812 .312
1.75175
.25 .25 1.035 1.062 .34
OR
DE
R
Shape
I L B D 0 5 0 - 1 1 8 R D P = . 1 7 5 Style Shank
Overall Length 'P' Dim
I L B D 0 7 5 - 1 1 8 O B P = . 3 2 5 W = . 2 5 0 S H 2 C L R = . 0 1 0 M AT = M i l d S t e e l M T = 1 2 g
ShapeStyle Shank
Overall Length
Material Type
'P' Dim W Dim Slug Hugger
Material Type
Total
Material Thickness
45W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
INCH
INCH
ROUND FORM D IE
DIM 1
R DIM 2
DIM 1
A DIM 3
DIM 2 R DIM 4
R DIM 5
DIM 1 R DIM 2
DIM 1 R DIM 2 R DIM 3
DIM 1
DIM 3
A DIM 4
R DIM 5
R DIM 6
R DIM 2
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 6
A DIM 7
R DIM 8 R DIM 9
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5 R DIM 6
"PL" ±.001
"PT" ±.0005
"PL" ±.001
FD01 FD02
FD03 FD04
FD06
FD05
FD08FD07
ALSO AVAILABLE WITH TAPEROR COUNTER BORE RELIEF
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OFFER 8Ra, 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.0005 - 0Hole to BodyConcentric within .0005 T.I.R. Round
#2 SHAPES +.001 - 0 Hole to BodyConcentric within .001 T.I.R. Shape
#2 ROUNDS & SHAPES +.0002 - 0 Hole to BodyConcentric within .0003 T.I.R. Round and Shape
OR
DE
R
Take standard catalog part number plus round tip part number.
Example: ILBD100-118 FD03 DIM. 1 DIM. 2
46 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
HEADED SOL ID PUNCH
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to Shank Concentric within .0013 T.I.R. Round
#1 SHAPES +.013 Point to Shank Concentric within .026 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0Point to Shank Concentric within .008 T.I.R. Round & Shape
Tolerance #1 unless specified
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.13 radius corners typical on shapes.For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
*H=Head Diameter
ALTERATION OPTIONS
ABR Blend radius other than 12.7 [Round only]ABRD Point length longer than standard [Round]ABSH Point length longer than standard [Shape]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter EBT Extra back taperMK Multiple keysPL Precision Overall Length +.026mm PT Precision head thickness +.013mm * For additional Alteration Options, see page 106.
Punch Head drawn to RC 40-50
*H=D+3mm + 0-.25
P
L +.25+.5
SBR +1.5T 5mm +.13+.25 D +.005
+.01
.25
.5 Press-in Lead
R 12.7
R
OR
DE
R Shape
M S P B 1 0 8 0 1 9 R D P = 6 . 3 5 O p t i m a Style Shank
Overall Length
SBR 'P' Dim
Coating
Shape
M S P B 1 3 7 1 2 5 O B P = 1 0 W = 5 . 0 K 1 Y 9 0 Style Shank Key Type'P' Dim
Point Dim ‘W’Overall Length
SBR
Key Angle
KE
YS
NOTES
• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to keying, see page111.• Standard key angle ‘Y’=0
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .03/30Tol. 2 .01/20
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3MDowel Pin 3mm
KEY 4MDowel Pin 4mm
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
Tol 1+.013- 0
Tol 2+.005- 0
KEY 7Dowel Pin 6mm
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
47W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
SO
LID
Style Code
Shank [D]
Overall Length [L]SBR
Min P
Min W
MaxP/A32 40 45 50 56 60 63 70 71 80 90 100
MSPB
4
8
1.5
.75
413 1.5
19 1.5
25 2.25
5
8
1.5
1.5
513 1.5
19 2.25
25 2.5
6
8
3.25
1.5
613 1.5
19 2.25
25 2.5
8
8
4.25
2.25
813 2.25
19 2.5
25 2.5
10
8 4.25 2.25
1013
4.25
2.25
19 2.5
25 2.5
13
13
4.25 3.25 1319
25
16
13
6.25
5
1619 5
25 6.25
20
13
6.25
5
2019 5
25 6.25
25
13
8
6.25
2519 6.25
25 7.75
Overall Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100
* Smaller "MIN P/Ws" are available upon request.
HEADED SOL ID PUNCH
Shaded boxes indicate stock available.
48 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.13 radius corners typical on shapes.For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
KE
YS
NOTES
• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to key-ing, see page 111.• Standard key angle ‘Y’=0
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .03/30Tol. 2 .01/20
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3MDowel Pin 3mm
KEY 4MDowel Pin 4mm
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
Tol 1+.013- 0
Tol 2+.005- 0
KEY 7Dowel Pin 6mm
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to Shank Concentric within .0013 T.I.R. Round
#1 SHAPES +.013 Point to Shank Concentric within .026 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0Point to Shank Concentric within .008 T.I.R. Round & Shape
Tolerance #1 unless specified
HEADED EJECTOR PUNCHO
RD
ER
RO
UN
DSH
AP
E
Shape
M E P B 1 6 8 0 2 5 R D P = 1 2 . 7 TO L 2 O p t i m a
Style Shank
Overall Length
SBR 'P' Dim
Tolerance
Shape
M E P B 2 5 1 0 0 2 5 S Q P = 9 . 5 2 K 1 Y 9 0 Style Shank Key Angle'P' Dim
Key TypeOverall Length
SBR
Coating
EJECTOR COMPONENTS
Size .051 .081 1.17 1.6 2.39 3.18
Part # MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12
Press-in Lead
R .5
P
R .01.02
.75 min.
D +.0002+.0004
L +.01+.02
B +.06- .0T +.005
+.010
*H=D+.125 + 0-.01
Punch Head drawn to RC 40-50
Replacement component set includes screw, spring and pin. Quantity: 10 each
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
*H=Head Diameter
Punch Head drawn to RC 40-50
*H=D+3mm + 0-.25
P
L +.25+.5
SBR +1.5T 5mm +.13+.25
D +.005+.01
.25
.5 Press-in Lead
R 12.7
R
19.05 min.
ALTERATION OPTIONS
ABR Blend radius other than 12.7 [Round only]ABRD Point length longer than standard [Round]ABSH Point length longer than standard [Shape]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorterAT Reduce head thickness EBT Extra back taperMK Multiple keysNS No side hole - ejectorPL Precision Overall Length +.026mm PT Precision head thickness +.013mm * For additional Alteration Options, see page 106.
49W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
HEADED EJECTOR PUNCH
* Smaller "MIN P/Ws" are available upon request.
EJE
CT
OR
Style Code
Shank [D]
Overall Length [L]SBR
Min P
Min W
MaxP/A
Ejector32 40 45 50 56 60 63 70 71 80 90 100
MEPB
5
8
1.5
1.5
5 213 1.5
19 2.25
6
8
3.25
1.5
6 313 1.5
19 2.25
25 2.5
8
13
4.25
2.25
8 419 2.25
25 2.5
10
13
4.25
2.25
10 619 2.25
25 2.5
13
13
4.25 3.25 13 619
25
16
13
6.25
5
16 919 5
25 6.25
20
13
6.25
5
20 919 5
25 6.25
25
13
8
6.25
25 919 6.25
25 7.75
Overall Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
1.5 971481 4, 6, 9,1 2
.78 971482 2, 3
Set 971562
Shaded boxes indicate stock available.
50 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
P ILOT PUNCHP
1 a
nd
P2
PIL
OT
PU
NC
H
Style Code
Shank [D]
Working Length [L]SBR
Min P32 40 45 50 56 60 63 70 71 80 90 100
MSPB
4
8
1.513
19
25
5
8
1.513
19
25
6
8
3.2513
19
25
8
8
4.2513
19
25
10
8 4.25
13
4.2519
25
13
13
4.2519
25
16
13
6.2519
25
20
13
6.2519
25
25
13
819
25
Working Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to Shank Concentric within .013 T.I.R. Round
#1 SHAPES +.013 Point to Shank Concentric within .026 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0Point to Shank Concentric within .008 T.I.R. Round & Shape
+.25+.5L
P
19.05 min.
SBR+1.5
P
UNDER6.045 DIA.
LESSTHAN
6.35
2.286 FULLDIAMETER
LEAD6.045 DIA.
OVER6.045 DIA.
PARABOLIC POINT FOR SMOOTH
PICKUP ACTION
6.350
3.02 MISFEED
LIMIT
‘L’+.50+.25
1.2 X DIA. FOR 4.75 DIA OR LARGER1.5 X DIA. FOR UNDER 4.75 DIA.
‘L’ 40º
R .38
5º
R 12.7
1.2P*
SBR+1.5
19.05 min.
+.25+.5L
STYLE P1 PARABOLIC PILOT STYLE P2 ANGULAR PILOT
STANDARD MATERIAL M2 60-63 Rc.ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
ALTERATION OPTIONS
ABR Blend radius other than 12.7mm [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.013mmFor additional Alteration Options, see page 106.
OR
DE
R
Shape
M S P B 1 6 9 0 2 5 R D P = 1 2 . 7 P 1
Style Shank
Overall Length
SBR 'P' Dim
Pilot Type
Shaded boxes indicate stock available.
P1
P2
51W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
STUBBY P ILOT PUNCH
MSPB [P3]
ST
RA
IGH
T
Style Code
Head Thk (T)
Shank [D]
WorkingLength [L](Z)
Min D
Max D16 20 22 25 28 32 35
MSSB 5mm=B
4
16
20 22 25 28 32 35
4 1.50 4
5 5 4.01 5
6 6 5.01 6
8 8 6.01 8
10 10 8.01 10
13 13 10.01 13
16 16 13.01 16
20 20 16.01 20
25 25 20.01 25
Working Length [L] Code 16 20 22 25 28 32 35
* Z=3.35 + [(P - 1.45) ÷ .728]
PO
INT
Style Code
Head Thk (T)
Shank [D]
Working Length [L]SBR
Max(Z)
Min P
Max P16 20 22 25 28 32 35
MSPB 5mm=B
4
16
20 22 25 28 32 35 3
4 2.5 3.99
5 5 2.5 4.99
6 6 2.5 5.99
8 8 2.5 7.99
10 10 3.5 9.99
13 13 5 12.99
16 16 12 15.99
20 20 13 19.99
22 25 13 24.99
Working Length [L] Code 16 20 33 35 28 32 35
* Z=3.35 + [(P - 1.45) ÷ .728]
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to Shank Concentric within .013 T.I.R. Round
#1 SHAPES +.013 Point to Shank Concentric within .026 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0Point to Shank Concentric within .008 T.I.R. Round & Shape
STYLE P3 STUBBY PILOT
STANDARD MATERIAL M2 60-63 Rc.ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
STRAIGHT POINT
T +.13+.25
D+.3mm + 0+.25
R .38 + .13 R 12.7
D = P
WorkingLength +.51
- 0 ‘L’
“Z”
40ºIncluded
ISP Point
T +.13+.25
D+.3mm + 0-.25
WorkingLength +.51
- .01‘L’“Z”
D +.005+.01
40ºIncluded
R 12.7R 3.18
P
R .38 + .13
+.8- 0
OR
DE
R STR
AIG
HT
PO
INT
Working Length
M S S B 0 6 - 2 5 R D D = 5 . 0 5 P 3
Style Shank
Head Thickness
Shape 'Shank Diameter
Pilot Syle
Point Diameter
M S P B 0 8 - 3 2 R D P = 4 . 5 5 P 3 A L = 3 0 . 8Style Shank Pilot Style
Alt. LengthHead Thickness Working Length
Shape
Shaded boxes indicate stock available.
ALTERATION OPTIONS
AH Reduce head diameterAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.013mmFor additional Alteration Options, see page 106.
MSSB [P3]
52 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
EXTENDED RANGE SOL ID , EJECTOR PUNCHESSH
AP
ES
- DIE
VIE
W
NOTES
Order Die View.
*.13 radius corners typical on shapes.For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
KE
YS
NOTES
• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to keying, see page 111.• Standard key angle ‘Y’=0
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .03/30Tol. 2 .01/20
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3MDowel Pin 3mm
KEY 4MDowel Pin 4mm
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
Tol 1+.013- 0
Tol 2+.005- 0
KEY 7Dowel Pin 6mm
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to Shank Concentric within .0013 T.I.R. Round
#1 SHAPES +.013 Point to Shank Concentric within .026 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0Point to Shank Concentric within .008 T.I.R. Round & Shape
Tolerance #1 unless specified
OR
DE
R
RO
UN
DSH
AP
E
Shape
M S P B 4 0 7 0 2 5 R D P = 2 0 O p t i m a
Style Shank
Overall Length
SBR 'P' Dim
Shape
M S P B 3 2 7 0 1 9 O B P = 2 5 W = 1 5 K 1 Y 9 0 Style Shank
Key Angle
'P' Dim Key Type
Overall Length
SBR
Coating
‘W’ Dim
ALTERATION OPTIONS ABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAE Ejector size-different than standard for punchAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessEBT Extra back taperMK Multiple keysNS No side hole - ejector PL Precision Overall Length +.026mmPT Precision head thickness +.013mm * For additional Alteration Options, see page106.
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
*H=Head Diameter
No head draw on extended range.No side hole on extended range.
R 12.7
T +.13+.25
*H=D+3mm + 0-.25
R .25.5
+.25+.5 ‘L’
SBR +1.5
PRESS-IN LEAD
D +.005+.015
P
53W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
SO
LID
Style Code
Shank [D]
Overall Length [L]SBR
Min P
Min W
Max P/A32 40 45 50 56 60 63 70 71 80 90 100
MSPB
32
19
8.5 7 3225
30
40
19
14 7.5 4025
30
45
19
25 9 4525
30
50
19
30 10 5025
30
56
19
35 11.5 5625
30
63
19
41 13 6325
30
Overall Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100
EJE
CT
OR
Style Code
Shank [D]
Overall Length [L]SBR
Min P
Min W
Max P/A
Ejector40 45 50 56 60 63 70 71 80 90 100
MEPB
32
13
8.5 7 32 1219
25
40
19
14 7.5 40 1225
30
45
19
25 9 45 1225
30
50
19
30 10 50 1225
30
56
19
35 11.5 56 1225
30
63
19
41 13 63 1225
30
Overall Length [L] Code 40 45 50 56 60 63 70 71 80 90 100
EXTENDED RANGE SOL ID , EJECTOR PUNCHES
Shaded boxes indicate stock available.
54 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
XTREME PUNCHSH
AP
ES
- DIE
VIE
W
NOTES
Order Die View.
*.13 radius corners typical on shapes.For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
KE
YS
NOTES
• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to keying, see page 111.• Standard key angle ‘Y’=0
Flat runsLength of Shank
Punch viewedthrough
head
Flat runsLength of Shank
M
M
M
KEY 9Single Full Body
KEY 10Double Full Body
Radial LocationTol. 1 .03/30Tol. 2 .01/20
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
KEY 1Single Flat
KEY 2Double Flat
KEY 3MDowel Pin 3mm
KEY 4MDowel Pin 4mm
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D
Tol 1+.013- 0
Tol 2+.005- 0
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
Tol 1+.013- 0
Tol 2+.005- 0
KEY 7Dowel Pin 6mm
180º
270º
0º
90ºM= .5D+.5 x Pin Ø
OR
DE
R RO
UN
DSH
AP
E
Shape
M S P X 1 6 - 8 0 2 5 R D P = 1 2 . 7 TO L 2 O P T I M A Style Shank
Overall Length
Head Thickness
SBR 'P' Dim
Tolerance
M E P X 2 5 - 1 0 0 2 5 S Q P = 9 . 5 2 W = 2 . 0 K 1 Y 4 5 Shape
Style Shank
Overall Length
Head Thickness
SBR 'P' Dim
W Dim
Key Style
Key Angle
Coating
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to Shank Concentric within .0013 T.I.R. Round
#1 SHAPES +.013 Point to Shank Concentric within .026 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0Point to Shank Concentric within .008 T.I.R. Round & Shape
Tolerance #1 unless specified
ALTERATION OPTIONS
ABR Blend radius other than 12.7mm [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAL Overall length shorter [Shorten shank maintain point]EBT Extra back taperMK Multiple keys PL Precision Overall Length +.026mm * For additional Alteration Options, see page106.
‘PT’ 8mm +.013
R 12.7P
SBR +1.5
L +.25+.5
D +.005+.01
*H=D+5mm +0-.25
R 1.27 + .13
10ºPRESS-IN
LEAD
PUNCH HEAD DRAWN TO RC 40-50
STANDARD MATERIAL ULTIMA
*H=Head Diameter
MSPX
MEPX
55W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
XTREME PUNCH
SO
LID
Style Code
Head Thk (PT)
Shank [D]
Overall Length [L]
SBRMin
P/WMax P/A50 60 70 80 90 100 110 120
MSPX X=8mm
10
13
2 1019
25
13
13
3 1319
25
16
13
3 1619
25
20
13
5 2019
25
25
136
2519
25 9
Overall Length [L] Code
EJE
CT
OR
Style Code
Head Thk (PT)
Shank [D]
Overall Length [L]
SBRMin
P/WMax P/A
Ejec-tor50 60 70 80 90 100 110 120
MEPX X=8mm
10
13
4 10 619
25
13
13
4 13 619
25
16
13
6 16 919
25
20
13
6 20 919
25
25
13
8 25 919
25
Overall Length [L] Code
Shaded boxes indicate stock available.
56 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
HEADED STRAIGHT PUNCH
MSSB
MESB
SO
LID
Style Code
Shank [D]
Overall Length [L]Range
D
Head Dia.(H)32 40 45 50 56 60 63 70 71 80 90 100
MSSB
4 3-4 7
5 4-5 8
6 5-6 9
8 6-8 11
10 8-10 13
13 10 - 13 16
16 13 - 16 19
Overall Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100
EJE
CT
OR
Style Code
Shank [D]
Overall Length [L]SBR
RangeD
Head Dia.
H
Ejec-tor32 40 45 50 56 60 63 70 71 80 90 100
MESB
68
5-6 9 313
8
8
6-8 11 413
19
25
10
13
8-10 13 619
25
13
13
10 - 13 16 619
25
16
13
13 - 16 19 919
25
Overall Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100
OPTIONAL TIPTOLERANCE [P]
#1 +.013 - 0Concentric within .013 T.I.R. Round
#2 +.005 Concentric within .008 T.I.R. Round
Foretaper only,head end large.003 total
Tolerance #1 unless specified
ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.026mm PT Precision head thickness +.013mm
* For additional Alteration Options, see page 106.
OR
DE
R
M S S B 0 8 - 6 0 D = 6 . 8 5 TO L 2 O p t i m a Style
ToleranceOverall Length
CoatingShank DiameterShank
M E S B 1 0 6 0 1 9 D = 8 . 9 TO L 2 O P T I M A Style
ToleranceOverall Length
SBRShank Coating
'D' Dim
OR
DE
R
M S S B 0 8 - 6 0 D = 6 . 8 5 TO L 2 O p t i m a Style
ToleranceOverall Length
CoatingShank DiameterShank
M E S B 1 0 6 0 1 9 D = 8 . 9 TO L 2 O P T I M A Style
ToleranceOverall Length
SBRShank Coating
'D' Dim
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
*H=Head Diameter
Punch Head drawn to RC 40-50
D
R .255
T =5mm +.13+.25
L +.25+.5
*H=D + 3mm + 0- .25
Shaded boxes indicate stock available.
57W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
HEADED CLOSE SPACE PUNCH
MQSS
MQPS
MQBB
MQPB
AB STYLE
OPTIONAL TIPTOLERANCE [P]
#1 +.013 - 0Concentric within .013 T.I.R. Round
#2 +.005 Concentric within .008 T.I.R. Round
Note: Blend Rad. = 6.35 if not specified
Tolerance #1 unless specified
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
BLANK STRAIGHT PUNCH PUNCH
H +0- .25 D +.005
- 0
T= 3mm +.13+ .25
R .25.5
D
L +.25+.5
H +0- .25 D +.005
- 0
RD
L
D=P
‘AB’ STYLE HEADAvailable upon request
BLEND RAD.(see note)
R B
L
+.78 - 0
P
BreakEdge
60º+1º
1.8D(Ref.)
R
D +.0002- 0
D
BreakEdge
R .25.5
1.8D(Ref.)
60º+1º
D +.005- 0
D
D=P
BLEND RAD.(see note)
BreakEdge
60º+1º
1.8D(Ref.) D +.005
- 0
R .25.5
B +.78 - 0
P
.25
.5.25.5
H + 0- .25 D +.005
- 0
+.25+.5
+.25+.5
.25
.5
T= 3mm +.13+ .25
T= 3mm +.13+ .25
L +.25+.5
L +.25+.5
L +.25+.5
ST
RA
IGH
TS
Style Code
Shank [D]
Overall Length [L] HEAD DIA.60º(H)
HEAD DIA.SQ(H)
Min. D
Max.D40 45 50 56 60 63 70 71 80 90 100
MQSB 60º Head
MQSS STD
Head
2
1.8D
4 .8 2
3 5 2 3
4 6 2 4
5 7 3 5
6 8 4 6
7 9 6 7
Overall Length [L] Code 40 45 50 56 60 63 70 71 80 90 100
Overall Length
ShankStyle
M Q B B 0 5 - 6 3
M Q S S 0 4 - 6 0 D = 3 . 5 4 Overall Length
ShankStyle
M Q P B 0 6 - 6 3 P = 5 . 2 5 Overall Length
ShankStyle Point Dim ’P’
’D’ Dim
OR
DE
R
RO
UN
DS
Style Code
Shank [D]
Overall Length [L] HEAD DIA.60º(H)
HEAD DIA.SQ(H)
Min. D
Max.D
PointLength
B40 45 50 56 60 63 70 71 80 90 100
MQPB 60º Head
MQPS STD
Head
2
1.8D
4 .8 2 5
3 5 2 3 7
4 6 2 4 8
5 7 3 5 8
6 8 4 6 8
7 9 6 7 8
Overall Length [L] Code 40 45 50 56 60 63 70 71 80 90 100
Overall Length
ShankStyle
M Q B B 0 5 - 6 3
M Q S S 0 4 - 6 0 D = 3 . 5 4 Overall Length
ShankStyle
M Q P B 0 6 - 6 3 P = 5 . 2 5 Overall Length
ShankStyle Point Dim ’P’
’D’ Dim
OR
DE
R
Overall Length
ShankStyle
M Q B B 0 5 - 6 3
M Q S S 0 4 - 6 0 D = 3 . 5 4 Overall Length
ShankStyle
M Q P B 0 6 - 6 3 P = 5 . 2 5 Overall Length
ShankStyle Point Dim ’P’
’D’ Dim
OR
DE
R
BL
AN
KS
Style Code
Shank [D]
Overall Length [L] HEAD DIA.60º(H)
HEAD DIA.SQ(H)
40 45 50 56 60 63 70 71 80 90 100
MQBB 60º Head
MQBSSTD
Head
2
1.8D
4
3 5
4 6
5 7
6 8
7 9Overall Length [L] Code 40 45 50 56 60 63 70 71 80 90 100
Shaded boxes indicate stock available.
ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.026mmPT Precision head thickness +.013mm* For additional Alteration Options, see page 106
NOTES
60° Head available larger than 6.35• If “D” is greater than 6.35, T=3.962
58 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
ROUND FORM PUNCH
ORDER
Take standard catalog part number + round form part number.
EXAMPLE:
MSPB13-7125 R05DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5
All internal corners will have an internal radius of .26 minimum.
“FL” Dimension is length from under head to form ±.026 (Form Length).
“L”Dimension tolerance is +.25 +.5unless precision “L”
DIM 1
R DIM 2
B
R07BULLET
DIM 1
R DIM 4
R DIM 5
DIM 3(T.S.)
A DIM 2 B
R09COIN
DIM 1
R DIM 3
R DIM 4
DIM 2 (T.S.)
B
R11SPHERICAL
DIM 1
R DIM 3
R DIM 6
R DIM 5
DIM 2
B
DIM 4(FL)
R13DIMPLE
R DIM 3
DIM 1
R DIM 7 R DIM 6
A DIM 4
DIM 2
B
DIM 5(FL)
R14PICK-UPPIERCE
DIM 1 DIM 4
DIM 5 (T.S.)"FL"
DIM 3 DIM 2
A DIM 8
R DIM 10 R DIM 6 R DIM 11 R DIM 7 R DIM 12
B
DIM 9(FL)
R04STEPPEDPIERCE & COUNTERSINK
DIM 1 A DIM 2
R DIM 4
R DIM 3
B
R06CONE
DIM 3 (T.S.) "FL"DIM 2
DIM 1
A DIM 4
R DIM 8 R DIM 5 R DIM 6
B
DIM 7(FL)
R01PIERCE &COUNTERSINK
DIM 2
DIM 1
DIM 3(SBR)
R DIM 4 R DIM 5 R DIM 6
B
DIM 7(FL)
R02PIERCE & EXTRUDE
DIM 5(SBR)
DIM 4
DIM 3 DIM 2
DIM 1
R DIM 11 R DIM 6 R DIM 7 R DIM 8 R DIM 9
B
DIM 10(FL)
R03TRIPLESTEPPEDPIERCE
DIM 1
R DIM 2
B
R08FULL RADIUS
DIM 1
R DIM 7 R DIM 8 R DIM 9 DIM 2
A DIM 5
R DIM 6
DIM 3
B
DIM 10(FL)
R15STEPPEDPIERCE & COUNTERSINK
DIM 4(T.S.)
DIM 1
DIM 2
R DIM 4
DIM 5(FL)
R05DOUBLESTEPPEDPIERCE
DIM 1
DIM 3 (T.S.)
A DIM 4
R DIM 6 R DIM 7 R DIM 8
B
DIM 5(FL)
DIM 2 (T.S.)
R10STEPPEDCOIN
DIM 1
R DIM 2
B
R12EXTRUSION
B
DIM 3(SBR)
ROUND FORM WITHOUT ‘FL’ (FORM LENGTH)
T +.13+.25
L +.25+.5
D +.005+.01
R .25.5
R 12.7
B +1.5
H=D+3 +.00+.25
ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PT and PL)
PT +.013
PL
+.00+.25
H= D+ 3
R .25.5
R 12.7
D +.005+.01
+.025
(FL +.025)
B +1.5
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4 OPTIONAL TIPTOLERANCE [P]
TOLERANCE #1 +.013 - 0Point to Shank Concentric within .013 T.I.R. Round
TOLERANCE #2 +.013Concentric within .026 T.I.R. Round & Shape
Optional Length and Head Thickness TOLERANCE PL +.026 PT +.013
59W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
CLOSE SPACE GU IDES
Style Code
Shank [D]
Overall Length [L] Min
PMax
P
Head Dia.
H20 25 32
MCSG
5 1.7 2.5 8
6 1.7 3 9
8 1.7 4 11
10 1.7 5 13
13 1.7 6 16
Overall Length (L) Code
20 25 32
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to Shank Concentric within .013 T.I.R. Round
#2 ROUNDS +.005 - 0Concentric within .08 T.I.R. Round
Tolerance #1 unless specified
OR
DE
R
M C S G 0 8 - 2 5 P = 2 . 8
Style Overall Length
Point Dim 'P'Shank
Head Down
H=D+ 3mmP
+0-.25
B
3mm +.13+.25
L +.25+.5
R .25.5
R
D +.005+.01
+1-0
STANDARD MATERIAL M2 Rc 60-63
Shaded boxes indicate stock available.
60 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
GU IDE BUSH INGS
MHUG
MHLG
MHDG
MHUG
MHLG
MHDG
ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.026” PT Precision head thickness +.013” * For additional Alteration Options, see page 107.
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.013 - 0Hole to BodyConcentric within .013 T.I.R. Round
#2 SHAPES +.026 - 0 Hole to BodyConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Hole to BodyConcentric within .008 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
HEAD UP HEADLESS HEAD DOWN Head Down
R
B
P
Headless
R
P
D +.005+.01
B
L +.25+.38
Head Up
D +.005+.01
B
L +.25+.5
P
R .25.5
R
H=D+3mm +0-.25
3mm +.13+.25
D +.005+.01
R .25.5
L +.5+.25
3mm +.13+.25
H=D+3mm +0-.25
KE
YS
NOTES
• Key 1-4 & 7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5.• Standard M and alterations to keying, see page 111• Standard key angle at 0º
+.38
Flat runs length of shank
KEY 1(Single Flat)
KEY 2(Double Flat)
KEY 3(Dowel Pin 3mm)
KEY 4(Dowel Pin 4mm)
KEY 5(Single Flat)
working end view
KEY 6(Double Flat)
working end view
Tol 1+.013- 0
Tol 2+.005- 0
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D
180º
270º
0º
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D+
1/2 Dowel M= .5
180º
270º
0º
90º
180º
270º
0º
90º
KEY 9(Single Full Body)working end view
KEY 10(Double Full Body)working end view
M MM
Flat runs length of shank
OR
M
X+.38 (2)
X
M M
KEY 5working end view
KEY 6working end view
Tol 1+.013- 0
Tol 2+.005- 0
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D+
1/2 Dowel
Tol 1+.013- 0
Tol 2+.005- 0
Tol 1+.013- 0
Tol 2+.005- 0
KEY 7(Dowel Pin 6mm)
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’ Radial Location
Tol. 1 .03/30Tol. 2 .01/20
Radial LocationTol. 1 .03/30Tol. 2 .01/20
OR
DE
R
M H D G 1 0 - 1 3 O B P = 6 . 0 W 4 . 2 5 K 1 Y = 0
Style
Key Type
Shape
Overall Length
'P' Dim
W DimShank Key Angle
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.178 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
61W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
GU IDE BUSH INGS
HE
AD
-UP
Style Code
Shank [D]
HeadH
Overall L ength [L] Min
PMAX
PMINP/A
MaxP/G
ReliefDia R
8 10 13 16
MHUG
5 8 1.6 3.2 1.3 3.2 3.6
6 9 1.6 3.9 1.3 3.9 4.6
8 11 2.4 5.4 1.3 5.4 6.6
10 13 3.2 6.8 1.3 6.8 8.2
13 16 5.4 8.8 1.9 8.8 11.4
16 19 7.4 10.8 1.9 10.8Taperonly
Overall Length (L) Code 8 10 13 16
HE
AD
LE
SS
Style Code
Shank [D]
HeadH
Overall L ength [L] Min
PMAX
PMINP/A
MaxP/G
ReliefDia R
8 10 13 16
MHLG
5 8 1.6 3.2 1.3 3.2 3.6
6 9 1.6 3.9 1.3 3.9 4.6
8 11 2.4 5.4 1.3 5.4 6.6
10 13 3.2 6.8 1.3 6.8 8.2
13 16 5.4 8.8 1.9 8.8 11.4
16 19 7.4 10.8 1.9 10.8Taperonly
Overall Length (L) Code 8 10 13 16
HE
AD
-DO
WN
Style Code
Shank [D]
HeadH
Overall L ength [L] Min
PMAX
PMINP/A
MaxP/G
ReliefDia R
8 10 13 16
MHDG
5 8 1.6 3.2 1.3 3.2 3.6
6 9 1.6 3.9 1.3 3.9 4.6
8 11 2.4 5.4 1.3 5.4 6.6
10 13 3.2 6.8 1.3 6.8 8.2
13 16 5.4 8.8 1.9 8.8 11.4
16 19 7.4 10.8 1.9 10.8Taperonly
Overall Length (L) Code 8 10 13 16
LAND LENGTH (B)EXAMPLE
P B
.8 - 1.7 2P P = 2 B = 3.7 P = 3 B = 4.56
1.7 - 2.4 P + 1.7
2.4 - 10.8 .82P = 2.1
Shaded boxes indicate stock available.
62 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
COUNTERBORE REL IEF D IESH
AP
ES
- DIE
VIE
W
NOTES
Order Die View.
*.178 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
KE
YS
NOTES
• Key 1-4 & 7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5.• Standard M and alterations to keying, see page 111• Standard key angle at 0º
+.38
Flat runs length of shank
KEY 1(Single Flat)
KEY 2(Double Flat)
KEY 3(Dowel Pin 3mm)
KEY 4(Dowel Pin 4mm)
KEY 5(Single Flat)
working end view
KEY 6(Double Flat)
working end view
Tol 1+.013- 0
Tol 2+.005- 0
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D
180º
270º
0º
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D+
1/2 Dowel M= .5
180º
270º
0º
90º
180º
270º
0º
90º
KEY 9(Single Full Body)working end view
KEY 10(Double Full Body)working end view
M MM
Flat runs length of shank
OR
M
X+.38 (2)
X
M M
KEY 5working end view
KEY 6working end view
Tol 1+.013- 0
Tol 2+.005- 0
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D+
1/2 Dowel
Tol 1+.013- 0
Tol 2+.005- 0
Tol 1+.013- 0
Tol 2+.005- 0
KEY 7(Dowel Pin 6mm)
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’ Radial Location
Tol. 1 .03/30Tol. 2 .01/20
Radial LocationTol. 1 .03/30Tol. 2 .01/20
OR
DE
R
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.013 - 0Hole to BodyConcentric within .013 T.I.R. Round
#2 SHAPES +.026 - 0 Hole to BodyConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Hole to BodyConcentric within .008 T.I.R. Round and Shape
Tolerance #1 unless specified
MHDC
MDDC
STANDARD MATERIAL M2 60-63 RC.
HEADLESS HEADED
BLANKS: Available with 1.02 mm dia. start hole or no start hole. Start hole concentric to body within .13mm and contains a counterbore.
Headless Headed
*L +.25+.38
P
D +.005+.01
R +.25- 0
Press-InLead
B +.76- 0
R .25.5
P
D +.005+.01
B +.76- 0
L+.25+.5
R +.25- 0
5mm +.13+.25
* If L is less than 19.05,a press-in lead is notprovided.
H=D+3mm +0-.25
Overall Length
'P' Dim Slug Hugger
M D D C 2 0 - 2 5 R D P = 7 . 5 S H 2 C L R = 0 . 5 0Style Shape Total ClearanceShank
M AT = M i l d S t e e l M T = 3 m m
63W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
COUNTERBORE REL IEF D IE
HE
AD
LE
SS
Style Code
Shank [D]
Overall Length [L]Min
P/WMAXP/A
ReliefDia R
Die Land
B20 22 25 28 30 32 35
MDDC
61.25 2.25 3 4
1.25 3.25 4 4
81.25 2.25 3 4
1.25 3.25 4 4
10
1.25 2.25 3 4
1.5 3.25 4 4
1.5 5.25 6 5
131.5 5.25 6 5
1.5 7.25 8 5
162.25 7.25 8 5
2.25 8.75 9.5 5
203 8.75 9.5 5
3 11.25 12 6.5
223.25 11.25 12 6.5
3.25 14.25 15 6.5
254 14.25 15 6.5
4 16.75 17.5 6.5
324.75 16.75 17.5 6.5
4.75 20.25 21 8
40
6.25 20.25 21 8
6.75 23.25 24 8
6.25 26.25 27 8
45 6.25 35.75 36.5 9
50 6.25 40.75 41.5 9
56 8 45.75 46.5 9
63 9.5 50.75 51.5 9
71 11 55.75 56.5 9
Overall Length (L) Code 20 22 25 28 30 32 35
HE
AD
ED
Style Code
Shank [D]
Overall Length [L]Min
P/WMAXP/A
ReliefDia R
Die Land
B20 22 25 28 30 32 35
MHDC
61.25 2.25 3 4
1.25 3.25 4 4
81.25 2.25 3 4
1.25 3.25 4 4
10
1.25 2.25 3 4
1.5 3.25 4 4
1.5 5.25 6 5
131.5 5.25 6 5
1.5 7.25 8 5
162.25 7.25 8 5
2.25 8.75 9.5 5
203 8.75 9.5 5
3 11.25 12 6.5
223.25 11.25 12 6.5
3.25 14.25 15 6.5
254 14.25 15 6.5
4 16.75 17.5 6.5
324.75 16.75 17.5 6.5
4.75 20.25 21 8
40
6.25 20.25 21 8
6.75 23.25 24 8
6.25 26.25 27 8
Overall Length (L) Code 20 22 25 28 30 32 35
Shaded boxes indicate stock available.
64 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
TAPER REL IEF D IESH
AP
ES
- DIE
VIE
W
NOTES
Order Die View.
*.178 radius corners typical on shapes.
For special shapes see page 95.
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
KE
YS
NOTES
• Key 1-4 & 7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5.• Standard M and alterations to keying, see page 111.• Standard key angle at 0º
+.38
Flat runs length of shank
KEY 1(Single Flat)
KEY 2(Double Flat)
KEY 3(Dowel Pin 3mm)
KEY 4(Dowel Pin 4mm)
KEY 5(Single Flat)
working end view
KEY 6(Double Flat)
working end view
Tol 1+.013- 0
Tol 2+.005- 0
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D
180º
270º
0º
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
180º
270º
0º
90ºM= .5D+
1/2 Dowel M= .5
180º
270º
0º
90º
180º
270º
0º
90º
KEY 9(Single Full Body)working end view
KEY 10(Double Full Body)working end view
M MM
Flat runs length of shank
OR
M
X+.38 (2)
X
M M
KEY 5working end view
KEY 6working end view
Tol 1+.013- 0
Tol 2+.005- 0
Radial LocationTol. 1 .03/30Tol. 2 .01/20
180º
270º
0º
90ºM= .5D+
1/2 Dowel
Tol 1+.013- 0
Tol 2+.005- 0
Tol 1+.013- 0
Tol 2+.005- 0
KEY 7(Dowel Pin 6mm)
90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’ Radial Location
Tol. 1 .03/30Tol. 2 .01/20
Radial LocationTol. 1 .03/30Tol. 2 .01/20
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.013 - 0Hole to BodyConcentric within .013 T.I.R. Round
#2 SHAPES +.026 - 0 Hole to BodyConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Hole to BodyConcentric within .008 T.I.R. Round and Shape
Tolerance #1 unless specified
MHDT
MDDT
ALTERATION OPTIONSAD Reduce body diameterADL Altered die land (smaller)AH Reduce head diameterAHR Altered radius under headAL Overall length shorter ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.026mmPT Precision head thickness +.013mmSH2 Slug Hugger 2 * For additional Alteration Options, see page 107.
STANDARD MATERIAL M2 60-63 RC.
HEADLESS HEADED
BLANKS: Available with start hole or no start hole. Start hole concentric to body within .13mm .
Standard Die Land (B) = 3mm. Optional Die Land Available.
*L +.25+.38
P
D +.005+.01
Press-InLead
B +.76- 0
R .25.5
P
D +.005+.01
B +.76- 0
L+.25+.5
D+3mm +0-.25
*T=5mm+.13+.25
* If L is less than 19.05mm,a press-in lead is not provided.
TAPER RELIEFRounds: .29º/side Shapes: .5º/side
OR
DE
R
Overall Length
'P' Dim
M H DT 2 0 - 2 5 R D P = 7 . 5 S H 2 C L R = 0 . 2 5 Style ShapeShank
SlugHugger
Total Clearance
65W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
TAPER REL IEF D IE
* Smaller "MIN P/Ws" are available upon request.
* Standard Die Land (B) = 3.18
HE
AD
ED
LE
SS
Style Code
Shank [D]
Overall Length [L] Min P
Min. W
Max P/A13 16 20 22 25 28 30 32 35
MDDT
5 1 1.3 3.2
6 1.2 1.3 3.9
8 1.6 1.3 5.4
10 2 1.3 6.8
13 2.6 1.9 8.8
16 3.2 1.9 10.8
20 4 1.9 13.6
25 5 1.9 17
32 6.4 1.9 22
38 7.6 1.9 27
40 8 1.9 27
45 9 3.3 35
50 10 3.3 40
56 11.2 3.3 45
63 12.6 3.3 50
71 14.2 3.3 56
Overall Length (L) Code 13 16 20 22 25 28 30 32 35
HE
AD
ED
Style Code
Shank [D]
Overall Length [L] Min P
Min. W
Max P/A13 16 20 22 25 28 30 32 35
MHDT
5 1 1.3 3.2
6 1.2 1.3 3.9
8 1.6 1.3 5.4
10 2 1.3 6.8
13 2.6 1.9 8.8
16 3.2 1.9 10.8
20 4 1.9 13.6
25 5 1.9 17
32 6.4 1.9 22
38 7.6 1.9 27
40 8 1.9 27
45 9 3.3 35
50 10 3.3 40
56 11.2 3.3 45
63 12.6 3.3 50
71 14.2 3.3 56
Overall Length (L) Code 13 16 20 22 25 28 30 32 35
Shaded boxes indicate stock available.
66 W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
ROUND FORM D IE
DIM 1
R DIM 2
DIM 1
A DIM 3
DIM 2 R DIM 4
R DIM 5
DIM 1 R DIM 2
DIM 1 R DIM 2 R DIM 3
DIM 1
DIM 3
A DIM 4
R DIM 5
R DIM 6
R DIM 2
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 6
A DIM 7
R DIM 8 R DIM 9
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5 R DIM 6
"PL" ±.001
"PT" ±.0005
"PL" ±.001
FD01 FD02
FD03 FD04
FD06
FD05
FD08FD07
ALSO AVAILABLE WITH TAPEROR COUNTER BORE RELIEF
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OFFER 8Ra, 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.013 - 0Hole to BodyConcentric within .013 T.I.R. Round
#2 SHAPES +.026 - 0 Hole to BodyConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Hole to BodyConcentric within .008 T.I.R. Round and Shape
OR
DE
R
Take standard catalog part number plus round tip part number.
Example: MHDT08-28 FD03 DIM. 1 DIM. 2
67W I L S O N TO O L .C O M
HEA
DED
HEA
DED
METR
ICMET
RIC
Punch tooling innovations help achieve lean goals by improved lead times, reduce waste, and expand design options as well as eliminate slug pulling and minimize stripping pressures.
Time is money. Whether a company is building dies or stamping parts, finding new ways to improve efficiency and reduce costs is crucial to overall success.
Create Custom Retainers In-House - see page 82 for more options. A new ball lock retainer insert simplifies making custom retainers in-house. The insert is a mass-produced version of that blind, flat-bottomed, precision-angled hole. It has changed die design. Die builders and designers can redesign their tooling to accept the insert in place of a custom retainer.Using the insert, the tool designer and die builder can manufacture the block and their own punch retainers with straight-line machining—without complicated jigs, inspection fixtures, or the know-how to machine ball holes in the punch retainer plate—on wire EDM, jig grinders, or machining or milling centers. No angles or tapers are required—just straight holes.When machining is complete, there will be two intersecting holes: one fits the ball lock retainer insert, and the other fits the standard ball lock punch. The diemaker simply slip-fit installs the insert into the back of the block (the head of the insert secures the insert in place), and then installs the backing plate. The punch—any standard ball lock punch then can be inserted.This insert actually allows the punches to be close together; this is especially important when proximity is required in some applications.One-day Lead-times. Because the insert is an off-the-shelf item, builders can actually reduce their lead-times from two or three weeks to one or two days. They can order the inserts in the morning, machine the plate that day, and install the inserts when they arrive the next day.
Existing Retainers. Die builders also can modify existing retainers using retainer inserts. Engineering changes often require moving an existing hole a few thousandths of an inch in one direction or another or adding additional features. Adding a retainer insert with the new specifications into the existing retainer eliminates the need to replace the entire block. The inserts can be reused for multiple stamping jobs, especially useful for short runs.
Eliminate Slug Pulling - see page 31 for additional detail..Slug pulling is the cause of costly setbacks such as scrapped parts, downtime, and tooling and machinery damage. Slug pulling occurs when the slug does not separate from the skeleton and re-enters the die along with the work material. The end result is scrapped parts, downtime, and tooling and machinery damage.
Surface finishes and coatings bridge the gap in lubricity between tougher work materials and new lubricants. To make a punch last longer—strip more easily—its surface finish can be enhanced and a coating applied on top of that to give it a harder and slicker surface.Surface Finishes. Newly developed surface finishes, from standard radial grinds to straight-line grinding meth-ods, improve stripping pressures and help produce more accurate hole diameters, while also reducing galling and increasing tool life, see page 112 for options.Coatings. - see page 113 for options.Coatings and surface finishes enhance lubricity, thereby reducing the friction coefficient of the punch so that the punch strips from the work material more freely. The result is greater wear resistance for a longer-lasting tool.
Better Tooling Equals Greater ProductivityTooling is an investment. High-quality, innovative tooling and performance-enhancing inserts, die designs, coatings, and finishes designed to increase efficiency, reduce waste, and lengthen tool life are likely to help stampers achieve a better return on investment.
When machining is complete, there will be two intersecting holes:
weeks to one or two days. They can order the inserts in the morning, machine the plate that day, and install the inserts when they arrive
68 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
HEAVY DUTY SOL ID PUNCH
Oversized punches
OPTIONAL TIP-TOLERANCE [P]
#1 ROUNDS +.013 - 0Point to ShankConcentric within .013 T.I.R. Round
#2 SHAPES +.013Point to ShankConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Point to ShankConcentric within .008 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
L +.25+.5
P
SBR +1.5
R 12.734.7mm MIN
D -.005-.01
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.13 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use MHSO Metric Heavy Duty Oversized solid punch.
P
D -.005-.01
L +.25+.51
SBR +1.5
34.7 MIN
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
Shape
M H S P 1 0 - 7 1 1 0 R D P = 6 . 3 5 O P T I M A Style Shank
Overall Length
SBR 'P' Dim
Coating
M H S P 1 3 - 9 0 2 5 O B P = 6 . 3 5 W = 5 . 0 Y 1 8 0 Shape
Style Shank
Overall Length
SBR 'P' Dim
W Dim
Key Location
M H S O 1 3 - 9 0 2 5 R D P = 1 5 Shape
Style Shank
Overall Length
SBR 'P' Dim
69W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
HEAVY DUTY SOL ID PUNCH
H E AV Y D U T Y S O L I D P U N C HS T Y L E C O D E = M H S P
Shank Code
Shank Dia.[D]
OVERALL LENGTH (L)
SBRAbsolute Min P/W
Min P/W
MaxP/A
63
71
80
90
10
0
11
0
12
5
14
0
15
0
10 10xx 10 1.4 1.6 9.97
xx 19 1.5 2.1 9.97
13 13
xxx 13
4 4.5 12.97xxx 19
xx 25
16 16
xxx 13
4 6 15.97xxx 19
xx 25
20 20
xxx 13
6 8 19.97xxx 19
xx 25
25 25
xx 13
8 10 24.97xx 19
xx 25
32 32
13
10 12.5 31.9719
25
40 40
19
12 14 39.9725
30
Overall Length [L] Code 6
3
71
80
90
10
0
11
0
12
5
14
0
15
0
Shaded boxes indicate stock available. x Ultima M4 steel available.
OV E R S I Z E D H E AV Y D U T Y S O L I D P U N C H
S T Y L E C O D E = M H S O
Shank Code
Shank Dia.[D]
OVERALL LENGTH (L)
SBRMin P/W
63
71
80
90
10
0
10 1010
1019
13 13
13
1319
25
16 16
13
1619
25
20 20
13
2019
25
25 25
13
2519
25
32 32
13
3219
25
40 40
19
4025
30
Overall Length [L] Code 6
3
71
80
90
10
0
70 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
HEAVY DUTY EJECTOR PUNCH
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
1.5 971481 4, 6, 9,1 2
.78 971482 2, 3
Set 971562
EJECTOR COMPONENTS
Size .4 .69 1.04 1.47 2.26 3.05
Part # MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12
Press-in Lead
R .5
P
R .01.02
.75 min.
D +.0002+.0004
L +.01+.02
B +.06- .0T +.005
+.010
*H=D+.125 + 0-.01
Punch Head drawn to RC 40-50
Replacement component set includes screw, spring and pin. Quantity: 10 each
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to ShankConcentric within .013 T.I.R. Round
#2 SHAPES +.013Point to ShankConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Point to ShankConcentric within .008 T.I.R. Round and Shape
Tolerance #1 unless specified
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
D
Shape
M H E P 1 0 - 9 0 1 0 R D P = 6 . 3 5 O P T I M A Style Shank
Overall Length
SBR 'P' Dim
Coating
M H E P 1 3 - 1 1 0 1 9 R T P = 6 . 3 5 W = 5 . 0 Y 4 5 Shape
Style Shank
Overall Length
SBR 'P' Dim
W Dim
Key Location
M H E O 1 3 - 9 0 1 9 S Q P = 1 5 Y 0 Shape
Style Shank
Overall Length
SBR 'P' Dim
Key Location
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
L +.25+.51
D -.005-.01
P
34.7 MINR 12.7
SBR +1.5
Oversized punchesRelease access options are available.
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use MHEO Metric Heavy Duty Oversized ejector punch.
D -.005-.01
SBR +1.5
L +.25+.51
P
34.7 MIN
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.13 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
71W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
HEAVY DUTY EJECTOR PUNCH
Shaded boxes indicate stock available. x Ultima M4 steel available.
H E AV Y D U T Y E J E C TO R P U N C HS T Y L E C O D E = M H E P
Shan
k C
od
e
Shan
k D
ia.
[D
]
OVERALL LENGTH (L)
SBR
Ab
solu
te M
in
P/W
Min
P/W
Max
P/A
EJE
CTO
R
63
71
80
90
10
01
10
12
51
40
15
0
10 1010 1.4 1.6
9.97 419 1.5 2.1
13 13
13
4 4.5 12.97 619
25
16 16
13
4 6 15.97 919
25
20 20
13
6 8 19.97 919
25
25 25
13
8 10 24.97 919
25
32 32
13
10 12.5 31.97 1219
25
40 40
19
12 14 39.97 1225
30
Overall Length [L]
Code
63
71
80
90
10
01
10
12
51
40
15
0
OV E R S I Z E D H E AV Y D U T Y E J E C TO R P U N C H
S T Y L E C O D E = M H E O
Shan
k C
od
e
Shan
k D
ia.
[D
]
OVERALL LENGTH (L)
SBR
Min
P/W
EJE
CTO
R
63
71
80
90
10
0
10 1010
10 419
13 13
13
13 619
25
16 16
13
16 919
25
20 20
13
20 919
25
25 25
13
25 919
25
32 32
13
32 1219
25
40 40
19
40 1225
30
Overall Length [L]
Code
63
71
80
90
10
0
72 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
HEAVY DUTY P ILOT PUNCH
PIL
OT
Style Code
Shank Code
[D]
Shank Dia.
WORKING LENGTH (L)SBR
Absolute Min P/W
Min P/W
MaxP/A63 71 80 90 100 110 125 140 150
MHSP
10 10x 10 1.4 1.6
9.97x 19 1.5 2.1
13 13
x x 13
4 4.5 12.97x x 19
x 25
16 16
x x 13
4 6 15.97x x 19
x 25
20 20
x x 13
6 8 19.97x x 19
x 25
25 25
x 13
8 10 24.97x 19
x 25
32 32
13
10 12.5 31.9719
25
40 40
19
12 14 39.9725
30
Working Length [L] Code 63 71 80 90 100 110 125 140 150
Absolute Min P/W
Min P/W
Max
OR
DE
R
Shape
M H S P 1 6 - 8 0 1 9 R D P = 1 2 . 7 P 1 Style Shank
Working Length
SBR 'P' Dim
Pilot Style
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4P
1 S
tyle
Par
abo
lic P
ilot
P2
Sty
leA
ngu
lar
Pilo
t
SBR+1.5
L +.25+.51
P
P
D -.005-.01
D -.005-.01
R 12.7
L +.25+.51
Parabolic point Misfeedlimit
2.3 FullDiameterLead
Less than
Under6.0
Over6.06.0
L +.51+.25
6.3
3.0
6.3
1.2 X P*
L
40º 5º
.38
R 12.7SBR+1.5
R 12.7
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0013 - 0Point to ShankConcentric within .0013 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0 Point to ShankConcentric within .008 T.I.R. Round and Shape
* 1.2 X dia. for 4.75 dia. or larger 1.5 X dia. for under 4.75 dia.
P2
P1
73W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
74 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
L IGHT DUTY SOL ID PUNCH
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use MLSO Metric Heavy Duty Oversized solid punch.
P
D
L
-.005-.01
SBR +1.5
+.25+.51
25mm MIN
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
25 mm MIN
P
D -.005-.01
L +.25+.51
SBR+1.5
R 12.7
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
D
Shape
M L S P 1 3 - 8 0 1 3 R D P = 6 . 3 5 O P T I M A Style Shank
Overall Length
SBR 'P' Dim
Coating
M L S P 3 2 - 1 0 0 2 5 O B P = 2 0 . 0 W = 1 4 . 0 Y 0 Shape
Style Shank
Overall Length
SBR 'P' Dim
W Dim
Key Location
M L S O 1 3 - 9 0 2 5 S Q P = 1 4 Y 0 Shape
Style Shank
Overall Length
SBR 'P' Dim
Key Location
Oversized punchesRelease access options are available.
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.13 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to ShankConcentric within .013 T.I.R. Round
#2 SHAPES +.013Point to ShankConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Point to ShankConcentric within .008 T.I.R. Round and Shape
Tolerance #1 unless specified
75W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
L IGHT DUTY SOL ID PUNCH
L I G H T D U T Y S O L I D P U N C HS T Y L E C O D E = M L S P
Shan
k C
od
e
Shan
k D
ia.
[D]
OVERALL LENGTH (L)
SBR
Ab
solu
te
Min
P/W
Min
P/W
Max
P/A
63
71
80
90
10
0
11
0
12
5
14
0
15
0
06 6x 10
1.41.6
5.97x 13 2.1
10 10x x 10 1.4 1.6
9.97x x 13 1.5 2.1
13 13
x x x 13
4 4.5 12.97x x x 19
x x 25
16 16
x x x 13
4 6 15.97x x x 19
x x 25
20 20
x x x 13
6 8 19.97x x x 19
x x 25
25 25
x x 13
8 10 24.97x x 19
x x 25
32 32
13
10 12.5 31.9719
25
38 38
19
12 14 37.9725
30
Overall Length [L]
Code
63
71
80
90
10
0
11
0
12
5
14
0
15
0
Shaded boxes indicate stock available. x Ultima M4 steel available.
L I G H T D U T Y S O L I D P U N C HS T Y L E C O D E = M L S P
Shan
k C
od
e
Shan
k D
ia.
[D]
OVERALL LENGTH (L)
SBR
Min
P/W
63
71
80
90
10
0
06 610
613
10 1010
1013
13 13
13
1319
25
16 16
13
1619
25
20 20
13
2019
25
25 25
13
2519
25
32 32
13
3219
25
38 38
19
3825
30
Overall Length [L]
Code
63
71
80
90
10
0
76 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
L IGHT DUTY EJECTOR PUNCH
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
1.5 971481 4, 6, 9,1 2
.78 971482 2, 3
Set 971562
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.13 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
OR
DE
R
STD
- R
OU
ND
STD
- SH
AP
EO
VE
RSI
ZE
D
Shape
M L E P 2 0 - 8 0 1 3 R D P = 1 2 . 3 5 O P T I M A Style Shank
Overall Length
SBR 'P' Dim
Coating
M L E P 3 2 - 1 0 0 2 5 R T P = 1 2 . 3 5 W = 9 . 0 Y 9 0 Shape
Style Shank
Overall Length
SBR 'P' Dim
W Dim
Key Location
M L E O 1 3 - 9 0 1 9 S Q P = 1 4 Y 0 Shape
Style Shank
Overall Length
SBR 'P' Dim
Key Location
EJECTOR COMPONENTS
Size .40 .69 1.04 1.47 2.26 3.05
Part # MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12
Press-in Lead
R .5
P
R .01.02
.75 min.
D +.0002+.0004
L +.01+.02
B +.06- .0T +.005
+.010
*H=D+.125 + 0-.01
Punch Head drawn to RC 40-50
Replacement component set includes screw, spring and pin. Quantity: 10 each
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.013 - 0Point to ShankConcentric within .013 T.I.R. Round
#2 SHAPES +.013Point to ShankConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Point to ShankConcentric within .008 T.I.R. Round and Shape
Tolerance #1 unless specified
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
L +.25+.51
D -.005-.01
P
25mm MINR 12.7
SBR+1.5
STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Oversized punches can be ordered the same as our regular ball lock part numbers. Use MHSO Metric Heavy Duty Oversized ejector punch.
D -.0002-.0004
B +.06- 0
L +.01+.02
P
25mm MIN
Oversized punchesRelease access options are available.
77W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
L IGHT DUTY EJECTOR PUNCH
L I G H T D U T Y E J E C TO R P U N C HS T Y L E C O D E = M L E P
Shan
k C
od
e
Shan
k D
ia.
[D]
OVERALL LENGTH (L)
SBR
Ab
solu
te
Min
P/W
Min
P/W
Max
P/A
EJE
CTO
R
63
71
80
90
10
01
10
12
51
40
15
006 6
101.4
1.65.97 3
13 2.1
10 1010 1.4 1.6
9.97 413 1.5 2.1
13 13
13
4 4.5 12.97 619
25
16 16
13
4 6 15.97 919
25
20 20
13
6 8 19.97 919
25
25 25
13
8 10 24.97 919
25
32 32
13
10 12.5 31.97 1219
25
38 38
19
12 14 37.97 1225
30
Overall Length [L]
Code
63
71
80
90
10
01
10
12
51
40
15
0
OV E R S I Z E D L I G H T D U T Y E J E C TO R P U N C H
S T Y L E C O D E = M L E O
Shan
k C
od
e
Shan
k D
ia.
[D]
OVERALL LENGTH (L)
SBR
Min
P/W
EJE
CTO
R
63
71
80
90
10
0
06 610 1.6
313 2.1
10 1010 1.6
413 2.1
13 13
13
4.5 619
25
16 16
13
6 919
25
20 20
13
8 919
25
25 25
13
10 919
25
32 32
13
12.5 1219
25
38 38
19
14 1225
30
Overall Length [L]
Code
63
71
80
90
10
0
78 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
L IGHT DUTY P ILOT PUNCH
Shaded boxes indicate stock available. x Ultima M4 steel available.
PIL
OT
Style Code
Shank Code
Shank Dia. [D]
WORKING LENGTH (L)SBR
Absolute Min P/W
Min P/W
MaxP/A63 71 80 90 100 110 125 140 150
MLSP
06 6x 10
1.41.6
5.97x 13 2.1
10 10x x 10 1.4 1.6
9.97x x 13 1.5 2.1
13 13
x x 13
4 4.5 12.97x x 19
x 25
16 16
x x 13
4 6 15.97x x 19
x 25
20 20
x x 13
6 8 19.97x x 19
x 25
25 25
x 13
8 10 24.97x 19
x 25
32 32
13
10 12.5 31.9719
25
38 38
19
12 14 39.9725
30
Working Length [L] Code 63 71 80 90 100 110 125 140 150
Min P/W
MaxP/A
1.6
OPTIONAL TIPTOLERANCE [P]
#1 ROUNDS +.0013 - 0Point to ShankConcentric within .0013 T.I.R. Round
#2 ROUNDS & SHAPES +.005 - 0 Point to ShankConcentric within .008 T.I.R. Round and Shape
* 1.2 X dia. for 4.75 dia. or larger 1.5 X dia. for under 4.75 dia.
OR
DE
R
Shape
M L S P 2 5 - 9 0 1 9 R D P = 1 2 . 7 P 1 Style Shank
Working Length
SBR 'P' Dim
Pilot Style
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4P
1 S
tyle
Par
abo
lic P
ilot
P2
Sty
leA
ngu
lar
Pilo
t
SBR+1.5
L +.25+.51
P
P
D -.005-.01
D -.005-.01
R 12.7
L +.25+.51
Parabolic point Misfeedlimit
2.3 FullDiameterLead
Less than
Under6.0
Over6.06.0
L +.51+.25
6.3
3.0
6.3
1.2 X P*
L
40º 5º
.38
R 12.7SBR+1.5
R 12.7
P2
P1
79W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
ROUND FORM PUNCH
ORDER
Take standard catalog part number + round form part number.
EXAMPLE:
MLSP25-10025-R05DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5
All internal corners will have an internal radius of .254 minimum.
DIM 1
R DIM 2
B
R07BULLET
DIM 1
R DIM 4
R DIM 5
DIM 3(T.S.)
A DIM 2 B
R09COIN
DIM 1
R DIM 3
R DIM 4
DIM 2 (T.S.)
B
R11SPHERICAL
DIM 1
R DIM 3
R DIM 6
R DIM 5
DIM 2
B
DIM 4(FL)
R13DIMPLE
R DIM 3
DIM 1
R DIM 7 R DIM 6
A DIM 4
DIM 2
B
DIM 5(FL)
R14PICK-UPPIERCE
DIM 1 DIM 4
DIM 5 (T.S.)"FL"
DIM 3 DIM 2
A DIM 8
R DIM 10 R DIM 6 R DIM 11 R DIM 7 R DIM 12
B
DIM 9(FL)
R04STEPPEDPIERCE & COUNTERSINK
DIM 1 A DIM 2
R DIM 4
R DIM 3
B
R06CONE
DIM 3 (T.S.) "FL"DIM 2
DIM 1
A DIM 4
R DIM 8 R DIM 5 R DIM 6
B
DIM 7(FL)
R01PIERCE &COUNTERSINK
DIM 2
DIM 1
DIM 3(SBR)
R DIM 4 R DIM 5 R DIM 6
B
DIM 7(FL)
R02PIERCE & EXTRUDE
DIM 5(SBR)
DIM 4
DIM 3 DIM 2
DIM 1
R DIM 11 R DIM 6 R DIM 7 R DIM 8 R DIM 9
B
DIM 10(FL)
R03TRIPLESTEPPEDPIERCE
DIM 1
R DIM 2
B
R08FULL RADIUS
DIM 1
R DIM 7 R DIM 8 R DIM 9 DIM 2
A DIM 5
R DIM 6
DIM 3
B
DIM 10(FL)
R15STEPPEDPIERCE & COUNTERSINK
DIM 4(T.S.)
DIM 1
DIM 2
R DIM 4
DIM 5(FL)
R05DOUBLESTEPPEDPIERCE
DIM 1
DIM 3 (T.S.)
A DIM 4
R DIM 6 R DIM 7 R DIM 8
B
DIM 5(FL)
DIM 2 (T.S.)
R10STEPPEDCOIN
DIM 1
R DIM 2
B
R12EXTRUSION
B
DIM 3(SBR)
OPTIONAL TIPTOLERANCE [P]
TOLERANCE #1 +.013 - 0Concentric within .013 T.I.R. Round
TOLERANCE #2 +.005Concentric within .008 T.I.R. Round
Optional Length TOLERANCE PL +.026
STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
ROUND FORM WITHOUT ‘FL’ (FORM LENGTH) ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PL)
L +.25+.50
D - .005- .010
SBR+1.5
R12.7
D - .005- .010
PL +.026
(FL +.026)
R12.7
SBR+1.5
80 W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
BALL LOCK COUNTERBORE REL IEF D IEB
AL
L L
OC
K
Style Code
Shank Code
[D]
Shank Dia.
LENGTH (L)
Absolute Min P/W
Min P
Min W
Max. P/A
Relief Dia.
R
DIE LAND
B
MLBD
13 13
32 .8
1.5 1.5 5 6 4
16 16 2.4 2.4 7.2 8 5
20 20 3 3 11 12 5
25 25 3.2 3.2 15 16 6
32 32 4 4 19 20 6
38 38 5 5 26 27 8
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.013 - 0Hole to BodyConcentric within .013 T.I.R. Round
#2 SHAPES +.026 - 0 Hole to BodyConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Hole to BodyConcentric within .008 T.I.R. Round and Shape
SECTION VIEW
SHA
PE
S - D
IE V
IEW
NOTES
Order Die View.
*.178 radius corners typical on shapes.
For special shapes see page 95.
STANDARD KEY LOCATION IS 90º
Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’
180º
270º
0º
90º
OB ObroundW
P
BL Blank
W2 Rad
SQ Square RT Rectangle HX Hexagon OT Octagon
DD Double-D LD Long-D QD Quad-DSD Single-DW
P
*See Note
P
P *See Note
A
P
W
*See Note
P
A
W*See Note
*See Note
W
W2 Rad
AP
P
*See Note
*See Note
A
W
P
*See Note
P
A
STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4
BLANKS: Available with 1.02 mm dia. start hole or no start hole. Start hole concentric to body within .13mm and contains a counterbore.
B + .76- 0
P
L +.25+.38
D -.005-.01
+.25- 0R
OR
DE
R
RO
UN
DSH
AP
E
Shape
M L B D 1 6 - 3 2 R D P = 4 . 0 Style Shank
Overall Length 'P' Dim
M L B D 2 5 - 3 2 O B P = 4 . 0 W = 3 . 3 S H 2 C L R = . 5 0 M AT = M i l d S t e e l M T = 1 2 g
ShapeStyle Shank
Overall Length
Material Type
'P' Dim W Dim Slug Hugger
Material Type
Total Clearance
Material Thickness
81W I L S O N TO O L .C O M
BALL LO
CK
BALL
LOCK
METR
ICMET
RIC
ROUND FORM D IE
DIM 1
R DIM 2
DIM 1
A DIM 3
DIM 2 R DIM 4
R DIM 5
DIM 1 R DIM 2
DIM 1 R DIM 2 R DIM 3
DIM 1
DIM 3
A DIM 4
R DIM 5
R DIM 6
R DIM 2
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5
DIM 6
A DIM 7
R DIM 8 R DIM 9
DIM 1 DIM 2(T.S.)
A DIM 3
R DIM 4 R DIM 5 R DIM 6
"PL" ±.026
"PT" ±.013
"PL" ±.026
FD01 FD02
FD03 FD04
FD06
FD05
FD08FD07
ALSO AVAILABLE WITH TAPEROR COUNTER BORE RELIEF
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OFFER 8Ra, 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH
OPTIONAL HOLETOLERANCE [P]
#1 ROUNDS +.013 - 0Hole to BodyConcentric within .013 T.I.R. Round
#2 SHAPES +.026 - 0 Hole to BodyConcentric within .026 T.I.R. Shape
#2 ROUNDS & SHAPES +.005 - 0 Hole to BodyConcentric within .008 T.I.R. Round and Shape
OR
DE
R
Take standard catalog part number plus round tip part number.
Example: MLBD20-32 FD03 DIM. 1 DIM. 2
INCH
INCH
RETAINERS
CREATE, MODIFY AND REUSE SPECIAL RETAINERS ON-SITE HP Accu-Lock® simplifies the use of special retainers by eliminating the need for complicated jigs, inspection fixtures and specialized knowledge to machine ball holes into the punch plate. HP Accu-Lock eliminates the ball holes. Punches are held securely in place with a stratight-line machined hole that can easily be created in-house.
SHORTER LEAD TIMES AND LESS WASTE
Purchasing custom retainers for a special request is costly and can add weeks to a job. With HP Accu-Lock you can create your own special retainers in-house and modify and reuse exist-ing retainers. Cut your lead times from several weeks to a day and significantly reduce waste.
HP Accu-Lock retainer inserts are fully compatible with all ball lock punches.
83W I L S O N TO O L .C O M
INCH
INCH
HEADED RETAINER
RO
UN
D
CAT. NO. D H A B G K R S U X YScrew
SizeTapped
Hole
IHDR037 .375 .526 1.75 1.72 .438 .750 .38 .47 1.060 .354 .295 5/16-18 3/8-16
IHDR050 .5 .656 2.00 1.97 .562 .750 .50 .60 1.180 .472 .256 5/16-18 3/8-16
IHDR062 .625 .781 2.12 2.09 .625 .750 .56 .66 1.250 .532 .236 5/16-18 3/8-16
IHDR075 .75 .906 2.38 2.34 .688 .750 .69 .79 1.320 .650 .197 5/16-18 3/8-16
IHDR100 1 1.156 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11
IHDR125 1.25 1.406 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11
IHDSShaped Tips Only
"D"
"H"
"A"
"B"
"R"
2X "S"
"G" ±.005 "G" ±.005
29° "Y" ±.0004
"K" ±.005
"X" ±.0004
"U" ±.0004
2X SLIP FIT FOR.3125 DOWEL
(.250 DOWEL FOR IHDR037)
2X COUNTER BOREDAND TAPPED FORTOP OR BOTTOM
MOUNTING .
.188+-
.002
.000
1.00
"D"
"H"
"A"
"B"
"R"
2X "S"
"G" ±.005 "G" ±.005
29° "Y" ±.0004
"K" ±.005
"X" ±.0004
"U" ±.0004
2X SLIP FIT FOR.3125 DOWEL
(.250 DOWEL FOR IHDS037)
.5 "D"
2X COUNTER BOREDAND TAPPED FORTOP OR BOTTOM
MOUNTING .
.188+-
.002
.000
1.00
IHDRRound Tips Only
SH
AP
E
CAT. NO. D H A B G K R S U X YScrew
SizeTapped
Hole
IHDS037 .375 .526 1.75 1.72 .438 .750 .38 .47 1.060 .354 .295 5/16-18 3/8-16
IHDS050 .5 .656 2.00 1.97 .562 .750 .50 .60 1.180 .472 .256 5/16-18 3/8-16
IHDS062 .625 .781 2.12 2.09 .625 .750 .56 .66 1.250 .532 .236 5/16-18 3/8-16
IHDS075 .75 .906 2.38 2.34 .688 .750 .69 .79 1.320 .650 .197 5/16-18 3/8-16
IHDS100 1 1.156 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11
IHDS125 1.25 1.406 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11
RETA
INER
84 W I L S O N TO O L .C O M
INCH
HP ACCU-LOCK® SPEC IAL RETAINER INSERTS HP ACCU-LOCK SPEC IAL RETAINER INSERTS
*Tolerance for 1.250 punch/ hole is +.0006/+.0003
HE
AV
Y D
UT
Y
Style Code
Shank Code
Shank Dia.
Insert Dia. (D)
Head Dia. (H)
Length (L)
Punch Dia. Hole
(A)
Cen-ter to Cen-
ter (B)
Insert Hole Dia. (C)
Head C-Bore Dia. (D)
Plate Thickness
(E)
Inner Booster Spring
IHIS
037 .375 .625 .735
1.38
.375 .375 .6255 .75
1.38
972100
050 .5 .8125 .98 .5 .48 .813 1
972101
062 .625 .8125 .98 .625 .543 .813 1
075 .75 .8125 .98 .75 .605 .813 1
087 .875 .8125 .98 .875 .668 .813 1
100 1 .8125 .98 1 .73 .813 1
125 1.25 .8125 .98 1.25 .855 .813 1
LIG
HT
DU
TY
Style Code
Shank Code
Shank Dia.
Insert Dia. (D)
Head Dia. (H)
Length (L)
Punch Dia. Hole
(A)
Cen-ter to Cen-
ter (B)
Insert Hole Dia. (C)
Head C-Bore Dia. (D)
Plate Thickness
(E)
Inner Booster Spring
ILIS
025 .25 .5 .615
1
.25 .28 .5005 .625
1
972100037 .375 .5 .615 .375 .325 .5005 .625
050 .5 .5625 .69 .5 .406 .5630 .72
972101
062 .625 .5625 .69 .625 .469 .5630 .72
075 .75 .625 .735 .75 .563 .6255 .75
087 .875 .625 .735 .875 .625 .6255 .75
100 1 .625 .735 1 .688 .6255 .75
E
.190 +.03- 0
Ø “D” +.03- 0
BACKER PLATE
Ø “C” +.001+ 0
Ø “A” +.0002+.0004
Ø “B” +.001+ 0
PUNCH PLATE
“L” + .005
.187 + 0- .003
Ø “P”
Ø “H” + .005
Ø “D” + .0002
Punch Plate Hole Specification Insert Specification
E
.190 +.03- 0
Ø “D” +.03- 0
BACKER PLATE
Ø “C” +.001+ 0
Ø “A” +.0002+.0004
Ø “B” +.001+ 0
PUNCH PLATE
“L” + .005
.187 + 0- .003
Ø “P”
Ø “H” + .005
Ø “D” + .0002
OR
DE
R HE
AV
Y
DU
TY
LIG
HT
D
UT
Y
I H I S 0 5 0 Style Shank
I L I S 0 5 0 Style Shank
85W I L S O N TO O L .C O M
METR
ICHP ACCU-LOCK® SPEC IAL RETAINER INSERTS
*Tolerance for 1.250 punch/ hole is +.0006/+.0003
E
4.55 +.13- 0
Ø “D” +.75- 0
BACKER PLATE
Ø “C” +.025+ 0
Ø “A” +.005+.01
Ø “B” +.025+ 0
PUNCH PLATE
“L” + .13
4.5 + 0- .08
Ø “P”
Ø “H” + .13
Ø “D” + .005
Punch Plate Hole Specification Insert Specification
E
4.55 +.13- 0
Ø “D” +.75- 0
BACKER PLATE
Ø “C” +.025+ 0
Ø “A” +.005+.01
Ø “B” +.025+ 0
PUNCH PLATE
“L” + .13
4.5 + 0- .08
Ø “P”
Ø “H” + .13
Ø “D” + .005
OR
DE
R HE
AV
Y
DU
TY
LIG
HT
D
UT
Y
M H I S 0 2 0 Style Shank
M L I S 0 1 3 Style Shank
HE
AV
Y D
UT
Y
Style Code
Shank Code
Shank Dia.
Insert Dia. (D)
Head Dia. (H)
Length (L)
Punch Dia. Hole
(A)
Center to Center
(B)
Insert Hole Dia.
(C)
Head C-Bore Dia. (D)
Plate Thickness
(E)
Inner Booster Spring
MHIS
010 10 16 19.6
34.7
10 10 16.013 20
34.7
972100
013 13 20 24.6 13 11.5 20.013 25
972101
016 16 20 24.6 16 13 20.013 25
020 20 20 24.6 20 15 20.013 25
025 25 20 24.6 25 175. 20.013 25
032 32 20 24.6 32 21 20.013 25
040* 40 20 24.6 40 25 20.013 25
LIG
HT
DU
TY
Style Code
Shank Code
Shank Dia
Insert Dia.(D)
Head Dia. (H)
Length (L)
Punch Dia. Hole
(A)
Center t o Center
(B)
Insert Hole Dia.
(C)
Head C-Bore Dia. (D)
Plate Thickness
(E)
Inner Booster Spring
MLIS
006 6 12 14.6
25.7
6 6.5 12.013 15
25.7
972100010 10 14 16.6 10 9 14.013 17
013 13 14 16.6 13 10.5 14.013 17
972101
016 16 14 16.6 16 12 14.013 17
020 20 14 18.6 20 14 16.013 19
025 25 16 18.6 25 16.5 16.013 19
032 32 16 18.6 32 20 16.013 19
038 38 16 18.6 38 23 16.013 19
86 W I L S O N TO O L .C O M
INCH
BALL LOCK RETAINER
*
S X 45˚
U ± .0004
K ± .005
G ±
.005
A
R
B
a
Y ± .0004
X ±
.000
4
Slip FitFor .2500Dowel (2X)
Slip Fit For Dowel.1250 For ILRT 0.250.1875 For ILRT 0.375.2500 For Others
air exhaust hole
.250
.118
øD 5/16unc – 18
Furnished with backing plugs instead of backing plate.* See page 101 for backing plug options.
HE
AV
Y D
UT
Y
Style Code
Shank Code
(D)
Shank Dia.
A B G H K R S U X Y aºScrew
Size
IHRT
037 .375 1.744 1.614 0.876 1.614 0.750 0.37 0.197 1.060 0.354 0.295 30º 5/16-18
050 .500 1.984 1.850 1.124 1.614 0.750 0.49 0.265 1.180 0.472 0.256 28º 3/8-16
062 .625 2.106 1.969 1.250 1.614 0.750 0.55 0.335 1.250 0.532 0.236 28º 3/8-16
075 .750 2.366 2.165 1.376 1.614 0.750 0.69 0.394 1.320 0.650 0.197 28º 3/8-16
087 .875 2.492 2.291 1.376 1.614 0.750 0.75 0.433 1.400 0.728 0.197 28º 3/8-16
100 1 2.744 2.480 1.562 1.614 0.938 0.87 0.472 1.600 0.866 0.276 28º 1/2-13
125 1.25 2.744 2.480 1.562 1.614 0.938 0.87 0.472 1.600 0.866 0.276 28º 1/2-13
LIG
HT
Style Code
Shank Code
(D)
Shank Dia
A B G H K R S U X Y aºScrew
Size
ILRT
025 .250 1.744 1.614 0.876 1.260 0.750 0.37 0.197 1.060 0.354 0.295 30º 5/16-18
037 .375 1.744 1.614 0.876 1.260 0.750 0.37 0.197 1.060 0.354 0.295 30º 5/16-18
050 .500 1.984 1.850 1.124 1.260 0.750 0.49 0.295 1.180 0.472 0.256 28º 3/8-16
062 .625 2.106 2.969 1.250 1.260 0.750 0.55 0.335 1.250 0.532 0.236 28º 3/8-16
075 .75 2.366 2.165 1.376 1.260 0.750 0.69 0.394 1.320 0.650 0.197 28º 3/8-16
087 .875 2.492 2.291 1.376 1.260 0.750 0.75 0.433 1.400 0.728 0.197 28º 1/2-13
100 1 2.744 2.480 1.562 1.260 0.938 0.87 0.472 1.600 0.866 0.276 28º 1/2-13
I H R T 0 5 0 Style Shank
I L R T 0 8 7 Style Shank
RET
AIN
ERO
RD
ER H
EA
VY
D
UT
YLI
GH
T
DU
TY
87W I L S O N TO O L .C O M
METR
ICBALL LOCK RETAINER
RETA
INER
HE
AV
Y D
UT
Y
Style Code
Shank Code
Shank Dia (D)
A B G H K R S U X Y aºScrew
Size
MHRT
010 10 44.3 41 22.24 41 19.95 9.5 5 26.925 9 7.5 30º M8
013 13 50.4 47 28.54 41 19.05 12.5 7.5 29.97 12 6.5 28º M8
016 16 53.5 50 31.74 41 19.05 14 8.5 31.75 13.5 6 28º M8
020 20 60.1 55 34.94 41 19.05 17.5 10 33.53 16.5 5 28º M10
025 25 69.7 63 39.68 41 23.82 22 12 40.64 22 7 28º M12
032 32 69.7 63 39.68 41 23.82 22 12 40.64 22 7 28º M12
040 40 76.4 73 48 41 27 26 15 43.993 26 10 28º M12
LIG
HT
DU
TY
Style Code
Shank Code
Shank Dia (D)
A B G H K R S U X Y aºScrew
Size
MLRT
006 6 35 37.5 22.2 32 19 8 5 23 8 9 30º M6
010 10 44.3 41 22.24 32 19.95 9.5 5 26.925 9 7.5 30º M8
013 13 50.4 47 28.54 32 19.05 12.5 7.5 29.97 12 6.5 28º M8
016 16 53.5 50 31.74 32 19.05 14 8.5 31.75 13.5 6 28º M8
020 20 60.1 55 34.94 32 19.05 17.5 10 33.53 16.5 5 28º M10
025 25 69.7 63 39.68 32 23.82 22 12 40.64 22 7 28º M12
032 32 69.7 63 39.68 32 23.82 22 12 40.64 22 7 28º M12
038 38 76.4 73 48 32 27 26 15 43.993 26 10 28º M12
M H R T 0 2 0 Style Shank
M L R T 0 1 3 Style Shank
*
S X 45˚
U ± .01
K ± 0.1
G ±
0.1
A
R
B
a
Y ± 0.01
X ±
0.0
1
Slip FitFor ø Dowel (2X)
Slip Fit For Dowelø3 For MLRT6ø6 For Others
air exhaust hole
7 3
øD M8 (2X)
* See page 101 for backing plug options.See page 100 for cap options. O
RD
ER H
EA
VY
D
UT
YLI
GH
T
DU
TY
88 W I L S O N TO O L .C O M
INCH
INCH
SQUARE RETAINER
Furnished with backing plugs instead of backing plate.
HE
AV
Y D
UT
Y
Style Code
Shank Code
(D)
Shank Dia.
L EScrew
Size
IHRS
050 .500 1.88 .562 3/8-16
062 .625 2 .625 3/8-16
075 .750 2.12 .688 3/8-16
087 .875 2.38 .750 3/8-16
100 1 2.38 .750 1/2-13
125 1.25 2.62 .812 1/2-13
LIG
HT
Style Code
Shank Code
(D)
Shank Dia.
L EScrew
Size
ILRS
025 .250 1.25 .312 1/2-20
037 .375 1.38 .375 5/16-18
050 .500 1.50 .438 5/16-18
062 .625 1.62 .500 3/8-16
075 .750 1.88 .562 3/8-16
087 .875 2.00 .625 3/8-16
100 1 2.25 .750 3/8-16
125 * 1.25 2.25 1.00 3/8-16
150 * 1.50 2.75 1.00 3/8-16
175 * 1.75 2.75 1.00 3/8-16
For .3125Dia. Dowel
L 1.625
E
E
E .250
D
For .3125Dia. Dowel
D
1.250
E
L
E E .250
E
E
OR
DE
R HE
AV
Y
DU
TY
LIG
HT
D
UT
Y
I H R S 0 6 2 Style Shank
I L R S 0 6 2 Style Shank
RET
AIN
ER
89W I L S O N TO O L .C O M
INCH
INCH
RETA
INER
For .3750Dia Dowel .562
D
RY
L
J1.00
.687
.687
.625
.625
2.00
1.625
.250
For .3125Dia. Dowel
For .3125Dia. Dowel
WG
H
K J
D
L
R
1.250
.250
300
D
.31 Rad.
.875.781
.5002.00
.812
1.00 .281.281
300
For .3750Dia Dowel .562
D
RY
L
J1.00
.687
.687
.625
.625
2.00
1.625
.250
For .3125Dia. Dowel
For .3125Dia. Dowel
WG
H
K J
D
L
R
1.250
.250
300
D
.31 Rad.
.875.781
.5002.00
.812
1.00 .281.281
300
END RETAINER
Furnished with backing plugs instead of backing plate.
HE
AV
Y D
UT
Y
Style Code
Shank Code
(D)
Shank Dia.
L J R YScrew
Size
IHRE
050 .500 1.75 .375 .50 40º 3/8-16
062 .625 1.81 .438 .56 45º 3/8-16
075 .750 1.88 .500 .69 60º 3/8-16
087 .875 1.94 .562 .75 60º 3/8-16
100 1 2.00 .625 .81 60º 3/8-16
125 1.25 2.12 .750 1 - 3/8-16
LIG
HT
Style Code
Shank Code
(D)
Shank Dia.
G H J K L R WScrew
Size
ILRE
025 .250 See diagram above for 025 specifications 1/4-20
037 .375 .375 .281 .906 .906 2.25 .38 1.25 3/8-16
050 .500 .375 .281 .906 .906 2.25 .50 1.25 3/8-16
062 .625 .375 .281 .906 .906 2.25 .56 1.25 3/8-16
075 .750 .438 .344 1.125 1.125 2.50 .69 1.38 3/8-16
087 .875 .438 .344 1.125 1.125 2.50 .75 1.50 3/8-16
100 1 .438 .344 1.125 1.125 2.50 .81 1.62 3/8-16
IHRE
ILRE 025
ILRE
I H R E 0 5 0 Style Shank
I L R E 0 6 2 Style ShankO
RD
ER H
EA
VY
D
UT
YLI
GH
T
DU
TY
90 W I L S O N TO O L .C O M
INCH
INCH
CUSTOM HOLE RETAINERRET
AIN
ER
Retainer Catalog Number Special Size
Heavy Duty IHCRLength: Width:
Light Duty ILCR
Custom Multi-Hole RetainersMultiple Ball-Lock Punch Retainers
Hole Number
Component Location Ball HoleBacking Plug Type
Type Size X Axis Y Axis Location Radial Tol.
Wilson Tool accepts CAD drawings in DXF, DWG and IGS format.
91W I L S O N TO O L .C O M
INCH
INCH
TOOL ING SPEC IALS
Serving a wide variety of industries, we have the ability to design and create an immense range of custom tooling. Our capability to provide innovative tooling design, precision manufacturing, advanced tool steels and state-of-the-art coatings makes us well-suited to create custom tooling solutions designed to meet the demands of a wide variety of industries.
SPECIAL TOOLING Mold & Die Cast Components
• Custom Core Pins• Custom Ejector Pins• Trim Die Components• Custom Wire Work
Special Machine Components • Locator Pins• Inspection Pins• Custom Components
Jig & Fixture Components• Locating Pins/Bushings• Custom Clamping Components
Die Industry• Die Blocks• Punch Pads• Pedestal Punches
PROCESSES • Tube Expansion• Cold Forging/Heading• Fastener Heading• Broaching• Extruding• Drawing• Fine Blanking• Plastic Injection Molding• Bending• Stamping
CAPACITY DETAILS
Max. Length 15”
Max. Diameter 6”
Minimum Length .375”
Minimum Body Diameter .031”
Minimum Tip Diameter .007”
manufacturing, advanced tool steels and state-of-the-art coatings makes us well-suited to create custom tooling solutions designed to meet the demands of a wide variety of industries.
SPECIAL TOOLING Mold & Die Cast Components
Custom Core Pins
92 W I L S O N TO O L .C O M
DEFENSE AND SPORT ING INDUSTRY
PUNCHES Stem Eject punches
Trim punches and trim dies
Taper punches
Boat Tail punches
Ogive punches
Staking punches
Sizing punches
Blanking punches
Lead Seat punches
Draw punches
DIESEJECTORSKNOCKOUTSBUNTERS/HEAD STAMPSMACHINE COMPONENTS Guides
Strippers
Rails
Channels
Tubes
Cups
AND MORE.....
Tooling Specifiations:
• Lengths up to 20”• Longer lasting bunters• Diameters from .010” to 4.500” +• Tip tolerance down to +/- .0001”• Polishing, surface finish down to a 3 Ra• Concentricity to a .0003” t.i.r.
Tooling Specifiations:
• Lengths up to 20”• Longer lasting bunters
We’re ITAR Registered.As a manufacturer registered under the International Traffic in Arms Regulations (ITAR), we are fully certified to supply materials used in national defense to qualified government vendors.
ITAR
International Traffic in Arms Regulatio
ns
Regis
tered
Our punches for the defense and sporting industries have been known to last up to eight times longer than the competition. And while we can’t promise they’ll last that long every time, we’re so confident that ours will last longer than your current tooling, we arm ours with a money-back guarantee.
TOOL STEEL MATTERSWe use only the highest quality A2, D2, M2, PM-M4, PM-10V, PM-3V and proprietary tool steels that are specifically designed for optimal wear resistance and toughness. Our steel is heat treated in-house with the latest in vacuum furnace technologies.
THE RIGHT MIXWe combine our premium tool steel with the right coating to get a huge increase in tool life. The ideal mix of steel and coating will lower your cost through reduced tooling wear and material adhesion, and will give your tool a lasting power you likely haven’t seen before.
93W I L S O N TO O L .C O M
F IN D IE TOOL ING
We achieve unbeatable performance in fin die tooling with the following:• Microfinishes below 4 Ra
• Tolerances as tight as ±.0001”
• Concentricities within .0003”
• Premium tool steels, including Ultima M4 and 10V
• A variety of performance enhancing coatings
2-Week Lead-TimeWe lead the industry with an exceptionally quick 2-week turnaround on standard fin die tooling.
Our Performance GuaranteeYour purchase of Impax fin die tooling is covered by our 100% money-back guarantee.
Unbeatable tooling, unbelievably fast.
Impax Tooling Solutions is an ideal partner in producing precision parts for the HVAC, climate control and
related industries.
We manufacture high precision fin die tooling that is guaranteed to meet the requirements of your most
challenging applications. Whether you purchase our stocked punches and dies, or have our engineering
team design a custom solution for you, Impax is the top choice when it comes to precision manufacturing
for industries with little margin for error.
94 W I L S O N TO O L .C O M
SPEC
IALS
threadforms
Thread Size[Iinch]
Metric Equivalent
[mm]
Min. Punch Dia for given thread form
Iinch [mm]
1/4 - 14 6.3 X 1.8 0.6250 [16]
1/4 - 20 0.6250 [16]
3/16 - 24 0.4375 [13]
5/16 - 12 8 x 2.1 0.7500 [20]
5/16 - 18 0.7500 [20]
3/8 - 16 10 X 1.5 0.7500 [20]
4 - 40 0.3750 [10]
6 - 18 0.3750 [10]
6 - 20 3.5 X 1.3 0.3750 [10]
6 - 32 0.4375 [13]
7 - 16 0.4375 [13]
8 - 15 0.4375 [13]
8 - 18 3.9 X 1.4 0.4375 [13]
8 - 32 0.4375 [13]
10 - 12 0.5000 [13]
10 - 16 4.8 X 1.6 0.4375 [13]
10 - 24 0.4375 [13]
10 - 32 5.0 X 0.8 0.4375 [13]
12 - 11 0.6250 [16]
12 - 14 5.5 X 1.8 0.6250 [16]
12 - 24 0.6250 [16]
14 - 10 0.6250 [16]
"PL" ±.001
"D" --.0002.0004
KEY TYPE:Heavy Dutyor Light Duty
"PL" ±.001
Ø "D"--.0002.0004
KEY LOCATION
180º 0º
270º
90º
KEY TYPE:Heavy Dutyor Light Duty
Be prepared to provide the following information:
Key Type
Key Location
‘M’ Dim
Material Type & Thickness
Thread Size
Requirements - per drawing
Punch Head Thickness
Punch Length
Punch Head Diameter
Punch Body Diameter
Die Head Thickness
Die Length
Die Head Diameter
Die Body Diameter
BODY DIA. 0
HEAD DIA. 0
BODY DIA. 0PUNCH
LENGTH
HEAD THK.
HEAD THK.
135º
90º
45º
180º 0º
205º270º
315º HEAD DIA. 0
DIE
LENGTH
95W I L S O N TO O L .C O M
SPECIA
LSSPEC IAL SHAPES
GROUP ‘A’Die View
C = centerline T.S. = theoretical sharp T.I. = theoretical intersectionL
NOTE: If not specified: key will be located as shown on page108-109. Alternate key locations at 15˚ increments are available for no additional charge. Punches: external radii will be .005 unless otherwise noted. Dies/guides: internal radii will be .007 unless noted. All shapes can be mirrored. Use die view when ordering tooling. All shapes are centered on shank unless otherwise noted.
180º
270º
0º
90º
S1 S3 - S3A
2
1 (S3A)
1 (S3)3
1
4
2
3
S4
2
3
1
S7 S8
1
2
1
4
3
2
S9 S23 S23A S26 S28
1
6
3
2
5
4
7
1
2
3
4
74
6
3
1
52
S50 S511
60º
2
3 62
5
4
3
1
1
2
60º
4
6 3
1
5
2
S59
3
1 4
5
2
S65
5
3
1
2
4
S69
4
3
1
2
S81
1
2
4
3
4 Flat
1
5
2
3
S97 S100 S102 S103
4
1
5
2
3
4
1
52
3 (To Sharp)
6
7
4
1
2
3
96 W I L S O N TO O L .C O M
SPEC
IALS
SPEC IAL SHAPES
GROUP ‘A’Die View
C = centerline T.S. = theoretical sharp T.I. = theoretical intersectionL
NOTE: If not specified: key will be located as shown on page 108-109. Alternate key locations at 15˚ increments are available for no additional charge. Punches: external radii will be .005 unless otherwise noted. Dies/guides: internal radii will be .007 unless noted. All shapes can be mirrored. Use die view when ordering tooling. All shapes are centered on shank unless otherwise noted.
180º
270º
0º
90º
S106
5
1
4
2
3
S108
5
1
4
2
3
6
S109
1
2
3
S110
5
1 4
2
36
S121
Quantity of Sides
1
4
2
3
S122
1
4
2
3
S123
Quantity of Sides3
21
S124
Quantity of Sides
4
2
1
3
S161
5
1
4
2
3
6
7
8
S162
5
1
4
3
6
2
S163
5
1
4
2
3
6
S164
4
2
3
1
S165
5
61
4
3
2
7
S166
53
1
24
S167
5
7
4
3
61
2
S170
4 3
2
1
S105
64
3
1
7
52
6
97W I L S O N TO O L .C O M
SPECIA
LSSPEC IAL SHAPES
GROUP ‘B’Die View
C = centerline T.S. = theoretical sharp T.I. = theoretical intersectionL
NOTE: If not specified: key will be located as shown on page 108-109. Alternate key locations at 15˚ increments are available for no additional charge. Punches: external radii will be .005 unless otherwise noted. Dies/guides: internal radii will be .007 unless noted. All shapes can be mirrored. Use die view when ordering tooling. All shapes are centered on shank unless otherwise noted.
180º
270º
0º
90º
S62
31
S10
5
1
4
2
3
S11
1 2
5 43
S12
3
6
7
1
2
5
4
Quantity of Tabs (2)
S13
2
3
4
1
S18
14
2
3
S17
1
4
2
3
S16
5
4
2
31
S15
5
1
4
2
3
S14
14
2
3
DIA
RAD
RAD(2X)
S24
5
1
4
2
36 7
S22
5
1
4
2
36
S30
5
1
4
2
3
6
S20
5
1
4
3
6 7
2
S21
4
3
12
S33
5
1
4
3
62
S31
1
5
1
4
3
6
2
S19
1
4
2
3
S35
51
4
23
67
8
9
S36
5
1
4
3
6
7
82
S40
5 4
3
6
71
2
S4668
9
51
7
3
4
2
S43
14
35
2
S42
5
4
36
12
S41
5
3
61
4
2
98 W I L S O N TO O L .C O M
SPEC
IALS
SPEC IAL SHAPES
GROUP ‘B’Die View
C = centerline T.S. = theoretical sharp T.I. = theoretical intersectionL
NOTE: If not specified: key will be located as shown on page 108-109. Alternate key locations at 15˚ increments are available for no additional charge. Punches: external radii will be .005 unless otherwise noted. Dies/guides: internal radii will be .007 unless noted. All shapes can be mirrored. Use die view when ordering tooling. All shapes are centered on shank unless otherwise noted.
180º
270º
0º
90º
S61
2
1
6 Quantity of Tabs
3
5
4
S56
1
3
4
52
S62
3
4RAD(2X)
RAD(2X)
5
1
2
S66
4
3
1
2 5
S60
4
6
7
3
1
2
5
S79
3
1
26
54
S82
5 1
4
2
3
6Quantity of Slots
S52
3
2
1Full R
S53
3
2
1
R4
S54
1
2
3
4
Full R
S55
1
RAD(4X)
R54
2
3
Full R
on O.A.L.
S57on O.A.L.
6
R5
R4
3
1
2DIA
S58
3
R5
R4
1
2on O.A.L.
S84
5
1
4
3
6
2
S83Quantity of Slots
5
1
4
2
6
3
S115
34
2
1
Quantity of Lobes
5
S116
Quantity of Lobes
2
65
1
34
S117
31
2
Quantity of Ends
4
S118
Quantity of Ends
4 1
3
2
S119
Quantity of Lobes
6
2
1
3
5
4
S120
89
4
1 6
23
7
5
S87
1
2
3
S91
1 4
2
3
S88
5
14
2
3
6
S114
(TS)3 2
69
4 58
7
1
S93
1
5
3
2
4
6
99W I L S O N TO O L .C O M
SPECIA
LSSPEC IAL SHAPES
GROUP ‘B’Die View
C = centerline T.S. = theoretical sharp T.I. = theoretical intersectionL
NOTE: If not specified: key will be located as shown on page 108-109. Alternate key locations at 15˚ increments are available for no additional charge. Punches: external radii will be .005 unless otherwise noted. Dies/guides: internal radii will be .007 unless noted. All shapes can be mirrored. Use die view when ordering tooling. All shapes are centered on shank unless otherwise noted.
180º
270º
0º
90º
S125
Quantity of Tips
4
1
2
3
S126
1
23
4
6Quantity of Tabs
5
S141
1
4
3
2
S128
2
3
4
7 Quantity of Slots
1DIA
6RAD
(TYPE)
5RAD
(TYPE)
S127
5
1
4
2
3
6Quantity of Tabs
S168
5
1
4
2
367
8
914
10 13
1112
1516
17
S172
1
25
3
4
S171
4
5
3
12
S169
4 3
78
Quantity of Tabs
2
15
6
(TYP)
S177
4
3
2
1DIA
5
S179
5
4
2
3
6
1
Quantity of Webs
RAD(4X)
RAD(8X)
S176
4
1
1311
12
RAD
3DIA
RAD
2
15(2X)
7
14
RAD
RAD(8X)
5616(2X)
89
10RAD
S174
RAD
RAD3
4
6
5
1
2
100 W I L S O N TO O L .C O M
* 1/8" and 3/16" dowels are not tapped / vented
CAT. NO. Socket Head
Cap Screw
Pull DowelsBall Dia.
Ball Release Screw
Tru-Fasten Spring
Optional Stiff Spring
Inner Booster SpringVented Tapped
ILRT 0256618
5/16-18 x 1-1/2
971 384
1/8 x 3/4*
971 386
1/4 x 3/4
971 393
1/4
971 428
8-32 x 1971 397 N/A 972 100
ILRT 0376618
5/16-18 x 1-1/2
971 385
3/16 x 3/4*
971 386
1/4 x 3/4
971 393
1/4
971 428
8-32 x 1971 397 N/A 972 100
ILRT 0506391
3/8-16 x 1-1/2
971 386
1/4 x 3/4”
971 394
5/16
971 428
8-32 x 1971 398 N/A 972 101
ILRT 0626391
3/8-16 x 1-1/2
971 386
1/4 x 3/4”
971 394
5/16
971 428
8-32 x 1971 398 N/A 972 101
ILRT 0756391
3/8-16 x 1-1/2
971 386
1/4 x 3/4”
971 395
3/8
971 428
8-32 x 1971 399 N/A 972 101
ILRT 0876391
3/8-16 x 1-1/2
971 386
1/4 x 3/4”
971 395
3/8
971 428
8-32 x 1971 399 N/A 972 101
ILRT 100971 391
1/2-13 x 1-3/4
971 386
1/4 x 3/4”
971 395
3/8
971 428
8-32 x 1971 399 N/A 972 101
ILRT 125971 391
1/2-13 x 1-3/4
971 386
1/4 x 3/4”
971 395
3/8
971 428
8-32 x 1971 399 N/A 972 101
CAT. NO. Socket Head
Cap Screw
Pull DowelsBall Dia.
Ball Release Screw
Tru-Fasten Spring
Optional Stiff Spring
Inner Booster SpringVented Tapped
IHRT 037971 388
5/16-18 x 1-3/4
971 385
3/16 x 3/4*
971 386
1/4 x 3/4
971 395
3/8
971 428
8-32 x 1971 400 971 402 971 404
IHRT 0508166
3/8-16 x 2
971 386
1/4 x 3/4”
971 396
1/2
971 428
8-32 x 1971 401 971 403 971 405
IHRT 0628166
3/8-16 x 2
971 386
1/4 x 3/4”
971 396
1/2
971 428
8-32 x 1971 401 971 403 971 405
IHRT 0758166
3/8-16 x 2
971 386
1/4 x 3/4”
971 396
1/2
971 428
8-32 x 1971 401 971 403 971 405
IHRT 0878166
3/8-16 x 2
971 386
1/4 x 3/4”
971 396
1/2
971 428
8-32 x 1971 401 971 403 971 405
IHRT 1006325
1/2-13 x 2
971 386
1/4 x 3/4”
971 396
1/2
971 428
8-32 x 1971 401 971 403 971 405
IHRT 1256325
1/2-13 x 2
971 386
1/4 x 3/4”
971 396
1/2
971 428
8-32 x 1971 401 971 403 971 405
ACC
ESSO
RIES
RETAINER ACCESSOR IESIN
CH
971450
971949
971449
971451 5.00
.750
.093
1.750
101W I L S O N TO O L .C O M
SPRINGS FOR BACKING PLATE STYLE RETAINERS
CAT. NO. BACKING PLUGS
JACK SCREW
For manual mounting, prevents chips from entering spring.ball hole. RETAINER
NUTSIN LINE DOWEL
DIE BUTTON SOLIDDRILL
BUSHINGREAM
BUSHING
ILRT 025971 408
.125 holeN/A
971 422
solid
971 429
5/16-18 X 1-1/4971 432 971 433 971 438
ILRT 037971 409
.1875 holeN/A
971 423
solid
971 429
5/16-18 X 1-1/4971 433 971 444 971 438
ILRT 050971 410
.250 hole
971 416
.312 hole
971 424
solid
971 429
5/16-18 X 1-1/4971 434 971 445 971 439
ILRT 062971 411
.250 hole
971 417
.406 hole
971 425
solid
971 429
5/16-18 X 1-1/4971 435 971 446 971 439
ILRT 075971 412
.250 hole
971 418
.531 hole
971 426
solid
971 429
5/16-18 X 1-1/4971 436 971 447 971 439
ILRT 087971 413
.250 hole
971 419
.625 hole
971 427
solid
971 429
5/16-18 X 1-1/4971 437 971 448 971 439
ILRT 100971 406
.250 hole
971 414
.719 hole
971 420
solid
971 429
5/16-18 X 1-1/4971 430 971 441 971 440
ILRT 125971 407
.250 hole
971 415
.812 hole
971 421
solid
971 429
5/16-18 X 1-1/4971 431 971 442 971 440
TYPEA
TYPEB
TYPEC
CAT. NO. BACKING PLUGS
JACK SCREW
For manual mounting, prevents chips from entering spring.ball hole. RETAINER
NUTSIN LINE DOWEL
DIE BUTTON SOLIDDRILL
BUSHINGREAM
BUSHING
IHRT 037971 409
.1875 holeN/A
971 423solid
971 4295/16-18 X 1-1/4
971 433 971 444 971 438
IHRT 050971 410.250 hole
N/A971 424
solid971 429
5/16-18 X 1-1/4971 434 971 445 971 439
IHRT 062971 411.250 hole
N/A971 425
solid 971 429
5/16-18 X 1-1/4971 435 971 446 971 439
IHRT 075971 412.250 hole
N/A971 426
solid971 429
5/16-18 X 1-1/4971 436 971 447 971 439
IHRT 087971 413.250 hole
N/A971 427
solid971 429
5/16-18 X 1-1/4971 437 971 448 971 439
IHRT 100971 406.250 hole
N/A971 420
solid971 429
5/16-18 X 1-1/4971 430 971 441 971 440
IHRT 125971 407.250 hole
N/A971 421
solid971 429
5/16-18 X 1-1/4971 431 971 442 971 440
250 S1/4 SPRING
971 380
500 S1/2 SPRING
971 383
375 S3/8 SPRING
971 382
312 S5/16 SPRING
971 381
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
.061 971481 4, 6, 9,1 2
.031 971482 2, 3
Set 971562
ACCESSO
RIES
RETAINER ACCESSOR IESIN
CH
102 W I L S O N TO O L .C O M
RETAINER ACCESSOR IES
CAT. NO. Socket Head
Cap Screw
Vented/TappedPull Dowels Ball Dia.
Ball Release Screw
Tru-Fasten Spring
Optional Stiff Spring
Inner Booster SpringVented Tapped
MLRT006970453M6 x 35
9720863 x 20
9720306mm
972076M4 x 25mm
9720686mm
N/A N/A
MLRT010970451M8 x 35
9720876 x 20
9720318mm
972076M4 x 25mm
9720698mm
N/A N/A
MLRT013970451M8 x 35
9720876 x 20
9720318mm
972076M4 x 25mm
9720698mm
N/A N/A
MLRT016970451M8 x 35
9720876 x 20
9720318mm
972076M4 x 25mm
9720698mm
N/A N/A
MLRT02043504
M10 x 35972087
6 x 20972031
8mm972076
M4 x 25mm972069
8mmN/A N/A
MLRT0256112
M12 x 35972087
6 x 20972031
8mm972076
M4 x 25mm972069
8mmN/A N/A
MLRT0326112
M12 x 35972087
6 x 20972031
8mm972076
M4 x 25mm972069
8mmN/A N/A
MLRT0386112
M12 x 35972087
6 x 20972031
8mm972076
M4 x 25mm972069
8mmN/A N/A
CAT. NO. Socket Head
Cap ScrewVented / Tapped
Pull DowelsBall Dia.
Ball Release Screw
Tru-Fasten Spring
Optional Stiff Spring
Inner Booster Spring
MHRT01030161
M8 x 40972087
6 x 2097203210mm
972076M4 x 25mm
97206210mm
97206410mm
971404
MHRT01330161
M8 x 40972087
6 x 2097203312mm
972076M4 x 25mm
97206712mm
97206612mm
971405
MLRT01630161
M8 x 40972087
6 x 2097203312mm
972076M4 x 25mm
97206712mm
97206612mm
971405
MLRT02030161
M8 x 40972087
6 x 2097203312mm
972076M4 x 25mm
97206712mm
97206612mm
971405
MLRT025970467
M12 x 50972087
6 x 2097203312mm
972076M4 x 25mm
97206712mm
97206612mm
971405
MLRT032970467
M12 x 50972087
6 x 2097203312mm
972076M4 x 25mm
97206712mm
97206612mm
971405
MLRT040970467
M12 x 50972087
6 x 2097203312mm
972076M4 x 25mm
97206712mm
97206612mm
971405
MET
RIC
ACC
ESSO
RIES
971450
971949
971449
971451 127
19.05
2.36
44.45
103W I L S O N TO O L .C O M
RETAINER ACCESSOR IES
SPRINGS FOR BACKING PLATE STYLE RETAINERS
250 S1/4 SPRING
971 380
500 S1/2 SPRING
971 383
375 S3/8 SPRING
971 382
312 S5/16 SPRING
971 381
EASY SHARP TOOL
SIZECAT. NO.
FITS PIN NO.
1.5 971481 4, 6, 9,1 2
.78 971482 2, 3
Set 971562
TYPEA
TYPEB
TYPEC
CAT. NO. BACKING PLUGS
JACK SCREW
For manual mounting, prevents chips from entering spring.ball hole. RETAINER
NUTSIN LINE DOWEL
DIE BUTTON
SOLIDDRILL
BUSHINGREAM
BUSHING
MLRT006972018
3mm holeN/A 972077
33588M8 x 8
972041 972050972059
8mm
MLRT010972019
6mm holeN/A 972078
33588M8 x 8
972042 972051972059
8mm
MLRT013971942
6mm hole972035 972079
33588M8 x 8
972043 972052972059
8mm
MLRT016971943
6mm hole972036 972080
33588M8 x 8
972044 972053972059
8mm
MLRT020971944
6mm hole972037 972081
33588M8 x 8
972045 97205497206010mm
MLRT025971945
6mm hole972038 972082
33588M8 x 8
972046 97205597206112mm
MLRT032971946
6mm hole972039 972083
33588M8 x 8
972047 97205697206112mm
MLRT038971947
6mm hole972040 972084
33588M8 x 8
972048 97205797206112mm
CAT. NO.
BACKING PLUGS
JACK SCREW
For manual mounting, prevents chips from entering spring.ball hole. RETAINER
NUTSIN LINE DOWEL
DIE BUTTON
SOLIDDRILL
BUSHINGREAM
BUSHING
MHRT010972019
6mm holeN/A 972078
33588M8 x 8
972042 972051972059
8mm
MHRT013971942
6mm holeN/A 972079
33588M8 x 8
972043 972052972059
8mm
MHRT016971943
6mm holeN/A 972080
33588M8 x 8
972044 972053972059
8mm
MHRT020971944
6mm holeN/A 972081
33588M8 x 8
972045 97205497206010mm
MHRT025971945
6mm holeN/A 972082
33588M8 x 8
972046 97205597206112mm
MHRT032971946
6mm holeN/A 972083
33588M8 x 8
972047 97205697206112mm
MHRT040971948
6mm holeN/A 972085
33588M8 x 8
972049 97205897206112mm
9720706mm
9720718mm
97207210mm
97207312mm
METR
ICACCESSO
RIES
TYPEA
TYPEB
TYPEC
104 W I L S O N TO O L .C O M
QUALITY BUILT. GUARANTEED-TO-LAST PERFORMANCE.
DESIGNED TO MEET ALL GLOBAL INDUSTRY SPECIFICATION STANDARDS.Built to comply with global industry specification standards, our gas cylinders exceed all industry standards for quality:
» Increased durability » Improved safety » Long-lasting performance.
We can cross-reference most gas springs with our corresponding product line.
Offering Special Springs nitrogen gas springs, mini springs, die springs, and the easy manifold system.
Special Springs is a trusted designer and manufacturer of precision engineered stamping products, known for superior quality and top-notch customer service.
To ensure the fast turnaround you are used to with Impax products, Special Springs offers same-day shipping (if placed by 3 pm and if in stock) from their North American location so your product arrives without a wait.
SPR INGS
105W I L S O N TO O L .C O M
DIE SPRINGS.
Impax Tooling Solutions’ die springs from Special Springs are engineered with a simple design and are manufactured with high-quality materials to give you longer spring life.
See our Special Springs catalog for available options. Visit wilsontool.com or consult with your sales engineer.
• Special Springs Standard
• ISO Standard
• Round Wire
• Precompressed Units
• US-NAAMS Standard
• JIS B5012
SPR INGS
106 W I L S O N TO O L .C O M
CODES ALTERATIONS
A2 Air hole 0.020 diameter
A3 Air hole 0.030 diameter
A4 Air hole 0.040 diameter
A6 Air hole 0.060 diameter
A9 Air hole 0.090 diameter
A12 Air hole 0.120 diameter
ABR Blend radius for other than .500 inch (rounds only)
ABRD Point length: longer than longest std. length (rounds only)
ABSH Point length: longer than longest std. length (shapes only)
AD Reduce body diameter
ADL Altered die land
AE Ejector size-different than standard for punch
AH Reduce head diameter
AHR Altered radius under head
AK Add key to other than shape tool
AL Overall length shorter (shorten shank, maintain point)
AP Smaller than standard “P” (rounds)
ART Relief taper other than standard
ARD Relief diameter larger than standard size
AT Reduced Head Thickness
AW Smaller than standard “W” (shapes)
EBT Extra back taper
MK Multiple keys
NS No side hole - Ejector
PL Precision overall length + .001
PT Precision head thickness + .0005
SH2 Slug Hugger® 2
SH4L Slug Hugger® 4L
SL Shear location at high point on Omni Shear
ALTERATION INFORMATION
OMNI
INVERTED ROOFTOP
ROOFTOP (W) NAIL POINT
180º
270º
0º
90º
Style S3
180º
270º
0º
90º
180º
270º
0º
90º
180º
270º
0º
90º
SHARP
CORNERBREAK
ANGLEDIM. 1
SL (Shear Location at high point) = ______º
CORNERBREAK
ANGLEDIM. 1
SHARP(TYP)
CORNER BREAK
ANGLEDIM. 1
(2)
DIM. 2
RAD.DIM. 1
Style S2
180º
270º
0º
90º
CORNERBREAK
ANGLEDIM. 1
Style S1
0º
DIM. 1 = # of sides
180º
270º
90º
Style S6
ANGLEDIM. 2BREAK
EDGE
Style S6
Style S4
Style S5
ROOFTOP (P)
CONCAVE
SHEAR OPTIONS
REF
EREN
CE
107W I L S O N TO O L .C O M
Alterations are for ranges beyond the sizes listed in catalog.
ALTERATION INFORMATION IN
CHREFEER
ENCE
BB
L
B
L
D D
Hole Size Max. Land Material Thickness Land Thicknessinch mm inch mm inch mm inch mm
.031 - .062
.062 - .093
.093 - .158
.158 - .235
.235 - .300
.300 - .400
.400 - over
.800-1.6001.601-2.4002.401-4.0004.001-6.0006.001-8.000
8.001-10.00010.001-over
2P.187.250.312.375.437.500
3.2568
9.51113
.003 - .010
.011 - .020
.021 - .030
.008 - .254
.279 - .508
.533 - .762
.031
.062
.093
.7871.5752.362
To minimize slug packing, land length should be shortened for material thickness under .030” [.762mm] or hole diameter under .250” [6.35mm].
AT HEAD THICKNESS (T)Stock removed from head end. Thinner head shortens overall length
PT PRECISION HEAD (T)held to + .0005” / [ + .013 mm]
AH HEAD DIAMETERMaximum head diameter reduction is equal to the body size.
AL OVERAL LENGTH (L)Shorter Length: Punch-shorten shank maintain point. Headed Die - stock removed shortens land length. Minimum Length: Dies - headless products = .250” [6.35mm] Dies - headed products = .250 + T [6.35mm + T]
PL PRECISION LENGTH (L)held to + .001” or + .026mm
AD BODY DIAMETER (D)
AB POINT LENGTH (B)Longer than longest standard length. Shank length is shortened; overall lengh does not change (min. shank length .750” or 19.05mm)
ADL LAND THICKNESS
ME
TR
IC
Body Dia. 5 6 8 10 13 16 20 25 32 38 40
Punch Min. D 4.4 5 6.8 8.8 11.5 14.5 18.5 23.5 30.5
Ejector Min. D
Die Min D 3.5 5 6.5 8.5 11.5 14.5 18.5 23 30 36 38
INC
H
Body Dia. 12 18 25 31 37 43 50 62 75 87 100 125 150
Punch Min. D .063 .126 .188 .251 .313 .376 .438 .501 .626 .751 .876 1.000 1.250
Ejector Min. D .172 .218 .282 .344 .376 .438 .563 .688 .751 .938 1.188 1.438
Die Min D .157 .229 .282 .344 .407 .469 .563 .688 .813 .938 1.125 1.375
T
TH
H
P
S.B.R.
R
SBR = B- R2-(R-(D – P*2))2
*Use ‘P’ or ‘W’ whichever is smaller
ARD RELIEF DIAMETERLarger relief diameter than specified for P range.
EBT EXTRA BACK TAPERThe stripping tonnage and the likelihood of galling are reduced by increasing the back taper on the punch tip.
Standard taper: For Tol #1 = .0005”/inch/side [.013mm]
For Tol #2 = .0001”/SBR/side [.003mm]
SBR STRAIGHT BEFORE RADIUS
NBT NO BACK TAPERMaintains exact punch diameter after sharpening tip for close tolerance work.
METR
IC
108 W I L S O N TO O L .C O M
ejector componentsREF
EREN
CE
SPRINGS PINS SCREWS
EJ2SPRING EJ2PIN EJ2SCREW
EJ3SPRING EJ3PIN EJ3SCREW
EJ4SPRING EJ4PIN EJ4SCREW
EJ6SPRING EJ6PIN EJ6SCREW
EJ9SPRING EJ9PIN EJ9SCREW
EJ12SPRING EJ12PIN EJ12SCREW
INFORMATION NEEDED
Pre-packaged component sets include (10) set screws, (10) springs and (10) pins. The spring and pin are for the longest punch available for the set. User must cut the spring and pin to size for shorter length punches.
S
L DL
D
LH
T
D+.125 +0-.01
T +.005+.01
.75 MIN
R .01.02
R .5
PRESS-IN LEAD
D +.0002+.0004
L +.01+.02
B +.06- 0 OP
EJECTOR HOLE DIAMETER ..02 .032 .046 .063 .094 .125
SPRING HOLE DIAMETER .086 .109 .141 .173 .221 .281
EJECTOR PIN EXTENSION .031 .031 .06 .06 .06 .06
MINIMUM PUNCH DIAMETER (D) .172 .218 .282 .344 .442 .552
MINIMUM POINT DIAMETER (P) .05 .08 .115 .158 .235 .282
MAXIMUM SHANK LENGTH 3.375 3.375 3.375 4.25 4.25 4.25
MAXIMUM POINT LENGTH (B) 1.25 1.5 1.62 1.62 1.62 1.62
PART DESCRIPTION SET PART NO. EJ2 EJ3 EJ4 EJ6 EJ9 EJ12
SCREW SIZE (S) 3-48 5-40 8-32 10-32 1/4-28 5/16-24
LENGTH (L) .187 .187 .187 .187 .25 .25
DIAMETER (D) .08 .104 .135 .165 .215 .27
FREE LENGTH (L) 2.5 2.75 3.25 3.75 4 3.5
PRESSURE (1/8 pre-load) BLS.)
.5 .75 1 1.5 2 2.5
HEAD DIAMETER (H) .048 .073 .094 .12 .156 .188
HEAD THICKNESS (T) .031 .047 .062 .062 .094 .094
PIN DIAMETER (D) .015 .027 .041 .058 .089 .12
LENGTH (L) 2 2 2 2 2.25 2.25
S
L DL
D
LH
T
D+.125 +0-.01
T +.005+.01
.75 MIN
R .01.02
R .5
PRESS-IN LEAD
D +.0002+.0004
L +.01+.02
B +.06- 0 OP
S
L DL
D
LH
T
D+.125 +0-.01
T +.005+.01
.75 MIN
R .01.02
R .5
PRESS-IN LEAD
D +.0002+.0004
L +.01+.02
B +.06- 0 OP
S
L DL
D
LH
T
D+.125 +0-.01
T +.005+.01
.75 MIN
R .01.02
R .5
PRESS-IN LEAD
D +.0002+.0004
L +.01+.02
B +.06- 0 OP
INCH
109W I L S O N TO O L .C O M
METR
ICREFER
ENCE
SPRINGS PINS SCREWS
MEJ2SPRING EJ2PIN MEJ2SCREW
MEJ3SPRING EJ3PIN MEJ3SCREW
MEJ4SPRING EJ4PIN MEJ4SCREW
MEJ6SPRING EJ6PIN MEJ6SCREW
MEJ9SPRING EJ9PIN MEJ9SCREW
MEJ12SPRING EJ12PIN MEJ12SCREW
INFORMATION NEEDED
Pre-packaged component sets include (10) set screws, (10) springs and (10) pins. The spring and pin are for the longest punch available for the set. User must cut the spring and pin to size for shorter length punches.
EJECTOR HOLE DIAMETER .57 .81 1.17 1.6 2.39 3.18
SPRING HOLE DIAMETER 2.18 2.77 3.58 4.39 5.61 7.14
EJECTOR PIN EXTENSION .79 .79 1.52 1.52 1.52 1.52
MINIMUM PUNCH DIAMETER (D) 4.37 5.54 7.16 8.74 11.23 14.02
MINIMUM POINT DIAMETER (P) 1.27 2.03 2.92 4.01 5.97 7.16
MAXIMUM SHANK LENGTH 85.73 85.73 85.73 107.95 107.95 107.95
MAXIMUM POINT LENGTH (B) 31.75 38.1 41.15 41.15 41.15 41.15
PART DESCRIPTION SET PART NO. MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12
SCREW SIZE (S) M2.5 x .45 M3 x .5 M4 x .7 M5 x .8 M6 x 1 M8 x 1.25
LENGTH (L) 5 5 5 5 5 5
DIAMETER (D) 2.03 2.64 3.43 4.19 5.46 6.86
FREE LENGTH (L) 63.5 69.85 82.55 95.25 101.6 88.9
PRESSURE (1/8 pre-load) BLS.)
12.7 19.05 25.4 38.1 50.8 63.5
HEAD DIAMETER (H) 1.22 1.85 2.39 3.05 3.97 4.78
HEAD THICKNESS (T) .79 1.199 1.58 1.58 2.39 2.39
PIN DIAMETER (D) .38 .69 1.04 1.47 2.26 3.05
LENGTH (L) 50.8 50.8 50.8 50.8 57.15 57.15
S
L DL
D
LH
T
D+.125 +0-.01
T +.005+.01
.75 MIN
R .01.02
R .5
PRESS-IN LEAD
D +.0002+.0004
L +.01+.02
B +.06- 0 OP
S
L DL
D
LH
T
D+.125 +0-.01
T +.005+.01
.75 MIN
R .01.02
R .5
PRESS-IN LEAD
D +.0002+.0004
L +.01+.02
B +.06- 0 OP
S
L DL
D
LH
T
D+.125 +0-.01
T +.005+.01
.75 MIN
R .01.02
R .5
PRESS-IN LEAD
D +.0002+.0004
L +.01+.02
B +.06- 0 OP
D+3.18
T +.13+.25
19.05 MIN
R .25.5
R 12.7
PRESS-IN LEAD
D +.005+.01
L +.25+.5
B +1.52- 0 OP
S
L DL
D
LH
T
ejector components
110 W I L S O N TO O L .C O M
IMPER IAL keying information
DOWEL PIN KEYING
M = .5D + 1/2 dowel diameter: Headed punches, dies & guides M dim.: Headless dies and guides (see chart)
DIA. 25 31 37 43 50 62 75 87 100125-275
.125 .1625 .1875 .2125 .2375 .2625 D/2 D/2 D/2 D/2 D/2
.1875 .1938 .2188 .2438 .2688 .2938 D/2 D/2 D/2 D/2 D/2
.250 .225 .250 .275 .300 .325 .3438 .4063 .4688 .5313 D/2
FLAT KEYING
M = .5D : Headed punches, dies and guidesM dim. : Headless dies, guides and working end keys (see chart)
D 18 25 31 37 43 50 62 75 87
M .080 .110 .135 .165 .190 .220 .270 .325 .380
D 100 125 150 175 200 225 250 275
M .435 .540 .650 .775 .900 1.025 1.150 1.275
FLAT KEY TOLERANCE
‘M’ RADIAL
Tolerance 1+.0005
-0.001/inch
Tolerance 2+.0002
-0.0005/inch
DOWEL KEY TOLERANCE
‘M’ RADIAL
Tolerance 1+.0005
-00º 4’
Tolerance 2+.0002
-00º 2’
BALL LOCK KEY TOLERANCE
RADIAL
Tolerance 1 0º 4’
Tolerance 2 0º 2’
KEY 1 KEY 2
M
Shank Diameter
180º
270º
0º
90º
180º
270º
0º
90º
180º
270º
0º
90º
M = 1/2 Ø - .060
180º
270º
0º
90ºM
KEY 9 KEY 10
Shank Diameter
M=1/2 D+1/2 DowelDiameter
180º
270º
0º
90º
180º
270º
0º
90º
180º
270º
0º
90ºM M
KEY 1 KEY 2
M M
KEY 9 KEY 10
180º
270º
0º
90º
KEY 3 1/8” DowelKEY 4 3/16” DowelKEY 8 1/4” Dowel
KEY 9
Top View
MKEY 5
X
KEY 3 & 4
See Dowel Pin Keying Chart
M
X
KEY 1
See Flat Keying Chart
M
KEY 10
M
Punch viewed through shank
180º
270º
0º
90º
180º
270º
0º
90º
BALL LOCK
M=1/2 D+1/2 DowelDiameter
KEY 2
WORKINGEND
2X “X” + .015
2X “M”
WORKINGEND WORKING
END
KEY 6
“X” + .015
2X “M”
See Flat Keying Chart
KEY 3 1/8” DowelKEY 4 3/16” DowelKEY 8 1/4” Dowel
180º
270º
0º
90º
180º
270º
0º
90º
PU
NC
HH
EA
DE
D D
IEH
EA
DLE
SS D
IE
INCH
REF
EREN
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Standard Headless Die X=.250” unless specified.
111W I L S O N TO O L .C O M
METR
IC METRIC keying information
FLAT KEYING
M = .5D : Headed punches, dies and guidesM dim.: Headless dies, guides and working end keys (see chart)
D 5 6 8 10 13 16 20 25
M 2.2 2.6 3.5 4.3 5.6 6.9 8.7 9.5
D 32 38 40 45 50 56 63 71
M 13.8 16.5 17.4 19.5 21.7 24.2 27.3 30.7
FLAT KEY TOLERANCE
‘M’ RADIAL
Tolerance 1+.013
-0.03/30
Tolerance 2+.005
-0.01/20
DOWEL KEY TOLERANCE
‘M’ RADIAL
Tolerance 1+.013
-00º 4’
Tolerance 2+.005
-00º 2’
BALL LOCK KEY TOLERANCE
RADIAL
Tolerance 1 0º 4’
Tolerance 2 0º 2’
KEY 1 KEY 2
M
Shank Diameter
180º
270º
0º
90º
180º
270º
0º
90º
180º
270º
0º
90º
M = 1/2 Ø - 1.5
180º
270º
0º
90ºM
KEY 9 KEY 10
Shank Diameter
M=1/2 D+1/2 DowelDiameter
180º
270º
0º
90º
180º
270º
0º
90º
180º
270º
0º
90ºM M
KEY 1 KEY 2
M M
KEY 9 KEY 10
180º
270º
0º
90º
KEY 3 3mm DowelKEY 4 4mm DowelKEY 7 6mm Dowel
KEY 9
Top View
MKEY 5
X
KEY 3 & 4
See Dowel Pin Keying Chart
M
X
KEY 1
See Flat Keying Chart
M
KEY 10
M
Punch viewed through shank
180º
270º
0º
90º
180º
270º
0º
90º
BALL LOCK
M=1/2 D+1/2 DowelDiameter
KEY 2
WORKINGEND
2X “X” + .38
2X “M”
WORKINGEND WORKING
END
KEY 6
“X” + .38
2X “M”
See Flat Keying Chart
KEY 3 3mm DowelKEY 4 4mm DowelKEY 7 6mm Dowel
180º
270º
0º
90º
180º
270º
0º
90º
PU
NC
HH
EA
DE
D D
IEH
EA
DLE
SS D
IE
REFER
ENCE
DOWEL PIN KEYING
M = .5D + 1/2 dowel diameter: Headed punches, dies & guides M dim.: Headless dies and guides (see chart)
D 5 6 8 10 13 16-25 32-71
K3 3.5 3.9 4.7 5.5 6.7 .5D .5D
K4 4 4.4 5.2 6 7.2 .5D .5D
K7 5 5.4 6.2 7 8.2 .5D+1 .5D
112 W I L S O N TO O L .C O M
SURFACE ENHANCEMENTSREF
EREN
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IMPROVE YOUR STAMPING PERFORMANCE
By improving stripping pressures and reducing galling, our surface finishes not only last longer, they result in a cleaner punch with more accurate hole diameters.
Standard FinishEvery punch we produce is finished with Wilson Tool’s standard finish. As the name suggests this is our basic ground finish. It is a conven-tional radial grind with a finish measuring 6-8 micron for reduced galling, increased wear resistance and longer punch life.
Effex™ Surface FinishOur Effex surface finish gives round punches increased durability and reduces galling. After the punch has been manufactured with our standard finish, we alter the grind lines so they run parallel to the centerline of the tool. Effex finished punches glide smoothly, reducing build-up of loose particles and requiring less pressure for easier stripping.
PinPoint™ Straight Line GrindWilson Tool’s PinPoint straight line grind is the ultimate finish for high quality stamping. Available on any style of punch, the finish is produced by precision grinding parallel with the centerline of the tool and then indexing the punch in millionths increments to achieve the required shape. It also improves the lubrication-retaining characteristics of the ridges and requires less tonnage for straight shearing.
SheerPerfection™ PolishAvailable alone or in combination with any of our other surface finishes, our SheerPerfection polish will improve the finish of any punch by up to 4 microns. It’s an ideal solution for forming applications to prevent marring resulting from running metal against metal. Couple this finish with any of our coatings for a punch that will be the ultimate in galling resistance. SheerPerfection polish is also available on extrusion dies and other internal features.
Increase Your Punch Life with Surface Finishes from Wilson Tool. The longer punch life and unmatched accuracy resulting from
Wilson Tool surface finishes will increase your productivity
and improve the quality of your parts. Call 1.800.944.4671
or visitwilsontool.com today to learn more.
113W I L S O N TO O L .C O M
COATINGS REFER
ENCE
Optima®
Developed by Wilson Tool Engineers, Optima is a great choice for most applications. With a micro hardness of 3500 HV, Optima far exceeds the hardness levels that can be achieved with conventional tool steels and may outlast untreated tools by as much as 5-7 times. Optima provides increased wear resistance, improves surface finish and greater resistance to corner breakdown. It has a coefficient of friction 0.3 and a purple to gray color.
OptimaXTakes our original Optima coating to the next level. This two part coating process offers all the wear resistance and hardness of Optima plus provides added lubricity and further reduces galling. OptimaX is ideal for stamping material such as aluminum as well as for forming carbon steels, alloy steels, stainless and Aluminum. It has a black color and a coefficient of friction of 0.05.
TiCrNThis nano-layer coating with a micro hardness of 4000 HV provides a very high hardness in conjunction with low friction and galling resistance. It has a pale gold/silver color and a coefficient friction of 0.40. TiCrN is a general purpose coating for piercing and forming applications. TiCrN works well in all types of materials, both ferrous and non-ferrous.
WearbeaterThis is a Titanium Nitride coating (TiN) with a hardness of 2300 HV. Wearbeater reduces galling on galvanized and soft materials by increasing lubricity. It is used in forming and extrusion applications. Wearbeater has a gold color and a coefficient of friction of 0.4.
AlCrN A next generation film which provides excellent hardness and wear resistance when piercing materials such as HSLA and Stainless Steel. ALCrN has a micro hardness of 3200 HV and a Grey color. It has a coefficient of friction of 0.6. AlCrN is substantially tougher than TiAlN and AlTiN, which makes it more suitable for high impact applications. (Note: Not recommended for aluminum applications.)
TiZrN The multi-layer film structure of TiZrN gives it exceptional hardness and toughness; it has a micro hardness of 3500 HV. TiZrN was designed for stamping and forming non-ferrous materials like, but not limited to, aluminum, brass and bronze. It has a pale gold color and a coefficient of friction of 0.55. TiZrN is a great coating for wear resistance.
AlTiN and TiAlN These coatings are generally interchangeable and could be considered for use in stainless applications as well as HSLA. They have a hardness of 4500 HV, a dark color and a coefficient of friction of 0.55. The difference between these coatings is the ratio of aluminum to titanium in the film. By varying the percentages, you get different properties / color. The high hardness makes these coatings a good choice for high temperature applications. (Note: Not recommended for aluminum applications.)
FORTETM This is a proprietary multi-layer nano coating that is a good choice for high-pressure applications and punching and forming for high and low alloy steel in all thicknesses. Forte is applied at a lower temperature than CVD coatings resulting in no dimensional changes. It has a hardness of 3500 HV, a dark color and a coefficient of friction of 0.20.
114 W I L S O N TO O L .C O M
TOOL STEEL
Ever wonder which tool steel is the best fit for your specific stamping application? At some point, you’ve hit production snags due to unanticipated retooling downtime. Selecting the best tool steel gives you the longest production life in the stamping process. And no one knows this better than Impax Tooling Solutions.
Tool steels aren’t all the same and that’s why we enlist a wide range of steels to meet the needs of virtually every conceivable stamping application. All Impax Tooling Solutions punches and dies are crafted from high alloy content tool steels specifically designed to stamp materials at high speeds and resist extreme heat generated at the tool’s cutting edge. However, the makeup of tool steels vary significantly in hardness, wear resistance and toughness.
Ch
arpy
C-N
otc
h Im
pac
t St
ren
gth
Ft-
Lbs
WEAR RESISTANCE AND TOUGHNESS
Hardness HRC Wear Toughness
120
100
80
60
40
20
058 60 60 60 58 62 62 62
Wear R
esistance R
elative Perfo
rman
ce
12
10
8
6
4
2
0
S7
A2
D2
*M2
*CPM 3V
*CPM M4
*Ultima M4
*CPM 10V
*Readily available through Impax Tooling Solutions. Other tool steels available upon request.
M2Impax Tooling Solutions was one of the first stamping tool manufacturers to provide M2 steel as a standard offer-ing. For many other tool manufacturers, M2 is an upgrade. By making M2 our standard offering, we have raised the bar on requirements for stamping tool steel to provide stampers with better quality tooling. M2 is a conventional high-speed steel, which is hardened and triple tempered to HRC:60-63. M2 has good toughness, wear resistance and high compression strength. All of Impax Tooling Solutions tools, including those made from M2 steel, can be coated with its exclusive Optima coating as well as other PVD coatings for improved wear resistance.
M4When the toughness and wear resistance properties of M2 steel aren’t enough for some stamping applications, we offer an upgrade to M4 tool steel. A particle metallurgy high-speed steel, M4 is hardened and triple tempered to HRC:62-64, which makes it a better steel for applications that require more toughness, wear resistance and compression strength.
Ultima™ M4If you are looking for a tool steel even one step above M4, Impax Tooling Solutions offers Ultima™ M4. Ultima M4 is the best combination of toughness and wear resistance and though it can be used for any job, is specifically designed for high tensile strength applications or for those using abrasive materials. Applications using Ultima M4 result in significantly reduced tool micro chipping, and substantial reductions in downtime and retooling costs due to less frequent tool replacement.
In comparison with other steels, Ultima M4 shows 11% more toughness and 25% more wear resistance over PM M4, and it provided an 86% more toughness and 64% more wear resistance over standard M2 steel.
10V10V steel is the most wear resistant steel offered by Impax Tooling Solutions, also hardened and triple tempered to HRC:62-64. Stampers who are successful with M2, but need additional tool life, are prime candidates for 10V.
3VFor the highest level of impact resistance, we recommend 3V tool steel, which has relatively good wear resistance and compressive strength. 3V is well suited to stampers who experience chipping and breakage problems with other types of steel such as Stainless, HSLA or Spring Steel or if your design requires you to pierce material thick-nesses that are similar to your hole diameter.
Selecting the best tool steel right from the start is critical to the stamping process.
REF
EREN
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115W I L S O N TO O L .C O M
TONNAGE CALCULATION
TONNAGE [Imperial] : T otal Perimeter (P) x Material Thickness (T) x 25 x Material Multiplication Factor (F) x Shear Factor (S). . TONNES [Metric] : T otal Perimeter (P) x Material Thickness (T) x .0352 x Material Multiplication Factor (F) x Shear Factor (S).
MATERIAL MULTIPLICATION FACTOR
Material Description Multiplier (F)
Aluminum - Soft Sheet .3
Aluminum - Half Hard .38
Aluminum - Hard .5
Brass - Soft Sheet .6
Brass - Half Hard .7
Copper - Rolled .57
Steel - Mild 1
Steel - ASTM - A36 1.2
Steel - 50 Carbon 1.4
Steel - Cold Drawn 1.2
Steel - Stainless 1.4
Spring Steel - Tempered 4
Based on Mild Steel Shear Strength of 50,000 P.S.I. (345MPa)
MATERIAL THICKNESS
NON-FERROUS
GAUGE NO.
STEEL SHEETS
Gauge Decimal
[mm]
Gauge Decimal [inches]
Gauge Decimal[inches]
Gauge Decimal
[mm]
5.827 .2294 3 .2391 6.073
5.189 .2043 4 .22242 5.695
4.62 .1819 5 .2092 5.314
4.115 .162 6 .1943 4.935
3.665 .1443 7 .1793 4.554
3.264 .1285 8 .1644 4.176
2.906 .1144 9 .1495 3.797
2.588 .1019 10 .1345 3.416
2.30 .0907 11 .1196 3.03
2.052 .0808 12 .1046 2.657
1.829 .072 13 .0897 2.278
1.628 .0641 14 .0747 1.897
1.45 .0571 15 .0673 1.709
1.29 .0508 16 .0598 1.519
1.151 .0453 17 .0538 1.367
1.024 .0403 18 .0478 1.214
0.912 .0359 19 .0418 1.062
0.813 .032 20 .0359 0.912
0.724 .0285 21 .0329 0.836
0.643 .0253 22 .0299 0.759
0.574 .0226 23 .0269 .0683
0.511 .0201 24 .0239 0.607
0.455 .0179 25 .0209 0.531
0.404 .0159 26 0.179 0.455
0.361 .0142 27 .0164 0.417
0.32 .0126 28 .0149 0.378
0.287 .0113 29 .0135 0.343
0.254 .01 30 .012 0.305
0.226 .0089 31 .0105 0.267
0.203 .008 32 .0097 0.246
.108 .0071 33 .009 0.229
0.16 .0063 34 .0082 0.208
0.142 .0056 35 .0075 0.191
.075 .105 .135 .179 .209 .250 .312 .375 .438 .500 inch [1.90] [2.66] [3.42] [4.55] [5.31] [6.35] [7.94] [9.53] [11.1] [12.7)] [mm]
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
.125” [3.18mm]CONCAVE SHEAR
.250” [6.35mm]CONCAVE SHEAR
.438 [11.1mm]CONCAVE SHEAR
.062” [1.59mm] CONCAVE SHEAR
SHEAR FACTOR(S)
Shear Tonnage Chart:To find the actual tonnage required when using a given shear, multiply thecalculated tonnage by the percentage shown on the chart for a specifiedmaterial thickness.
CLEARANCES
Material% TOTAL CLEARANCE NOTES
Minimum Maximum
Copper, 1/2 Hard 10 18Example: .250” (6.3 mm) Mild Steel 20% or .050” (1.27 mm).
For material greater than .135” (3.4 mm) the “Maximum” column should be used.
Brass, 1/2 Hard 10 18
Aluminum, Soft 10 18
Mild Steel 14 20
High Carbon Steel 14 24
Stainless Steel 14 24
% x Material Thickness = Total Clearance
REFER
ENCE
116 W I L S O N TO O L .C O M
Maintain PunchesSharpening punches usually becomes urgent when burrs increase or hole quality is affected. But regular maintenance also is an important factor in extending punch life and reliability. Taking the extra time for punch regrinding is well worth the effort. Make it part of your stamping routine.
Minimize Head BreakagePunch head breakage is one of the most common problems stampers face. That’s why it’s critical to know the ins and outs of alterations that make heads less vulnerable. Drawing back the punch head to a consistent 40 to 45 Rockwell hardness C (HRC) makes it less brittle and prone to breakage. Consider making punch heads thicker and adding a larger-than-normal radius under the head. A chamfer on the back of the punch head will
minimize side loads caused by tool misalignment.
Make It BiggerStamping tools succumb to tough materials when they lack rigidity. Starting with die set design, engineer it with larger plates, pins, and bushings. Using the largest, shortest (stubbiest) punch design adds stability to the point diameter that pierces the hole, resulting in longer tool life. Together, these steps toward “bigness” will create a more rigid, durable stamping environment.
Match Head and Plate HardnessThe stress of high-speed stamping can cause punches to work into the retainer, damaging both the punches and retainer. To prevent this, try using backing plates behind the punch pads or retainers that match punch head hard-ness (same HRC). This helps to prevent the punch from working into the die and minimizes vibrations.
Don’t Discount Shear AnglesStampers often avoid using punches with shear angles (seeFigure 1) because die maintenance is difficult. Sharpening a punch with shear angles can be tedious. Multiple surfaces need to be main-tained, and convex or concave surfaces require extra time.
Toolmakers have to work with angle plates, sine chucks, or dress a wheel to maintain the shear desired. In comparison, a regular flat punch is easy to set up and sharpen on any surface grinder.However, any headaches associated with die maintenance of punches with shear angles are well worth the results. Shear angles significantly reduce the shock (tonnage) and recoil within the punch. Reducing tonnage not only increases tool life, but also reduces press wear and tear. Reducing recoil minimizes punch
head breakage and protects the die from slug pulling.
Exploit Back TapersOnce offered at a premium, CNC machining has considerably reduced the cost of back tapers. Back tapers improve stripping, reduce galling, and increase punch wear resistance. When a slug is removed from the sheet or coil, the material wants to spring back or grip the punch, so the material needs to be stripped away using either a spring, urethane, or solid stripper. When the punch retracts through the material, the friction between the punch and the shear portion of the hole creates heat and punch wear, so if a punch is straight, the material will drag along its entire length.A punch with a back taper reduces this heat and friction, resulting in longer punch life. Before the emergence of CNC punch manufacturing, punch tips were ground on manual machines. Adding a back taper or an extra back taper required a setup change, and the additional cost prohibited many toolmakers from taking advantage of this feature.Shear angles can significantly reduce the shock (tonnage) and recoil within the punch.In some instances, an extra back taper may be warranted. Galling is one such instance. Stampers of aluminum, galvanized steel, or galvanneal steel have seen significant gains in punch life simply by adding extra back taper, again reducing friction and heat.( see page 107.)
12 WAYS TO BOOST YOUR PUNCH L IFE
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ROOFTOP
CONCAVE
INVERTED ROOFTOP
OMNI
BENEFITSHEAR TYPE
Best shear for minimizing punchforce (tonnage) and noise on thick material.
Forms a lock against the sheet to resist punch deflection. Evenly distributes inverted stresses.
Same as concave but easier to sharpen.More prone to breakage than concave.
Same as rooftop but less expensive.Easier to sharpen.Less effective on thicker materials.
REF
EREN
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117W I L S O N TO O L .C O M
NEW TECHNIQUESThink Differently From the Start
Prolonging punch life must begin in the engineering and purchasing phases. Getting personnel in these departments to think differently about punches may be the most important factor in extending punch life. They need to understand that upfront cost should not always be the deciding factor. Yes, alterations to punches, such as coatings, back tapers, shears, or alternate tool steels, will definitely add cost to the initial
tool build and to tool maintenance. However, most toolmakers would agree that adding a shear or another alteration upfront is worth the headache of removing a $20 punch from the press, tearing it down, and replacing it. The cost-savings opportunities lie in the toolmaker’s time and press downtime, not the few dollars spent upfront. Although punches and dies are consumables, they certainly are not a commodity, and everyone needs to understand the value of improving tool life from the beginning. When stampers understand the value of specifying shears, head alterations, tool steels, coatings, and other features, their stamping becomes more productive, long-term costs go down, and everyone looks smart.
Explore Tool SteelsA2 tool steel represents the “old school” of thought about punches, in which cheaper is better. But A2 is over-matched when stamping HSLA and other advanced materials. Some punch suppliers now provide M2 steel as standard on all punches, as well as offer powdered steels such as M4, 3V, 10V, and 15V to excel in specific applications. Stainless steel is difficult to work with because of punch breakage, head breakage, or chipping, yet it’s a popular metal for many applications.The standard steel most punch suppliers offer has been A2, with D2 available as an upgrade. Powdered steels have been available, but until recently no one really understood that there are differences among powdered steels: Some provide increased toughness (i.e., ability to absorb energy without breakage), while others increase wear resistance (i.e., ability to resist punch deterioration caused by abrasion).Stampers have experienced significant success using 3V steel on stainless, which provides high toughness with wear resistance similar to M2. Some tool steel manufacturers offer several different powdered steels for specific applications. By investigating various tool steels, stampers can realize longer runs between sharpenings, or in the case of stainless steel, between punch replacement.To maximize punch life, a general rule is to choose a tool steel that matches the material being punched. Tough material requires tough tool steel, while more abrasive material (i.e., prone to causing excessive punch wear) calls for greater wear resistance. (see page 114.)
Consider Specialty CoatingsInexpensive, general-purpose coatings are prone to flaking and tend to wear out fast. For better results, look into coatings such as TiCN that are specifically engineered to maximize the life of punches (see page 113). Like tool steels, a superior coating can be well worth the investment in the long run.
Use Solid Punches for HSLA SteelEjector punches are great for minimizing slug pulling, but their hollow interior takes integrity away from the punches, making them more prone to damage. If ejector punches become problematic when stamping HSLA materials, switch to a solid punch. Rely on slug-retaining dies to prevent slug pulling instead.
Take Advantage of Straight-line GrindingStraight-line grinding is machining a punch parallel to its Y axis for a smoother finish. This reduces friction and pressure when stripping and produces a cutting edge that distributes force more evenly. The result is reduced galling and tool wear, as well as a cleaner punch with a more accurate hole diameter. (see page 112.)
Don’t Let Punches FloatTraditionally, punches are guided through a stripper system only in very tight-tolerance or clearance applications. With HSLA and other new materials, the reduced punch floating and added stability at the point of contact that a stripper system provides can be beneficial. By guiding the punch at the point of contact, the stripper system creates a very rigid and precise environment that limits punch side loading, thus maintaining proper die clearance. This
reduces friction as well as punch breakage and can result in a better finished product.
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12 WAYS TO BOOST YOUR PUNCH L IFE REFER
ENCE
118 W I L S O N TO O L .C O M
REF
EREN
CE
119W I L S O N TO O L .C O M
HOW TO USE THE CATALOG
Choose tip tolerance.
Indicate type of material if other than M2.
Choose key type.
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OPTIONAL TIP TOLERANCE (P)
#1 ROUNDS #1 SHAPES#2 ROUNDS &
SHAPES
+ .0005- 0
Point to ShankConcentric within.0005 T.I.R. Round
+ .0005
Point to ShankConcentric within.001 T.I.R. Shape
+ .0002- 0
Point to ShankConcentric within
.0003 T.I.R.Round/Shape
Tolerance #1 unless specified.
SO
LID
Style Code
Head THK [T]
Shank [D]
Overall Length (L) Point Length
(B)
Absolute Min P/W
Min P
MinW
MaxP/A
2.2
5
2.5
0
2.7
5
3.0
0
3.2
5
3.5
0
3.7
5
4.0
0
4.2
5
4.5
0
4.7
5
5.0
0
5.2
5
5.5
0
5.7
5
6.0
0
ISP
.188=V or .250=B
1.25125
1.25=5.282 .625 .282 1.25
1.50=6
.188=V or .250=B
1.50150
1.25=5.3 .75 .3 1.5
1.50=6
.188=V or .250=B
1.75175
1.25=5.35 1 .35 1.75
1.50=6
.188=V or .250=B
2.00200
1.25=5.4 1.187 .4 2
1.50=6
.188=V or .250=B
2.25225
1.25=5.45 1.375 .45 2.25
1.50=6
.188=V or .250=B
2.50250
1.25=5.5 1.625 .5 2.5
1.50=6
Overall Length [L] Code 22
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25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0
Find the shank dia. box for the punch you are ordering.
Find the style code.
Choose point length.
Choose the head thickness.
Choose the overall length from shaded gray area.
Indicate the size of the punch tip within this range.(*Absolute Min. P/W additional charge)5
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REFER
ENCE
WILSON TOOL INTERNATIONAL
WORLD HEADQUARTERS
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Email: [email protected]
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S450C USA 2016