tooling solutions for the stamping industryglobal.wilsontool.com/resources/images/21318.pdf ·...

STAMPING INDUSTRY

TOOLING SOLUTIONS FOR THE

STAMPING

TOOLING SOLUTIONS FOR THE

STAMPING

TOOLING SOLUTIONS

46 Headed Solid Punches48 Headed Ejector Punches50 Pilot Punch51 Stubby Pilot52 Extended Range solid, Ejector Punch54 Xtreme Punch56 Headed Straight Punch57 Headed Close Space Punch58 Round Form Punch59 Close Space Guides60 Guide Bushings62 Counterbore Relief Die64 Taper Relief Die66 Round Form Die

6 Headed Solid Punch8 Headed Ejector Punch10 Pilot Punch12 Stubby Pilot Punch14 Extended Range Solid Punch14 Ejector Punch16 Xtreme Punch18 Tap Back Punch20 Headed Straight Punch21 Headed Close Space Punch22 Round Form Punch23 Close Space Guide24 Guide Bushings26 Counterbore Relief Die28 Taper Relief Die30 Round Form Die

32 Heavy Duty Solid Punch34 Heavy Duty Ejector Punch36 Heavy Duty Solid Pilot38 Light Duty Solid Punch40 Light Duty Ejector Punch42 Light Duty Solid Pilot43 Round Form Punch44 Counterbore Relief Die45 Round Form Die

Content

31SLUG PULLING

6HEADED INCH

46HEADED METRIC

32BALL LOCK INCH

Cover shot courtesy of Lake Air Metal Stamping

83 Headed Retainer84 HP Accu Lock Special Retainer Inserts86 Ball Lock Retainer88 Square Retainer89 End Retainer90 Custom Hole Retainer

100 Retainer Accessories - Inch102 Retainer Accessories - Metric104 Special Springs

106 Alteration Infomation108 Ejector Components110 Keying Information112 Surface Enhancements113 Coatings114 Tool Steel115 Tonnage Calculation115 Shear Factors115 Clearances116 12 Ways to Boost Punch Life119 How to Use this Catalog

82RETAINERS

92 Defense Industry 93 Fin Tooling94 Threadforms95 Special Shapes

91SPECIALS

100ACCESSORIES

106REFERENCE

© 2016 Wilson Tool International

Prices and product availability are subject to change without notice.

114TOOL STEEL

94THREADFORMS

68 Heavy Duty Solid Punch70 Heavy Duty Ejector Punch72 Heavy Duty Solid Pilot74 Light Duty Solid Punch76 Light Duty Ejector Punch78 Light Duty Solid Pilot79 Round Form Punch80 Ball Lock Counterbore Relief Die81 Round Form Die

68BALL LOCK METRIC

73IMPAX GUARANTEE

4 WILSONTOOL.COM4 WILSONTOOL.COM

THE WILSON TOOL DIFFERENCE

Company Overview

From very humble beginnings in a small manufacturing facility in St. Paul, Minnesota, Wilson Tool has added manufacturing facilities and sales channels around the world to better serve our thousands of global customers. Throughout our International expansion, our mission has never wavered - we continue to offer products and services that help you be more successful. Every product you buy, every employee with whom you communicate, and every training event you attend, are designed to help customers just like you be more successful.

The products included in this catalog represent the results of over 50 years of helping customers resolve their most challenging fabrication issues. And don’t be concerned if the challenge you are currently facing can’t be resolved with a product included in this catalog. Give us a call and let us put our many decades of expertise to the test. We will work with you to find the best possible solution to whatever challenge you may be facing.

And, as always, if you are not happy with the final solution we provide, we will either find a way to help you succeed or we will refund your money.

From all of us at Wilson Tool, we thank you for the trust you have placed in us to provide products and services that are critical to your success. We look forward to your continued success as we move forward.

Sincerely,

Brian RobinsonWilson Enterprises

5WILSONTOOL.COMWILSONTOOL.COM

PUNCH ING

ACCESSOR IES

BEND ING

STAMP ING

The Wilson Tool Punching Division continues to drive the industry with new levels of quality, delivery service and innovation.

From the early days of Series 80 tooling to Wilson Wheels to innovative EXP technology, our punching division has been the leading innovation driver in the industry. When combined with the most experienced customer support professionals in the industry, the solutions offered from Wilson Tool continue to raise the bar on performance and innovation. Thick turret, Trumpf, Salvagnini, or any other style of punch press you may be using, Wilson Tool offers the most complete line of tooling solutions available today.

Wilson Tool’s Bending Division delivers the most complete line of tooling and clamping solutions available anywhere. Period. Whether you use American, European, or Wila/Trumpf style precision tooling or conventional style tooling, Wilson Tool has a solution for you. Our clamping options cover these styles as well. With hydraulic push button options, quick release mechanical options, or standard manual clamps, Wilson Tool has a clamping solution for any style of machine or budget. And our custom tooling manufacturing capabilities have quickly become the envy of the industry with innovative solutions for very complex bending challenges. And with manufacturing facilities located in the USA and Canada, our delivery times to North American fabricators are the fastest in the industry.

Whether you need tool sharpening grinders, tooling storage systems, or other types of related supplies, our accessory products offer a wide range of solutions to help you be more productive.

From small to large items, our accessories will help your shop be more organized and efficient.

Wilson Tool’s Stamping division (aka Impax Tooling Solutions) offers high quality punch and die components for the stamping industry. Innovative products such as our Accu-Lock retainer inserts, and extensive coating options combined with our world-class customer service have enabled us to quickly grow into a world-class provider. With a direct sales force throughout North America, we deliver products straight from the factory to you, enabling the fastest deliveries in the industry. Our custom tooling expertise is second to none with many customers coming to us for their most difficult stamping challenges.

6 W I L S O N TO O L .C O M

HEA

DED

HEA

DED

INCH

INCH

HEADED SOL ID PUNCH

OPTIONAL TIPTOLERANCE [P]

#1 ROUNDS +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round

#1 SHAPES +.0005 Point to Shank Concentric within .001 T.I.R. Round

#2 ROUNDS & SHAPES +.0002 - 0Point to Shank Concentric within .0003 T.I.R. Round & Shape

Tolerance #1 unless specified

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.

*.005 radius corners typical on shapes.

For special shapes see pages 95

OB ObroundW

P

BL Blank

W2 Rad

SQ Square RT Rectangle HX Hexagon OT Octagon

DD Double-D LD Long-D QD Quad-DSD Single-DW

P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

KE

YS

NOTES

• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Alterations to keying, see page110.• Standard key angle at 0º

Radial LocationTol. 1 .001/inchTol. 2 .0005/inch

180º

270º

0º

90ºM= .5D

Tol 1+.0005- 0

Tol 2+.0002- 0

KEY 1Single Flat

KEY 2Double Flat

KEY 3Dowel Pin 1/8”


Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’

180º

270º

0º

90º

180º

270º

0º

90ºM= .5D

Flat runsLength of Shank

Punch viewedthrough

head


M

M

M

KEY 9Single Full Body

KEY 10Double Full Body


Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

180º

270º

0º

90ºM= .5D+1/2” Dowel

STANDARD MATERIAL M2 60-63 RC.ALTERNATE MATERIALS 10V, M4, 3V, ULTIMA M4

*H=Head Diameter

ALTERATION OPTIONS

AH Reduce Head DiameterPL Precision Overall Length +.001”PT Precision Head Thickness +.0005”For additional Alteration Options, see page 106

*H=D+.125

Punch Head drawn to RC 40-50

+ 0-.01

P

L +.01+.02

B +.06- .0

T +.005+.010

R .5R .01

.02 Press-in Lead

D +.0002+.0004

OR

DE

R RO

UN

DSH

AP

E

I S P V 0 5 0 - 2 7 5 5 O B P = . 4 0 0 W = . 2 0 0 K 1 Y 9 0Style

ShapeOverall Length

Head Thickness

'P' DimPoint Length 'B'Shank

'W' Dim

Key Style

Key Angle

I S P V 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O p t i m aStyle

CoatingShapeOverall Length

Head Thickness


7W I L S O N TO O L .C O M

HEA

DED

HEA

DED

INCH

INCH

HEADED SOL ID PUNCHS

OL

ID

Style Code

Head THK [T]

Shank [D]

Overall Length [L] Point Length

(B)

Absolute Min P/W

Min P/W

MaxP/A1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

ISP

.125=Bor

.188=V

.125012

.50=2 .03 .03

.125.75=3

.04 .061.00=4

1.25=5 .06 .09

.125=Bor

.188=V

.1875018

x x x x x x x x x x x x .50=2

.04 .06

.1875

x x x x x x x x x x x .75=3

x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5 .06 .09

x x x x x x x x 1.50=6 .09 .10

.125=Bor

.188=V

.250025


.04 .06

.25


x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5 .06 .09

x x x x x x x x 1.50=6 .09 .10

.125=Bor

.188=V

.3125031

x x x x x x x x x x x x x x x x .50=2

.06 .09

.3125

x x x x x x x x x x x x x x x .75=3

x x x x x x x x x x x x x x 1.00=4

x x x x x x x x x x x x x 1.25=5.09 .1

x x x x x x x x x x x x 1.50=6

.188=V.375037

x x x x x x x x x x x x x x x x .50=2

.06 .09

.375



x x x x x x x x x x x x x 1.25=5.09 .1


.188=V.4375

043


.09 .13.4375


x x x x x x x x x x x x x 1.25=5

x x x x x x x x x x x x 1.50=6 .12 .13

*.250=Bor

.188=V

.500050


.09 .13.5



x x x x x x x x x x x x 1.50=6 .12 .13

250=Bor

.188=V

.625062


.18 .2.625



x x x x x x x x x x x x 1.50=6 .23 .25

250=Bor

.188=V

.750075


.18 .2.75



x x x x x x x x x x x x 1.50=6 .23 .25

250=Bor

.188=V

1.00100


.21 .251



x x x x x x x x x x x x 1.50=6 .3 .312

Overall Length [L] Code 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600

Shaded boxes indicate stock available. x Ultima M4 steel available. *Not stocked in Ultima M4


HEA

DED

HEA

DED

INCH

INCH

HEADED EJECTOR PUNCH

EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

.061 971481 4, 6, 9,1 2

.031 971482 2, 3

Set 971562






Press-in Lead

R .5

P

R .01.02

.75 min.

D +.0002+.0004

L +.01+.02

B +.06- .0T +.005

+.010

*H=D+.125 + 0-.01


Replacement component set includes screw, spring and pin. Quantity: 10 each


*H=Head Diameter

EJECTOR COMPONENTS

Size .020 .032 .046 .063 .094 .125

Part # EJ2 EJ3 EJ4 EJ6 EJ9 EJ12

ALTERATION OPTIONS

AE Ejector size different than standard for punchAH Reduce Head DiameterNS No side hole - ejectorPL Precision Overall Length +.001”PT Precision Head Thickness +.0005”For additional Alteration Options, see page 106

Press-in Lead

R .5

P

R .01.02

.75 min.

D +.0002+.0004

L +.01+.02

B +.06- .0T +.005

+.010

*H=D+.125 + 0-.01



SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.


For special shapes see page 95.

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

KE

YS

NOTES

• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Alterations to keying, see page 110.• Standard key angle at 0º


180º

270º

0º

90ºM= .5D

Tol 1+.0005- 0

Tol 2+.0002- 0

KEY 1Single Flat

KEY 2Double Flat




180º

270º

0º

90º

180º

270º

0º

90ºM= .5D


Punch viewedthrough

head


M

M

M




Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

180º

270º

0º


I E P B 0 6 2 - 3 5 0 4 S Q P = . 2 5 0 K 3 Y 4 5Style

ShapeOverall Length

Head Thickness


Key Style

Key Angle

I E P V 0 3 7 - 3 0 0 3 R D P = . 2 5 0 TO L 2 O p t i m aStyle

ToleranceShapeOverall Length

Head Thickness

'P' DimPoint Length 'B'Shank Coating

OR

DE

R RO

UN

DSH

AP

E


HEA

DED

HEA

DED

INCH

INCH

HEADED EJECTOR PUNCHE

JEC

TO

R

Style Code

Head THK [T]

Shank [D]


(B)

Absolute Min P/W

Min P/W

MaxP/A

Ejector

1.2

5

1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0IEP

.125=Bor

.188=V

.1875018

x x x x x x x x .50=2.05 .06

.1252

(.02)x x x x x x x .75=3

x x x x x x 1.00=4 .058 .06

.125=Bor

.188=V

.250025

x x x x x x x x .50=2

.08 .09 .253

(.032)

x x x x x x x .75=3

x x x x x x 1.00=4

x x x x x 1.25=5

.125=Bor

.188=V

.3125031


.115 .12 .31254

(.046)


x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5

x x x x x x x x 1.50=6

.188=V.375037


.158 .165 .3756

(.063)


x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5

x x x x x x x x 1.50=6

.188=V.4375

043


.158 .165 .43756

(.063)

x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5

x x x x x x x x 1.50=6

.188=V.500050


.158 .165 .56

(.063)

x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5

x x x x x x x x 1.50=6

250=Bor

.188=V

.625062


.235 .25 .6259

(.094)

x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5

x x x x x x x x 1.50=6

250=Bor

.188=V

.750075


.235 .25 .759

(.094)

x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5

x x x x x x x x 1.50=6

250=Bor

.188=V

1.00100


.235 .312 19

(.094)

x x x x x x x x x x 1.00=4

x x x x x x x x x 1.25=5

x x x x x x x x 1.50=6

Overall Length [L] Code

12

5

15

0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0

Shaded boxes indicate stock available. x Ultima M4 steel available.


HEA

DED

HEA

DED

INCH

INCH

P1 AND P2 P ILOT

P1

P2

I S P B 0 6 2 - 3 5 0 4 R D P = . 5 0 0 P 1 Style

ShapeOverall Length

Head Thickness


Pilot StyleOR

DE

R





WorkingLength

+.01+.02‘L’

T +.005+.010

P*H=D + .125 + 0-.01

R .5.75 min.

B +.06- .0

D +.0002+.0004

P

R .5.75 min.

T +.005+.010

WorkingLength

+.01+.02‘L’

D +.0002+.0004

UNDER.238 DIA.

LESSTHAN

.25

.09 FULLDIAMETER

LEAD.238 DIA.

OVER.238 DIA.

PARABOLIC POINT FOR SMOOTH

PICKUP ACTION

.25

.119 MISFEED

LIMIT

‘L’+.02+.01

1.2 X DIA. FOR .187 DIA OR LARGER1.5 X DIA. FOR UNDER .187 DIA.

‘L’ 40º

R .015

5º

R .5

1.2P*

B +.06- .0

*H=D + .125 + 0-.01


STYLE P1 PARABOLIC PILOT STYLE P2 ANGULAR PILOT

ALTERATION OPTIONS

ABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.0005”For additional Alteration Options, see page106.


HEA

DED

HEA

DED

INCH

INCH

P1 AND P2 P ILOTP

ILO

T

Style Code

Head THK [T]

Shank [D]

Working Length [L] Point Length

[B]

Absolute Min P/W

Min P/W

MaxP/A

1.2

5

1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

ISP

.125=Bor

.188=V

.125012

.50=2 .03 .03

.125.75=3

.04 .061.00=4

1.25=5 .06 .09

.125=Bor

.188=V

.1875018

x x x x x x x x x x .50=2

.04 .06

.1875

x x x x x x x x x .75=3

x x x x x x x x 1.00=4

x x x x x x x 1.25=5 .06 .09

x x x x x x 1.50=6 .09 .10

.125=Bor

.188=V

.250025


.04 .06

.25

x x x x x x x x x .75=3

x x x x x x x x 1.00=4

x x x x x x x 1.25=5 .06 .09

x x x x x x 1.50=6 .09 .10

.125=Bor

.188=V

.3125031

x x x x x x x x x x x x x x .50=2

.06 .09

.3125

x x x x x x x x x x x x x .75=3


x x x x x x x x x x x 1.25=5.09 .1

x x x x x x x x x x 1.50=6

.188=V.375037

x x x x x x x x x x x x x x .50=2

.06 .09

.375



x x x x x x x x x x x 1.25=5.09 .1

x x x x x x x x x x 1.50=6

.188=V.4375

043


.09 .13.4375


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .12 .13

.250=Bor

.188=V

.500050


.09 .13.5


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .12 .13

250=Bor

.188=V

.625062


.18 .2.625


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .23 .25

250=Bor

.188=V

.750075


.18 .2.75


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .23 .25

250=Bor

.188=V

1.00100


.21 .251


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .3 .312

Working Length [L] Code 12

5

15

0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0



HEA

DED

HEA

DED

INCH

INCH

ISP [P3] [P3]

ISS [P3]ALTERATION OPTIONS

ABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.0005”For additional Alteration Options, see page106.

OR

DE

R STR

AIG

HT

PO

INT

I S P B 0 7 5 - 1 0 0 R D P = . 5 0 0 P 3

I S S V 0 3 7 - 0 8 7 R D D = . 3 4 3 0 P 3 Style Shape

Working Length

Head Thickness

'P' Dim

Shank Pilot Style

Style Shape

Working Length

Head Thickness

'P' Dim

Shank Pilot Style





ISS STRAIGHT ISP POINT

P3 P3

*H=Head Diameter

T +.005+.010

*H=D+.125 + 0-.01

R .015 + .005 R .5

D = P

WorkingLength +.02

- 0 ‘L’

“Z”

40ºIncluded

ISP Point

T +.005+.010

*H=D+.125 + 0-.01

WorkingLength +.02

- 0 ‘L’“Z”

D +.0002+.0004

40ºIncluded

R .5R .125

P

R .015 + .005

SBR +.03- 0

STUBBY P ILOT


HEA

DED

HEA

DED

INCH

INCH

ST

RA

IGH

T

Style Code

Head Thk(T)

Shank (D)

WorkingLength [L](Z) Min. P Max P

0.625 0.750 0.875 1.000 1.125 1.250 1.375

ISS Straight

.125=B or .188=V .250025

062

075 087 100 112 125 137

.25 .1865 .25

.125=B or .188=V .3125031 .3125 .2501 .3125

.188=V .375037 .375 .3126 .375

.188=V .4375043 .4375 .3751 .4375

.188=V or .250=B .500050 .5 .4376 .5

.188=V or .250=B .625062 .625 .5001 .625

.188=V or .250=B .750075 .75 .6251 .75

.188=V or .250=B .875087 .875 .7501 .875

.188=V or .250=B 1.00100 1 .8751 1

PO

INT

Style Code

Head Thk(T)

Shank(D)

Working Length [L]SBR Max.

Z *Min.

PMax

P0.625 0.750 0.875 1.00 1.125 1.250 1.375

ISP Point

.125=B or .188=V .250025

062

075 087 100 112 125 137

.125 .25 .092 .2499

.125=B or .188=V .3125031 .125 .3125 .092 .3124

.188=V .375037 .125 .375 .092 .3749

.188=V .4375043 .125 .4375 .092 .4374

.188=V or .250=B .500050 .125 .5 .124 .4999

.188=V or .250=B .625062 .125 .625 .234 .6249

.188=V or .250=B .750075 .125 .75 .45 .7499

.188=V or .250=B .875087 .125 .8750 .525 .8749

.188=V or .250=B 1.00100 .125 1 .6 .9999

* Z = .1319 + .[(P-.057) ÷ .728]

Shaded boxes indicate stock available.

STUBBY P ILOT


HEA

DED

HEA

DED

INCH

INCH

EXTENDED RANGE SOL ID , EJECTOR PUNCH

ISP

IEP

ISP

IEP

KE

YS

NOTES



180º

270º

0º

90ºM= .5D

Tol 1+.0005- 0

Tol 2+.0002- 0

KEY 1Single Flat

KEY 2Double Flat




180º

270º

0º

90º

180º

270º

0º

90ºM= .5D


Punch viewedthrough

head


M

M

M




Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

180º

270º

0º


SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.


For special shapes see pages 95.

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

ALTERATION OPTIONSABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAE Ejector size-different than standard for punchAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessEBT Extra back taperMK Multiple keysNS No side hole - ejector PL Precision Overall Length +.001”PT Precision head thickness +.0005” * For additional Alteration Options, see page 106.

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

E

I E P B 1 5 0 - 2 7 5 5 R T P = . 9 0 0 W = . 6 0 0 C R = . 1 0 0 K 2 Y 0

I S P V 1 2 5 - 3 0 0 5 R D P = 1 . 0 0 0 O p t i m a Style

ShapeWorking Length

Head Thickness

'P' DimShank

Coating

Style

ShapeOverall Length

Head Thickness

'P' DimShank

'W' Dim

Point Length B

Point Length B

Key Style

Corner Radius Key Angle






R .5

T +.005+.010

*H=D+.125 + 0- .01

R .01.02

+.01+.02 ‘L’

B +.06 - 0

PRESS-IN LEAD

D +.0002+.0006

P


*H=Head Diameter

No side hole is standard on 1.250 - 2.500 ejector punches.


HEA

DED

HEA

DED

INCH

INCH

EXTENDED RANGE SOL ID , EJECTOR PUNCH

SO

LID

Style Code

Head THK [T]

Shank [D]

Overall Length (L) Point Length

(B)

Absolute Min P/W

Min P

MinW

MaxP/A

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

ISP

.188=V or .250=B

1.25125

1.25=5.282 .625 .282 1.25

1.50=6

.188=V or .250=B

1.50150

1.25=5.3 .75 .3 1.5

1.50=6

.188=V or .250=B

1.75175

1.25=5.35 1 .35 1.75

1.50=6

.188=V or .250=B

2.00200

1.25=5.4 1.187 .4 2

1.50=6

.188=V or .250=B

2.25225

1.25=5.45 1.375 .45 2.25

1.50=6

.188=V or .250=B

2.50250

1.25=5.5 1.625 .5 2.5

1.50=6

Overall Length [L] Code 22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0

EJE

CT

OR

Style Code

Head THK [T]

Shank [D]


(B)

Absolute Min P/W

Min P

MinW

MaxP/A

Ejector

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

IEP

.188=V or .250=B

1.25125

1.25=5

.282 .625 .282 1.2512

(.125)1.50=6

.188=V or .250=B

1.50150

1.25=5

.3 .7 .3 1.512

(.125)1.50=6

.188=V or .250=B

1.75175

1.25=5

.35 1 .35 1.7512

(.125)1.50=6

.188=V or .250=B

2.00200

1.25=5

.4 1.187 .4 212

(.125)1.50=6

.188=V or .250=B

2.25225

1.25=5

.45 1.375 .45 2.2512

(.125)1.50=6

.188=V or .250=B

2.50250

1.25=5

.5 1.625 .5 2.512

(.125)1.50=6


5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0



HEA

DED

HEA

DED

INCH

INCH

XTREME PUNCH






STANDARD MATERIAL ULTIMA M4

*H=Head Diameter

T .3125+.0005

R .5P

SBR +.06- 0

L +.01+.02

D +.0002+.0004

*H=D+.187 +0-.01

R .050 + .005

10ºPRESS-IN

LEAD

PUNCH HEAD DRAWN TO RC 40-50

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

E

Shape

I S P X 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank

Overall Length

Head Thickness

SBR 'P' Dim

Coating

I E P X 0 5 0 - 2 7 5 4 O B P = . 4 0 0 W = . 2 0 0 K 1 Y 9 0 Shape

Style Shank

Overall Length

Head Thickness

SBR 'P' Dim

W Dim

Key Style

Key Angle

ALTERATION OPTIONSABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAL Overall length shorter [Shorten shank maintain point]EBT Extra back taperMK Multiple keys PL Precision Overall Length +.001” * For additional Alteration Options, see page 106.

KE

YS

NOTES



180º

270º

0º

90ºM= .5D

Tol 1+.0005- 0

Tol 2+.0002- 0

KEY 1Single Flat

KEY 2Double Flat




180º

270º

0º

90º

180º

270º

0º

90ºM= .5D


Punch viewedthrough

head


M

M

M




Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

180º

270º

0º


SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.


For special shapes see pages 95.

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A


180º

270º

0º

90ºM= .5D

Tol 1+.0005- 0

Tol 2+.0002- 0

KEY 1Single Flat

KEY 2Double Flat




180º

270º

0º

90º

180º

270º

0º

90ºM= .5D


Punch viewedthrough

head


M

M

M




Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

180º

270º

0º


IEPX

ISPX


HEA

DED

HEA

DED

INCH

INCH

XTREME PUNCH

SO

LID

Style Code

Head THK

[T]

Shank [D]

Overall Length [L]SBR

Min P/W

MaxP/A

1.2

5

1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

47

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

ISPX .3125

.3125031

.50=2

.090 .3125.75=3

1.00=4

1.25=5

.375037

.50=2

.090 .375.75=3

1.00=4

1.25=5

.500050

.50=2

.130 .5.75=3

1.00=4

1.25=5

.625062

.50=2

.200 .625.75=3

1.00=4

1.25=5

.750075

.50=2

.200 .75.75=3

1.00=4

1.25=5

1.00100

.50=2

.2501

.75=3

1.00=4

1.25=5 .375


5

15

0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0

EJE

CT

OR

Style Code

Head THK

[T]

Shank [D]


Min P/W

MaxP/A

Ejector

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

IEPX .3125

.375037

.50=2

.165 .375 6.75=3

1.00=4

.500050

.50=2

.165 .5 6.75=3

1.00=4

.625062

.50=2

.250 .625 9.75=3

1.00=4

.750075

.50=2

.250 .75 9.75=3

1.00=4

1.00100

.50=2.312

1 9.75=3

1.00=4 .375


0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0



HEA

DED

HEA

DED

INCH

INCH

TAP BACK PUNCH





ALTERATION OPTIONSABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAL Overall length shorter [Shorten shank maintain point]EBT Extra back taperMK Multiple keys PL Precision Overall Length +.001” * For additional Alteration Options, see page 106.

OR

DE

R

I S P T 0 5 0 3 0 0 B L Style Shank

Overall Length

Shape

I E P T 0 7 5 - 2 5 0 4 R D P = . 6 8 7 Shape

Style Shank

Overall Length

Point Length 'P' Dim


Tol 1+.0001- 0

Tol 2+.0002- 0

180º

270º

0º

90º


M= .5D

180º

270º

0º

90º



Tol 1+.0001- 0

Tol 2+.0002- 0

KEY 9Single FlatFull Body

180º

270º

0º

90º

KEY 10Double FlatFull Body

180º

270º

0º

90ºM

KEY 11Single Flat

Non Working End

KEY 12Double Flat

Non Working End

Tol 1+.0001- 0

Tol 2+.0002- 0

180º

270º

0º

90º

180º

270º

0º

90º


M

2X “M”

X= +.015X= +.015

KE

YS

NOTES


SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.



OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

"L" ++

.010

.020

"B" +-

.060

.000

"P"

R.500

"D" +-.0002.0000 "L"

++

.010

.020

"B" +-

.060

.000

"P"

R.500 "TD"

"TT"

ISPT

IEPT

"D" +-.0002.0000

"TT"

"TD"



HEA

DED

HEA

DED

INCH

INCH

TAP BACK PUNCHE

JEC

TO

R

Style Code

Thread Type[TT]

Min Thread Depth

[TD]

Shank [D]


(B)

Absolute Min P/W

Min P/W

MaxP/A

Ejector

1.2

5

1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

IEPT

8 - 32 .453.250025

.50=2

.08 .09 .252

(.020).75=3

1.00=41.25=5

10 - 32 .500.3125

031

.50=2

.115 .12 .31254

(.046)

.75=31.00=41.25=51.50=6

10 - 32 .500.375037

.50=2

.158 .165 .3754

(.046)

.75=31.00=41.25=51.50=6

1/4 - 20 .625.4375

043

.75=3

.158 .165 .43756

(.063)1.00=41.25=51.50=6

1/4 - 20 .625.500050

.75=3

.158 .165 .56

(.063)1.00=41.25=51.50=6

5/16 - 18 .750.625062

.75=3

.235 .25 .6259

(.094)1.00=41.25=51.50=6

3/8 - 16 .875.750075

.75=3

.235 .25 .759

(.094)1.00=41.25=51.50=6


5

15

0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0

SO

LID

Style Code

Thread Type[TT]

Min Thread Depth

[TD]

Shank [D]


(B)

Absolute Min P/W

Min P/W

MaxP/A

1.2

5

1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

ISPT

8 - 32 .453.250025

.50=2.04 .06

.25.75=3

1.00=41.25=5 .06 .091.50=6 .09 .10

10 - 32 .500.3125

031

.50=2.06 .09

.3125.75=3

1.00=41.25=5

.09 .11.50=6

10 - 32 .500.375037

.50=2.06 .09

.375.75=3

1.00=41.25=5

.09 .11.50=6

1/4 - 20 .625.4375

043

.75=3.09 .13

.43751.00=41.25=51.50=6 .12 .13

1/4 - 20 .625.500050

.75=3.09 .13

.51.00=41.25=51.50=6 .12 .13

5/16 - 18 .750.625062

.75=3.18 .2

.6251.00=41.25=51.50=6 .23 .25

3/8 - 16 .875.750075

.75=3.18 .2

.751.00=41.25=51.50=6 .23 .25


5

15

0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0



HEA

DED

HEA

DED

INCH

INCH

ISS

IES

SO

LID

Style Code

Head THK [T] Shank

[D]

Overall Length [L] Min(D)

Max(D)

Head Dia. (H)

1.2

5

1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

ISS

.125=B or .188=V 012 .062 .125 .25

.125=B or .188=V 018 .1251 .1875 .312

.125=B or .188=V 025 .1876 .25 .375

.125=B or .188=V 031 .2501 .3125 .438

.188=V 037 .3126 .375 .5

.188=V 043 .3751 .4375 .562

.188=V 050 .4376 .5 .625

.250=B or .188=V 062 .5001 625 .75


5

15

0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

49

9

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0

EJE

CT

OR

Style Code

Head THK [T] Shank

[D]


(B)Ejector

Min(D)

Max(D)

Head Dia. (H)1

.25

1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

IES .188=V

025 .50=2 3 .187 .25 .375

031.50=2

4 .2501 .3125 .438.75=3

037.50=2

6 .3126 .375 .5.75=3

043.75=3

6 .3751 .4375 .5621.00=4

050.75=3

6 .4376 .5 .6251.00=4

.250=B or .188=V 062.75=3

9 .5001 .625 .751.00=4


5

15

0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0

• 60° Head available larger than .2500• If “D” is greater than .2500, T=.156


HEADED STRAIGHT PUNCH


#1 +.0005 - 0Concentric within .0005 T.I.R. Round

#2 +.0002 Concentric within .0003 T.I.R. Round

Foretaper only,head end large.0001 total


ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”

* For additional Alteration Options, see page 106.



D

R .01.02

T +.005+.010

L +.01+.02

H +.000- .01

OR

DE

R

I S S V 0 3 7 - 2 5 0 D = . 3 5 0 TO L 2 O p t i m a Style

ToleranceOverall Length

Head Thickness

Coating'D' DimShank

I E S B 0 6 2 - 3 0 0 4 D = . 5 2 6 Style

'D' DimOverall Length

Head Thickness

Point LengthShank

OR

DE

R

I S S V 0 3 7 - 2 5 0 D = . 3 5 0 TO L 2 O p t i m a Style


Head Thickness

Coating'D' DimShank

I E S B 0 6 2 - 3 0 0 4 D = . 5 2 6 Style

'D' DimOverall Length

Head Thickness

Point LengthShank


HEA

DED

HEA

DED

INCH

INCH

RO

UN

D &

BL

AN

K

Style CodeShank

[D]

Overall Length (L) Head Dia

60º (H)

Head Dia

SQ (H)

Point Length

(B)60º

HEADSTD

HEAD 1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0IQPBRounds

IQBBBlanks

IQPSRounds

IQBSBlanks

.0625006

1.8D .125 .187

.0938009

1.8D .156 .25

.125012

1.8D .188 .312

.1562015

1.8D .218 .312

.1875018

1.8D .25 .312

.2188021

1.8D .281 .312

.250250

1.8D .312 .312


0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

ST

RA

IGH

T

Style CodeShank

[D]

Overall Length (L)MIN.

(D)MAX.

(D)

Head Dia

60º (H)

Head Dia

SQ (H)60º

HEADSTD

HEAD 1.5

0

1.7

5

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

IQSB IQSS

.0625006

.03 .063 1.8D .125

.0938009

.0631 .094 1.8D .156

.125012

.0941 .125 1.8D .188

.1562015

.1251 .157 1.8D .218

.1875018

.1571 .188 1.8D .25

.2188021

.1881 .219 1.8D .281

.250250

.2191 .25 1.8D .312


0

17

5

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

IQSSIQPS

IQBB

IQPB

AB

STYLE

HEADED CLOSE SPACE PUNCHO

RD

ER Overall

Length

ShankStyle

I Q B B 0 1 5 - 2 5 0 B L

I Q P S 0 2 1 - 2 2 5 P = . 1 8 9 Overall Length

ShankStyle

I Q S S 0 1 2 - 2 2 5 D = . 1 0 0 Overall Length

ShankStyle

Shape

‘P’ Dim

‘D’ Dim

OR

DE

R

Overall Length

ShankStyle

I Q B B 0 1 5 - 2 5 0 B L

I Q P S 0 2 1 - 2 2 5 P = . 1 8 9 Overall Length

ShankStyle

I Q S S 0 1 2 - 2 2 5 D = . 1 0 0 Overall Length

ShankStyle

Shape

‘P’ Dim

‘D’ Dim




Tolerance #1 unless specified.Blend Rad=.250 if not specified.


ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”* For additional Alteration Options, see page 106.

• 60° Head available larger than .2500• If “D” is greater than .2500, T=.156


BLANK [BL] STRAIGHT PUNCH PUNCH

H +0- .01

D +.0002- 0

T= .125 +.005+ .01

R .01.02

D

L +.01+.02

H +0- .01

D +.0002- 0

+.005+ .01

R .01.02

D

L +.01+.02

D=P

‘AB’ STYLE HEADAvailable upon request

BLEND RAD.(see note)

R .01.02

B

L +.01+.02

+.031 - 0

PD +.0002

- 0H +0- .01

BreakEdge

60º+1º

1.8D(Ref.)

R .01.02

L +.01+.02

D +.0002- 0

D

BreakEdge L +.01

+.02

R .01.02

1.8D(Ref.)

60º+1º

D +.0002- 0

D

D=P


BreakEdge

60º+1º

1.8D(Ref.) D +.0002

- 0

L +.01+.02

R .01.02

B +.031 - 0

P

T= .125+.005+ .01T= .125


HEA

DED

HEA

DED

INCH

INCH

ROUND FORM PUNCH


TOLERANCE #1 +.0005 - 0Point to Shank Concentric within .0005 T.I.R. Round

TOLERANCE #2 +.0002 - 0Concentric within .0003 T.I.R. Round & Shape

Optional Length and Head Thickness TOLERANCE PL +.001 PT +.0005

ORDER

Take standard catalog part number + round form part number.

EXAMPLE:

ISPV050-3004-RO5DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5

All internal corners will have an internal radius of .010 minimum.

DIM 1

R DIM 2

B

R07BULLET

DIM 1

R DIM 4

R DIM 5

DIM 3(T.S.)

A DIM 2 B

R09COIN

DIM 1

R DIM 3

R DIM 4

DIM 2 (T.S.)

B

R11SPHERICAL

DIM 1

R DIM 3

R DIM 6

R DIM 5

DIM 2

B

DIM 4(FL)

R13DIMPLE

R DIM 3

DIM 1

R DIM 7 R DIM 6

A DIM 4

DIM 2

B

DIM 5(FL)

R14PICK-UPPIERCE

DIM 1 DIM 4

DIM 5 (T.S.)"FL"

DIM 3 DIM 2

A DIM 8

R DIM 10 R DIM 6 R DIM 11 R DIM 7 R DIM 12

B

DIM 9(FL)

R04STEPPEDPIERCE & COUNTERSINK

DIM 1 A DIM 2

R DIM 4

R DIM 3

B

R06CONE

DIM 3 (T.S.) "FL"DIM 2

DIM 1

A DIM 4

R DIM 8 R DIM 5 R DIM 6

B

DIM 7(FL)

R01PIERCE &COUNTERSINK

DIM 2

DIM 1

DIM 3(SBR)


B

DIM 7(FL)

R02PIERCE & EXTRUDE

DIM 5(SBR)

DIM 4

DIM 3 DIM 2

DIM 1


B

DIM 10(FL)

R03TRIPLESTEPPEDPIERCE

DIM 1

R DIM 2

B

R08FULL RADIUS

DIM 1

R DIM 7 R DIM 8 R DIM 9 DIM 2

A DIM 5

R DIM 6

DIM 3

B

DIM 10(FL)


DIM 4(T.S.)

DIM 1

DIM 2

R DIM 4

DIM 5(FL)

R05DOUBLESTEPPEDPIERCE

DIM 1

DIM 3 (T.S.)

A DIM 4


B

DIM 5(FL)

DIM 2 (T.S.)

R10STEPPEDCOIN

DIM 1

R DIM 2

B

R12EXTRUSION

B

DIM 3(SBR)

ROUND FORM WITHOUT ‘FL’ (FORM LENGTH)

T +.005+.010

L +.01+.02

D +.0002+.0004

R .01.02

R.5

B +.06- .00

H=D+.125 + 0+.01

ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PT and PL)

PT +.0005

PL

+ 0+.01

R .01.02

R.5

D +.0002+.0004

+.001

(FL +.001)

B +.06- .00

H=ØD+.125

STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4


HEA

DED

HEA

DED

INCH

INCH

CLOSE SPACE GU IDE

CLO

SE

SP

AC

E G

UID

ES

Style Code

Shank [D]

Overall Length (L)Hole

(P)

Head Dia. (H)

Die Land (B).500 .625 .750 1.00

ICSG

.1875018

.0625 .312 .375

.250025

.0938 .375 .5

.3125031

.125 .437 .625

.375037

.1562 .5 .625

.4375043

.1875 .562 .625

.500050

.2188 .625 .625

.625062

.25 .75 .625


050 062 075 100


OPTIONAL HOLETOLERANCE [P]


#2 ROUNDS +.0002 - 0Concentric within .0003 T.I.R. Round & Shape

Tolerance #1 unless specified.

Standard Material M2 Rc 60-63

CLOSE SPACE GUIDE

Head Down

H= D+.125P

+0-.01

B

T=.125 +.005+.01

L +.01+.02

R .01.02

R

D +.0002+.0004

OR

DE

R Style Overall Length

I C S G 0 3 7 - 0 6 2 Shank


HEA

DED

HEA

DED

INCH

INCH

If D = .125, T = .094

IHDG

IHUG

IHLG

ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”



#1 ROUNDS +.0005 - 0Hole to BodyConcentric within .0005 T.I.R. Round

#2 SHAPES +.001 - 0 Hole to BodyConcentric within .001 T.I.R. Shape

#2 ROUNDS & SHAPES +.0002 - 0 Hole to BodyConcentric within .0003 T.I.R. Round and Shape


GU IDE BUSH INGS


HEAD UP HEADLESS HEAD DOWN Headless

R

P

D +.0002+.0004

B

L +.01+.015

Head Up

D +.0002+.0004

B

L +.01+.02

P

R .01.02

R

H=D+.125 +0-.01

.125 +.005+.01

Head Down

R

D +.0002+.0004

R .01.02

.125 +.005+.01

L +.01+.02

B

P

H=D+.125 +0-.01

OR

DE

R

I H D G 0 2 5 - 0 5 0 O B P = . 1 0 0 W = . 0 8 7 K 1 Y = 0Style

Key Type

Shape

Overall Length

'P' Dim

W DimShank Key Angle

KE

YS

NOTES

• Key 1-4 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - .060.• Standard M and alterations to keying, see page 110.• Standard key angle at 0º

+.015

Flat runs length of shank

KEY 1(Single Flat)

KEY 2(Double Flat)

KEY 3(Dowel Pin 1/8")


KEY 5(Single Flat)

working end view

KEY 6(Double Flat)

working end view

Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0


180º

270º

0º

90ºM= .5D

180º

270º

0º

90º


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D+

1/2 Dowel


M= .5

180º

270º

0º

90º

180º

270º

0º

90º


KEY 9(Single Full Body)working end view

KEY 10(Double Full Body)working end view

M MM


OR


M

X+.015 (2)

X

M M

KEY 5working end view


SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.



OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A


HEA

DED

HEA

DED

INCH

INCH

HE

AD

UP

Style CodeShank

[D]

Overall Length (L) Absolute Min P/W

Min P

MinW

MaxP/A

Relief Dia. (R)

Die Land (B).250 .312 .375 .500 .625 .750 1.00

IHUG

.125012

.03 .031 .031 .062 .076 2P

.1875018

.05 .062 .05 .13 .141 P+.065

.250025

.05 .062 .05 .17 .201 P+.065

.3125031

.05 .093 .05 .212 .261 .82P+.082

.375037

.05 .125 .05 .255 .323 .82P+.082

.4375043

.075 .187 .075 .297 .386 .82P+.082

.500050

.075 .212 .075 .344 .448 .82P+.082

.625062

.075 .293 .075 .425 - .82P+.082

Overall Length [L] Code 025 031 037 050 062 075 100

HE

AD

LE

SS

Style CodeShank

[D]


Min P

MinW

MaxP/A

Relief Dia. (R)

Die Land (B).250 .312 .375 .500 .625 .750 1.00

IHLG

.125012

.03 .031 .031 .062 .076 2P

.1875018

.05 .062 .05 .13 .141 P+.065

.250025

.05 .062 .05 .17 .201 P+.065

.3125031

.05 .093 .05 .212 .261 .82P+.082

.375037

.05 .125 .05 .255 .323 .82P+.082

.4375043

.075 .187 .075 .297 .386 .82P+.082

.500050

.075 .212 .075 .344 .448 .82P+.082

.625062

.075 .293 .075 .425 - .82P+.082


HE

AD

DO

WN

Style CodeShank

[D]


Min P

MinW

MaxP/A

Relief Dia. (R)

Die Land (B).250 .312 .375 .500 .625 .750 1.00

IHDG

.125012

.03 .031 .031 .062 .076 2P

.1875018

.05 .062 .05 .13 .141 P+.065

.250025

.05 .062 .05 .17 .201 P+.065

.3125031

.05 .093 .05 .212 .261 .82P+.082

.375037

.05 .125 .05 .255 .323 .82P+.082

.4375043

.075 .187 .075 .297 .386 .82P+.082

.500050

.075 .212 .075 .344 .448 .82P+.082

.625062

.075 .293 .075 .425 - .82P+.082



GU IDE BUSH INGS


HEA

DED

HEA

DED

INCH

INCH

IHDC

IDDC

COUNTERBORE REL IEF D IEK

EY

S

NOTES


+.015


KEY 1(Single Flat)

KEY 2(Double Flat)



KEY 5(Single Flat)

working end view

KEY 6(Double Flat)

working end view

Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0


180º

270º

0º

90ºM= .5D

180º

270º

0º

90º


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D+

1/2 Dowel


M= .5

180º

270º

0º

90º

180º

270º

0º

90º




M MM


OR


M

X+.015 (2)

X

M M



SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.



OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

ALTERATION OPTIONSAD Reduce body diameterADL Altered die land (smaller)AH Reduce head diameterAHR Altered radius under headAL Overall length shorter ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”SH2 Slug Hugger 2 * For additional Alteration Options, see page 107.






OR

DE

R

Overall Length

'P' Dim Slug Hugger

I D D C 0 7 5 - 1 0 0 R D P = . 4 0 0 S H 2 C L R = . 0 1 0Style Shape Total ClearanceShank

M AT = M i l d S t e e l M T = . 1 2 5


HEADLESS HEADED

BLANKS: Available with start hole or no start hole. Start hole concentric to body within .005” and contains a counterbore.

Headless Headed

*L +.01+.015

P

D +.0002+.0004

R +.01-0

Press-InLead

B +.03- 0

R .01.02

P

D +.0002+.0004

B +.03- 0

L+.01+.02

R +.01-0

T=.188 +.005+.01

* If L is less than .75,a press-in lead is notprovided.

H=D+ .125 +.00-.010


HEA

DED

HEA

DED

INCH

INCH

HE

AD

LE

SS

Style CodeShank

[D]

Overall Length (L)Absolute Min P/W

Min P

MinW

MaxP/A

Relief Dia. (R)

Die Land

(B).750 .875 .937 1.00 1.12 1.25 1.50 1.75 2.00

IDDC

.250025

.032.048 .048 .095 .125 .156

.096 .048 .125 .156 .156

.3125031

.032 .048 .048 .161 .191 .187

.375037

.032

.048 .048 .095 .125 .156

.096 .048 .125 .156 .156

.126 .048 .195 .228 .187.4375

043.032 .048 .048 .251 .281 .187

.500050

.032.062 .062 .195 .228 .187

.196 .062 .285 .312 .187

.625062

.032.093 .093 .285 .312 .187

.286 .093 .345 .375 .187

.750075

.032.118 .118 .345 .375 .187

.346 .118 .435 .468 .25

.875087

.032.125 .125 .435 .468 .25

.436 .125 .545 .578 .25

1.00100

.032.156 .156 .545 .578 .25

.546 .156 .655 .687 .25

1.25125

.032.187 .187 .655 .687 .25

.656 .187 .78 .812 .312

1.50150

.032

.25 .25 .78 .812 .312

.781 .25 .905 .937 .312

.906 .25 1.035 1.062 .312

1.75175

.032 .25 .25 1.4 1.43 .34

2.00200

.032 .875 .25 1.6 1.63 .34

2.25225

.032 1 .312 1.8 1.83 .34

2.50250

.032 1.125 .375 2 2.03 .34

2.75275

.032 1.25 .437 2.2 2.23 .34

Overall Length [L] Code 075 087 093 100 112 125 150 175 200

HE

AD

ED

Style CodeShank

[D]

Overall Length (L)Absolute Min P/W

Min P

MinW

MaxP/A

Relief Dia. (R)

Die Land

(B).750 .875 .937 1.00 1.12 1.25 1.50 1.75 2.00

IHDC

.250025

.032.048 .048 .095 .125 .156

.096 .048 .125 .156 .156

.3125031

.032 .048 .048 .161 .191 .187

.375037

.032

.048 .048 .095 .125 .156

.096 .048 .125 .156 .156

.126 .048 .195 .228 .187

.4375043

.032 .048 .048 .251 .281 .187

.500050

.032.062 .062 .195 .228 .187

.196 .062 .285 .312 .187

.625062

.032.093 .093 .285 .312 .187

.286 .093 .345 .375 .187

.750075

.032.118 .118 .345 .375 .187

.346 .118 .435 .468 .25

.875087

.032.125 .125 .435 .468 .25

.436 .125 .545 .578 .25

1.00100

.032.156 .156 .545 .578 .25

.546 .156 .655 .687 .25

1.25125

.032.187 .187 .655 .687 .25

.656 .187 .78 .812 .312

1.50150

.032

.25 .25 .78 .812 .312

.781 .25 .905 .937 .312

.906 .25 1.035 1.062 .312

Overall Length [L] Code 075 087 093 100 112 125 150 175 200

COUNTERBORE REL IEF D IE



HEA

DED

HEA

DED

INCH

INCH

TAPER REL IEF D IE

IHDT

IDDT

KE

YS

NOTES


+.015


KEY 1(Single Flat)

KEY 2(Double Flat)



KEY 5(Single Flat)

working end view

KEY 6(Double Flat)

working end view

Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0

Tol 1+.0005- 0

Tol 2+.0002- 0


180º

270º

0º

90ºM= .5D

180º

270º

0º

90º


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D+

1/2 Dowel


M= .5

180º

270º

0º

90º

180º

270º

0º

90º




M MM


OR


M

X+.015 (2)

X

M M



SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.



OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

OR

DE

R

ALTERATION OPTIONSAD Reduce body diameterADL Altered die land (smaller)AH Reduce head diameterAHR Altered radius under headAL Overall length shorter ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.001” PT Precision head thickness +.0005”SH2 Slug Hugger 2 * For additional Alteration Options, see page 107.

Overall Length

'P' Dim

I H DT 1 2 5 - 1 5 0 R D P = . 8 0 0 Style ShapeShank







HEADLESS HEADED

BLANKS: Available with start hole or no start hole. Start hole concentric to body within .005”.

Standard Die Land (B) = .125”. Optional Die Land Available.

*L +.01+.015

P

D +.0002+.0004 Ø Under 1”

Press-InLead

B +.03- 0

R .01.02

P

D +.0002+.0004

B +.03- 0

L+.01+.02

H=D+.125 +0-.01

*T= .188 +.005+.01

* If L is less than .75”,a press-in lead is notprovided.

TAPER RELIEFRounds: .29º/side Shapes: .5º/side

* .125 when D=.1875D +.0002+.0006 Ø Over 1”


HEA

DED

HEA

DED

INCH

INCH

TAPER REL IEF D IE

HE

AD

LE

SS

Style CodeShank

[D]


Min P

MinW

MaxP/A.500 .625 .750 .875 1.00 1.12 1.25 1.37 1.50 1.75 2.00

IDDT

.1875018

.032 .038 .05 .13

.250025

.032 .05 .05 .17

.3125031

.032 .062 .05 .212

.375037

.032 .075 .05 .255

.4375043

.032 .13 .075 .297

.500050

.032 .15 .075 .344

.625062

.032 .188 .075 .425

.750075

.032 .225 .075 .51

.875087

.032 .3 .075 .595

1.00100

.032 .4 .075 .68

1.25125

.032 .5 .075 .85

1.50150

.032 .6 .75 1.05

1.75175

.032 .75 .13 1.4

2.00200

.032 .875 .13 1.6

2.25225

.032 1 .13 1.8

2.50250

.032 1.125 .13 2

2.75275

.032 1.25 .13 2.2

Overall Length [L] Code 050 062 075 087 100 112 125 137 150 175 200

HE

AD

ED

Style CodeShank

[D]


Min P

MinW

MaxP/A.500 .625 .750 .875 1.00 1.12 1.25 1.37 1.50 1.75 2.00

IHDT

.1875018

.032 .038 .05 .13

.250025

.032 .05 .05 .17

.3125031

.032 .062 .05 .212

.375037

.032 .075 .05 .255

.4375043

.032 .13 .075 .297

.500050

.032 .15 .075 .344

.625062

.032 .188 .075 .425

.750075

.032 .225 .075 .51

.875087

.032 .3 .075 .595

1.00100

.032 .4 .075 .68

1.25125

.032 .5 .075 .85

1.50150

.032 .6 .75 1.05

1.75175

.032 .75 .13 1.4

2.00200

.032 .875 .13 1.6

2.25225

.032 1 .13 1.8

2.50250

.032 1.125 .13 2

2.75275

.032 1.25 .13 2.2




HEA

DED

HEA

DED

INCH

INCH

ROUND FORM D IE

DIM 1

R DIM 2

DIM 1

A DIM 3

DIM 2 R DIM 4

R DIM 5

DIM 1 R DIM 2

DIM 1 R DIM 2 R DIM 3

DIM 1

DIM 3

A DIM 4

R DIM 5

R DIM 6

R DIM 2

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 6

A DIM 7

R DIM 8 R DIM 9

DIM 1 DIM 2(T.S.)

A DIM 3


"PL" ±.001

"PT" ±.0005

"PL" ±.001

FD01 FD02

FD03 FD04

FD06

FD05

FD08FD07

ALSO AVAILABLE WITH TAPEROR COUNTER BORE RELIEF

"R DIM2" 8Ra POLISH STANDARDALSO OFFER 6Ra & 4Ra POLISH

OFFER 8Ra, 6Ra & 4Ra POLISH







OR

DE

R

Take standard catalog part number plus round tip part number.

Example: IHDT100 150 FD03 DIM. 1 DIM. 2


HEA

DED

HEA

DED

INCH

INCH

Ordering Slug Hugger Dies

• Use the clearance you want and the die type you like. • The minimum P/W dimension for the Slug Hugger 4L is 0.050” [1.27mm]. • The mininimum total clearance for Slug Hugger 4L shape is 0.001” [.025mm], a round is 0.0005” [.012mm]• The minimum total P/W dimension for the Slug Hugger 2 is 0.035” [.89mm].• Minimum clearance for a Slug Hugger 2 shape or round is 0.004” [.10mm] total. • Ordering the Slug Hugger option will not affect the lead-time of your order.

Simply specify that you’d like Slug Hugger 2 or 4L when you place your tooling order. Indicate the type and thickness of material you are stamping as well as your desired clearance. See the example below:

DIE TOP

SLUG HUGGER

Slug Hugger 2 die grabs the slug just below the cutting surface of the die and retains the slug during the stripping process. “Precision nips” extend the entire height of the die, helping to guide the slugs through the relief. The “nips” hold the slugs in the die and drag them through the relief when the next hit takes place. This allows for less galling and slug packing when stamping materials such as aluminum and galvanized steel.

Slug Hugger 4L retains slugs with the assistance of cavities that have been carved on the inside of the die. These cavities create a vacuum seal that holds the slug in place after the hit occurs. While the 4L can be used with any material thickness, it is ideal for stamping thinner materials and is recommended for clearances of less than .004”, [.1mm].

SLUG HUGGER® 2 AND SLUG HUGGER 4LMETR

IC

QTY Cat. No. Shape P W Tolerance Slug

Hugger Type

Material Type

Material Thickness

Die Clearance Specify Per Side

or Total

2IDDT100-125 Headless Taper

Relief Die Round

INC

H

RD .5000” 1Slug

Hugger 2Cold

Rolled.060” .010” Per Side

1IHDT100-125 Headed Taper

Relief Die ShapeOB .6500” .4000” 1

Slug Hugger 4L

Cold Rolled

.020” .002” Per Side

1

MHDT16-25Metric Headed Taper Relief Die

Shape ME

TR

IC

SQ 6.5 1Slug

Hugger 2Alum 1.5mm .105mm Per Side


BALL LO

CK

BALL

LOCK

INCH

INCH

HEAVY DUTY SOLID PUNCH

Oversized punchesRelease access options are available.

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.


For special shapes see page.95.


#1 ROUNDS +.0005 - 0Point to ShankConcentric within .0005 T.I.R. Round

#2 SHAPES +.0005Point to ShankConcentric within .001 T.I.R. Shape

#2 ROUNDS & SHAPES +.0002 - 0 Point to ShankConcentric within .0003 T.I.R. Round and Shape


STANDARD MATERIAL M4ALTERNATE MATERIALS 10V, 3V, ULTIMA M4

L +.01+.02

P

B +.06- 0

R .51.375 MIN

D -.0002-.0004

STANDARD KEY LOCATION IS 90º


180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

D

Shape

I H S P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank

Overall Length


Coating

I H S P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 Y 1 8 0 Shape

Style Shank

Overall Length


W Dim

Key Location

I H S O 0 5 0 - 3 0 0 4 R D P = . 5 5 0 Shape

Style Shank

Overall Length



Oversized punches can be ordered the same as our regular ball lock part numbers. Use IHSO - Impax Heavy Duty Oversized solid punch.

P

D -.0002-.0004

B +.06- 0

L +.01+.02

1.375 MIN


BALL LO

CK

BALL

LOCK

INCH

INCH

HEAVY DUTY SOLID PUNCH

H E AV Y D U T Y S O L I DS T Y L E C O D E = I H S P

Shank Code

Shank Dia.[D]

OVERALL LENGTH (L) PointLength

[B]

Absolute Min P/W

Min P/W

MaxP/A

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

037 .375

xxxxxxxxxxx .50=2

.06 .09

.375

xxxxxxxxxxx .75=3

x xxx xxxxxxx 1.00=4

xxxxxxxxxx 1.25=5.09 .1

xxxxxxxxx 1.50=6

050 .500

xxxxxxxxxxxx .75=3

.09.13 .5

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxx xxxx 1.50=6 .12

062 .625

xxxxxxxxxxxx .75=3

.18 .2.625

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6 .23 .25

075 .750

xxxxxxxxxxxx .75=3

.18 .2.75

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5


087 .875

xxxxxxxxxxx .75=3

.21 .25.875

xxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5


100 1.00

xxxxxxxxxx .75=3

.21 .251

xxxxxxxxxx 1.00=4

xxxxxxxxxx 1.25=5


125 1.25

xxxxxxxxxx .75=3

.282 .2821.25

xxxxxxxxxx 1.00=4

xxxxxxxxxx 1.25=5



50

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0


OV E R S I Z E D H E AV Y D U T Y S T Y L E C O D E = I H S O

Shank Code

Shank Dia.[D]

OVERALL LENGTH (L)

PointLength

[B]

Min P/W

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

037 .375

.50=2

.375

.75=3

1.00=4

1.25=5

1.50=6

050 .500

.75=3

.5001.00=4

1.25=5

1.50=6

062 .625

.75=3

.6251.00=4

1.25=5

1.50=6

075 .750

.75=3

.7501.00=4

1.25=5

1.50=6

087 .875

.75=3

.8751.00=4

1.25=5

1.50=6

100 1.00

.75=3

1.001.00=4

1.25=5

1.50=6

125 1.25

.75=3

1.251.00=4

1.25=5

1.50=6


50

27

5

30

0

32

5

35

0

37

5

40

0


BALL LO

CK

BALL

LOCK

INCH

INCH

EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

.061 971481 4, 6, 9,1 2

.031 971482 2, 3

Set 971562

HEAVY DUTY EJECTOR PUNCHSH

AP

ES

- DIE

VIE

W

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

D

EJECTOR COMPONENTS

Size .020 .032 .046 .063 .094 .125


Press-in Lead

R .5

P

R .01.02

.75 min.

D +.0002+.0004

L +.01+.02

B +.06- .0T +.005

+.010

*H=D+.125 + 0-.01



OPTIONAL TIP-TOLERANCE [P]





Shape

I H E P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank

Overall Length


Coating

I H E P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 Y 1 8 0 Shape

Style Shank

Overall Length


W Dim

Key Location

I H E O 0 5 0 - 3 5 0 5 S Q P = . 5 5 0 Shape

Style Shank

Overall Length



L +.01+.02

D -.0002-.0004

P

1.375 MINR .5

B +.06- 0



Oversized punches can be ordered the same as our regular ball lock part numbers. Use IHEO - Impax Heavy Duty Oversized ejector punch.

D -.0002-.0004

B +.06- 0

L +.01+.02

P

1.375 MIN


BALL LO

CK

BALL

LOCK

INCH

INCH

HEAVY DUTY EJECTOR PUNCH

H E AV Y D U T Y E J E C TO RS T Y L E C O D E = I H E P

Shan

k C

od

e

Shan

k D

ia. [

D] OVERALL LENGTH (L)

PO

INT

LH

T. [B

]

Ab

solu

te

Min

P/W

Min

P/W

Max

P/A

EJE

CTO

R

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

037 .375

xxxxxxxxx .50=2

.115 .12 .3754

[.046]

xxxxxxxxx .75=3

xxxxxxxxx 1.00=4

xxxxxxxx 1.25=5

xxxxxxx 1.50=6

050 .500

xxxxxxxxxxx .75=3

.158 .165 .56

[.063]

xxxxxxxxxxx 1.00=4

xxxxxxxxxx 1.25=5

xxxxxxxxx 1.50=6

062 .625

xxxxxxxxxxx .75=3

.235 .25 .6259

[.094]

xxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

075 .750

xxxxxxxxxxx .75=3

.235 .25 .759

[.094]

xxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

087 .875

xxxxxxxxxx .75=3

.235 .312 .8759

[.094]

xxxxxxxxxx 1.00=4

xxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

100 1.00

xxxxxxxxx .75=3

.235 .312 19

[.094]

xxxxxxxxx 1.00=4

xxxxxxxxx 1.25=5

xxxxxxxxx 1.50=6

125 1.25

xxxxxxxxx .75=3

.282 .312 1.259

[.094]

xxxxxxxxx 1.00=4

xxxxxxxxx 1.25=5

xxxxxxxxx 1.50=6

Overall Length [L]

Code

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0


OV E R S I Z E D H E AV Y D U T Y E J E C TO RS T Y L E C O D E = I H E O

Shan

k C

od

e

Shan

k D

ia.

[D] OVERALL

LENGTH (L)

PO

INT

LH

T. [

B]

Min

P/W

EJE

CTO

R

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

037 .375

.50=2

.3754

[.046]

.75=3

1.00=4

1.25=5

1.50=6

050 .500

.75=3

.5006

[.063]

1.00=4

1.25=5

1.50=6

062 .625

.75=3

.6259

[.094]

1.00=4

1.25=5

1.50=6

075 .750

.75=3

.7509

[.094]

1.00=4

1.25=5

1.50=6

087 .875

.75=3

.8759

[.094]

1.00=4

1.25=5

1.50=6

100 1.00

.75=3

1.009

[.094]

1.00=4

1.25=5

1.50=6

125 1.25

.75=3

1.259

[.094]

1.00=4

1.25=5

1.50=6

Overall Length [L]

Code

25

0

27

5

30

0

32

5

35

0

37

5

40

0


BALL LO

CK

BALL

LOCK

INCH

INCH

Style Code

Shank Code

Shank Dia.[D]

WORKING LENGTH (L)POINT LHT. (B)

Absolute Min P/W

Min P/W

MaxP/A2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

PIL

OT

IHSP

037 .375


.06 .09

.375


x x x x x x x x x x x 1.00=4

x x x x x x x x x x 1.25=5.09 .1

x x x x x x x x x 1.50=6

050 .500


.09.13 .5


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .12

062 .625


.18 .2.625


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .23 .25

075 .750


.18 .2.75


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .23 .25

087 .875


.21 .250.875

x x x x x x x x x x x 1.00=4

x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .3 .312

100 1.00


.21 .251

x x x x x x x x x x 1.00=4

x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .3 .312

125 1.25


.282 .2821.25

x x x x x x x x x x 1.00=4

x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .3 .312

Working Length [L] Code 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600




* 1.2 X dia. for .187 dia. or larger 1.5 X dia. for under .187 dia.

OR

DE

R

Shape

I H S P 0 6 2 - 3 5 0 4 R D P = . 5 0 0 P 1 Style Shank

Working Length


Pilot Style

HEAVY DUTY SOLID PILOT

STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4P

1 S

tyle

Par

abo

lic P

ilot

P2

Sty

leA

ngu

lar

Pilo

t

B +.06- 0

L +.01+.02

P

P

B +.06- 0

D -.0002-.0004

D -.0002-.0004

R .5

L +.01+.02

R .5

Parabolic point Misfeedlimit

.09 FullDiameterLead

Less than

Under.238

Over.238.238

L +.01+.02

.25

.119

.250

1.2P*

L

40º 5º

R .015

R .5

P2

P1


BALL LO

CK

BALL

LOCK

INCH

INCH

The tools for your success

While this catalog certainly contains many of the physical tools you may need to be successful, we at Wilson Tool also equip you with a variety of educational opportunities that are designed to help drive your success as well. We encourage you to take advantage of the many free resourcess offered by some of our lead-ing technical experts covering a wide variety of topics. These educational opportunities include:

SOLUTION-FOCUSED NEWSLETTERSThese are designed to not just be a monthly sales pitch, but practical solutions to common and not-so-common fabrication issues.

EDUCATIONAL WEBINARS Designed to help resolve specific fabrication and stamping issues, these webinars offer practi-cal material to help solve real-world problems. And they are recorded so if you miss a live event, you can always go back and view the recording later.

IN-PERSON SEMINARSFrom seminars on implementing a Lean program at your facility to Fabrication Forums that of-fer an entire day of solution-based content, these seminars always receive high marks from the attendees for not only the information but also in the way it is presented.

For more information about any or all of these educational opportunities, ask your Sales Engineer or visit wilsontool.com


BALL LO

CK

BALL

LOCK

INCH

INCH

LIGHT DUTY SOLID PUNCH



180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.









Oversized punches can be ordered the same as our regular ball lock part numbers. Use ILSO - Impax Light Duty Oversized solid punch.

P

D -.0002-.0004

L +.01+.02

B +.06- 0

1.00 MIN


1.00 MIN

P

D -.0002-.0004

L +.01+.02

B +.06- 0

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

D

Shape

I L S P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank

Overall Length


Coating

I L S P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 YO Shape

Style Shank

Overall Length


W Dim

Key Location

I L S O 0 5 0 - 3 0 0 4 R D P = . 5 5 0 Shape

Style Shank

Overall Length




BALL LO

CK

BALL

LOCK

INCH

INCH

LIGHT DUTY SOLID PUNCH


L I G H T D U T Y S O L I D P U N C HS T Y L E C O D E = I L S P

Shan

k C

od

e

Shan

k D

ia.

[D] OVERALL LENGTH (L)

PO

INT

LH

T. (B

)

Ab

solu

te

Min

P/W

Min

P/W

Max

P/A

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

025 .250

xxxxxxxx .50=2

.04 .06.25

xxxxxxxx .75=3

xxxxxxxx 1.00=4

xxxxxxx 1.25=5 .06 .09

037 .375

xxxxxxxxxxxx .50=2

.06 .09.375

xxxxxxxxxxxx .75=3

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5 .09 .1

050 .500

xxxxxxxxxxxx .75=3

.09.13 .5

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6 .12

062 .625

xxxxxxxxxxx .75=3

.18 .2.625

xxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5


075 .750

xxxxxxxxxxx .75=3

.18 .2.75

xxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5


087 .875

xxxxxxxxxx .75=3

.21 .250.875

xxxxxxxxxx 1.00=4

xxxxxxxxxx 1.25=5


100 1.00

xxxxxxxxxx .75=3

.21 .251

xxxxxxxxxx 1.00=4

xxxxxxxxxx 1.25=5


Overall Length [L]

Code

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0

OV E R S I Z E D L I G H T D U T Y S O L I D P U N C H

S T Y L E C O D E = I L S O

Shan

k C

od

e

Shan

k D

ia.


PO

INT

LH

T. (B

)

Min

P/W

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

025 .250

.50=2

.250.75=3

1.00=4

1.25=5

037 .375

.50=2

.375.75=3

1.00=4

1.25=5

050 .500

.75=3

.5001.00=4

1.25=5

1.50=6

062 .625

.75=3

.6251.00=4

1.25=5

1.50=6

075 .750

.75=3

.7501.00=4

1.25=5

1.50=6

087 .875

.75=3

.8751.00=4

1.25=5

1.50=6

100 1.00

.75=3

1.001.00=4

1.25=5

1.50=6

Overall Length [L]

Code

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0


BALL LO

CK

BALL

LOCK

INCH

INCH

LIGHT DUTY EJECTOR PUNCH

EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

.061 971481 4, 6, 9,1 2

.031 971482 2, 3

Set 971562

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

D

Shape

I L E P 0 3 7 - 3 0 0 3 R D P = . 2 5 0 O P T I M A Style Shank

Overall Length


Coating

I L E P 0 5 0 - 2 7 5 5 O B P = . 2 5 0 W = . 2 0 0 Y 1 8 0 Shape

Style Shank

Overall Length


W Dim

Key Location

I L E O 0 5 0 - 3 5 0 5 S Q P = . 5 5 0 Shape

Style Shank

Overall Length


EJECTOR COMPONENTS

Size .020 .032 .046 .063 .094 .125


Press-in Lead

R .5

P

R .01.02

.75 min.

D +.0002+.0004

L +.01+.02

B +.06- .0T +.005

+.010

*H=D+.125 + 0-.01









L +.01+.02

D -.0002-.0004

P

1.00 MINR .5

B +.06- 0


Oversized punches can be ordered the same as our regular ball lock part numbers. Use ILEO - Impax Light Duty Oversized ejector punch

D -.0002-.0004

B +.06- 0

L +.01+.02

P

1.00 MIN

Oversized punches


BALL LO

CK

BALL

LOCK

INCH

INCH

LIGHT DUTY EJECTOR PUNCH

L I G H T D U T Y E J E C TO R P U N C HS T Y L E C O D E = I L E P

Shan

k C

od

e

Shan

k D

ia.


PO

INT

LH

T. (B

)

Ab

solu

te

Min

P/W

Min

P/W

Max

P/A

EJE

CTO

R

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

025 .250

xxxxxxx .50=2

0.58 .06 .253

[.03]

xxxxxxx .75=3

xxxxxxx 1.00=4

1.25=5

037 .375

xxxxxxxxxxx .50=2

.115 .12 .3754

[.046]

xxxxxxxxxxx .75=3

xxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

1.50=6

050 .500

xxxxxxxxxxxx .75=3

.158 .165 .56

[.063]

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

062 .625

xxxxxxxxxxxx .75=3

.235 .25 .6259

[.094]

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

075 .750

xxxxxxxxxxxx .75=3

.235 .25 .759

[.094]

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

087 .875

xxxxxxxxxxxx .75=3

.235 .312 .8759

[.094]

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

100 1.00

xxxxxxxxxxxx .75=3

.235 .312 19

[.094]

xxxxxxxxxxxx 1.00=4

xxxxxxxxxxx 1.25=5

xxxxxxxxxx 1.50=6

Overall Length

[L] Code

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0

42

5

45

0

47

5

50

0

52

5

55

0

57

5

60

0


OV E R S I Z E D L I G H T D U T Y E J E C TO R P U N C H

S T Y L E C O D E = I L E O

Shan

k C

od

e

Shan

k D

ia.


PO

INT

LH

T. (B

)

Min

P/W

EJE

CTO

R

2.0

0

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

025 .250

.50=2

.2503

[.03]

.75=3

1.00=4

1.25=5

037 .375

.50=2

.3754

[.046]

.75=3

1.00=4

1.25=5

1.50=6

050 .500

.75=3

.5006

[.063]

1.00=4

1.25=5

1.50=6

062 .625

.75=3

.6259

[.094]

1.00=4

1.25=5

1.50=6

075 .750

.75=3

.7509

[.094]

1.00=4

1.25=5

1.50=6

087 .875

.75=3

.8759

[.094]

1.00=4

1.25=5

1.50=6

100 1.00

.75=3

1.009

[.094]

1.00=4

1.25=5

1.50=6

Overall Length [L]

Code

20

0

22

5

25

0

27

5

30

0

32

5

35

0

37

5

40

0


BALL LO

CK

BALL

LOCK

INCH

INCH

LIGHT DUTY SOLID PILOT

PIL

OT

Style Code

ShankCode

ShankDia.[D]

WORKING LENGTH (L) POINT LHT. (B)

Absolute Min P/W

Min P/W

MaxP/A2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

ILSP

025 .250

x x x x x x x x .50=2

.04 .06.25

x x x x x x x x .75=3

x x x x x x x x 1.00=4

x x x x x x x 1.25=5 .06 .09

037 .375


.06 .09.375



x x x x x x x x x x x 1.25=5 .09 .1

050 .500


.09.13 .5


x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .12

062 .625


.18 .2.625

x x x x x x x x x x x 1.00=4

x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .23 .25

075 .750


.18 .2.75

x x x x x x x x x x x 1.00=4

x x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .23 .25

087 .875


.21 .250.875

x x x x x x x x x x 1.00=4

x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .3 .312

100 1.00


.21 .251

x x x x x x x x x x 1.00=4

x x x x x x x x x x 1.25=5

x x x x x x x x x x 1.50=6 .3 .312

Working Length [L] Code 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600




* 1.2 X dia. for .187 dia. or larger 1.5 X dia. for under .187 dia.

OR

DE

R

Shape

I L S P 0 6 2 - 3 5 0 4 R D P = . 5 0 0 P 1 Style Shank

Working Length


Pilot Style


1 S

tyle

Par

abo

lic P

ilot

P2

Sty

leA

ngu

lar

Pilo

t

B +.06- 0

L +.01+.02

P

P

B +.06- 0

D -.0002-.0004

D -.0002-.0004

R .5

L +.01+.02

R .5


.09 FullDiameterLead

Less than

Under.238

Over.238.238

L +.01+.02

.25

.119

.250

1.2P*

L

40º 5º

R .015

R .5

P2

P1


BALL LO

CK

BALL

LOCK

INCH

INCH

ROUND FORM PUNCH

ORDER


EXAMPLE:

ILSP050-3004-RO5DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5


DIM 1

R DIM 2

B

R07BULLET

DIM 1

R DIM 4

R DIM 5

DIM 3(T.S.)

A DIM 2 B

R09COIN

DIM 1

R DIM 3

R DIM 4

DIM 2 (T.S.)

B

R11SPHERICAL

DIM 1

R DIM 3

R DIM 6

R DIM 5

DIM 2

B

DIM 4(FL)

R13DIMPLE

R DIM 3

DIM 1

R DIM 7 R DIM 6

A DIM 4

DIM 2

B

DIM 5(FL)

R14PICK-UPPIERCE

DIM 1 DIM 4

DIM 5 (T.S.)"FL"

DIM 3 DIM 2

A DIM 8


B

DIM 9(FL)


DIM 1 A DIM 2

R DIM 4

R DIM 3

B

R06CONE


DIM 1

A DIM 4


B

DIM 7(FL)


DIM 2

DIM 1

DIM 3(SBR)


B

DIM 7(FL)

R02PIERCE & EXTRUDE

DIM 5(SBR)

DIM 4

DIM 3 DIM 2

DIM 1


B

DIM 10(FL)


DIM 1

R DIM 2

B

R08FULL RADIUS

DIM 1


A DIM 5

R DIM 6

DIM 3

B

DIM 10(FL)


DIM 4(T.S.)

DIM 1

DIM 2

R DIM 4

DIM 5(FL)


DIM 1

DIM 3 (T.S.)

A DIM 4


B

DIM 5(FL)

DIM 2 (T.S.)

R10STEPPEDCOIN

DIM 1

R DIM 2

B

R12EXTRUSION

B

DIM 3(SBR)


ROUND FORM WITHOUT ‘FL’ (FORM LENGTH) ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PL)

L +.01+.02

D -.0002-.0004 B +.06

- .00

R.5

D -.0002-.0004 B +.06

- .00

PL +.001

(FL +.001)

R.5


TOLERANCE #1 +.0005 - 0Concentric within .0005 T.I.R. Round

TOLERANCE #2 +.0002Concentric within .0003 T.I.R. Round

Optional Length TOLERANCE PL +.001


BALL LO

CK

BALL

LOCK

INCH

INCH

BALL LOCK COUNTERBORE REL IEF D IE

SECTION VIEW







BLANKS: Available with .04” dia. start hole or no start hole. Start hole concentric to body within .005” and contains a counterbore.

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

B + .03- 0

P

L +.015+.01

D -.0002-.0004

+.01- 0R

BA

LL

LO

CK

Style Code

Shank [D]

LENGTH (L)

118

Absolute Min P/W

Min P

Min W

Max. P/A

Relief Dia.

R

DIE LAND

B

ILBD

.500050

1.1875 .032

.062 .062 .195 .228 .156

.625062

.093 .093 .285 .312 .187

.750075

.118 .118 .345 .375 .187

.875087

.125 .125 .435 .468 .25

1.00100

.156 .156 .545 .578 .25

1.25125

.187 .187 .655 .687 .25

1.50150

.25 .25 .780 .812 .312

1.75175

.25 .25 1.035 1.062 .34

OR

DE

R

Shape

I L B D 0 5 0 - 1 1 8 R D P = . 1 7 5 Style Shank

Overall Length 'P' Dim

I L B D 0 7 5 - 1 1 8 O B P = . 3 2 5 W = . 2 5 0 S H 2 C L R = . 0 1 0 M AT = M i l d S t e e l M T = 1 2 g

ShapeStyle Shank

Overall Length

Material Type

'P' Dim W Dim Slug Hugger

Material Type

Total

Material Thickness


BALL LO

CK

BALL

LOCK

INCH

INCH

ROUND FORM D IE

DIM 1

R DIM 2

DIM 1

A DIM 3

DIM 2 R DIM 4

R DIM 5

DIM 1 R DIM 2


DIM 1

DIM 3

A DIM 4

R DIM 5

R DIM 6

R DIM 2

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 6

A DIM 7

R DIM 8 R DIM 9

DIM 1 DIM 2(T.S.)

A DIM 3


"PL" ±.001

"PT" ±.0005

"PL" ±.001

FD01 FD02

FD03 FD04

FD06

FD05

FD08FD07










OR

DE

R


Example: ILBD100-118 FD03 DIM. 1 DIM. 2


HEA

DED

HEA

DED

METR

ICMET

RIC

HEADED SOL ID PUNCH






SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.

*.13 radius corners typical on shapes.For special shapes see page 95.

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A


*H=Head Diameter

ALTERATION OPTIONS

ABR Blend radius other than 12.7 [Round only]ABRD Point length longer than standard [Round]ABSH Point length longer than standard [Shape]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter EBT Extra back taperMK Multiple keysPL Precision Overall Length +.026mm PT Precision head thickness +.013mm * For additional Alteration Options, see page 106.


*H=D+3mm + 0-.25

P

L +.25+.5

SBR +1.5T 5mm +.13+.25 D +.005

+.01

.25

.5 Press-in Lead

R 12.7

R

OR

DE

R Shape

M S P B 1 0 8 0 1 9 R D P = 6 . 3 5 O p t i m a Style Shank

Overall Length

SBR 'P' Dim

Coating

Shape

M S P B 1 3 7 1 2 5 O B P = 1 0 W = 5 . 0 K 1 Y 9 0 Style Shank Key Type'P' Dim

Point Dim ‘W’Overall Length

SBR

Key Angle

KE

YS

NOTES

• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to keying, see page111.• Standard key angle ‘Y’=0


Punch viewedthrough

head


M

M

M



Radial LocationTol. 1 .03/30Tol. 2 .01/20


180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

KEY 1Single Flat

KEY 2Double Flat

KEY 3MDowel Pin 3mm

KEY 4MDowel Pin 4mm


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

180º

270º

0º

90ºM= .5D+.5 x Pin Ø

Tol 1+.013- 0

Tol 2+.005- 0

KEY 7Dowel Pin 6mm

180º

270º

0º



HEA

DED

HEA

DED

METR

ICMET

RIC

SO

LID

Style Code

Shank [D]


Min P

Min W

MaxP/A32 40 45 50 56 60 63 70 71 80 90 100

MSPB

4

8

1.5

.75

413 1.5

19 1.5

25 2.25

5

8

1.5

1.5

513 1.5

19 2.25

25 2.5

6

8

3.25

1.5

613 1.5

19 2.25

25 2.5

8

8

4.25

2.25

813 2.25

19 2.5

25 2.5

10

8 4.25 2.25

1013

4.25

2.25

19 2.5

25 2.5

13

13

4.25 3.25 1319

25

16

13

6.25

5

1619 5

25 6.25

20

13

6.25

5

2019 5

25 6.25

25

13

8

6.25

2519 6.25

25 7.75

Overall Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100

* Smaller "MIN P/Ws" are available upon request.

HEADED SOL ID PUNCH



HEA

DED

HEA

DED

METR

ICMET

RIC

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.


OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

KE

YS

NOTES

• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to key-ing, see page 111.• Standard key angle ‘Y’=0


Punch viewedthrough

head


M

M

M





180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

KEY 1Single Flat

KEY 2Double Flat

KEY 3MDowel Pin 3mm

KEY 4MDowel Pin 4mm


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

180º

270º

0º


Tol 1+.013- 0

Tol 2+.005- 0

KEY 7Dowel Pin 6mm

180º

270º

0º







HEADED EJECTOR PUNCHO

RD

ER

RO

UN

DSH

AP

E

Shape

M E P B 1 6 8 0 2 5 R D P = 1 2 . 7 TO L 2 O p t i m a

Style Shank

Overall Length

SBR 'P' Dim

Tolerance

Shape

M E P B 2 5 1 0 0 2 5 S Q P = 9 . 5 2 K 1 Y 9 0 Style Shank Key Angle'P' Dim

Key TypeOverall Length

SBR

Coating

EJECTOR COMPONENTS

Size .051 .081 1.17 1.6 2.39 3.18

Part # MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12

Press-in Lead

R .5

P

R .01.02

.75 min.

D +.0002+.0004

L +.01+.02

B +.06- .0T +.005

+.010

*H=D+.125 + 0-.01




*H=Head Diameter


*H=D+3mm + 0-.25

P

L +.25+.5

SBR +1.5T 5mm +.13+.25

D +.005+.01

.25

.5 Press-in Lead

R 12.7

R

19.05 min.

ALTERATION OPTIONS

ABR Blend radius other than 12.7 [Round only]ABRD Point length longer than standard [Round]ABSH Point length longer than standard [Shape]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorterAT Reduce head thickness EBT Extra back taperMK Multiple keysNS No side hole - ejectorPL Precision Overall Length +.026mm PT Precision head thickness +.013mm * For additional Alteration Options, see page 106.


HEA

DED

HEA

DED

METR

ICMET

RIC

HEADED EJECTOR PUNCH


EJE

CT

OR

Style Code

Shank [D]


Min P

Min W

MaxP/A

Ejector32 40 45 50 56 60 63 70 71 80 90 100

MEPB

5

8

1.5

1.5

5 213 1.5

19 2.25

6

8

3.25

1.5

6 313 1.5

19 2.25

25 2.5

8

13

4.25

2.25

8 419 2.25

25 2.5

10

13

4.25

2.25

10 619 2.25

25 2.5

13

13

4.25 3.25 13 619

25

16

13

6.25

5

16 919 5

25 6.25

20

13

6.25

5

20 919 5

25 6.25

25

13

8

6.25

25 919 6.25

25 7.75


EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

1.5 971481 4, 6, 9,1 2

.78 971482 2, 3

Set 971562



HEA

DED

HEA

DED

METR

ICMET

RIC

P ILOT PUNCHP

1 a

nd

P2

PIL

OT

PU

NC

H

Style Code

Shank [D]

Working Length [L]SBR

Min P32 40 45 50 56 60 63 70 71 80 90 100

MSPB

4

8

1.513

19

25

5

8

1.513

19

25

6

8

3.2513

19

25

8

8

4.2513

19

25

10

8 4.25

13

4.2519

25

13

13

4.2519

25

16

13

6.2519

25

20

13

6.2519

25

25

13

819

25

Working Length [L] Code 32 40 45 50 56 60 63 70 71 80 90 100





+.25+.5L

P

19.05 min.

SBR+1.5

P

UNDER6.045 DIA.

LESSTHAN

6.35

2.286 FULLDIAMETER

LEAD6.045 DIA.

OVER6.045 DIA.

PARABOLIC POINT FOR SMOOTH

PICKUP ACTION

6.350

3.02 MISFEED

LIMIT

‘L’+.50+.25

1.2 X DIA. FOR 4.75 DIA OR LARGER1.5 X DIA. FOR UNDER 4.75 DIA.

‘L’ 40º

R .38

5º

R 12.7

1.2P*

SBR+1.5

19.05 min.

+.25+.5L

STYLE P1 PARABOLIC PILOT STYLE P2 ANGULAR PILOT

STANDARD MATERIAL M2 60-63 Rc.ALTERNATE MATERIALS 10V, 3V, ULTIMA M4

ALTERATION OPTIONS

ABR Blend radius other than 12.7mm [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.013mmFor additional Alteration Options, see page 106.

OR

DE

R

Shape

M S P B 1 6 9 0 2 5 R D P = 1 2 . 7 P 1

Style Shank

Overall Length

SBR 'P' Dim

Pilot Type


P1

P2


HEA

DED

HEA

DED

METR

ICMET

RIC

STUBBY P ILOT PUNCH

MSPB [P3]

ST

RA

IGH

T

Style Code

Head Thk (T)

Shank [D]

WorkingLength [L](Z)

Min D

Max D16 20 22 25 28 32 35

MSSB 5mm=B

4

16

20 22 25 28 32 35

4 1.50 4

5 5 4.01 5

6 6 5.01 6

8 8 6.01 8

10 10 8.01 10

13 13 10.01 13

16 16 13.01 16

20 20 16.01 20

25 25 20.01 25

Working Length [L] Code 16 20 22 25 28 32 35

* Z=3.35 + [(P - 1.45) ÷ .728]

PO

INT

Style Code

Head Thk (T)

Shank [D]

Working Length [L]SBR

Max(Z)

Min P

Max P16 20 22 25 28 32 35

MSPB 5mm=B

4

16

20 22 25 28 32 35 3

4 2.5 3.99

5 5 2.5 4.99

6 6 2.5 5.99

8 8 2.5 7.99

10 10 3.5 9.99

13 13 5 12.99

16 16 12 15.99

20 20 13 19.99

22 25 13 24.99

Working Length [L] Code 16 20 33 35 28 32 35

* Z=3.35 + [(P - 1.45) ÷ .728]





STYLE P3 STUBBY PILOT

STANDARD MATERIAL M2 60-63 Rc.ALTERNATE MATERIALS 10V, 3V, ULTIMA M4

STRAIGHT POINT

T +.13+.25

D+.3mm + 0+.25

R .38 + .13 R 12.7

D = P

WorkingLength +.51

- 0 ‘L’

“Z”

40ºIncluded

ISP Point

T +.13+.25

D+.3mm + 0-.25

WorkingLength +.51

- .01‘L’“Z”

D +.005+.01

40ºIncluded

R 12.7R 3.18

P

R .38 + .13

+.8- 0

OR

DE

R STR

AIG

HT

PO

INT

Working Length

M S S B 0 6 - 2 5 R D D = 5 . 0 5 P 3

Style Shank

Head Thickness

Shape 'Shank Diameter

Pilot Syle

Point Diameter

M S P B 0 8 - 3 2 R D P = 4 . 5 5 P 3 A L = 3 0 . 8Style Shank Pilot Style

Alt. LengthHead Thickness Working Length

Shape


ALTERATION OPTIONS

AH Reduce head diameterAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPT Precision head thickness +.013mmFor additional Alteration Options, see page 106.

MSSB [P3]


HEA

DED

HEA

DED

METR

ICMET

RIC

EXTENDED RANGE SOL ID , EJECTOR PUNCHESSH

AP

ES

- DIE

VIE

W

NOTES

Order Die View.


OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

KE

YS

NOTES

• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to keying, see page 111.• Standard key angle ‘Y’=0


Punch viewedthrough

head


M

M

M





180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

KEY 1Single Flat

KEY 2Double Flat

KEY 3MDowel Pin 3mm

KEY 4MDowel Pin 4mm


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

180º

270º

0º


Tol 1+.013- 0

Tol 2+.005- 0

KEY 7Dowel Pin 6mm

180º

270º

0º







OR

DE

R

RO

UN

DSH

AP

E

Shape

M S P B 4 0 7 0 2 5 R D P = 2 0 O p t i m a

Style Shank

Overall Length

SBR 'P' Dim

Shape

M S P B 3 2 7 0 1 9 O B P = 2 5 W = 1 5 K 1 Y 9 0 Style Shank

Key Angle

'P' Dim Key Type

Overall Length

SBR

Coating

‘W’ Dim

ALTERATION OPTIONS ABR Blend radius other than .500” [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAE Ejector size-different than standard for punchAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessEBT Extra back taperMK Multiple keysNS No side hole - ejector PL Precision Overall Length +.026mmPT Precision head thickness +.013mm * For additional Alteration Options, see page106.


*H=Head Diameter

No head draw on extended range.No side hole on extended range.

R 12.7

T +.13+.25

*H=D+3mm + 0-.25

R .25.5

+.25+.5 ‘L’

SBR +1.5

PRESS-IN LEAD

D +.005+.015

P


HEA

DED

HEA

DED

METR

ICMET

RIC

SO

LID

Style Code

Shank [D]


Min P

Min W

Max P/A32 40 45 50 56 60 63 70 71 80 90 100

MSPB

32

19

8.5 7 3225

30

40

19

14 7.5 4025

30

45

19

25 9 4525

30

50

19

30 10 5025

30

56

19

35 11.5 5625

30

63

19

41 13 6325

30


EJE

CT

OR

Style Code

Shank [D]


Min P

Min W

Max P/A

Ejector40 45 50 56 60 63 70 71 80 90 100

MEPB

32

13

8.5 7 32 1219

25

40

19

14 7.5 40 1225

30

45

19

25 9 45 1225

30

50

19

30 10 50 1225

30

56

19

35 11.5 56 1225

30

63

19

41 13 63 1225

30


EXTENDED RANGE SOL ID , EJECTOR PUNCHES



HEA

DED

HEA

DED

METR

ICMET

RIC

XTREME PUNCHSH

AP

ES

- DIE

VIE

W

NOTES

Order Die View.


OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

KE

YS

NOTES

• Key 1-7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5• Alterations to keying, see page 111.• Standard key angle ‘Y’=0


Punch viewedthrough

head


M

M

M





180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

KEY 1Single Flat

KEY 2Double Flat

KEY 3MDowel Pin 3mm

KEY 4MDowel Pin 4mm


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D

Tol 1+.013- 0

Tol 2+.005- 0

180º

270º

0º


Tol 1+.013- 0

Tol 2+.005- 0

KEY 7Dowel Pin 6mm

180º

270º

0º


OR

DE

R RO

UN

DSH

AP

E

Shape

M S P X 1 6 - 8 0 2 5 R D P = 1 2 . 7 TO L 2 O P T I M A Style Shank

Overall Length

Head Thickness

SBR 'P' Dim

Tolerance

M E P X 2 5 - 1 0 0 2 5 S Q P = 9 . 5 2 W = 2 . 0 K 1 Y 4 5 Shape

Style Shank

Overall Length

Head Thickness

SBR 'P' Dim

W Dim

Key Style

Key Angle

Coating






ALTERATION OPTIONS

ABR Blend radius other than 12.7mm [Round only]ABRD Point length longer than standard lengths [Round only]ABSH Point length longer than standard lengths [Shape only]AD Reduce body diameterAL Overall length shorter [Shorten shank maintain point]EBT Extra back taperMK Multiple keys PL Precision Overall Length +.026mm * For additional Alteration Options, see page106.

‘PT’ 8mm +.013

R 12.7P

SBR +1.5

L +.25+.5

D +.005+.01

*H=D+5mm +0-.25

R 1.27 + .13

10ºPRESS-IN

LEAD

PUNCH HEAD DRAWN TO RC 40-50

STANDARD MATERIAL ULTIMA

*H=Head Diameter

MSPX

MEPX


HEA

DED

HEA

DED

METR

ICMET

RIC

XTREME PUNCH

SO

LID

Style Code

Head Thk (PT)

Shank [D]

Overall Length [L]

SBRMin

P/WMax P/A50 60 70 80 90 100 110 120

MSPX X=8mm

10

13

2 1019

25

13

13

3 1319

25

16

13

3 1619

25

20

13

5 2019

25

25

136

2519

25 9


EJE

CT

OR

Style Code

Head Thk (PT)

Shank [D]

Overall Length [L]

SBRMin

P/WMax P/A

Ejec-tor50 60 70 80 90 100 110 120

MEPX X=8mm

10

13

4 10 619

25

13

13

4 13 619

25

16

13

6 16 919

25

20

13

6 20 919

25

25

13

8 25 919

25




HEA

DED

HEA

DED

METR

ICMET

RIC

HEADED STRAIGHT PUNCH

MSSB

MESB

SO

LID

Style Code

Shank [D]

Overall Length [L]Range

D

Head Dia.(H)32 40 45 50 56 60 63 70 71 80 90 100

MSSB

4 3-4 7

5 4-5 8

6 5-6 9

8 6-8 11

10 8-10 13

13 10 - 13 16

16 13 - 16 19


EJE

CT

OR

Style Code

Shank [D]


RangeD

Head Dia.

H

Ejec-tor32 40 45 50 56 60 63 70 71 80 90 100

MESB

68

5-6 9 313

8

8

6-8 11 413

19

25

10

13

8-10 13 619

25

13

13

10 - 13 16 619

25

16

13

13 - 16 19 919

25





Foretaper only,head end large.003 total


ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.026mm PT Precision head thickness +.013mm


OR

DE

R

M S S B 0 8 - 6 0 D = 6 . 8 5 TO L 2 O p t i m a Style


CoatingShank DiameterShank

M E S B 1 0 6 0 1 9 D = 8 . 9 TO L 2 O P T I M A Style


SBRShank Coating

'D' Dim

OR

DE

R

M S S B 0 8 - 6 0 D = 6 . 8 5 TO L 2 O p t i m a Style


CoatingShank DiameterShank

M E S B 1 0 6 0 1 9 D = 8 . 9 TO L 2 O P T I M A Style


SBRShank Coating

'D' Dim


*H=Head Diameter


D

R .255

T =5mm +.13+.25

L +.25+.5

*H=D + 3mm + 0- .25



HEA

DED

HEA

DED

METR

ICMET

RIC

HEADED CLOSE SPACE PUNCH

MQSS

MQPS

MQBB

MQPB

AB STYLE




Note: Blend Rad. = 6.35 if not specified



BLANK STRAIGHT PUNCH PUNCH

H +0- .25 D +.005

- 0

T= 3mm +.13+ .25

R .25.5

D

L +.25+.5

H +0- .25 D +.005

- 0

RD

L

D=P

‘AB’ STYLE HEADAvailable upon request


R B

L

+.78 - 0

P

BreakEdge

60º+1º

1.8D(Ref.)

R

D +.0002- 0

D

BreakEdge

R .25.5

1.8D(Ref.)

60º+1º

D +.005- 0

D

D=P


BreakEdge

60º+1º

1.8D(Ref.) D +.005

- 0

R .25.5

B +.78 - 0

P

.25

.5.25.5

H + 0- .25 D +.005

- 0

+.25+.5

+.25+.5

.25

.5

T= 3mm +.13+ .25

T= 3mm +.13+ .25

L +.25+.5

L +.25+.5

L +.25+.5

ST

RA

IGH

TS

Style Code

Shank [D]

Overall Length [L] HEAD DIA.60º(H)

HEAD DIA.SQ(H)

Min. D

Max.D40 45 50 56 60 63 70 71 80 90 100

MQSB 60º Head

MQSS STD

Head

2

1.8D

4 .8 2

3 5 2 3

4 6 2 4

5 7 3 5

6 8 4 6

7 9 6 7


Overall Length

ShankStyle

M Q B B 0 5 - 6 3

M Q S S 0 4 - 6 0 D = 3 . 5 4 Overall Length

ShankStyle

M Q P B 0 6 - 6 3 P = 5 . 2 5 Overall Length

ShankStyle Point Dim ’P’

’D’ Dim

OR

DE

R

RO

UN

DS

Style Code

Shank [D]


HEAD DIA.SQ(H)

Min. D

Max.D

PointLength

B40 45 50 56 60 63 70 71 80 90 100

MQPB 60º Head

MQPS STD

Head

2

1.8D

4 .8 2 5

3 5 2 3 7

4 6 2 4 8

5 7 3 5 8

6 8 4 6 8

7 9 6 7 8


Overall Length

ShankStyle

M Q B B 0 5 - 6 3


ShankStyle



’D’ Dim

OR

DE

R

Overall Length

ShankStyle

M Q B B 0 5 - 6 3


ShankStyle



’D’ Dim

OR

DE

R

BL

AN

KS

Style Code

Shank [D]


HEAD DIA.SQ(H)

40 45 50 56 60 63 70 71 80 90 100

MQBB 60º Head

MQBSSTD

Head

2

1.8D

4

3 5

4 6

5 7

6 8

7 9Overall Length [L] Code 40 45 50 56 60 63 70 71 80 90 100


ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]AT Reduce head thicknessPL Precision Overall Length +.026mmPT Precision head thickness +.013mm* For additional Alteration Options, see page 106

NOTES

60° Head available larger than 6.35• If “D” is greater than 6.35, T=3.962


HEA

DED

HEA

DED

METR

ICMET

RIC

ROUND FORM PUNCH

ORDER


EXAMPLE:

MSPB13-7125 R05DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5


“FL” Dimension is length from under head to form ±.026 (Form Length).

“L”Dimension tolerance is +.25 +.5unless precision “L”

DIM 1

R DIM 2

B

R07BULLET

DIM 1

R DIM 4

R DIM 5

DIM 3(T.S.)

A DIM 2 B

R09COIN

DIM 1

R DIM 3

R DIM 4

DIM 2 (T.S.)

B

R11SPHERICAL

DIM 1

R DIM 3

R DIM 6

R DIM 5

DIM 2

B

DIM 4(FL)

R13DIMPLE

R DIM 3

DIM 1

R DIM 7 R DIM 6

A DIM 4

DIM 2

B

DIM 5(FL)

R14PICK-UPPIERCE

DIM 1 DIM 4

DIM 5 (T.S.)"FL"

DIM 3 DIM 2

A DIM 8


B

DIM 9(FL)


DIM 1 A DIM 2

R DIM 4

R DIM 3

B

R06CONE


DIM 1

A DIM 4


B

DIM 7(FL)


DIM 2

DIM 1

DIM 3(SBR)


B

DIM 7(FL)

R02PIERCE & EXTRUDE

DIM 5(SBR)

DIM 4

DIM 3 DIM 2

DIM 1


B

DIM 10(FL)


DIM 1

R DIM 2

B

R08FULL RADIUS

DIM 1


A DIM 5

R DIM 6

DIM 3

B

DIM 10(FL)


DIM 4(T.S.)

DIM 1

DIM 2

R DIM 4

DIM 5(FL)


DIM 1

DIM 3 (T.S.)

A DIM 4


B

DIM 5(FL)

DIM 2 (T.S.)

R10STEPPEDCOIN

DIM 1

R DIM 2

B

R12EXTRUSION

B

DIM 3(SBR)

ROUND FORM WITHOUT ‘FL’ (FORM LENGTH)

T +.13+.25

L +.25+.5

D +.005+.01

R .25.5

R 12.7

B +1.5

H=D+3 +.00+.25

ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PT and PL)

PT +.013

PL

+.00+.25

H= D+ 3

R .25.5

R 12.7

D +.005+.01

+.025

(FL +.025)

B +1.5

STANDARD MATERIAL M4 ALTERNATE MATERIALS 10V, 3V, ULTIMA M4 OPTIONAL TIPTOLERANCE [P]

TOLERANCE #1 +.013 - 0Point to Shank Concentric within .013 T.I.R. Round

TOLERANCE #2 +.013Concentric within .026 T.I.R. Round & Shape

Optional Length and Head Thickness TOLERANCE PL +.026 PT +.013


HEA

DED

HEA

DED

METR

ICMET

RIC

CLOSE SPACE GU IDES

Style Code

Shank [D]

Overall Length [L] Min

PMax

P

Head Dia.

H20 25 32

MCSG

5 1.7 2.5 8

6 1.7 3 9

8 1.7 4 11

10 1.7 5 13

13 1.7 6 16

Overall Length (L) Code

20 25 32



#2 ROUNDS +.005 - 0Concentric within .08 T.I.R. Round


OR

DE

R

M C S G 0 8 - 2 5 P = 2 . 8

Style Overall Length

Point Dim 'P'Shank

Head Down

H=D+ 3mmP

+0-.25

B

3mm +.13+.25

L +.25+.5

R .25.5

R

D +.005+.01

+1-0

STANDARD MATERIAL M2 Rc 60-63



HEA

DED

HEA

DED

METR

ICMET

RIC

GU IDE BUSH INGS

MHUG

MHLG

MHDG

MHUG

MHLG

MHDG

ALTERATION OPTIONSAH Reduce head diameterAHR Altered radius under headAL Overall length shorter [Shorten shank maintain point]ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.026” PT Precision head thickness +.013” * For additional Alteration Options, see page 107.







HEAD UP HEADLESS HEAD DOWN Head Down

R

B

P

Headless

R

P

D +.005+.01

B

L +.25+.38

Head Up

D +.005+.01

B

L +.25+.5

P

R .25.5

R

H=D+3mm +0-.25

3mm +.13+.25

D +.005+.01

R .25.5

L +.5+.25

3mm +.13+.25

H=D+3mm +0-.25

KE

YS

NOTES

• Key 1-4 & 7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5.• Standard M and alterations to keying, see page 111• Standard key angle at 0º

+.38


KEY 1(Single Flat)

KEY 2(Double Flat)

KEY 3(Dowel Pin 3mm)


KEY 5(Single Flat)

working end view

KEY 6(Double Flat)

working end view

Tol 1+.013- 0

Tol 2+.005- 0


180º

270º

0º

90ºM= .5D

180º

270º

0º

90º


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D+

1/2 Dowel M= .5

180º

270º

0º

90º

180º

270º

0º

90º



M MM


OR

M

X+.38 (2)

X

M M



Tol 1+.013- 0

Tol 2+.005- 0


180º

270º

0º

90ºM= .5D+

1/2 Dowel

Tol 1+.013- 0

Tol 2+.005- 0

Tol 1+.013- 0

Tol 2+.005- 0


90º

Radial LocationTol. 1 Within 0º 4’Tol. 2 Within 0º 2’ Radial Location

Tol. 1 .03/30Tol. 2 .01/20


OR

DE

R

M H D G 1 0 - 1 3 O B P = 6 . 0 W 4 . 2 5 K 1 Y = 0

Style

Key Type

Shape

Overall Length

'P' Dim

W DimShank Key Angle

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.



OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A


HEA

DED

HEA

DED

METR

ICMET

RIC

GU IDE BUSH INGS

HE

AD

-UP

Style Code

Shank [D]

HeadH

Overall L ength [L] Min

PMAX

PMINP/A

MaxP/G

ReliefDia R

8 10 13 16

MHUG

5 8 1.6 3.2 1.3 3.2 3.6

6 9 1.6 3.9 1.3 3.9 4.6

8 11 2.4 5.4 1.3 5.4 6.6

10 13 3.2 6.8 1.3 6.8 8.2

13 16 5.4 8.8 1.9 8.8 11.4

16 19 7.4 10.8 1.9 10.8Taperonly

Overall Length (L) Code 8 10 13 16

HE

AD

LE

SS

Style Code

Shank [D]

HeadH


PMAX

PMINP/A

MaxP/G

ReliefDia R

8 10 13 16

MHLG

5 8 1.6 3.2 1.3 3.2 3.6

6 9 1.6 3.9 1.3 3.9 4.6

8 11 2.4 5.4 1.3 5.4 6.6

10 13 3.2 6.8 1.3 6.8 8.2

13 16 5.4 8.8 1.9 8.8 11.4

16 19 7.4 10.8 1.9 10.8Taperonly


HE

AD

-DO

WN

Style Code

Shank [D]

HeadH


PMAX

PMINP/A

MaxP/G

ReliefDia R

8 10 13 16

MHDG

5 8 1.6 3.2 1.3 3.2 3.6

6 9 1.6 3.9 1.3 3.9 4.6

8 11 2.4 5.4 1.3 5.4 6.6

10 13 3.2 6.8 1.3 6.8 8.2

13 16 5.4 8.8 1.9 8.8 11.4

16 19 7.4 10.8 1.9 10.8Taperonly


LAND LENGTH (B)EXAMPLE

P B

.8 - 1.7 2P P = 2 B = 3.7 P = 3 B = 4.56

1.7 - 2.4 P + 1.7

2.4 - 10.8 .82P = 2.1



HEA

DED

HEA

DED

METR

ICMET

RIC

COUNTERBORE REL IEF D IESH

AP

ES

- DIE

VIE

W

NOTES

Order Die View.



OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

KE

YS

NOTES

• Key 1-4 & 7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5.• Standard M and alterations to keying, see page 111• Standard key angle at 0º

+.38


KEY 1(Single Flat)

KEY 2(Double Flat)



KEY 5(Single Flat)

working end view

KEY 6(Double Flat)

working end view

Tol 1+.013- 0

Tol 2+.005- 0


180º

270º

0º

90ºM= .5D

180º

270º

0º

90º


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D+

1/2 Dowel M= .5

180º

270º

0º

90º

180º

270º

0º

90º



M MM


OR

M

X+.38 (2)

X

M M



Tol 1+.013- 0

Tol 2+.005- 0


180º

270º

0º

90ºM= .5D+

1/2 Dowel

Tol 1+.013- 0

Tol 2+.005- 0

Tol 1+.013- 0

Tol 2+.005- 0


90º


Tol. 1 .03/30Tol. 2 .01/20


OR

DE

R






MHDC

MDDC

STANDARD MATERIAL M2 60-63 RC.

HEADLESS HEADED

BLANKS: Available with 1.02 mm dia. start hole or no start hole. Start hole concentric to body within .13mm and contains a counterbore.

Headless Headed

*L +.25+.38

P

D +.005+.01

R +.25- 0

Press-InLead

B +.76- 0

R .25.5

P

D +.005+.01

B +.76- 0

L+.25+.5

R +.25- 0

5mm +.13+.25

* If L is less than 19.05,a press-in lead is notprovided.

H=D+3mm +0-.25

Overall Length

'P' Dim Slug Hugger

M D D C 2 0 - 2 5 R D P = 7 . 5 S H 2 C L R = 0 . 5 0Style Shape Total ClearanceShank

M AT = M i l d S t e e l M T = 3 m m


HEA

DED

HEA

DED

METR

ICMET

RIC

COUNTERBORE REL IEF D IE

HE

AD

LE

SS

Style Code

Shank [D]

Overall Length [L]Min

P/WMAXP/A

ReliefDia R

Die Land

B20 22 25 28 30 32 35

MDDC

61.25 2.25 3 4

1.25 3.25 4 4

81.25 2.25 3 4

1.25 3.25 4 4

10

1.25 2.25 3 4

1.5 3.25 4 4

1.5 5.25 6 5

131.5 5.25 6 5

1.5 7.25 8 5

162.25 7.25 8 5

2.25 8.75 9.5 5

203 8.75 9.5 5

3 11.25 12 6.5

223.25 11.25 12 6.5

3.25 14.25 15 6.5

254 14.25 15 6.5

4 16.75 17.5 6.5

324.75 16.75 17.5 6.5

4.75 20.25 21 8

40

6.25 20.25 21 8

6.75 23.25 24 8

6.25 26.25 27 8

45 6.25 35.75 36.5 9

50 6.25 40.75 41.5 9

56 8 45.75 46.5 9

63 9.5 50.75 51.5 9

71 11 55.75 56.5 9

Overall Length (L) Code 20 22 25 28 30 32 35

HE

AD

ED

Style Code

Shank [D]

Overall Length [L]Min

P/WMAXP/A

ReliefDia R

Die Land

B20 22 25 28 30 32 35

MHDC

61.25 2.25 3 4

1.25 3.25 4 4

81.25 2.25 3 4

1.25 3.25 4 4

10

1.25 2.25 3 4

1.5 3.25 4 4

1.5 5.25 6 5

131.5 5.25 6 5

1.5 7.25 8 5

162.25 7.25 8 5

2.25 8.75 9.5 5

203 8.75 9.5 5

3 11.25 12 6.5

223.25 11.25 12 6.5

3.25 14.25 15 6.5

254 14.25 15 6.5

4 16.75 17.5 6.5

324.75 16.75 17.5 6.5

4.75 20.25 21 8

40

6.25 20.25 21 8

6.75 23.25 24 8

6.25 26.25 27 8

Overall Length (L) Code 20 22 25 28 30 32 35



HEA

DED

HEA

DED

METR

ICMET

RIC

TAPER REL IEF D IESH

AP

ES

- DIE

VIE

W

NOTES

Order Die View.



OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

KE

YS

NOTES

• Key 1-4 & 7 included in all standard shapes price.• Standard ‘M’ dimension for Key 9 & 10 is .5 Dia. - 1.5.• Standard M and alterations to keying, see page 111.• Standard key angle at 0º

+.38


KEY 1(Single Flat)

KEY 2(Double Flat)



KEY 5(Single Flat)

working end view

KEY 6(Double Flat)

working end view

Tol 1+.013- 0

Tol 2+.005- 0


180º

270º

0º

90ºM= .5D

180º

270º

0º

90º


180º

270º

0º

90º

180º

270º

0º

90ºM= .5D+

1/2 Dowel M= .5

180º

270º

0º

90º

180º

270º

0º

90º



M MM


OR

M

X+.38 (2)

X

M M



Tol 1+.013- 0

Tol 2+.005- 0


180º

270º

0º

90ºM= .5D+

1/2 Dowel

Tol 1+.013- 0

Tol 2+.005- 0

Tol 1+.013- 0

Tol 2+.005- 0


90º


Tol. 1 .03/30Tol. 2 .01/20







MHDT

MDDT

ALTERATION OPTIONSAD Reduce body diameterADL Altered die land (smaller)AH Reduce head diameterAHR Altered radius under headAL Overall length shorter ARD Relief diameter larger than standard sizeAT Reduce head thicknessPL Precision Overall Length +.026mmPT Precision head thickness +.013mmSH2 Slug Hugger 2 * For additional Alteration Options, see page 107.

STANDARD MATERIAL M2 60-63 RC.

HEADLESS HEADED

BLANKS: Available with start hole or no start hole. Start hole concentric to body within .13mm .

Standard Die Land (B) = 3mm. Optional Die Land Available.

*L +.25+.38

P

D +.005+.01

Press-InLead

B +.76- 0

R .25.5

P

D +.005+.01

B +.76- 0

L+.25+.5

D+3mm +0-.25

*T=5mm+.13+.25

* If L is less than 19.05mm,a press-in lead is not provided.

TAPER RELIEFRounds: .29º/side Shapes: .5º/side

OR

DE

R

Overall Length

'P' Dim

M H DT 2 0 - 2 5 R D P = 7 . 5 S H 2 C L R = 0 . 2 5 Style ShapeShank

SlugHugger

Total Clearance


HEA

DED

HEA

DED

METR

ICMET

RIC

TAPER REL IEF D IE


* Standard Die Land (B) = 3.18

HE

AD

ED

LE

SS

Style Code

Shank [D]

Overall Length [L] Min P

Min. W

Max P/A13 16 20 22 25 28 30 32 35

MDDT

5 1 1.3 3.2

6 1.2 1.3 3.9

8 1.6 1.3 5.4

10 2 1.3 6.8

13 2.6 1.9 8.8

16 3.2 1.9 10.8

20 4 1.9 13.6

25 5 1.9 17

32 6.4 1.9 22

38 7.6 1.9 27

40 8 1.9 27

45 9 3.3 35

50 10 3.3 40

56 11.2 3.3 45

63 12.6 3.3 50

71 14.2 3.3 56

Overall Length (L) Code 13 16 20 22 25 28 30 32 35

HE

AD

ED

Style Code

Shank [D]

Overall Length [L] Min P

Min. W

Max P/A13 16 20 22 25 28 30 32 35

MHDT

5 1 1.3 3.2

6 1.2 1.3 3.9

8 1.6 1.3 5.4

10 2 1.3 6.8

13 2.6 1.9 8.8

16 3.2 1.9 10.8

20 4 1.9 13.6

25 5 1.9 17

32 6.4 1.9 22

38 7.6 1.9 27

40 8 1.9 27

45 9 3.3 35

50 10 3.3 40

56 11.2 3.3 45

63 12.6 3.3 50

71 14.2 3.3 56

Overall Length (L) Code 13 16 20 22 25 28 30 32 35



HEA

DED

HEA

DED

METR

ICMET

RIC

ROUND FORM D IE

DIM 1

R DIM 2

DIM 1

A DIM 3

DIM 2 R DIM 4

R DIM 5

DIM 1 R DIM 2


DIM 1

DIM 3

A DIM 4

R DIM 5

R DIM 6

R DIM 2

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 6

A DIM 7

R DIM 8 R DIM 9

DIM 1 DIM 2(T.S.)

A DIM 3


"PL" ±.001

"PT" ±.0005

"PL" ±.001

FD01 FD02

FD03 FD04

FD06

FD05

FD08FD07










OR

DE

R


Example: MHDT08-28 FD03 DIM. 1 DIM. 2


HEA

DED

HEA

DED

METR

ICMET

RIC

Punch tooling innovations help achieve lean goals by improved lead times, reduce waste, and expand design options as well as eliminate slug pulling and minimize stripping pressures.

Time is money. Whether a company is building dies or stamping parts, finding new ways to improve efficiency and reduce costs is crucial to overall success.

Create Custom Retainers In-House - see page 82 for more options. A new ball lock retainer insert simplifies making custom retainers in-house. The insert is a mass-produced version of that blind, flat-bottomed, precision-angled hole. It has changed die design. Die builders and designers can redesign their tooling to accept the insert in place of a custom retainer.Using the insert, the tool designer and die builder can manufacture the block and their own punch retainers with straight-line machining—without complicated jigs, inspection fixtures, or the know-how to machine ball holes in the punch retainer plate—on wire EDM, jig grinders, or machining or milling centers. No angles or tapers are required—just straight holes.When machining is complete, there will be two intersecting holes: one fits the ball lock retainer insert, and the other fits the standard ball lock punch. The diemaker simply slip-fit installs the insert into the back of the block (the head of the insert secures the insert in place), and then installs the backing plate. The punch—any standard ball lock punch then can be inserted.This insert actually allows the punches to be close together; this is especially important when proximity is required in some applications.One-day Lead-times. Because the insert is an off-the-shelf item, builders can actually reduce their lead-times from two or three weeks to one or two days. They can order the inserts in the morning, machine the plate that day, and install the inserts when they arrive the next day.

Existing Retainers. Die builders also can modify existing retainers using retainer inserts. Engineering changes often require moving an existing hole a few thousandths of an inch in one direction or another or adding additional features. Adding a retainer insert with the new specifications into the existing retainer eliminates the need to replace the entire block. The inserts can be reused for multiple stamping jobs, especially useful for short runs.

Eliminate Slug Pulling - see page 31 for additional detail..Slug pulling is the cause of costly setbacks such as scrapped parts, downtime, and tooling and machinery damage. Slug pulling occurs when the slug does not separate from the skeleton and re-enters the die along with the work material. The end result is scrapped parts, downtime, and tooling and machinery damage.

Surface finishes and coatings bridge the gap in lubricity between tougher work materials and new lubricants. To make a punch last longer—strip more easily—its surface finish can be enhanced and a coating applied on top of that to give it a harder and slicker surface.Surface Finishes. Newly developed surface finishes, from standard radial grinds to straight-line grinding meth-ods, improve stripping pressures and help produce more accurate hole diameters, while also reducing galling and increasing tool life, see page 112 for options.Coatings. - see page 113 for options.Coatings and surface finishes enhance lubricity, thereby reducing the friction coefficient of the punch so that the punch strips from the work material more freely. The result is greater wear resistance for a longer-lasting tool.

Better Tooling Equals Greater ProductivityTooling is an investment. High-quality, innovative tooling and performance-enhancing inserts, die designs, coatings, and finishes designed to increase efficiency, reduce waste, and lengthen tool life are likely to help stampers achieve a better return on investment.

When machining is complete, there will be two intersecting holes:

weeks to one or two days. They can order the inserts in the morning, machine the plate that day, and install the inserts when they arrive


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

HEAVY DUTY SOL ID PUNCH

Oversized punches







L +.25+.5

P

SBR +1.5

R 12.734.7mm MIN

D -.005-.01

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A


Oversized punches can be ordered the same as our regular ball lock part numbers. Use MHSO Metric Heavy Duty Oversized solid punch.

P

D -.005-.01

L +.25+.51

SBR +1.5

34.7 MIN

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

Shape

M H S P 1 0 - 7 1 1 0 R D P = 6 . 3 5 O P T I M A Style Shank

Overall Length

SBR 'P' Dim

Coating

M H S P 1 3 - 9 0 2 5 O B P = 6 . 3 5 W = 5 . 0 Y 1 8 0 Shape

Style Shank

Overall Length

SBR 'P' Dim

W Dim

Key Location

M H S O 1 3 - 9 0 2 5 R D P = 1 5 Shape

Style Shank

Overall Length

SBR 'P' Dim


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

HEAVY DUTY SOL ID PUNCH

H E AV Y D U T Y S O L I D P U N C HS T Y L E C O D E = M H S P

Shank Code

Shank Dia.[D]

OVERALL LENGTH (L)

SBRAbsolute Min P/W

Min P/W

MaxP/A

63

71

80

90

10

0

11

0

12

5

14

0

15

0

10 10xx 10 1.4 1.6 9.97

xx 19 1.5 2.1 9.97

13 13

xxx 13

4 4.5 12.97xxx 19

xx 25

16 16

xxx 13

4 6 15.97xxx 19

xx 25

20 20

xxx 13

6 8 19.97xxx 19

xx 25

25 25

xx 13

8 10 24.97xx 19

xx 25

32 32

13

10 12.5 31.9719

25

40 40

19

12 14 39.9725

30


3

71

80

90

10

0

11

0

12

5

14

0

15

0


OV E R S I Z E D H E AV Y D U T Y S O L I D P U N C H

S T Y L E C O D E = M H S O

Shank Code

Shank Dia.[D]

OVERALL LENGTH (L)

SBRMin P/W

63

71

80

90

10

0

10 1010

1019

13 13

13

1319

25

16 16

13

1619

25

20 20

13

2019

25

25 25

13

2519

25

32 32

13

3219

25

40 40

19

4025

30


3

71

80

90

10

0


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC


EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

1.5 971481 4, 6, 9,1 2

.78 971482 2, 3

Set 971562

EJECTOR COMPONENTS

Size .4 .69 1.04 1.47 2.26 3.05


Press-in Lead

R .5

P

R .01.02

.75 min.

D +.0002+.0004

L +.01+.02

B +.06- .0T +.005

+.010

*H=D+.125 + 0-.01








OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

D

Shape

M H E P 1 0 - 9 0 1 0 R D P = 6 . 3 5 O P T I M A Style Shank

Overall Length

SBR 'P' Dim

Coating

M H E P 1 3 - 1 1 0 1 9 R T P = 6 . 3 5 W = 5 . 0 Y 4 5 Shape

Style Shank

Overall Length

SBR 'P' Dim

W Dim

Key Location

M H E O 1 3 - 9 0 1 9 S Q P = 1 5 Y 0 Shape

Style Shank

Overall Length

SBR 'P' Dim

Key Location


L +.25+.51

D -.005-.01

P

34.7 MINR 12.7

SBR +1.5



Oversized punches can be ordered the same as our regular ball lock part numbers. Use MHEO Metric Heavy Duty Oversized ejector punch.

D -.005-.01

SBR +1.5

L +.25+.51

P

34.7 MIN

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC



H E AV Y D U T Y E J E C TO R P U N C HS T Y L E C O D E = M H E P

Shan

k C

od

e

Shan

k D

ia.

[D

]

OVERALL LENGTH (L)

SBR

Ab

solu

te M

in

P/W

Min

P/W

Max

P/A

EJE

CTO

R

63

71

80

90

10

01

10

12

51

40

15

0

10 1010 1.4 1.6

9.97 419 1.5 2.1

13 13

13

4 4.5 12.97 619

25

16 16

13

4 6 15.97 919

25

20 20

13

6 8 19.97 919

25

25 25

13

8 10 24.97 919

25

32 32

13

10 12.5 31.97 1219

25

40 40

19

12 14 39.97 1225

30

Overall Length [L]

Code

63

71

80

90

10

01

10

12

51

40

15

0

OV E R S I Z E D H E AV Y D U T Y E J E C TO R P U N C H

S T Y L E C O D E = M H E O

Shan

k C

od

e

Shan

k D

ia.

[D

]

OVERALL LENGTH (L)

SBR

Min

P/W

EJE

CTO

R

63

71

80

90

10

0

10 1010

10 419

13 13

13

13 619

25

16 16

13

16 919

25

20 20

13

20 919

25

25 25

13

25 919

25

32 32

13

32 1219

25

40 40

19

40 1225

30

Overall Length [L]

Code

63

71

80

90

10

0


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

HEAVY DUTY P ILOT PUNCH

PIL

OT

Style Code

Shank Code

[D]

Shank Dia.

WORKING LENGTH (L)SBR

Absolute Min P/W

Min P/W

MaxP/A63 71 80 90 100 110 125 140 150

MHSP

10 10x 10 1.4 1.6

9.97x 19 1.5 2.1

13 13

x x 13

4 4.5 12.97x x 19

x 25

16 16

x x 13

4 6 15.97x x 19

x 25

20 20

x x 13

6 8 19.97x x 19

x 25

25 25

x 13

8 10 24.97x 19

x 25

32 32

13

10 12.5 31.9719

25

40 40

19

12 14 39.9725

30

Working Length [L] Code 63 71 80 90 100 110 125 140 150

Absolute Min P/W

Min P/W

Max

OR

DE

R

Shape

M H S P 1 6 - 8 0 1 9 R D P = 1 2 . 7 P 1 Style Shank

Working Length

SBR 'P' Dim

Pilot Style


1 S

tyle

Par

abo

lic P

ilot

P2

Sty

leA

ngu

lar

Pilo

t

SBR+1.5

L +.25+.51

P

P

D -.005-.01

D -.005-.01

R 12.7

L +.25+.51


2.3 FullDiameterLead

Less than

Under6.0

Over6.06.0

L +.51+.25

6.3

3.0

6.3

1.2 X P*

L

40º 5º

.38

R 12.7SBR+1.5

R 12.7




* 1.2 X dia. for 4.75 dia. or larger 1.5 X dia. for under 4.75 dia.

P2

P1


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

L IGHT DUTY SOL ID PUNCH


Oversized punches can be ordered the same as our regular ball lock part numbers. Use MLSO Metric Heavy Duty Oversized solid punch.

P

D

L

-.005-.01

SBR +1.5

+.25+.51

25mm MIN


25 mm MIN

P

D -.005-.01

L +.25+.51

SBR+1.5

R 12.7

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

D

Shape

M L S P 1 3 - 8 0 1 3 R D P = 6 . 3 5 O P T I M A Style Shank

Overall Length

SBR 'P' Dim

Coating

M L S P 3 2 - 1 0 0 2 5 O B P = 2 0 . 0 W = 1 4 . 0 Y 0 Shape

Style Shank

Overall Length

SBR 'P' Dim

W Dim

Key Location

M L S O 1 3 - 9 0 2 5 S Q P = 1 4 Y 0 Shape

Style Shank

Overall Length

SBR 'P' Dim

Key Location


SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A







BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

L IGHT DUTY SOL ID PUNCH

L I G H T D U T Y S O L I D P U N C HS T Y L E C O D E = M L S P

Shan

k C

od

e

Shan

k D

ia.

[D]

OVERALL LENGTH (L)

SBR

Ab

solu

te

Min

P/W

Min

P/W

Max

P/A

63

71

80

90

10

0

11

0

12

5

14

0

15

0

06 6x 10

1.41.6

5.97x 13 2.1

10 10x x 10 1.4 1.6

9.97x x 13 1.5 2.1

13 13

x x x 13

4 4.5 12.97x x x 19

x x 25

16 16

x x x 13

4 6 15.97x x x 19

x x 25

20 20

x x x 13

6 8 19.97x x x 19

x x 25

25 25

x x 13

8 10 24.97x x 19

x x 25

32 32

13

10 12.5 31.9719

25

38 38

19

12 14 37.9725

30

Overall Length [L]

Code

63

71

80

90

10

0

11

0

12

5

14

0

15

0


L I G H T D U T Y S O L I D P U N C HS T Y L E C O D E = M L S P

Shan

k C

od

e

Shan

k D

ia.

[D]

OVERALL LENGTH (L)

SBR

Min

P/W

63

71

80

90

10

0

06 610

613

10 1010

1013

13 13

13

1319

25

16 16

13

1619

25

20 20

13

2019

25

25 25

13

2519

25

32 32

13

3219

25

38 38

19

3825

30

Overall Length [L]

Code

63

71

80

90

10

0


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

L IGHT DUTY EJECTOR PUNCH

EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

1.5 971481 4, 6, 9,1 2

.78 971482 2, 3

Set 971562

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A

OR

DE

R

STD

- R

OU

ND

STD

- SH

AP

EO

VE

RSI

ZE

D

Shape

M L E P 2 0 - 8 0 1 3 R D P = 1 2 . 3 5 O P T I M A Style Shank

Overall Length

SBR 'P' Dim

Coating

M L E P 3 2 - 1 0 0 2 5 R T P = 1 2 . 3 5 W = 9 . 0 Y 9 0 Shape

Style Shank

Overall Length

SBR 'P' Dim

W Dim

Key Location

M L E O 1 3 - 9 0 1 9 S Q P = 1 4 Y 0 Shape

Style Shank

Overall Length

SBR 'P' Dim

Key Location

EJECTOR COMPONENTS

Size .40 .69 1.04 1.47 2.26 3.05


Press-in Lead

R .5

P

R .01.02

.75 min.

D +.0002+.0004

L +.01+.02

B +.06- .0T +.005

+.010

*H=D+.125 + 0-.01









L +.25+.51

D -.005-.01

P

25mm MINR 12.7

SBR+1.5


Oversized punches can be ordered the same as our regular ball lock part numbers. Use MHSO Metric Heavy Duty Oversized ejector punch.

D -.0002-.0004

B +.06- 0

L +.01+.02

P

25mm MIN



BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

L IGHT DUTY EJECTOR PUNCH

L I G H T D U T Y E J E C TO R P U N C HS T Y L E C O D E = M L E P

Shan

k C

od

e

Shan

k D

ia.

[D]

OVERALL LENGTH (L)

SBR

Ab

solu

te

Min

P/W

Min

P/W

Max

P/A

EJE

CTO

R

63

71

80

90

10

01

10

12

51

40

15

006 6

101.4

1.65.97 3

13 2.1

10 1010 1.4 1.6

9.97 413 1.5 2.1

13 13

13

4 4.5 12.97 619

25

16 16

13

4 6 15.97 919

25

20 20

13

6 8 19.97 919

25

25 25

13

8 10 24.97 919

25

32 32

13

10 12.5 31.97 1219

25

38 38

19

12 14 37.97 1225

30

Overall Length [L]

Code

63

71

80

90

10

01

10

12

51

40

15

0

OV E R S I Z E D L I G H T D U T Y E J E C TO R P U N C H

S T Y L E C O D E = M L E O

Shan

k C

od

e

Shan

k D

ia.

[D]

OVERALL LENGTH (L)

SBR

Min

P/W

EJE

CTO

R

63

71

80

90

10

0

06 610 1.6

313 2.1

10 1010 1.6

413 2.1

13 13

13

4.5 619

25

16 16

13

6 919

25

20 20

13

8 919

25

25 25

13

10 919

25

32 32

13

12.5 1219

25

38 38

19

14 1225

30

Overall Length [L]

Code

63

71

80

90

10

0


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

L IGHT DUTY P ILOT PUNCH


PIL

OT

Style Code

Shank Code

Shank Dia. [D]

WORKING LENGTH (L)SBR

Absolute Min P/W

Min P/W

MaxP/A63 71 80 90 100 110 125 140 150

MLSP

06 6x 10

1.41.6

5.97x 13 2.1

10 10x x 10 1.4 1.6

9.97x x 13 1.5 2.1

13 13

x x 13

4 4.5 12.97x x 19

x 25

16 16

x x 13

4 6 15.97x x 19

x 25

20 20

x x 13

6 8 19.97x x 19

x 25

25 25

x 13

8 10 24.97x 19

x 25

32 32

13

10 12.5 31.9719

25

38 38

19

12 14 39.9725

30

Working Length [L] Code 63 71 80 90 100 110 125 140 150

Min P/W

MaxP/A

1.6




* 1.2 X dia. for 4.75 dia. or larger 1.5 X dia. for under 4.75 dia.

OR

DE

R

Shape

M L S P 2 5 - 9 0 1 9 R D P = 1 2 . 7 P 1 Style Shank

Working Length

SBR 'P' Dim

Pilot Style


1 S

tyle

Par

abo

lic P

ilot

P2

Sty

leA

ngu

lar

Pilo

t

SBR+1.5

L +.25+.51

P

P

D -.005-.01

D -.005-.01

R 12.7

L +.25+.51


2.3 FullDiameterLead

Less than

Under6.0

Over6.06.0

L +.51+.25

6.3

3.0

6.3

1.2 X P*

L

40º 5º

.38

R 12.7SBR+1.5

R 12.7

P2

P1


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

ROUND FORM PUNCH

ORDER


EXAMPLE:

MLSP25-10025-R05DIM. 1DIM. 2DIM. 3DIM. 4DIM. 5


DIM 1

R DIM 2

B

R07BULLET

DIM 1

R DIM 4

R DIM 5

DIM 3(T.S.)

A DIM 2 B

R09COIN

DIM 1

R DIM 3

R DIM 4

DIM 2 (T.S.)

B

R11SPHERICAL

DIM 1

R DIM 3

R DIM 6

R DIM 5

DIM 2

B

DIM 4(FL)

R13DIMPLE

R DIM 3

DIM 1

R DIM 7 R DIM 6

A DIM 4

DIM 2

B

DIM 5(FL)

R14PICK-UPPIERCE

DIM 1 DIM 4

DIM 5 (T.S.)"FL"

DIM 3 DIM 2

A DIM 8


B

DIM 9(FL)


DIM 1 A DIM 2

R DIM 4

R DIM 3

B

R06CONE


DIM 1

A DIM 4


B

DIM 7(FL)


DIM 2

DIM 1

DIM 3(SBR)


B

DIM 7(FL)

R02PIERCE & EXTRUDE

DIM 5(SBR)

DIM 4

DIM 3 DIM 2

DIM 1


B

DIM 10(FL)


DIM 1

R DIM 2

B

R08FULL RADIUS

DIM 1


A DIM 5

R DIM 6

DIM 3

B

DIM 10(FL)


DIM 4(T.S.)

DIM 1

DIM 2

R DIM 4

DIM 5(FL)


DIM 1

DIM 3 (T.S.)

A DIM 4


B

DIM 5(FL)

DIM 2 (T.S.)

R10STEPPEDCOIN

DIM 1

R DIM 2

B

R12EXTRUSION

B

DIM 3(SBR)


TOLERANCE #1 +.013 - 0Concentric within .013 T.I.R. Round

TOLERANCE #2 +.005Concentric within .008 T.I.R. Round

Optional Length TOLERANCE PL +.026


ROUND FORM WITHOUT ‘FL’ (FORM LENGTH) ROUND FORM WITH ‘FL’ (FORM LENGTH)(All Round Form with ‘FL’ are PL)

L +.25+.50

D - .005- .010

SBR+1.5

R12.7

D - .005- .010

PL +.026

(FL +.026)

R12.7

SBR+1.5


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

BALL LOCK COUNTERBORE REL IEF D IEB

AL

L L

OC

K

Style Code

Shank Code

[D]

Shank Dia.

LENGTH (L)

Absolute Min P/W

Min P

Min W

Max. P/A

Relief Dia.

R

DIE LAND

B

MLBD

13 13

32 .8

1.5 1.5 5 6 4

16 16 2.4 2.4 7.2 8 5

20 20 3 3 11 12 5

25 25 3.2 3.2 15 16 6

32 32 4 4 19 20 6

38 38 5 5 26 27 8





SECTION VIEW

SHA

PE

S - D

IE V

IEW

NOTES

Order Die View.





180º

270º

0º

90º

OB ObroundW

P

BL Blank

W2 Rad



P

*See Note

P

P *See Note

A

P

W

*See Note

P

A

W*See Note

*See Note

W

W2 Rad

AP

P

*See Note

*See Note

A

W

P

*See Note

P

A


BLANKS: Available with 1.02 mm dia. start hole or no start hole. Start hole concentric to body within .13mm and contains a counterbore.

B + .76- 0

P

L +.25+.38

D -.005-.01

+.25- 0R

OR

DE

R

RO

UN

DSH

AP

E

Shape

M L B D 1 6 - 3 2 R D P = 4 . 0 Style Shank

Overall Length 'P' Dim

M L B D 2 5 - 3 2 O B P = 4 . 0 W = 3 . 3 S H 2 C L R = . 5 0 M AT = M i l d S t e e l M T = 1 2 g

ShapeStyle Shank

Overall Length

Material Type

'P' Dim W Dim Slug Hugger

Material Type

Total Clearance

Material Thickness


BALL LO

CK

BALL

LOCK

METR

ICMET

RIC

ROUND FORM D IE

DIM 1

R DIM 2

DIM 1

A DIM 3

DIM 2 R DIM 4

R DIM 5

DIM 1 R DIM 2


DIM 1

DIM 3

A DIM 4

R DIM 5

R DIM 6

R DIM 2

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 1 DIM 2(T.S.)

A DIM 3

R DIM 4 R DIM 5

DIM 6

A DIM 7

R DIM 8 R DIM 9

DIM 1 DIM 2(T.S.)

A DIM 3


"PL" ±.026

"PT" ±.013

"PL" ±.026

FD01 FD02

FD03 FD04

FD06

FD05

FD08FD07










OR

DE

R


Example: MLBD20-32 FD03 DIM. 1 DIM. 2

INCH

INCH

RETAINERS

CREATE, MODIFY AND REUSE SPECIAL RETAINERS ON-SITE HP Accu-Lock® simplifies the use of special retainers by eliminating the need for complicated jigs, inspection fixtures and specialized knowledge to machine ball holes into the punch plate. HP Accu-Lock eliminates the ball holes. Punches are held securely in place with a stratight-line machined hole that can easily be created in-house.

SHORTER LEAD TIMES AND LESS WASTE

Purchasing custom retainers for a special request is costly and can add weeks to a job. With HP Accu-Lock you can create your own special retainers in-house and modify and reuse exist-ing retainers. Cut your lead times from several weeks to a day and significantly reduce waste.

HP Accu-Lock retainer inserts are fully compatible with all ball lock punches.


INCH

INCH

HEADED RETAINER

RO

UN

D

CAT. NO. D H A B G K R S U X YScrew

SizeTapped

Hole

IHDR037 .375 .526 1.75 1.72 .438 .750 .38 .47 1.060 .354 .295 5/16-18 3/8-16

IHDR050 .5 .656 2.00 1.97 .562 .750 .50 .60 1.180 .472 .256 5/16-18 3/8-16

IHDR062 .625 .781 2.12 2.09 .625 .750 .56 .66 1.250 .532 .236 5/16-18 3/8-16

IHDR075 .75 .906 2.38 2.34 .688 .750 .69 .79 1.320 .650 .197 5/16-18 3/8-16

IHDR100 1 1.156 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11

IHDR125 1.25 1.406 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11

IHDSShaped Tips Only

"D"

"H"

"A"

"B"

"R"

2X "S"

"G" ±.005 "G" ±.005

29° "Y" ±.0004

"K" ±.005

"X" ±.0004

"U" ±.0004

2X SLIP FIT FOR.3125 DOWEL

(.250 DOWEL FOR IHDR037)

2X COUNTER BOREDAND TAPPED FORTOP OR BOTTOM

MOUNTING .

.188+-

.002

.000

1.00

"D"

"H"

"A"

"B"

"R"

2X "S"

"G" ±.005 "G" ±.005

29° "Y" ±.0004

"K" ±.005

"X" ±.0004

"U" ±.0004

2X SLIP FIT FOR.3125 DOWEL

(.250 DOWEL FOR IHDS037)

.5 "D"

2X COUNTER BOREDAND TAPPED FORTOP OR BOTTOM

MOUNTING .

.188+-

.002

.000

1.00

IHDRRound Tips Only

SH

AP

E

CAT. NO. D H A B G K R S U X YScrew

SizeTapped

Hole

IHDS037 .375 .526 1.75 1.72 .438 .750 .38 .47 1.060 .354 .295 5/16-18 3/8-16

IHDS050 .5 .656 2.00 1.97 .562 .750 .50 .60 1.180 .472 .256 5/16-18 3/8-16

IHDS062 .625 .781 2.12 2.09 .625 .750 .56 .66 1.250 .532 .236 5/16-18 3/8-16

IHDS075 .75 .906 2.38 2.34 .688 .750 .69 .79 1.320 .650 .197 5/16-18 3/8-16

IHDS100 1 1.156 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11

IHDS125 1.25 1.406 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1/2-13 5/8-11

RETA

INER


INCH

HP ACCU-LOCK® SPEC IAL RETAINER INSERTS HP ACCU-LOCK SPEC IAL RETAINER INSERTS

*Tolerance for 1.250 punch/ hole is +.0006/+.0003

HE

AV

Y D

UT

Y

Style Code

Shank Code

Shank Dia.

Insert Dia. (D)

Head Dia. (H)

Length (L)

Punch Dia. Hole

(A)

Cen-ter to Cen-

ter (B)

Insert Hole Dia. (C)

Head C-Bore Dia. (D)

Plate Thickness

(E)

Inner Booster Spring

IHIS

037 .375 .625 .735

1.38

.375 .375 .6255 .75

1.38

972100

050 .5 .8125 .98 .5 .48 .813 1

972101

062 .625 .8125 .98 .625 .543 .813 1

075 .75 .8125 .98 .75 .605 .813 1

087 .875 .8125 .98 .875 .668 .813 1

100 1 .8125 .98 1 .73 .813 1

125 1.25 .8125 .98 1.25 .855 .813 1

LIG

HT

DU

TY

Style Code

Shank Code

Shank Dia.

Insert Dia. (D)

Head Dia. (H)

Length (L)

Punch Dia. Hole

(A)

Cen-ter to Cen-

ter (B)

Insert Hole Dia. (C)


Plate Thickness

(E)


ILIS

025 .25 .5 .615

1

.25 .28 .5005 .625

1

972100037 .375 .5 .615 .375 .325 .5005 .625

050 .5 .5625 .69 .5 .406 .5630 .72

972101

062 .625 .5625 .69 .625 .469 .5630 .72

075 .75 .625 .735 .75 .563 .6255 .75

087 .875 .625 .735 .875 .625 .6255 .75

100 1 .625 .735 1 .688 .6255 .75

E

.190 +.03- 0

Ø “D” +.03- 0

BACKER PLATE

Ø “C” +.001+ 0

Ø “A” +.0002+.0004

Ø “B” +.001+ 0

PUNCH PLATE

“L” + .005

.187 + 0- .003

Ø “P”

Ø “H” + .005

Ø “D” + .0002

Punch Plate Hole Specification Insert Specification

E

.190 +.03- 0

Ø “D” +.03- 0

BACKER PLATE

Ø “C” +.001+ 0

Ø “A” +.0002+.0004

Ø “B” +.001+ 0

PUNCH PLATE

“L” + .005

.187 + 0- .003

Ø “P”

Ø “H” + .005

Ø “D” + .0002

OR

DE

R HE

AV

Y

DU

TY

LIG

HT

D

UT

Y

I H I S 0 5 0 Style Shank

I L I S 0 5 0 Style Shank


METR

ICHP ACCU-LOCK® SPEC IAL RETAINER INSERTS

*Tolerance for 1.250 punch/ hole is +.0006/+.0003

E

4.55 +.13- 0

Ø “D” +.75- 0

BACKER PLATE

Ø “C” +.025+ 0

Ø “A” +.005+.01

Ø “B” +.025+ 0

PUNCH PLATE

“L” + .13

4.5 + 0- .08

Ø “P”

Ø “H” + .13

Ø “D” + .005

Punch Plate Hole Specification Insert Specification

E

4.55 +.13- 0

Ø “D” +.75- 0

BACKER PLATE

Ø “C” +.025+ 0

Ø “A” +.005+.01

Ø “B” +.025+ 0

PUNCH PLATE

“L” + .13

4.5 + 0- .08

Ø “P”

Ø “H” + .13

Ø “D” + .005

OR

DE

R HE

AV

Y

DU

TY

LIG

HT

D

UT

Y

M H I S 0 2 0 Style Shank

M L I S 0 1 3 Style Shank

HE

AV

Y D

UT

Y

Style Code

Shank Code

Shank Dia.

Insert Dia. (D)

Head Dia. (H)

Length (L)

Punch Dia. Hole

(A)

Center to Center

(B)

Insert Hole Dia.

(C)


Plate Thickness

(E)


MHIS

010 10 16 19.6

34.7

10 10 16.013 20

34.7

972100

013 13 20 24.6 13 11.5 20.013 25

972101

016 16 20 24.6 16 13 20.013 25

020 20 20 24.6 20 15 20.013 25

025 25 20 24.6 25 175. 20.013 25

032 32 20 24.6 32 21 20.013 25

040* 40 20 24.6 40 25 20.013 25

LIG

HT

DU

TY

Style Code

Shank Code

Shank Dia

Insert Dia.(D)

Head Dia. (H)

Length (L)

Punch Dia. Hole

(A)

Center t o Center

(B)

Insert Hole Dia.

(C)


Plate Thickness

(E)


MLIS

006 6 12 14.6

25.7

6 6.5 12.013 15

25.7

972100010 10 14 16.6 10 9 14.013 17

013 13 14 16.6 13 10.5 14.013 17

972101

016 16 14 16.6 16 12 14.013 17

020 20 14 18.6 20 14 16.013 19

025 25 16 18.6 25 16.5 16.013 19

032 32 16 18.6 32 20 16.013 19

038 38 16 18.6 38 23 16.013 19


INCH

BALL LOCK RETAINER

*

S X 45˚

U ± .0004

K ± .005

G ±

.005

A

R

B

a

Y ± .0004

X ±

.000

4

Slip FitFor .2500Dowel (2X)

Slip Fit For Dowel.1250 For ILRT 0.250.1875 For ILRT 0.375.2500 For Others

air exhaust hole

.250

.118

øD 5/16unc – 18

Furnished with backing plugs instead of backing plate.* See page 101 for backing plug options.

HE

AV

Y D

UT

Y

Style Code

Shank Code

(D)

Shank Dia.

A B G H K R S U X Y aºScrew

Size

IHRT

037 .375 1.744 1.614 0.876 1.614 0.750 0.37 0.197 1.060 0.354 0.295 30º 5/16-18

050 .500 1.984 1.850 1.124 1.614 0.750 0.49 0.265 1.180 0.472 0.256 28º 3/8-16

062 .625 2.106 1.969 1.250 1.614 0.750 0.55 0.335 1.250 0.532 0.236 28º 3/8-16

075 .750 2.366 2.165 1.376 1.614 0.750 0.69 0.394 1.320 0.650 0.197 28º 3/8-16

087 .875 2.492 2.291 1.376 1.614 0.750 0.75 0.433 1.400 0.728 0.197 28º 3/8-16

100 1 2.744 2.480 1.562 1.614 0.938 0.87 0.472 1.600 0.866 0.276 28º 1/2-13

125 1.25 2.744 2.480 1.562 1.614 0.938 0.87 0.472 1.600 0.866 0.276 28º 1/2-13

LIG

HT

Style Code

Shank Code

(D)

Shank Dia


Size

ILRT

025 .250 1.744 1.614 0.876 1.260 0.750 0.37 0.197 1.060 0.354 0.295 30º 5/16-18

037 .375 1.744 1.614 0.876 1.260 0.750 0.37 0.197 1.060 0.354 0.295 30º 5/16-18

050 .500 1.984 1.850 1.124 1.260 0.750 0.49 0.295 1.180 0.472 0.256 28º 3/8-16

062 .625 2.106 2.969 1.250 1.260 0.750 0.55 0.335 1.250 0.532 0.236 28º 3/8-16

075 .75 2.366 2.165 1.376 1.260 0.750 0.69 0.394 1.320 0.650 0.197 28º 3/8-16

087 .875 2.492 2.291 1.376 1.260 0.750 0.75 0.433 1.400 0.728 0.197 28º 1/2-13

100 1 2.744 2.480 1.562 1.260 0.938 0.87 0.472 1.600 0.866 0.276 28º 1/2-13

I H R T 0 5 0 Style Shank

I L R T 0 8 7 Style Shank

RET

AIN

ERO

RD

ER H

EA

VY

D

UT

YLI

GH

T

DU

TY


METR

ICBALL LOCK RETAINER

RETA

INER

HE

AV

Y D

UT

Y

Style Code

Shank Code

Shank Dia (D)


Size

MHRT

010 10 44.3 41 22.24 41 19.95 9.5 5 26.925 9 7.5 30º M8

013 13 50.4 47 28.54 41 19.05 12.5 7.5 29.97 12 6.5 28º M8

016 16 53.5 50 31.74 41 19.05 14 8.5 31.75 13.5 6 28º M8

020 20 60.1 55 34.94 41 19.05 17.5 10 33.53 16.5 5 28º M10

025 25 69.7 63 39.68 41 23.82 22 12 40.64 22 7 28º M12

032 32 69.7 63 39.68 41 23.82 22 12 40.64 22 7 28º M12

040 40 76.4 73 48 41 27 26 15 43.993 26 10 28º M12

LIG

HT

DU

TY

Style Code

Shank Code

Shank Dia (D)


Size

MLRT

006 6 35 37.5 22.2 32 19 8 5 23 8 9 30º M6

010 10 44.3 41 22.24 32 19.95 9.5 5 26.925 9 7.5 30º M8

013 13 50.4 47 28.54 32 19.05 12.5 7.5 29.97 12 6.5 28º M8

016 16 53.5 50 31.74 32 19.05 14 8.5 31.75 13.5 6 28º M8

020 20 60.1 55 34.94 32 19.05 17.5 10 33.53 16.5 5 28º M10

025 25 69.7 63 39.68 32 23.82 22 12 40.64 22 7 28º M12

032 32 69.7 63 39.68 32 23.82 22 12 40.64 22 7 28º M12

038 38 76.4 73 48 32 27 26 15 43.993 26 10 28º M12

M H R T 0 2 0 Style Shank

M L R T 0 1 3 Style Shank

*

S X 45˚

U ± .01

K ± 0.1

G ±

0.1

A

R

B

a

Y ± 0.01

X ±

0.0

1

Slip FitFor ø Dowel (2X)

Slip Fit For Dowelø3 For MLRT6ø6 For Others

air exhaust hole

7 3

øD M8 (2X)

* See page 101 for backing plug options.See page 100 for cap options. O

RD

ER H

EA

VY

D

UT

YLI

GH

T

DU

TY


INCH

INCH

SQUARE RETAINER

Furnished with backing plugs instead of backing plate.

HE

AV

Y D

UT

Y

Style Code

Shank Code

(D)

Shank Dia.

L EScrew

Size

IHRS

050 .500 1.88 .562 3/8-16

062 .625 2 .625 3/8-16

075 .750 2.12 .688 3/8-16

087 .875 2.38 .750 3/8-16

100 1 2.38 .750 1/2-13

125 1.25 2.62 .812 1/2-13

LIG

HT

Style Code

Shank Code

(D)

Shank Dia.

L EScrew

Size

ILRS

025 .250 1.25 .312 1/2-20

037 .375 1.38 .375 5/16-18

050 .500 1.50 .438 5/16-18

062 .625 1.62 .500 3/8-16

075 .750 1.88 .562 3/8-16

087 .875 2.00 .625 3/8-16

100 1 2.25 .750 3/8-16

125 * 1.25 2.25 1.00 3/8-16

150 * 1.50 2.75 1.00 3/8-16

175 * 1.75 2.75 1.00 3/8-16

For .3125Dia. Dowel

L 1.625

E

E

E .250

D

For .3125Dia. Dowel

D

1.250

E

L

E E .250

E

E

OR

DE

R HE

AV

Y

DU

TY

LIG

HT

D

UT

Y

I H R S 0 6 2 Style Shank

I L R S 0 6 2 Style Shank

RET

AIN

ER


INCH

INCH

RETA

INER

For .3750Dia Dowel .562

D

RY

L

J1.00

.687

.687

.625

.625

2.00

1.625

.250

For .3125Dia. Dowel

For .3125Dia. Dowel

WG

H

K J

D

L

R

1.250

.250

300

D

.31 Rad.

.875.781

.5002.00

.812

1.00 .281.281

300

For .3750Dia Dowel .562

D

RY

L

J1.00

.687

.687

.625

.625

2.00

1.625

.250

For .3125Dia. Dowel

For .3125Dia. Dowel

WG

H

K J

D

L

R

1.250

.250

300

D

.31 Rad.

.875.781

.5002.00

.812

1.00 .281.281

300

END RETAINER

Furnished with backing plugs instead of backing plate.

HE

AV

Y D

UT

Y

Style Code

Shank Code

(D)

Shank Dia.

L J R YScrew

Size

IHRE

050 .500 1.75 .375 .50 40º 3/8-16

062 .625 1.81 .438 .56 45º 3/8-16

075 .750 1.88 .500 .69 60º 3/8-16

087 .875 1.94 .562 .75 60º 3/8-16

100 1 2.00 .625 .81 60º 3/8-16

125 1.25 2.12 .750 1 - 3/8-16

LIG

HT

Style Code

Shank Code

(D)

Shank Dia.

G H J K L R WScrew

Size

ILRE

025 .250 See diagram above for 025 specifications 1/4-20

037 .375 .375 .281 .906 .906 2.25 .38 1.25 3/8-16

050 .500 .375 .281 .906 .906 2.25 .50 1.25 3/8-16

062 .625 .375 .281 .906 .906 2.25 .56 1.25 3/8-16

075 .750 .438 .344 1.125 1.125 2.50 .69 1.38 3/8-16

087 .875 .438 .344 1.125 1.125 2.50 .75 1.50 3/8-16

100 1 .438 .344 1.125 1.125 2.50 .81 1.62 3/8-16

IHRE

ILRE 025

ILRE

I H R E 0 5 0 Style Shank

I L R E 0 6 2 Style ShankO

RD

ER H

EA

VY

D

UT

YLI

GH

T

DU

TY


INCH

INCH

CUSTOM HOLE RETAINERRET

AIN

ER

Retainer Catalog Number Special Size

Heavy Duty IHCRLength: Width:

Light Duty ILCR

Custom Multi-Hole RetainersMultiple Ball-Lock Punch Retainers

Hole Number

Component Location Ball HoleBacking Plug Type

Type Size X Axis Y Axis Location Radial Tol.

Wilson Tool accepts CAD drawings in DXF, DWG and IGS format.


INCH

INCH

TOOL ING SPEC IALS

Serving a wide variety of industries, we have the ability to design and create an immense range of custom tooling. Our capability to provide innovative tooling design, precision manufacturing, advanced tool steels and state-of-the-art coatings makes us well-suited to create custom tooling solutions designed to meet the demands of a wide variety of industries.

SPECIAL TOOLING Mold & Die Cast Components

• Custom Core Pins• Custom Ejector Pins• Trim Die Components• Custom Wire Work

Special Machine Components • Locator Pins• Inspection Pins• Custom Components

Jig & Fixture Components• Locating Pins/Bushings• Custom Clamping Components

Die Industry• Die Blocks• Punch Pads• Pedestal Punches

PROCESSES • Tube Expansion• Cold Forging/Heading• Fastener Heading• Broaching• Extruding• Drawing• Fine Blanking• Plastic Injection Molding• Bending• Stamping

CAPACITY DETAILS

Max. Length 15”

Max. Diameter 6”

Minimum Length .375”

Minimum Body Diameter .031”

Minimum Tip Diameter .007”

manufacturing, advanced tool steels and state-of-the-art coatings makes us well-suited to create custom tooling solutions designed to meet the demands of a wide variety of industries.

SPECIAL TOOLING Mold & Die Cast Components

Custom Core Pins


DEFENSE AND SPORT ING INDUSTRY

PUNCHES Stem Eject punches

Trim punches and trim dies

Taper punches

Boat Tail punches

Ogive punches

Staking punches

Sizing punches

Blanking punches

Lead Seat punches

Draw punches

DIESEJECTORSKNOCKOUTSBUNTERS/HEAD STAMPSMACHINE COMPONENTS Guides

Strippers

Rails

Channels

Tubes

Cups

AND MORE.....

Tooling Specifiations:

• Lengths up to 20”• Longer lasting bunters• Diameters from .010” to 4.500” +• Tip tolerance down to +/- .0001”• Polishing, surface finish down to a 3 Ra• Concentricity to a .0003” t.i.r.

Tooling Specifiations:

• Lengths up to 20”• Longer lasting bunters

We’re ITAR Registered.As a manufacturer registered under the International Traffic in Arms Regulations (ITAR), we are fully certified to supply materials used in national defense to qualified government vendors.

ITAR

International Traffic in Arms Regulatio

ns

Regis

tered

Our punches for the defense and sporting industries have been known to last up to eight times longer than the competition. And while we can’t promise they’ll last that long every time, we’re so confident that ours will last longer than your current tooling, we arm ours with a money-back guarantee.

TOOL STEEL MATTERSWe use only the highest quality A2, D2, M2, PM-M4, PM-10V, PM-3V and proprietary tool steels that are specifically designed for optimal wear resistance and toughness. Our steel is heat treated in-house with the latest in vacuum furnace technologies.

THE RIGHT MIXWe combine our premium tool steel with the right coating to get a huge increase in tool life. The ideal mix of steel and coating will lower your cost through reduced tooling wear and material adhesion, and will give your tool a lasting power you likely haven’t seen before.


F IN D IE TOOL ING

We achieve unbeatable performance in fin die tooling with the following:• Microfinishes below 4 Ra

• Tolerances as tight as ±.0001”

• Concentricities within .0003”

• Premium tool steels, including Ultima M4 and 10V

• A variety of performance enhancing coatings

2-Week Lead-TimeWe lead the industry with an exceptionally quick 2-week turnaround on standard fin die tooling.

Our Performance GuaranteeYour purchase of Impax fin die tooling is covered by our 100% money-back guarantee.

Unbeatable tooling, unbelievably fast.

Impax Tooling Solutions is an ideal partner in producing precision parts for the HVAC, climate control and

related industries.

We manufacture high precision fin die tooling that is guaranteed to meet the requirements of your most

challenging applications. Whether you purchase our stocked punches and dies, or have our engineering

team design a custom solution for you, Impax is the top choice when it comes to precision manufacturing

for industries with little margin for error.


SPEC

IALS

threadforms

Thread Size[Iinch]

Metric Equivalent

[mm]

Min. Punch Dia for given thread form

Iinch [mm]

1/4 - 14 6.3 X 1.8 0.6250 [16]

1/4 - 20 0.6250 [16]

3/16 - 24 0.4375 [13]

5/16 - 12 8 x 2.1 0.7500 [20]

5/16 - 18 0.7500 [20]

3/8 - 16 10 X 1.5 0.7500 [20]

4 - 40 0.3750 [10]

6 - 18 0.3750 [10]

6 - 20 3.5 X 1.3 0.3750 [10]

6 - 32 0.4375 [13]

7 - 16 0.4375 [13]

8 - 15 0.4375 [13]

8 - 18 3.9 X 1.4 0.4375 [13]

8 - 32 0.4375 [13]

10 - 12 0.5000 [13]

10 - 16 4.8 X 1.6 0.4375 [13]

10 - 24 0.4375 [13]

10 - 32 5.0 X 0.8 0.4375 [13]

12 - 11 0.6250 [16]

12 - 14 5.5 X 1.8 0.6250 [16]

12 - 24 0.6250 [16]

14 - 10 0.6250 [16]

"PL" ±.001

"D" --.0002.0004

KEY TYPE:Heavy Dutyor Light Duty

"PL" ±.001

Ø "D"--.0002.0004

KEY LOCATION

180º 0º

270º

90º

KEY TYPE:Heavy Dutyor Light Duty

Be prepared to provide the following information:

Key Type

Key Location

‘M’ Dim

Material Type & Thickness

Thread Size

Requirements - per drawing

Punch Head Thickness

Punch Length

Punch Head Diameter

Punch Body Diameter

Die Head Thickness

Die Length

Die Head Diameter

Die Body Diameter

BODY DIA. 0

HEAD DIA. 0

BODY DIA. 0PUNCH

LENGTH

HEAD THK.

HEAD THK.

135º

90º

45º

180º 0º

205º270º

315º HEAD DIA. 0

DIE

LENGTH


SPECIA

LSSPEC IAL SHAPES

GROUP ‘A’Die View

C = centerline T.S. = theoretical sharp T.I. = theoretical intersectionL

NOTE: If not specified: key will be located as shown on page108-109. Alternate key locations at 15˚ increments are available for no additional charge. Punches: external radii will be .005 unless otherwise noted. Dies/guides: internal radii will be .007 unless noted. All shapes can be mirrored. Use die view when ordering tooling. All shapes are centered on shank unless otherwise noted.

180º

270º

0º

90º

S1 S3 - S3A

2

1 (S3A)

1 (S3)3

1

4

2

3

S4

2

3

1

S7 S8

1

2

1

4

3

2

S9 S23 S23A S26 S28

1

6

3

2

5

4

7

1

2

3

4

74

6

3

1

52

S50 S511

60º

2

3 62

5

4

3

1

1

2

60º

4

6 3

1

5

2

S59

3

1 4

5

2

S65

5

3

1

2

4

S69

4

3

1

2

S81

1

2

4

3

4 Flat

1

5

2

3

S97 S100 S102 S103

4

1

5

2

3

4

1

52

3 (To Sharp)

6

7

4

1

2

3


SPEC

IALS

SPEC IAL SHAPES

GROUP ‘A’Die View


NOTE: If not specified: key will be located as shown on page 108-109. Alternate key locations at 15˚ increments are available for no additional charge. Punches: external radii will be .005 unless otherwise noted. Dies/guides: internal radii will be .007 unless noted. All shapes can be mirrored. Use die view when ordering tooling. All shapes are centered on shank unless otherwise noted.

180º

270º

0º

90º

S106

5

1

4

2

3

S108

5

1

4

2

3

6

S109

1

2

3

S110

5

1 4

2

36

S121

Quantity of Sides

1

4

2

3

S122

1

4

2

3

S123

Quantity of Sides3

21

S124

Quantity of Sides

4

2

1

3

S161

5

1

4

2

3

6

7

8

S162

5

1

4

3

6

2

S163

5

1

4

2

3

6

S164

4

2

3

1

S165

5

61

4

3

2

7

S166

53

1

24

S167

5

7

4

3

61

2

S170

4 3

2

1

S105

64

3

1

7

52

6


SPECIA

LSSPEC IAL SHAPES

GROUP ‘B’Die View



180º

270º

0º

90º

S62

31

S10

5

1

4

2

3

S11

1 2

5 43

S12

3

6

7

1

2

5

4

Quantity of Tabs (2)

S13

2

3

4

1

S18

14

2

3

S17

1

4

2

3

S16

5

4

2

31

S15

5

1

4

2

3

S14

14

2

3

DIA

RAD

RAD(2X)

S24

5

1

4

2

36 7

S22

5

1

4

2

36

S30

5

1

4

2

3

6

S20

5

1

4

3

6 7

2

S21

4

3

12

S33

5

1

4

3

62

S31

1

5

1

4

3

6

2

S19

1

4

2

3

S35

51

4

23

67

8

9

S36

5

1

4

3

6

7

82

S40

5 4

3

6

71

2

S4668

9

51

7

3

4

2

S43

14

35

2

S42

5

4

36

12

S41

5

3

61

4

2


SPEC

IALS

SPEC IAL SHAPES




180º

270º

0º

90º

S61

2

1

6 Quantity of Tabs

3

5

4

S56

1

3

4

52

S62

3

4RAD(2X)

RAD(2X)

5

1

2

S66

4

3

1

2 5

S60

4

6

7

3

1

2

5

S79

3

1

26

54

S82

5 1

4

2

3

6Quantity of Slots

S52

3

2

1Full R

S53

3

2

1

R4

S54

1

2

3

4

Full R

S55

1

RAD(4X)

R54

2

3

Full R

on O.A.L.

S57on O.A.L.

6

R5

R4

3

1

2DIA

S58

3

R5

R4

1

2on O.A.L.

S84

5

1

4

3

6

2

S83Quantity of Slots

5

1

4

2

6

3

S115

34

2

1

Quantity of Lobes

5

S116

Quantity of Lobes

2

65

1

34

S117

31

2

Quantity of Ends

4

S118

Quantity of Ends

4 1

3

2

S119

Quantity of Lobes

6

2

1

3

5

4

S120

89

4

1 6

23

7

5

S87

1

2

3

S91

1 4

2

3

S88

5

14

2

3

6

S114

(TS)3 2

69

4 58

7

1

S93

1

5

3

2

4

6


SPECIA

LSSPEC IAL SHAPES




180º

270º

0º

90º

S125

Quantity of Tips

4

1

2

3

S126

1

23

4

6Quantity of Tabs

5

S141

1

4

3

2

S128

2

3

4

7 Quantity of Slots

1DIA

6RAD

(TYPE)

5RAD

(TYPE)

S127

5

1

4

2

3

6Quantity of Tabs

S168

5

1

4

2

367

8

914

10 13

1112

1516

17

S172

1

25

3

4

S171

4

5

3

12

S169

4 3

78

Quantity of Tabs

2

15

6

(TYP)

S177

4

3

2

1DIA

5

S179

5

4

2

3

6

1

Quantity of Webs

RAD(4X)

RAD(8X)

S176

4

1

1311

12

RAD

3DIA

RAD

2

15(2X)

7

14

RAD

RAD(8X)

5616(2X)

89

10RAD

S174

RAD

RAD3

4

6

5

1

2


* 1/8" and 3/16" dowels are not tapped / vented

CAT. NO. Socket Head

Cap Screw

Pull DowelsBall Dia.

Ball Release Screw

Tru-Fasten Spring

Optional Stiff Spring

Inner Booster SpringVented Tapped

ILRT 0256618

5/16-18 x 1-1/2

971 384

1/8 x 3/4*

971 386

1/4 x 3/4

971 393

1/4

971 428

8-32 x 1971 397 N/A 972 100

ILRT 0376618

5/16-18 x 1-1/2

971 385

3/16 x 3/4*

971 386

1/4 x 3/4

971 393

1/4

971 428

8-32 x 1971 397 N/A 972 100

ILRT 0506391

3/8-16 x 1-1/2

971 386

1/4 x 3/4”

971 394

5/16

971 428

8-32 x 1971 398 N/A 972 101

ILRT 0626391

3/8-16 x 1-1/2

971 386

1/4 x 3/4”

971 394

5/16

971 428

8-32 x 1971 398 N/A 972 101

ILRT 0756391

3/8-16 x 1-1/2

971 386

1/4 x 3/4”

971 395

3/8

971 428

8-32 x 1971 399 N/A 972 101

ILRT 0876391

3/8-16 x 1-1/2

971 386

1/4 x 3/4”

971 395

3/8

971 428

8-32 x 1971 399 N/A 972 101

ILRT 100971 391

1/2-13 x 1-3/4

971 386

1/4 x 3/4”

971 395

3/8

971 428

8-32 x 1971 399 N/A 972 101

ILRT 125971 391

1/2-13 x 1-3/4

971 386

1/4 x 3/4”

971 395

3/8

971 428

8-32 x 1971 399 N/A 972 101


Cap Screw


Ball Release Screw

Tru-Fasten Spring



IHRT 037971 388

5/16-18 x 1-3/4

971 385

3/16 x 3/4*

971 386

1/4 x 3/4

971 395

3/8

971 428

8-32 x 1971 400 971 402 971 404

IHRT 0508166

3/8-16 x 2

971 386

1/4 x 3/4”

971 396

1/2

971 428

8-32 x 1971 401 971 403 971 405

IHRT 0628166

3/8-16 x 2

971 386

1/4 x 3/4”

971 396

1/2

971 428

8-32 x 1971 401 971 403 971 405

IHRT 0758166

3/8-16 x 2

971 386

1/4 x 3/4”

971 396

1/2

971 428

8-32 x 1971 401 971 403 971 405

IHRT 0878166

3/8-16 x 2

971 386

1/4 x 3/4”

971 396

1/2

971 428

8-32 x 1971 401 971 403 971 405

IHRT 1006325

1/2-13 x 2

971 386

1/4 x 3/4”

971 396

1/2

971 428

8-32 x 1971 401 971 403 971 405

IHRT 1256325

1/2-13 x 2

971 386

1/4 x 3/4”

971 396

1/2

971 428

8-32 x 1971 401 971 403 971 405

ACC

ESSO

RIES

RETAINER ACCESSOR IESIN

CH

971450

971949

971449

971451 5.00

.750

.093

1.750


SPRINGS FOR BACKING PLATE STYLE RETAINERS

CAT. NO. BACKING PLUGS

JACK SCREW

For manual mounting, prevents chips from entering spring.ball hole. RETAINER

NUTSIN LINE DOWEL

DIE BUTTON SOLIDDRILL

BUSHINGREAM

BUSHING

ILRT 025971 408

.125 holeN/A

971 422

solid

971 429

5/16-18 X 1-1/4971 432 971 433 971 438

ILRT 037971 409

.1875 holeN/A

971 423

solid

971 429

5/16-18 X 1-1/4971 433 971 444 971 438

ILRT 050971 410

.250 hole

971 416

.312 hole

971 424

solid

971 429

5/16-18 X 1-1/4971 434 971 445 971 439

ILRT 062971 411

.250 hole

971 417

.406 hole

971 425

solid

971 429

5/16-18 X 1-1/4971 435 971 446 971 439

ILRT 075971 412

.250 hole

971 418

.531 hole

971 426

solid

971 429

5/16-18 X 1-1/4971 436 971 447 971 439

ILRT 087971 413

.250 hole

971 419

.625 hole

971 427

solid

971 429

5/16-18 X 1-1/4971 437 971 448 971 439

ILRT 100971 406

.250 hole

971 414

.719 hole

971 420

solid

971 429

5/16-18 X 1-1/4971 430 971 441 971 440

ILRT 125971 407

.250 hole

971 415

.812 hole

971 421

solid

971 429

5/16-18 X 1-1/4971 431 971 442 971 440

TYPEA

TYPEB

TYPEC


JACK SCREW


NUTSIN LINE DOWEL

DIE BUTTON SOLIDDRILL

BUSHINGREAM

BUSHING

IHRT 037971 409

.1875 holeN/A

971 423solid

971 4295/16-18 X 1-1/4

971 433 971 444 971 438

IHRT 050971 410.250 hole

N/A971 424

solid971 429

5/16-18 X 1-1/4971 434 971 445 971 439

IHRT 062971 411.250 hole

N/A971 425

solid 971 429

5/16-18 X 1-1/4971 435 971 446 971 439

IHRT 075971 412.250 hole

N/A971 426

solid971 429

5/16-18 X 1-1/4971 436 971 447 971 439

IHRT 087971 413.250 hole

N/A971 427

solid971 429

5/16-18 X 1-1/4971 437 971 448 971 439

IHRT 100971 406.250 hole

N/A971 420

solid971 429

5/16-18 X 1-1/4971 430 971 441 971 440

IHRT 125971 407.250 hole

N/A971 421

solid971 429

5/16-18 X 1-1/4971 431 971 442 971 440

250 S1/4 SPRING

971 380

500 S1/2 SPRING

971 383

375 S3/8 SPRING

971 382

312 S5/16 SPRING

971 381

EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

.061 971481 4, 6, 9,1 2

.031 971482 2, 3

Set 971562

ACCESSO

RIES

RETAINER ACCESSOR IESIN

CH


RETAINER ACCESSOR IES


Cap Screw

Vented/TappedPull Dowels Ball Dia.

Ball Release Screw

Tru-Fasten Spring



MLRT006970453M6 x 35

9720863 x 20

9720306mm

972076M4 x 25mm

9720686mm

N/A N/A

MLRT010970451M8 x 35

9720876 x 20

9720318mm

972076M4 x 25mm

9720698mm

N/A N/A

MLRT013970451M8 x 35

9720876 x 20

9720318mm

972076M4 x 25mm

9720698mm

N/A N/A

MLRT016970451M8 x 35

9720876 x 20

9720318mm

972076M4 x 25mm

9720698mm

N/A N/A

MLRT02043504

M10 x 35972087

6 x 20972031

8mm972076

M4 x 25mm972069

8mmN/A N/A

MLRT0256112

M12 x 35972087

6 x 20972031

8mm972076

M4 x 25mm972069

8mmN/A N/A

MLRT0326112

M12 x 35972087

6 x 20972031

8mm972076

M4 x 25mm972069

8mmN/A N/A

MLRT0386112

M12 x 35972087

6 x 20972031

8mm972076

M4 x 25mm972069

8mmN/A N/A


Cap ScrewVented / Tapped


Ball Release Screw

Tru-Fasten Spring



MHRT01030161

M8 x 40972087

6 x 2097203210mm

972076M4 x 25mm

97206210mm

97206410mm

971404

MHRT01330161

M8 x 40972087

6 x 2097203312mm

972076M4 x 25mm

97206712mm

97206612mm

971405

MLRT01630161

M8 x 40972087

6 x 2097203312mm

972076M4 x 25mm

97206712mm

97206612mm

971405

MLRT02030161

M8 x 40972087

6 x 2097203312mm

972076M4 x 25mm

97206712mm

97206612mm

971405

MLRT025970467

M12 x 50972087

6 x 2097203312mm

972076M4 x 25mm

97206712mm

97206612mm

971405

MLRT032970467

M12 x 50972087

6 x 2097203312mm

972076M4 x 25mm

97206712mm

97206612mm

971405

MLRT040970467

M12 x 50972087

6 x 2097203312mm

972076M4 x 25mm

97206712mm

97206612mm

971405

MET

RIC

ACC

ESSO

RIES

971450

971949

971449

971451 127

19.05

2.36

44.45


RETAINER ACCESSOR IES

SPRINGS FOR BACKING PLATE STYLE RETAINERS

250 S1/4 SPRING

971 380

500 S1/2 SPRING

971 383

375 S3/8 SPRING

971 382

312 S5/16 SPRING

971 381

EASY SHARP TOOL

SIZECAT. NO.

FITS PIN NO.

1.5 971481 4, 6, 9,1 2

.78 971482 2, 3

Set 971562

TYPEA

TYPEB

TYPEC


JACK SCREW


NUTSIN LINE DOWEL

DIE BUTTON

SOLIDDRILL

BUSHINGREAM

BUSHING

MLRT006972018

3mm holeN/A 972077

33588M8 x 8

972041 972050972059

8mm

MLRT010972019

6mm holeN/A 972078

33588M8 x 8

972042 972051972059

8mm

MLRT013971942

6mm hole972035 972079

33588M8 x 8

972043 972052972059

8mm

MLRT016971943

6mm hole972036 972080

33588M8 x 8

972044 972053972059

8mm

MLRT020971944

6mm hole972037 972081

33588M8 x 8

972045 97205497206010mm

MLRT025971945

6mm hole972038 972082

33588M8 x 8

972046 97205597206112mm

MLRT032971946

6mm hole972039 972083

33588M8 x 8

972047 97205697206112mm

MLRT038971947

6mm hole972040 972084

33588M8 x 8

972048 97205797206112mm

CAT. NO.

BACKING PLUGS

JACK SCREW


NUTSIN LINE DOWEL

DIE BUTTON

SOLIDDRILL

BUSHINGREAM

BUSHING

MHRT010972019

6mm holeN/A 972078

33588M8 x 8

972042 972051972059

8mm

MHRT013971942

6mm holeN/A 972079

33588M8 x 8

972043 972052972059

8mm

MHRT016971943

6mm holeN/A 972080

33588M8 x 8

972044 972053972059

8mm

MHRT020971944

6mm holeN/A 972081

33588M8 x 8

972045 97205497206010mm

MHRT025971945

6mm holeN/A 972082

33588M8 x 8

972046 97205597206112mm

MHRT032971946

6mm holeN/A 972083

33588M8 x 8

972047 97205697206112mm

MHRT040971948

6mm holeN/A 972085

33588M8 x 8

972049 97205897206112mm

9720706mm

9720718mm

97207210mm

97207312mm

METR

ICACCESSO

RIES

TYPEA

TYPEB

TYPEC


QUALITY BUILT. GUARANTEED-TO-LAST PERFORMANCE.

DESIGNED TO MEET ALL GLOBAL INDUSTRY SPECIFICATION STANDARDS.Built to comply with global industry specification standards, our gas cylinders exceed all industry standards for quality:

» Increased durability » Improved safety » Long-lasting performance.

We can cross-reference most gas springs with our corresponding product line.

Offering Special Springs nitrogen gas springs, mini springs, die springs, and the easy manifold system.

Special Springs is a trusted designer and manufacturer of precision engineered stamping products, known for superior quality and top-notch customer service.

To ensure the fast turnaround you are used to with Impax products, Special Springs offers same-day shipping (if placed by 3 pm and if in stock) from their North American location so your product arrives without a wait.

SPR INGS


DIE SPRINGS.

Impax Tooling Solutions’ die springs from Special Springs are engineered with a simple design and are manufactured with high-quality materials to give you longer spring life.

See our Special Springs catalog for available options. Visit wilsontool.com or consult with your sales engineer.

• Special Springs Standard

• ISO Standard

• Round Wire

• Precompressed Units

• US-NAAMS Standard

• JIS B5012

SPR INGS


CODES ALTERATIONS

A2 Air hole 0.020 diameter






ABR Blend radius for other than .500 inch (rounds only)

ABRD Point length: longer than longest std. length (rounds only)

ABSH Point length: longer than longest std. length (shapes only)

AD Reduce body diameter

ADL Altered die land

AE Ejector size-different than standard for punch

AH Reduce head diameter

AHR Altered radius under head

AK Add key to other than shape tool

AL Overall length shorter (shorten shank, maintain point)

AP Smaller than standard “P” (rounds)

ART Relief taper other than standard

ARD Relief diameter larger than standard size

AT Reduced Head Thickness

AW Smaller than standard “W” (shapes)

EBT Extra back taper

MK Multiple keys

NS No side hole - Ejector

PL Precision overall length + .001

PT Precision head thickness + .0005

SH2 Slug Hugger® 2

SH4L Slug Hugger® 4L

SL Shear location at high point on Omni Shear

ALTERATION INFORMATION

OMNI

INVERTED ROOFTOP

ROOFTOP (W) NAIL POINT

180º

270º

0º

90º

Style S3

180º

270º

0º

90º

180º

270º

0º

90º

180º

270º

0º

90º

SHARP

CORNERBREAK

ANGLEDIM. 1

SL (Shear Location at high point) = ______º

CORNERBREAK

ANGLEDIM. 1

SHARP(TYP)

CORNER BREAK

ANGLEDIM. 1

(2)

DIM. 2

RAD.DIM. 1

Style S2

180º

270º

0º

90º

CORNERBREAK

ANGLEDIM. 1

Style S1

0º

DIM. 1 = # of sides

180º

270º

90º

Style S6

ANGLEDIM. 2BREAK

EDGE

Style S6

Style S4

Style S5

ROOFTOP (P)

CONCAVE

SHEAR OPTIONS

REF

EREN

CE


Alterations are for ranges beyond the sizes listed in catalog.

ALTERATION INFORMATION IN

CHREFEER

ENCE

BB

L

B

L

D D

Hole Size Max. Land Material Thickness Land Thicknessinch mm inch mm inch mm inch mm

.031 - .062

.062 - .093

.093 - .158

.158 - .235

.235 - .300

.300 - .400

.400 - over

.800-1.6001.601-2.4002.401-4.0004.001-6.0006.001-8.000

8.001-10.00010.001-over

2P.187.250.312.375.437.500

3.2568

9.51113

.003 - .010

.011 - .020

.021 - .030

.008 - .254

.279 - .508

.533 - .762

.031

.062

.093

.7871.5752.362

To minimize slug packing, land length should be shortened for material thickness under .030” [.762mm] or hole diameter under .250” [6.35mm].

AT HEAD THICKNESS (T)Stock removed from head end. Thinner head shortens overall length

PT PRECISION HEAD (T)held to + .0005” / [ + .013 mm]

AH HEAD DIAMETERMaximum head diameter reduction is equal to the body size.

AL OVERAL LENGTH (L)Shorter Length: Punch-shorten shank maintain point. Headed Die - stock removed shortens land length. Minimum Length: Dies - headless products = .250” [6.35mm] Dies - headed products = .250 + T [6.35mm + T]

PL PRECISION LENGTH (L)held to + .001” or + .026mm

AD BODY DIAMETER (D)

AB POINT LENGTH (B)Longer than longest standard length. Shank length is shortened; overall lengh does not change (min. shank length .750” or 19.05mm)

ADL LAND THICKNESS

ME

TR

IC

Body Dia. 5 6 8 10 13 16 20 25 32 38 40

Punch Min. D 4.4 5 6.8 8.8 11.5 14.5 18.5 23.5 30.5

Ejector Min. D

Die Min D 3.5 5 6.5 8.5 11.5 14.5 18.5 23 30 36 38

INC

H

Body Dia. 12 18 25 31 37 43 50 62 75 87 100 125 150

Punch Min. D .063 .126 .188 .251 .313 .376 .438 .501 .626 .751 .876 1.000 1.250

Ejector Min. D .172 .218 .282 .344 .376 .438 .563 .688 .751 .938 1.188 1.438

Die Min D .157 .229 .282 .344 .407 .469 .563 .688 .813 .938 1.125 1.375

T

TH

H

P

S.B.R.

R

SBR = B- R2-(R-(D – P*2))2

*Use ‘P’ or ‘W’ whichever is smaller

ARD RELIEF DIAMETERLarger relief diameter than specified for P range.

EBT EXTRA BACK TAPERThe stripping tonnage and the likelihood of galling are reduced by increasing the back taper on the punch tip.

Standard taper: For Tol #1 = .0005”/inch/side [.013mm]

For Tol #2 = .0001”/SBR/side [.003mm]

SBR STRAIGHT BEFORE RADIUS

NBT NO BACK TAPERMaintains exact punch diameter after sharpening tip for close tolerance work.

METR

IC


ejector componentsREF

EREN

CE

SPRINGS PINS SCREWS

EJ2SPRING EJ2PIN EJ2SCREW






INFORMATION NEEDED

Pre-packaged component sets include (10) set screws, (10) springs and (10) pins. The spring and pin are for the longest punch available for the set. User must cut the spring and pin to size for shorter length punches.

S

L DL

D

LH

T

D+.125 +0-.01

T +.005+.01

.75 MIN

R .01.02

R .5

PRESS-IN LEAD

D +.0002+.0004

L +.01+.02

B +.06- 0 OP

EJECTOR HOLE DIAMETER ..02 .032 .046 .063 .094 .125

SPRING HOLE DIAMETER .086 .109 .141 .173 .221 .281

EJECTOR PIN EXTENSION .031 .031 .06 .06 .06 .06

MINIMUM PUNCH DIAMETER (D) .172 .218 .282 .344 .442 .552

MINIMUM POINT DIAMETER (P) .05 .08 .115 .158 .235 .282

MAXIMUM SHANK LENGTH 3.375 3.375 3.375 4.25 4.25 4.25

MAXIMUM POINT LENGTH (B) 1.25 1.5 1.62 1.62 1.62 1.62

PART DESCRIPTION SET PART NO. EJ2 EJ3 EJ4 EJ6 EJ9 EJ12

SCREW SIZE (S) 3-48 5-40 8-32 10-32 1/4-28 5/16-24

LENGTH (L) .187 .187 .187 .187 .25 .25

DIAMETER (D) .08 .104 .135 .165 .215 .27

FREE LENGTH (L) 2.5 2.75 3.25 3.75 4 3.5

PRESSURE (1/8 pre-load) BLS.)

.5 .75 1 1.5 2 2.5

HEAD DIAMETER (H) .048 .073 .094 .12 .156 .188

HEAD THICKNESS (T) .031 .047 .062 .062 .094 .094

PIN DIAMETER (D) .015 .027 .041 .058 .089 .12

LENGTH (L) 2 2 2 2 2.25 2.25

S

L DL

D

LH

T

D+.125 +0-.01

T +.005+.01

.75 MIN

R .01.02

R .5

PRESS-IN LEAD

D +.0002+.0004

L +.01+.02

B +.06- 0 OP

S

L DL

D

LH

T

D+.125 +0-.01

T +.005+.01

.75 MIN

R .01.02

R .5

PRESS-IN LEAD

D +.0002+.0004

L +.01+.02

B +.06- 0 OP

S

L DL

D

LH

T

D+.125 +0-.01

T +.005+.01

.75 MIN

R .01.02

R .5

PRESS-IN LEAD

D +.0002+.0004

L +.01+.02

B +.06- 0 OP

INCH


METR

ICREFER

ENCE

SPRINGS PINS SCREWS

MEJ2SPRING EJ2PIN MEJ2SCREW






INFORMATION NEEDED

Pre-packaged component sets include (10) set screws, (10) springs and (10) pins. The spring and pin are for the longest punch available for the set. User must cut the spring and pin to size for shorter length punches.

EJECTOR HOLE DIAMETER .57 .81 1.17 1.6 2.39 3.18

SPRING HOLE DIAMETER 2.18 2.77 3.58 4.39 5.61 7.14

EJECTOR PIN EXTENSION .79 .79 1.52 1.52 1.52 1.52

MINIMUM PUNCH DIAMETER (D) 4.37 5.54 7.16 8.74 11.23 14.02

MINIMUM POINT DIAMETER (P) 1.27 2.03 2.92 4.01 5.97 7.16

MAXIMUM SHANK LENGTH 85.73 85.73 85.73 107.95 107.95 107.95

MAXIMUM POINT LENGTH (B) 31.75 38.1 41.15 41.15 41.15 41.15

PART DESCRIPTION SET PART NO. MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12

SCREW SIZE (S) M2.5 x .45 M3 x .5 M4 x .7 M5 x .8 M6 x 1 M8 x 1.25

LENGTH (L) 5 5 5 5 5 5

DIAMETER (D) 2.03 2.64 3.43 4.19 5.46 6.86

FREE LENGTH (L) 63.5 69.85 82.55 95.25 101.6 88.9

PRESSURE (1/8 pre-load) BLS.)

12.7 19.05 25.4 38.1 50.8 63.5

HEAD DIAMETER (H) 1.22 1.85 2.39 3.05 3.97 4.78

HEAD THICKNESS (T) .79 1.199 1.58 1.58 2.39 2.39

PIN DIAMETER (D) .38 .69 1.04 1.47 2.26 3.05

LENGTH (L) 50.8 50.8 50.8 50.8 57.15 57.15

S

L DL

D

LH

T

D+.125 +0-.01

T +.005+.01

.75 MIN

R .01.02

R .5

PRESS-IN LEAD

D +.0002+.0004

L +.01+.02

B +.06- 0 OP

S

L DL

D

LH

T

D+.125 +0-.01

T +.005+.01

.75 MIN

R .01.02

R .5

PRESS-IN LEAD

D +.0002+.0004

L +.01+.02

B +.06- 0 OP

S

L DL

D

LH

T

D+.125 +0-.01

T +.005+.01

.75 MIN

R .01.02

R .5

PRESS-IN LEAD

D +.0002+.0004

L +.01+.02

B +.06- 0 OP

D+3.18

T +.13+.25

19.05 MIN

R .25.5

R 12.7

PRESS-IN LEAD

D +.005+.01

L +.25+.5

B +1.52- 0 OP

S

L DL

D

LH

T

ejector components


IMPER IAL keying information

DOWEL PIN KEYING

M = .5D + 1/2 dowel diameter: Headed punches, dies & guides M dim.: Headless dies and guides (see chart)

DIA. 25 31 37 43 50 62 75 87 100125-275

.125 .1625 .1875 .2125 .2375 .2625 D/2 D/2 D/2 D/2 D/2

.1875 .1938 .2188 .2438 .2688 .2938 D/2 D/2 D/2 D/2 D/2

.250 .225 .250 .275 .300 .325 .3438 .4063 .4688 .5313 D/2

FLAT KEYING

M = .5D : Headed punches, dies and guidesM dim. : Headless dies, guides and working end keys (see chart)

D 18 25 31 37 43 50 62 75 87

M .080 .110 .135 .165 .190 .220 .270 .325 .380

D 100 125 150 175 200 225 250 275

M .435 .540 .650 .775 .900 1.025 1.150 1.275

FLAT KEY TOLERANCE

‘M’ RADIAL

Tolerance 1+.0005

-0.001/inch

Tolerance 2+.0002

-0.0005/inch

DOWEL KEY TOLERANCE

‘M’ RADIAL

Tolerance 1+.0005

-00º 4’

Tolerance 2+.0002

-00º 2’

BALL LOCK KEY TOLERANCE

RADIAL

Tolerance 1 0º 4’


KEY 1 KEY 2

M

Shank Diameter

180º

270º

0º

90º

180º

270º

0º

90º

180º

270º

0º

90º

M = 1/2 Ø - .060

180º

270º

0º

90ºM

KEY 9 KEY 10

Shank Diameter

M=1/2 D+1/2 DowelDiameter

180º

270º

0º

90º

180º

270º

0º

90º

180º

270º

0º

90ºM M

KEY 1 KEY 2

M M

KEY 9 KEY 10

180º

270º

0º

90º

KEY 3 1/8” DowelKEY 4 3/16” DowelKEY 8 1/4” Dowel

KEY 9

Top View

MKEY 5

X

KEY 3 & 4

See Dowel Pin Keying Chart

M

X

KEY 1

See Flat Keying Chart

M

KEY 10

M

Punch viewed through shank

180º

270º

0º

90º

180º

270º

0º

90º

BALL LOCK


KEY 2

WORKINGEND

2X “X” + .015

2X “M”

WORKINGEND WORKING

END

KEY 6

“X” + .015

2X “M”


KEY 3 1/8” DowelKEY 4 3/16” DowelKEY 8 1/4” Dowel

180º

270º

0º

90º

180º

270º

0º

90º

PU

NC

HH

EA

DE

D D

IEH

EA

DLE

SS D

IE

INCH

REF

EREN

CE

Standard Headless Die X=.250” unless specified.


METR

IC METRIC keying information

FLAT KEYING

M = .5D : Headed punches, dies and guidesM dim.: Headless dies, guides and working end keys (see chart)

D 5 6 8 10 13 16 20 25

M 2.2 2.6 3.5 4.3 5.6 6.9 8.7 9.5

D 32 38 40 45 50 56 63 71

M 13.8 16.5 17.4 19.5 21.7 24.2 27.3 30.7

FLAT KEY TOLERANCE

‘M’ RADIAL

Tolerance 1+.013

-0.03/30

Tolerance 2+.005

-0.01/20

DOWEL KEY TOLERANCE

‘M’ RADIAL

Tolerance 1+.013

-00º 4’

Tolerance 2+.005

-00º 2’

BALL LOCK KEY TOLERANCE

RADIAL



KEY 1 KEY 2

M

Shank Diameter

180º

270º

0º

90º

180º

270º

0º

90º

180º

270º

0º

90º

M = 1/2 Ø - 1.5

180º

270º

0º

90ºM

KEY 9 KEY 10

Shank Diameter


180º

270º

0º

90º

180º

270º

0º

90º

180º

270º

0º

90ºM M

KEY 1 KEY 2

M M

KEY 9 KEY 10

180º

270º

0º

90º

KEY 3 3mm DowelKEY 4 4mm DowelKEY 7 6mm Dowel

KEY 9

Top View

MKEY 5

X

KEY 3 & 4

See Dowel Pin Keying Chart

M

X

KEY 1


M

KEY 10

M

Punch viewed through shank

180º

270º

0º

90º

180º

270º

0º

90º

BALL LOCK


KEY 2

WORKINGEND

2X “X” + .38

2X “M”

WORKINGEND WORKING

END

KEY 6

“X” + .38

2X “M”


KEY 3 3mm DowelKEY 4 4mm DowelKEY 7 6mm Dowel

180º

270º

0º

90º

180º

270º

0º

90º

PU

NC

HH

EA

DE

D D

IEH

EA

DLE

SS D

IE

REFER

ENCE

DOWEL PIN KEYING

M = .5D + 1/2 dowel diameter: Headed punches, dies & guides M dim.: Headless dies and guides (see chart)

D 5 6 8 10 13 16-25 32-71

K3 3.5 3.9 4.7 5.5 6.7 .5D .5D

K4 4 4.4 5.2 6 7.2 .5D .5D

K7 5 5.4 6.2 7 8.2 .5D+1 .5D


SURFACE ENHANCEMENTSREF

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IMPROVE YOUR STAMPING PERFORMANCE

By improving stripping pressures and reducing galling, our surface finishes not only last longer, they result in a cleaner punch with more accurate hole diameters.

Standard FinishEvery punch we produce is finished with Wilson Tool’s standard finish. As the name suggests this is our basic ground finish. It is a conven-tional radial grind with a finish measuring 6-8 micron for reduced galling, increased wear resistance and longer punch life.

Effex™ Surface FinishOur Effex surface finish gives round punches increased durability and reduces galling. After the punch has been manufactured with our standard finish, we alter the grind lines so they run parallel to the centerline of the tool. Effex finished punches glide smoothly, reducing build-up of loose particles and requiring less pressure for easier stripping.

PinPoint™ Straight Line GrindWilson Tool’s PinPoint straight line grind is the ultimate finish for high quality stamping. Available on any style of punch, the finish is produced by precision grinding parallel with the centerline of the tool and then indexing the punch in millionths increments to achieve the required shape. It also improves the lubrication-retaining characteristics of the ridges and requires less tonnage for straight shearing.

SheerPerfection™ PolishAvailable alone or in combination with any of our other surface finishes, our SheerPerfection polish will improve the finish of any punch by up to 4 microns. It’s an ideal solution for forming applications to prevent marring resulting from running metal against metal. Couple this finish with any of our coatings for a punch that will be the ultimate in galling resistance. SheerPerfection polish is also available on extrusion dies and other internal features.

Increase Your Punch Life with Surface Finishes from Wilson Tool. The longer punch life and unmatched accuracy resulting from

Wilson Tool surface finishes will increase your productivity

and improve the quality of your parts. Call 1.800.944.4671

or visitwilsontool.com today to learn more.


COATINGS REFER

ENCE

Optima®

Developed by Wilson Tool Engineers, Optima is a great choice for most applications. With a micro hardness of 3500 HV, Optima far exceeds the hardness levels that can be achieved with conventional tool steels and may outlast untreated tools by as much as 5-7 times. Optima provides increased wear resistance, improves surface finish and greater resistance to corner breakdown. It has a coefficient of friction 0.3 and a purple to gray color.

OptimaXTakes our original Optima coating to the next level. This two part coating process offers all the wear resistance and hardness of Optima plus provides added lubricity and further reduces galling. OptimaX is ideal for stamping material such as aluminum as well as for forming carbon steels, alloy steels, stainless and Aluminum. It has a black color and a coefficient of friction of 0.05.

TiCrNThis nano-layer coating with a micro hardness of 4000 HV provides a very high hardness in conjunction with low friction and galling resistance. It has a pale gold/silver color and a coefficient friction of 0.40. TiCrN is a general purpose coating for piercing and forming applications. TiCrN works well in all types of materials, both ferrous and non-ferrous.

WearbeaterThis is a Titanium Nitride coating (TiN) with a hardness of 2300 HV. Wearbeater reduces galling on galvanized and soft materials by increasing lubricity. It is used in forming and extrusion applications. Wearbeater has a gold color and a coefficient of friction of 0.4.

AlCrN A next generation film which provides excellent hardness and wear resistance when piercing materials such as HSLA and Stainless Steel. ALCrN has a micro hardness of 3200 HV and a Grey color. It has a coefficient of friction of 0.6. AlCrN is substantially tougher than TiAlN and AlTiN, which makes it more suitable for high impact applications. (Note: Not recommended for aluminum applications.)

TiZrN The multi-layer film structure of TiZrN gives it exceptional hardness and toughness; it has a micro hardness of 3500 HV. TiZrN was designed for stamping and forming non-ferrous materials like, but not limited to, aluminum, brass and bronze. It has a pale gold color and a coefficient of friction of 0.55. TiZrN is a great coating for wear resistance.

AlTiN and TiAlN These coatings are generally interchangeable and could be considered for use in stainless applications as well as HSLA. They have a hardness of 4500 HV, a dark color and a coefficient of friction of 0.55. The difference between these coatings is the ratio of aluminum to titanium in the film. By varying the percentages, you get different properties / color. The high hardness makes these coatings a good choice for high temperature applications. (Note: Not recommended for aluminum applications.)

FORTETM This is a proprietary multi-layer nano coating that is a good choice for high-pressure applications and punching and forming for high and low alloy steel in all thicknesses. Forte is applied at a lower temperature than CVD coatings resulting in no dimensional changes. It has a hardness of 3500 HV, a dark color and a coefficient of friction of 0.20.


TOOL STEEL

Ever wonder which tool steel is the best fit for your specific stamping application? At some point, you’ve hit production snags due to unanticipated retooling downtime. Selecting the best tool steel gives you the longest production life in the stamping process. And no one knows this better than Impax Tooling Solutions.

Tool steels aren’t all the same and that’s why we enlist a wide range of steels to meet the needs of virtually every conceivable stamping application. All Impax Tooling Solutions punches and dies are crafted from high alloy content tool steels specifically designed to stamp materials at high speeds and resist extreme heat generated at the tool’s cutting edge. However, the makeup of tool steels vary significantly in hardness, wear resistance and toughness.

Ch

arpy

C-N

otc

h Im

pac

t St

ren

gth

Ft-

Lbs

WEAR RESISTANCE AND TOUGHNESS

Hardness HRC Wear Toughness

120

100

80

60

40

20

058 60 60 60 58 62 62 62

Wear R

esistance R

elative Perfo

rman

ce

12

10

8

6

4

2

0

S7

A2

D2

*M2

*CPM 3V

*CPM M4

*Ultima M4

*CPM 10V

*Readily available through Impax Tooling Solutions. Other tool steels available upon request.

M2Impax Tooling Solutions was one of the first stamping tool manufacturers to provide M2 steel as a standard offer-ing. For many other tool manufacturers, M2 is an upgrade. By making M2 our standard offering, we have raised the bar on requirements for stamping tool steel to provide stampers with better quality tooling. M2 is a conventional high-speed steel, which is hardened and triple tempered to HRC:60-63. M2 has good toughness, wear resistance and high compression strength. All of Impax Tooling Solutions tools, including those made from M2 steel, can be coated with its exclusive Optima coating as well as other PVD coatings for improved wear resistance.

M4When the toughness and wear resistance properties of M2 steel aren’t enough for some stamping applications, we offer an upgrade to M4 tool steel. A particle metallurgy high-speed steel, M4 is hardened and triple tempered to HRC:62-64, which makes it a better steel for applications that require more toughness, wear resistance and compression strength.

Ultima™ M4If you are looking for a tool steel even one step above M4, Impax Tooling Solutions offers Ultima™ M4. Ultima M4 is the best combination of toughness and wear resistance and though it can be used for any job, is specifically designed for high tensile strength applications or for those using abrasive materials. Applications using Ultima M4 result in significantly reduced tool micro chipping, and substantial reductions in downtime and retooling costs due to less frequent tool replacement.

In comparison with other steels, Ultima M4 shows 11% more toughness and 25% more wear resistance over PM M4, and it provided an 86% more toughness and 64% more wear resistance over standard M2 steel.

10V10V steel is the most wear resistant steel offered by Impax Tooling Solutions, also hardened and triple tempered to HRC:62-64. Stampers who are successful with M2, but need additional tool life, are prime candidates for 10V.

3VFor the highest level of impact resistance, we recommend 3V tool steel, which has relatively good wear resistance and compressive strength. 3V is well suited to stampers who experience chipping and breakage problems with other types of steel such as Stainless, HSLA or Spring Steel or if your design requires you to pierce material thick-nesses that are similar to your hole diameter.

Selecting the best tool steel right from the start is critical to the stamping process.

REF

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TONNAGE CALCULATION

TONNAGE [Imperial] : T otal Perimeter (P) x Material Thickness (T) x 25 x Material Multiplication Factor (F) x Shear Factor (S). . TONNES [Metric] : T otal Perimeter (P) x Material Thickness (T) x .0352 x Material Multiplication Factor (F) x Shear Factor (S).

MATERIAL MULTIPLICATION FACTOR

Material Description Multiplier (F)

Aluminum - Soft Sheet .3

Aluminum - Half Hard .38

Aluminum - Hard .5

Brass - Soft Sheet .6

Brass - Half Hard .7

Copper - Rolled .57

Steel - Mild 1

Steel - ASTM - A36 1.2

Steel - 50 Carbon 1.4

Steel - Cold Drawn 1.2

Steel - Stainless 1.4

Spring Steel - Tempered 4

Based on Mild Steel Shear Strength of 50,000 P.S.I. (345MPa)

MATERIAL THICKNESS

NON-FERROUS

GAUGE NO.

STEEL SHEETS

Gauge Decimal

[mm]

Gauge Decimal [inches]

Gauge Decimal[inches]

Gauge Decimal

[mm]

5.827 .2294 3 .2391 6.073

5.189 .2043 4 .22242 5.695

4.62 .1819 5 .2092 5.314

4.115 .162 6 .1943 4.935

3.665 .1443 7 .1793 4.554

3.264 .1285 8 .1644 4.176

2.906 .1144 9 .1495 3.797

2.588 .1019 10 .1345 3.416

2.30 .0907 11 .1196 3.03

2.052 .0808 12 .1046 2.657

1.829 .072 13 .0897 2.278

1.628 .0641 14 .0747 1.897

1.45 .0571 15 .0673 1.709

1.29 .0508 16 .0598 1.519

1.151 .0453 17 .0538 1.367

1.024 .0403 18 .0478 1.214

0.912 .0359 19 .0418 1.062

0.813 .032 20 .0359 0.912

0.724 .0285 21 .0329 0.836

0.643 .0253 22 .0299 0.759

0.574 .0226 23 .0269 .0683

0.511 .0201 24 .0239 0.607

0.455 .0179 25 .0209 0.531

0.404 .0159 26 0.179 0.455

0.361 .0142 27 .0164 0.417

0.32 .0126 28 .0149 0.378

0.287 .0113 29 .0135 0.343

0.254 .01 30 .012 0.305

0.226 .0089 31 .0105 0.267

0.203 .008 32 .0097 0.246

.108 .0071 33 .009 0.229

0.16 .0063 34 .0082 0.208

0.142 .0056 35 .0075 0.191

.075 .105 .135 .179 .209 .250 .312 .375 .438 .500 inch [1.90] [2.66] [3.42] [4.55] [5.31] [6.35] [7.94] [9.53] [11.1] [12.7)] [mm]

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%

.125” [3.18mm]CONCAVE SHEAR

.250” [6.35mm]CONCAVE SHEAR

.438 [11.1mm]CONCAVE SHEAR

.062” [1.59mm] CONCAVE SHEAR

SHEAR FACTOR(S)

Shear Tonnage Chart:To find the actual tonnage required when using a given shear, multiply thecalculated tonnage by the percentage shown on the chart for a specifiedmaterial thickness.

CLEARANCES

Material% TOTAL CLEARANCE NOTES

Minimum Maximum

Copper, 1/2 Hard 10 18Example: .250” (6.3 mm) Mild Steel 20% or .050” (1.27 mm).

For material greater than .135” (3.4 mm) the “Maximum” column should be used.

Brass, 1/2 Hard 10 18

Aluminum, Soft 10 18

Mild Steel 14 20

High Carbon Steel 14 24

Stainless Steel 14 24

% x Material Thickness = Total Clearance

REFER

ENCE


Maintain PunchesSharpening punches usually becomes urgent when burrs increase or hole quality is affected. But regular maintenance also is an important factor in extending punch life and reliability. Taking the extra time for punch regrinding is well worth the effort. Make it part of your stamping routine.

Minimize Head BreakagePunch head breakage is one of the most common problems stampers face. That’s why it’s critical to know the ins and outs of alterations that make heads less vulnerable. Drawing back the punch head to a consistent 40 to 45 Rockwell hardness C (HRC) makes it less brittle and prone to breakage. Consider making punch heads thicker and adding a larger-than-normal radius under the head. A chamfer on the back of the punch head will

minimize side loads caused by tool misalignment.

Make It BiggerStamping tools succumb to tough materials when they lack rigidity. Starting with die set design, engineer it with larger plates, pins, and bushings. Using the largest, shortest (stubbiest) punch design adds stability to the point diameter that pierces the hole, resulting in longer tool life. Together, these steps toward “bigness” will create a more rigid, durable stamping environment.

Match Head and Plate HardnessThe stress of high-speed stamping can cause punches to work into the retainer, damaging both the punches and retainer. To prevent this, try using backing plates behind the punch pads or retainers that match punch head hard-ness (same HRC). This helps to prevent the punch from working into the die and minimizes vibrations.

Don’t Discount Shear AnglesStampers often avoid using punches with shear angles (seeFigure 1) because die maintenance is difficult. Sharpening a punch with shear angles can be tedious. Multiple surfaces need to be main-tained, and convex or concave surfaces require extra time.

Toolmakers have to work with angle plates, sine chucks, or dress a wheel to maintain the shear desired. In comparison, a regular flat punch is easy to set up and sharpen on any surface grinder.However, any headaches associated with die maintenance of punches with shear angles are well worth the results. Shear angles significantly reduce the shock (tonnage) and recoil within the punch. Reducing tonnage not only increases tool life, but also reduces press wear and tear. Reducing recoil minimizes punch

head breakage and protects the die from slug pulling.

Exploit Back TapersOnce offered at a premium, CNC machining has considerably reduced the cost of back tapers. Back tapers improve stripping, reduce galling, and increase punch wear resistance. When a slug is removed from the sheet or coil, the material wants to spring back or grip the punch, so the material needs to be stripped away using either a spring, urethane, or solid stripper. When the punch retracts through the material, the friction between the punch and the shear portion of the hole creates heat and punch wear, so if a punch is straight, the material will drag along its entire length.A punch with a back taper reduces this heat and friction, resulting in longer punch life. Before the emergence of CNC punch manufacturing, punch tips were ground on manual machines. Adding a back taper or an extra back taper required a setup change, and the additional cost prohibited many toolmakers from taking advantage of this feature.Shear angles can significantly reduce the shock (tonnage) and recoil within the punch.In some instances, an extra back taper may be warranted. Galling is one such instance. Stampers of aluminum, galvanized steel, or galvanneal steel have seen significant gains in punch life simply by adding extra back taper, again reducing friction and heat.( see page 107.)

12 WAYS TO BOOST YOUR PUNCH L IFE

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

8

9

10

11

12

ROOFTOP

CONCAVE

INVERTED ROOFTOP

OMNI

BENEFITSHEAR TYPE

Best shear for minimizing punchforce (tonnage) and noise on thick material.

Forms a lock against the sheet to resist punch deflection. Evenly distributes inverted stresses.

Same as concave but easier to sharpen.More prone to breakage than concave.

Same as rooftop but less expensive.Easier to sharpen.Less effective on thicker materials.

REF

EREN

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NEW TECHNIQUESThink Differently From the Start

Prolonging punch life must begin in the engineering and purchasing phases. Getting personnel in these departments to think differently about punches may be the most important factor in extending punch life. They need to understand that upfront cost should not always be the deciding factor. Yes, alterations to punches, such as coatings, back tapers, shears, or alternate tool steels, will definitely add cost to the initial

tool build and to tool maintenance. However, most toolmakers would agree that adding a shear or another alteration upfront is worth the headache of removing a $20 punch from the press, tearing it down, and replacing it. The cost-savings opportunities lie in the toolmaker’s time and press downtime, not the few dollars spent upfront. Although punches and dies are consumables, they certainly are not a commodity, and everyone needs to understand the value of improving tool life from the beginning. When stampers understand the value of specifying shears, head alterations, tool steels, coatings, and other features, their stamping becomes more productive, long-term costs go down, and everyone looks smart.

Explore Tool SteelsA2 tool steel represents the “old school” of thought about punches, in which cheaper is better. But A2 is over-matched when stamping HSLA and other advanced materials. Some punch suppliers now provide M2 steel as standard on all punches, as well as offer powdered steels such as M4, 3V, 10V, and 15V to excel in specific applications. Stainless steel is difficult to work with because of punch breakage, head breakage, or chipping, yet it’s a popular metal for many applications.The standard steel most punch suppliers offer has been A2, with D2 available as an upgrade. Powdered steels have been available, but until recently no one really understood that there are differences among powdered steels: Some provide increased toughness (i.e., ability to absorb energy without breakage), while others increase wear resistance (i.e., ability to resist punch deterioration caused by abrasion).Stampers have experienced significant success using 3V steel on stainless, which provides high toughness with wear resistance similar to M2. Some tool steel manufacturers offer several different powdered steels for specific applications. By investigating various tool steels, stampers can realize longer runs between sharpenings, or in the case of stainless steel, between punch replacement.To maximize punch life, a general rule is to choose a tool steel that matches the material being punched. Tough material requires tough tool steel, while more abrasive material (i.e., prone to causing excessive punch wear) calls for greater wear resistance. (see page 114.)

Consider Specialty CoatingsInexpensive, general-purpose coatings are prone to flaking and tend to wear out fast. For better results, look into coatings such as TiCN that are specifically engineered to maximize the life of punches (see page 113). Like tool steels, a superior coating can be well worth the investment in the long run.

Use Solid Punches for HSLA SteelEjector punches are great for minimizing slug pulling, but their hollow interior takes integrity away from the punches, making them more prone to damage. If ejector punches become problematic when stamping HSLA materials, switch to a solid punch. Rely on slug-retaining dies to prevent slug pulling instead.

Take Advantage of Straight-line GrindingStraight-line grinding is machining a punch parallel to its Y axis for a smoother finish. This reduces friction and pressure when stripping and produces a cutting edge that distributes force more evenly. The result is reduced galling and tool wear, as well as a cleaner punch with a more accurate hole diameter. (see page 112.)

Don’t Let Punches FloatTraditionally, punches are guided through a stripper system only in very tight-tolerance or clearance applications. With HSLA and other new materials, the reduced punch floating and added stability at the point of contact that a stripper system provides can be beneficial. By guiding the punch at the point of contact, the stripper system creates a very rigid and precise environment that limits punch side loading, thus maintaining proper die clearance. This

reduces friction as well as punch breakage and can result in a better finished product.

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12 WAYS TO BOOST YOUR PUNCH L IFE REFER

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REF

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HOW TO USE THE CATALOG

Choose tip tolerance.

Indicate type of material if other than M2.

Choose key type.

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OPTIONAL TIP TOLERANCE (P)

#1 ROUNDS #1 SHAPES#2 ROUNDS &

SHAPES

+ .0005- 0

Point to ShankConcentric within.0005 T.I.R. Round

+ .0005

Point to ShankConcentric within.001 T.I.R. Shape

+ .0002- 0

Point to ShankConcentric within

.0003 T.I.R.Round/Shape

Tolerance #1 unless specified.

SO

LID

Style Code

Head THK [T]

Shank [D]


(B)

Absolute Min P/W

Min P

MinW

MaxP/A

2.2

5

2.5

0

2.7

5

3.0

0

3.2

5

3.5

0

3.7

5

4.0

0

4.2

5

4.5

0

4.7

5

5.0

0

5.2

5

5.5

0

5.7

5

6.0

0

ISP

.188=V or .250=B

1.25125

1.25=5.282 .625 .282 1.25

1.50=6

.188=V or .250=B

1.50150

1.25=5.3 .75 .3 1.5

1.50=6

.188=V or .250=B

1.75175

1.25=5.35 1 .35 1.75

1.50=6

.188=V or .250=B

2.00200

1.25=5.4 1.187 .4 2

1.50=6

.188=V or .250=B

2.25225

1.25=5.45 1.375 .45 2.25

1.50=6

.188=V or .250=B

2.50250

1.25=5.5 1.625 .5 2.5

1.50=6


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0

Find the shank dia. box for the punch you are ordering.

Find the style code.

Choose point length.

Choose the head thickness.

Choose the overall length from shaded gray area.

Indicate the size of the punch tip within this range.(*Absolute Min. P/W additional charge)5

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REFER

ENCE

WILSON TOOL INTERNATIONAL

WORLD HEADQUARTERS

Wilson Tool International - United StatesTel (Free): 800-944-4671 Fax (Free): 800-944-4679

Email: [email protected]

NORTH AMERICA

Wilson Tool - CanadaPunching and Stamping Division Tel: 800-268-5573 | Fax: 800-668-9314 Email: [email protected]

Wilson Tool - CanadaPress Brake Division Tel: 800-268-4180 | Fax: 905-840-1032 Email: [email protected]

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SOUTH AMERICA

Wilson Tool - ArgentinaTel: +54 114 799 6519 Email: [email protected]

Milling Ferramentas - BrazilTel/Fax: 55 11 5621-2100 Email: [email protected]

CHINA / PACIFIC RIM

Wilson Tool - ChinaTel: +86 21 51089638 | Fax: +86 21 64422195 Email: [email protected]

EUROPE / MIDEAST / AFRICA

Wilson Tool - United KingdomTel (Free): 0800-373748 | Tel: +44 1793 831818 Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46 Email: [email protected]

Wilson Tool - GermanyTel (Free): 00800-9457668665 | Tel: +49 5723 747 0 Fax (Free): 00800-945766329 | Fax: +49 5723 747 10 Email: [email protected]

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Wilson Tool - FranceTel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81 Email: [email protected]

Toolspress - ItalyTel: +39 0521 850510 / 850677 Fax: +39 0521 850796 Email: [email protected]

© 2016 Wilson Tool International

S450C USA 2016

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