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WelcomeCAU-Express 2014
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CAUx Keynote - ToolsRichard Ay, ICAS
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Challenges
Tighter project deadlines
Squeezed resources
Job-to-job process
reinvention
Increased quality and accuracy requirements
Profitable
Successful
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$$$$
$
$$$$
$$$ $$ $
$$$
$$$$$ $$ $$$ $ $
$$
True Costs of Design/Engineering Mistakes
www.freedigitalphotos.net
OperationsConstructionDesign engineeringProcess engineering
Focus on accurate
engineering
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Optimizing Project Information Flow
OperationsConstructionDesign engineeringProcess engineering
Flow sheetsP&IDs
Line listEquipment list
Valve listData sheets
IsometricsLayouts
GAsStress Eng.Vessel Eng.Mech. Eng.
IsometricsGAs
Welding docsQA docs
Erection docsTest docs
As-built P&IDsAs-built Isometrics
As-built GAsCommissioning
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BOMsBOMs Data sheets
Equipment valve lists
P&ID vs Plant AuditLine lists
Seamless Workflows
External project databases
Intelligent P&IDs and
collaboration
Intelligent 3D design and
collaboration
Pipe stress analysis
Pressure vessel
analysis
Construction drawings
P&IDE&I
Plant ProfessionalfieldPipeDesign Review
CAESAR IIPV Elite
ISOGENOrthoGen
PV Fabricator
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External project databases
P&IDE&I
PV Elite
ISOGENOrthoGen
PV Fabricator
Value of Integration
Plant ProfessionalfieldPipeDesign Review
CAESAR II
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2014 Drivers of Success Award Winners
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DoS Winner for CADWorx: Richard Design Services
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DoS Winner for CADWorx: Richard Design Services
USD $360
million
200,000ft
450 equipment pieces
pipes
CADWorxPlant Professional
CAESAR II
6,500 piping isometrics 12 month
within
schedule100,000
man-hours
Isometric drawings completed
concurrently with engineering
Project engineering was completed in 200,000 hours. Without CADWorx, an additional 100,000 hours would have been needed.
Front-end dev.
Detail design
Design mgmt.
Instrumentation
Michael Tran, Design Coordinator
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DoS Winner for CAESAR II: L & T Chiyoda (LTC)
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DoS Winner for CAESAR II: L & T Chiyoda (LTC)
USD $25
million
Flange leakage2 month
within
plant shutdownAPI checkNEMA checkWRC calculation
Fourth-chamber separator
Reactor regenerator
Standpipes
Third-stage separator
Fines disposable hopper
Design
Engineering
Procurement
Construction
Commissioning
RR analysis covering multiple skin temperatures
Stiffening model with user-defined cold modulus of elasticity
$1 millionMaterial costs
CAESAR II
Critical systems analyzed using CAESAR II were later verified to almost exactly match the behavior in the field.
Pradeep Darji, Manager
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DoS Winner for PV Elite: Engineers India Limited
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Tail gas
Sulphur
DoS Winner for PV Elite: Engineers India Limited
Constant heating supplied
Unique equipment designed to support 62.4MT hydrotest weight
Included leg and base plate design, and steam coilPV Elite
Numerous design and process engineering
editstight
within
schedule15%
Material costs
The results reaffirmed the confidence EIL has shown towards PV Elite for over a decade.
SourabhAgarwal, Sr. Engineer
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Delivering Value
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Integration
Partnerships
Support
Innovation
World Leading Capabilities
3rd party solution
3rd party partnersi i
i i
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CADWorx
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CADWorx Delivering Innovation Globally
SemiconductorWater
treatmentMining
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CADWorx fieldPipe
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CADWorx fieldPipe Delivering Value
Leica Laser scanner
Dismantle and replace reactor, and effected pipework
New steam and condensatepipe spools generated
Phosgene reactor to tie-in with existing piping
i
Critical reactor fabrication errors resolved
Piping adjusted to accommodate new nozzle locations
Smooth turnaround – no piping or mechanical interferences
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CADWorx fieldPipe in Action
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Full Range of Supported Input Devices
Data acquisition
scope(no. of pipelines)
Degree of automation
DPI-7
MS50
P20
Right toolThe
Right jobfor the
TS15
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OrthoGen for CADWorx from 3DSOrthoGen for CADWorx from 3DS
OrthoGen
Automated tags
Automated dimensions
Automated BOMs
Bill of Materials
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CAESAR II
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ProductivityTechnical capabilities
CAESAR II Update
Static and dynamic analysis
Interoperability
Piping code and material database updates Flange enhancements
Documentation/helpModeling and usability
CAESAR II
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“Man is a tool-using animal. Without tools, he
is nothing.
With tools, he is all.”
Thomas Carlyle
With The Right Tools…
30%CAESAR II
users trainedHxGN Live 2014 Conference
CAESAR II Fundamentals online training
CAU Express Conferences
worldwide
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PV Elite
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PV Elite Update
Largest code
database
NozzlePro
CodeCalc i PV Elite
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TANK
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TANK Update
API-650 12th Ed.
API-653 4th Ed.
API-2000 6th Ed.
TANK
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CADWorx E&I
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Maximize productivity
Minimize errors
CADWorx E&I
Owner
EPC
Cabinet layout
PLC diagram
Instrument list
Connection
Bus diagram
Functional diagram
Terminal diagram
Equipment data
Single line
Data sheet
Specification
General layout
CADWorxE&I
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GT STRUDL
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Intergraph Acquires GT STRUDL
GT STRUDL
NRC quality regulations
Chemical Consumer goods
MarineMining
Nuclear
Oil & gas
Pharmaceutical
Solar
Cleanrooms
Wind
Metals
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GT STRUDL Development Roadmap
Identify Define Analyze Prioritize & select Design Verify
Release
How will system work? How will it
happen?
Most valuable?
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Bringing it all Together
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Integration of CADWorx Plant Design Suite with SmartPlant Enterprise
SPI
SPEL B
SPRD
SPMAT
S3D
SPR
SP Constrc.
P&IDPlantE&I
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A Promise to You
Never forget Rule No.1
Show fairness & honesty
Broaden integration
Optimize productivity
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Ready for the Future?
Production ready software
Support & Training
Product integration
Global user community
i
“Man is a tool-using animal. Without tools, he is nothing.
With tools, he is all.”
Thomas Carlyle
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One More Thing…
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Intergraph iPad App
Available todownload today
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Thank you!