WelcomeCAU-Express 2014

CAUx Keynote - ToolsRichard Ay, ICAS

Challenges

Tighter project deadlines

Squeezed resources

Job-to-job process

reinvention

Increased quality and accuracy requirements

Profitable

Successful

$$$$

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True Costs of Design/Engineering Mistakes

www.freedigitalphotos.net

OperationsConstructionDesign engineeringProcess engineering

Focus on accurate

engineering

Optimizing Project Information Flow

OperationsConstructionDesign engineeringProcess engineering

Flow sheetsP&IDs

Line listEquipment list

Valve listData sheets

IsometricsLayouts

GAsStress Eng.Vessel Eng.Mech. Eng.

IsometricsGAs

Welding docsQA docs

Erection docsTest docs

As-built P&IDsAs-built Isometrics

As-built GAsCommissioning

BOMsBOMs Data sheets

Equipment valve lists

P&ID vs Plant AuditLine lists

Seamless Workflows

External project databases

Intelligent P&IDs and

collaboration

Intelligent 3D design and

collaboration

Pipe stress analysis

Pressure vessel

analysis

Construction drawings

P&IDE&I

Plant ProfessionalfieldPipeDesign Review

CAESAR IIPV Elite

ISOGENOrthoGen

PV Fabricator

External project databases

P&IDE&I

PV Elite

ISOGENOrthoGen

PV Fabricator

Value of Integration

Plant ProfessionalfieldPipeDesign Review

CAESAR II

2014 Drivers of Success Award Winners

DoS Winner for CADWorx: Richard Design Services

DoS Winner for CADWorx: Richard Design Services

USD $360

million

200,000ft

450 equipment pieces

pipes

CADWorxPlant Professional

CAESAR II

6,500 piping isometrics 12 month

within

schedule100,000

man-hours

Isometric drawings completed

concurrently with engineering

Project engineering was completed in 200,000 hours. Without CADWorx, an additional 100,000 hours would have been needed.

Front-end dev.

Detail design

Design mgmt.

Instrumentation

Michael Tran, Design Coordinator

DoS Winner for CAESAR II: L & T Chiyoda (LTC)

DoS Winner for CAESAR II: L & T Chiyoda (LTC)

USD $25

million

Flange leakage2 month

within

plant shutdownAPI checkNEMA checkWRC calculation

Fourth-chamber separator

Reactor regenerator

Standpipes

Third-stage separator

Fines disposable hopper

Design

Engineering

Procurement

Construction

Commissioning

RR analysis covering multiple skin temperatures

Stiffening model with user-defined cold modulus of elasticity

$1 millionMaterial costs

CAESAR II

Critical systems analyzed using CAESAR II were later verified to almost exactly match the behavior in the field.

Pradeep Darji, Manager

DoS Winner for PV Elite: Engineers India Limited

Tail gas

Sulphur

DoS Winner for PV Elite: Engineers India Limited

Constant heating supplied

Unique equipment designed to support 62.4MT hydrotest weight

Included leg and base plate design, and steam coilPV Elite

Numerous design and process engineering

editstight

within

schedule15%

Material costs

The results reaffirmed the confidence EIL has shown towards PV Elite for over a decade.

SourabhAgarwal, Sr. Engineer

Delivering Value

Integration

Partnerships

Support

Innovation

World Leading Capabilities

3rd party solution

3rd party partnersi i

i i

CADWorx

CADWorx Delivering Innovation Globally

SemiconductorWater

treatmentMining

CADWorx fieldPipe

CADWorx fieldPipe Delivering Value

Leica Laser scanner

Dismantle and replace reactor, and effected pipework

New steam and condensatepipe spools generated

Phosgene reactor to tie-in with existing piping

i

Critical reactor fabrication errors resolved

Piping adjusted to accommodate new nozzle locations

Smooth turnaround – no piping or mechanical interferences

CADWorx fieldPipe in Action

Full Range of Supported Input Devices

Data acquisition

scope(no. of pipelines)

Degree of automation

DPI-7

MS50

P20

Right toolThe

Right jobfor the

TS15

OrthoGen for CADWorx from 3DSOrthoGen for CADWorx from 3DS

OrthoGen

Automated tags

Automated dimensions

Automated BOMs

Bill of Materials

CAESAR II

ProductivityTechnical capabilities

CAESAR II Update

Static and dynamic analysis

Interoperability

Piping code and material database updates Flange enhancements

Documentation/helpModeling and usability

CAESAR II

“Man is a tool-using animal. Without tools, he

is nothing.

With tools, he is all.”

Thomas Carlyle

With The Right Tools…

30%CAESAR II

users trainedHxGN Live 2014 Conference

CAESAR II Fundamentals online training

CAU Express Conferences

worldwide

PV Elite

PV Elite Update

Largest code

database

NozzlePro

CodeCalc i PV Elite

TANK

TANK Update

API-650 12th Ed.

API-653 4th Ed.

API-2000 6th Ed.

TANK

CADWorx E&I

Maximize productivity

Minimize errors

CADWorx E&I

Owner

EPC

Cabinet layout

PLC diagram

Instrument list

Connection

Bus diagram

Functional diagram

Terminal diagram

Equipment data

Single line

Data sheet

Specification

General layout

CADWorxE&I

GT STRUDL

Intergraph Acquires GT STRUDL

GT STRUDL

NRC quality regulations

Chemical Consumer goods

MarineMining

Nuclear

Oil & gas

Pharmaceutical

Solar

Cleanrooms

Wind

Metals

GT STRUDL Development Roadmap

Identify Define Analyze Prioritize & select Design Verify

Release

How will system work? How will it

happen?

Most valuable?

Bringing it all Together

Integration of CADWorx Plant Design Suite with SmartPlant Enterprise

SPI

SPEL B

SPRD

SPMAT

S3D

SPR

SP Constrc.

P&IDPlantE&I

A Promise to You

Never forget Rule No.1

Show fairness & honesty

Broaden integration

Optimize productivity

Ready for the Future?

Production ready software

Support & Training

Product integration

Global user community

i

“Man is a tool-using animal. Without tools, he is nothing.

With tools, he is all.”

Thomas Carlyle

One More Thing…

Intergraph iPad App

Available todownload today

Thank you!