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    CHOSE

    Dye sensitized solar cells:from research to industrialization

    Aldo Di CarloCenter for Hybrid and Organic Solar Energy (CHOSE)

    Department of Electronics Engineering

    University of Rome Tor [email protected]

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    EU Renewable Energy Road Map

    By 20 20 EU have to reduce by 20 % the CO 2 emissionsincrease by 20 % renewable energy and increase by

    20 % the energy efficiency

    Benefits:

    443 billion euro investment 2001-2020 115.8 billion euro gained from fuel reduction 130 - 320 billion euro gained from additional costs 2 milioni additional jobs

    http://ec.europa.eu/energy/index_it.html

    20+20-20=2020 The European Community has defined (10 Jan 2007) the following equation

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    Energy from the sun

    To satisfy the electricity needs of a typicalfamily one needs 3kWp PV system, i.e.~20m 2 of photovoltaic surface (assumingsystem efficiencies of 13%).

    20.000 euro

    Cost reduction of PV systems per Wp/m 2 becomes paramount in order to

    make PV technology an important instrument for energy production.

    COST

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    Could we reduce cell cost ?

    Silicon is quite expansive (2 euro/ Wp, one doping level)Production plant are expansive (100 Meuro for 40 MWp/year amorphous silicon, 15Meuro for 30 MWp/year bulk silicon)

    Energy payback is around 4 years for silicon cells

    Is it possible to produce photovoltaic cell by

    reducting production and material costs ?

    This is possible but we have to re-invent the cells

    Organic photovoltaics

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    Organic photovoltaics

    Transparent substrate

    Light

    Transparent substrate

    DyeDye --SensitizedSensitized

    (DSSC,(DSSC, GraetzelGraetzel ))

    Small moleculeSmall molecule

    PolymersPolymers

    Type Max lab efficiency Stability R&D

    Hybrid Dye Sensitized(Graetzel) 11-12% 15 years University and industry

    Full organic solar cells 5% 3 years University and industry

    HybridFull

    organic

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    Structure of Dye Sensitized Solar Cells

    Dye Molecules on TiO 2

    Glass Substrate

    Electrolyte I - /I-3

    Catalyst (Platinum, graphite)

    Glass Substrate

    Transparent Conducting Oxide (ITO or SnO2:F)

    Transparent Conducting Oxide (ITO or SnO2:F)

    nanocristalline TiO 2

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    TiO 2 Electrolyte CathodeTCO

    Injection

    V Max

    O x

    S o /S + (HOMO)

    S* (LUMO)

    Dye

    h

    Principle of Dye Sensitized Solar Cells

    Load

    -0.5

    0.0

    0.5

    E ( V )

    3I - I - 3

    Fermi Level in TiO 2

    No permanent chemical transformation in the materials composing the cell

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    Fabrication

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    Optimizarion of TiO2 layer Ottimizzazione Spessori

    WithScattieringParticles

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    Available printing technologies for DSC

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    Dyes

    Natural Dyes

    Industrial Dyes

    Organic Dyes

    Rutenium-Based Dyes

    E f f i c i e n c

    y

    1%

    11%

    CHOSE UniFerrara

    patent

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    Dyes color

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    Chemically stable;

    Buffer to stabilise pH and thus voltage;

    Additives to reduce recombination and maintain dye integrity; Secondary cations to screen electronic charge of electronsinjected into TiO2 nanoparticles to enable higher photocurrents;

    Good transparency, particularly for inverse designs Processability;

    Low volatility, even at 70oC or 80oC;

    Low toxicity and cost.

    Electrolyte requirements

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    Electrolyte form : Liquid, quasi-solid (gel), and solid electrolyte;

    Liquid Electroyte : organic solvent electrolyte and ionic liquid electrolyte;

    Liquid Electrolyte Composition :

    - organic solvent : ACN, MPN, EC, PE, ecc....

    - redox couple : I- /I3-, Br - /Br2, Co II /Co III, SCN - /(SCN) 2, SeCN - /(SeCN) 2;

    - additive : 4-tert-butylpiridine, N-Methylbenzimidazole, guanidine thiocyanate

    Electrolyte Development @ CHOSE

    El l Ki i

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    (1) The photoexcited dye must inject an e - faster than it reacts with the mediator;

    (2) The oxidized dye must be reduced by themediator more rapidly than it recombineswith the photoinjected electron;

    (3) The oxidized mediator must, itself, reactslowly with electrons in both the TiO 2 andthe fluorine-doped tin oxide (SnO2:F)contact;

    (4) Finally, the reduction of the oxidizedmediator at the cathode (CE) must be rapid.

    Electrolyte - Kinetics

    The I - /I3- couple works well in the DSSCs because of a fortunate confluence of the right kinetics for at least four different heterogeneouselectron-transfer reactions:

    El l F

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    Electrolyte Forms

    Gel Electrolyte:

    High ionic conducibility; High chemical and electrochemical stability; Easy to prepare; Low cost;

    PEO(polyethyleneoxide)PEG(polyehtyleneglycole)

    + LiI / I 2

    Liquid Electrolyte:

    High volatility of the solvent; Maybe Ionic Liquid to replace the solvent;

    Low viscosity; Additives; Easy to put into the cells;

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    Ionic Liquid based Electrolytes

    In collaboration with the Chemistry Group of Tor Vergata we can synthesize differentIonic liquid. Suitable ionic liquid are for examples:

    PMII : 1-methyl 3 propylimidazolium iodide; HMII : 1-hexyl 3 methylimidazolium iodide;

    BMIM : 1- butyl 3 methylimidazolium iodide;= High viscosity -> low conducibility

    EMIm-I : 1 ethyl - 3 methylimidazolium iodide; EMIm-SCN : 1 ethyl - 3 methylimidazolium thiocyanate;

    EMIm-DCA : 1 ethyl - 3 methylimidazolium dicyanamide; EMIm-BF4 : 1 ethyl - 3 methylimidazolium tetrafluoroborate;

    = Low viscosity -> high conducibility

    Ionic Liquid Electrolyte typical composition:

    EMIm + I -, Dicyanamide, Trifluorometanesulfonilmide + I 2

    cation anion mediator

    Ref. Iolitec

    l d b d

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    Ionic liquid based DSC

    = 7.19%

    In collaboration with the Chemistry Group of TorVergata (Conte, Mirruzzo) we have synthesizedifferent Ionic liquid.

    l d

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    Electro-Impedance Spectroscopy

    5

    6

    7

    89

    10

    20

    30

    40

    0

    5

    10

    15

    20

    25

    30

    35

    0,1 1 10 100 1000 10 4 10 5

    Modulus Commercial IL ElectrolyteModulus C.H.O.S.E. IL Electrolyte

    Phase Commercial IL ElectrolytePhase C.H.O.S.E IL Electrolyte

    M o

    d u

    l u s

    ( O h m

    )

    P h

    a s e ( D e g )

    Frequency (Hz)

    IL Electrolyte

    G l a s s

    Spacer

    TCO/Pt

    Symmetric cell

    C dl /2

    Zw

    Rs

    Equivalent circuit

    Sample R ct (Ohm*cm 2)

    Commercial IL 5.0

    C.H.O.S.E. IL 1.5

    2 Rct

    C f t Effi i / D t Li idi I i i

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    Confronto tra:

    - Liquido Ionico prodotto in C.H.O.S.E

    - Liquido Ionico Commerciale

    Confronto Efficienza / Durata Liquidi Ionici

    Counterelectrode development

    http://www.dbu.de/533bild16137_734_25928_123.html
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    Counterelectrode development

    0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

    -10

    -8

    -6

    -4

    -2

    0

    Carbon black dispersion TIMCAL RE - 182Platisol Solution - Solaronix

    J [

    m A / c m

    2 ]

    V [V]

    Catalizzatore

    Vetroconduttivo Elettrolita

    Pigmenti assorbitiTiO 2

    Platinum

    Carbon Black

    Carbon Black:good alternative to Pt

    Reduction of cost

    Typical Photovoltaic performance

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    Typical Photovoltaic performance

    QE = 70-80%

    J sc = 15-20 mA cm -2 Voc = 0.8 V

    = 7 %

    Challenges : Improving photocurrent : dyes, light management Improving photovoltage : minimise recombination

    alternative materials

    Example of DSC (sigle cells)

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    Example of DSC (sigle cells)

    Series resistance is very critical !!!

    100cm 2 Module Fabrication with 3 cells series interconnected

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    100cm 2 Module Fabrication with 3 cells series interconnected

    Glass

    TCO

    Dye sensitized TiO2

    Electrolyte

    Pt catalyst

    Define contacts Coat the different layers Leave in Dye Solution Seal

    Series interconnect of a number of cells

    DSC Modules with Ionic Liquids

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    DSC Modules with Ionic Liquids

    = 3.15 %on active area

    0,0 0,5 1,0 1,5 2,0 2,5

    -36-32-28-24

    -20-16-12

    -8-4

    0

    I [ m A ]

    V [V]

    Modulo Chose 3 celle in serie

    tipo connessione ZArea attiva singola cella=4.5 cm 2

    Area modulo= 13.5 cm 2

    Aperture Ratio=66%Isc = 35.4 mA V oc= 2.16V

    P max = 42.5 mW@30mA & 1.42V

    FF= 55.7%

    With Ionic Liquid

    DSC in the world

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    DSC in the worldDSSC Faade Systemat the CSIRO Energy CentreNewcastle, Australia

    USA (KONARKA)UK (G24i)

    DYESOL - AUSTRALIA

    AISIN - Japan

    Fraunofer - Germany

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    COST: IMEC vision

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    COST: IMEC vision

    For DSC cost of the cell is mainly related to the cost of glass (Pilkington)

    Limpegno della Regione Lazio alla sfida delle Rinnovabili

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    L impegno della Regione Lazio alla sfida delle Rinnovabili

    POLO MOBI LI TA

    CHOSE

    CHOSE: fatti

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    CHOSE: fatti Nasce il 19 dicembre 2006 Scopi

    Sviluppare un processo tecnologico per le celle organiche/ibride Definire una processo di industrializzazione del fotovoltaico organico

    Punto di riferimento sul fotovoltaico nel panorama regionale Trasferimento tecnologico verso le PMI

    Attualmente coinvolge 6 gruppi di Tor Vergata (Ingegneria,

    Chimica, Fisica), 5 gruppi esterni (UniFerrara, UniSapienza,PoliTorino, UniTorino e CNR) e diverse societ di ricerca

    Punto di aggregazione per sviluppo di progetti correlati alfotovoltaico organico (FP7, MAP, FIRB, FIRS, PRIN etc.etc.)

    Laboratorio CHOSE (21 July 2008)

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    Laboratorio CHOSE (21 July 2008)

    Il Polo svilupper la linea

    pilota al TecnopoloTiburtino dove la vicinanzacon la realt industriale edimprenditoriale permetter iltrasferimento tecnologico.

    600 m 2 di laborat orio dicui 400 m 2 di camerapuli ta

    I l laborat orio principalm ent e dedicat oallo sviluppo di una lineapil ot a di pr oduzione DSSC

    Tecnopolo Tiburt ino

    Dettagli di CHOSElab

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    g

    Rientro dei cervelli e degli investimenti

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    DallInghilterra (Dott. Thomas M. Brown) ora Professore a Tor Vergata

    Dalla Francia (Dott. Adalberto Brunetti) Dalla Germania (Dott. Massimiliano Liberatore, Dott. Alessio Gagliardi)

    La nascita di un centro di eccellenza sul fotovoltaico organico hapermesso il rientro in Italia di giovani Cervelli che operavano daanni allestero

    La DYESOL australiana, industria leader neimateriali per celle organiche ha deciso diinvestire in Italia, a Roma, attraverso laDYESOL Italia.

    Questa iniziativa stata motivata dalla nascitadel Polo Solare Organico con cui intendefortemente collaborare.

    Sono previste diverse assunzioni nellambito diesperti chimici.

    Il team di ricerca si compone di circa 30 ricercatori ( 7 dottorandi, 3 post doc, 6 contrattisti e

    4 staff) e circa 10 studenti di laurea

    Master in Ingegneria del Fotovoltaico

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    Il Master ha lobiettivo di rispondere alle richieste del mondo industriale e dellaricerca preparando profili in grado di comprendere e di operare sullintera filiera

    del fotovoltaico.400 ore frontali350 ore di lavoro in laboratorio750 ore di studio individuale

    I corsi sono iniziati l11 febbraio2008

    www.masterpv.org

    Attivit di divulgazione presso lescuole

    SPIN-OFF: DYERS.srl

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    Si concluso a Giugno 2008 liter

    accademico per la nascita di una spin-offuniversitario, Dyers, per lo sviluppo e lapromozione delle tecnologie fotovolaicheorganiche

    DYEPOWER consortium

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    September 2008:

    ERG Renew, Permasteelisa, Dyesol Italia,CHOSE (Uni Tor Vergata),Uni. Torino, Uni Ferrara

    Signed a Framework agreement for theindustrialization of DSC for BIPV

    Conclusion

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    Organic materials introduce a new way forsilicon free photovoltaics. Large tunability,

    easy manufacture, low plant cost. However, we need chemical company toscale up materials

    Sept. 2007 BASF and others announcedan investment for 400 million euro in this

    field. December 2007 Dyesol Italia has beenestablished

    Acknowledgments

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    UniFerrara (Bignozzi team)

    UniRoma 1 (Decker team) UniTorino (Viscardi team)

    CHOSE

    Regione Lazio