DUST PROCESSING AND INDUSTRIAL MIXINGMATERIAL HANDLING EQUIPMENT

Guaranteed Performance!We back our processing equipment with a money-back performance guarantee

and complete, no-obligation batch-testing program. Ask for full details.

Your waste processing and industrial mixing needs are unique. We understand. That’s why DustMASTER works with each customer to deliver the most effective solution for the task at hand. Whether that entails a complete system or a single piece of equipment – our goal is to seamlessly enhance your operations.

As a single-source engineering and manufacturing company, we’re ideally positioned to hit the ground running and quickly meet your evolving needs. Since 1979, engineers, consultants, and end-users around the globe have relied on our unmatched experience and expertise. In fact, DustMASTER has never encountered a material we cannot successfully process.

All DustMASTER mixing systems are designed, engineered and manufactured in the United States. Delivery is fast, parts are available within 24 hours, and service is always a friendly phone call away.

We have successfully processed these and other materials into a non-dusting and stabilized product:

• Fluidized bed boiler (FBC) flyash • Flyash from powder river basin (PRB) coal • Flyash from incinerated municipal solid waste (MSW) • Cement kiln dust (CKD) • Iron oxide from electric arc furnaces • Silica fume • Industrial baghouse dust • Flyash from No. 6 bunker “C” oil • Coal char • Foundry dust • Industrial dust containing iron, walnut shells, glass beads and aluminum oxide • Incinerated sewage sludge • Flyash with activated carbon for mercury removal

TURBIN MIXER XL: SERIES I

Now in its fourth generation, the Series I features a unique three-dimensional mixing action that can produce a uniform material in only 30 seconds with as little as eight percent water or other reagent. Simply stated, it is the fastest and most economical producer of a high quality stabilized product available.

Key Features: • Shock absorbing V-band belt drive • Easy access for service and maintenance • Simplified paddle adjustment and replacement • Enclosed design provides full control of fugitive dust • Unique three-dimensional mixing action • System utilizes a weigh hopper for material batching

TURBIN MIXER XL: SERIES II

Offering the same benefits as the Series I, the Series II is a more compact option for those applications where space is limited. Load cells strategically positioned under the mixer allow for flexible placement. Seven sizes are available, ranging from 20 to 200 tons/hour.

Key Features: • Shock absorbing V-band belt drive • Easy access for service and maintenance • Simplified paddle adjustment and replacement • Enclosed design provides full control of fugitive dust • Unique three-dimensional mixing action

DiscHarge caP. (Dry matl.) Motor HP Wt. eMPty series i Wt. eMPty series ii 8 TPH (Paddle Mixer) 7.5 2,100 lbs. 1,900 lbs.

20 TPH 20 6,500 lbs. 5,900 lbs.40 TPH 40 10,500 lbs. 10,000 lbs.60 TPH 50 11,000 lbs. 10,000 lbs.80 TPH 75 13,900 lbs. 13,250 lbs.120 TPH 100 17,000 lbs. 17,500 lbs.160 TPH 125 18,500 lbs. 18,000 lbs.

200 TPH 150 18,500 lbs. 18,000 lbs.

Our complete line of refractory mixers is ruggedly constructed for use in difficult applications. Three models are available in a wide range of capacities for mixing dry, semi-dry, and low moisture castable refractory materials. Choose from our proven designs of our turbin pan style mixer, planetary action mixer and horizontal shaft mixer.

Key Features: • Heavy-duty design and construction • Performance proven on the toughest materials • Easy access for loading and maintenance

MoDel Mixer WeigHt lbs. outPut Motor HPPlanetary Mixer PM 0.5 4,500 0.5 cu. yd. 15Planetary Mixer PM 1.0 9,600 1.0 cu. yd. 50Planetary Mixer PM 1.5 9,800 1.5 cu. yd. 60Planetary Mixer PM 2.0 14,600 2.0 cu. yd. 100Planetary Mixer PM 3.0 22,300 3.0 cu. yd. 125Planetary Mixer PM 4.0 22,500 4.0 cu. yd. 150

REFRACTORYMIXERS

PlanetaryMixers

DustMASTER offers the only planetary mixer designed and manufactured in the U.S.A. Six planetary mixer models with capacities from 0.5 cubic yards to 4.0 cubic yards are available with or without skip hoist and an optional automatic washout system. Convenient service access is provided and every wear component is designed for longevity and easy replacement.

Key Features: • Steel all-welded construction • Optimized paddle design accelerates the mixing process • Replaceable bolted wall and floor liners of abrasion resistant AR225 steel • Hinged access doors with neoprene rubber gaskets • Cover is bolted to outside of mixer drum and is rotatable 360 degrees

MoDel batcH caPacity Motor HPTurbin Mixer XL Super 50 11 cu. ft./2,000 lbs. 40Turbin Mixer XL Super 100 21 cu. ft./3,900 lbs. 60Turbin Mixer XL Super 200 43 cu. ft./8,000 lbs. 100

MoDel batcH caPacity Motor HPPlanetary Mixer PM 0.5 REF 11 cu. ft./1,900 lbs. 20Planetary Mixer PM 1.0 REF 32 cu. ft./5,900 lbs. 60Planetary Mixer PM 2.0 REF 41 cu. ft./7,600 lbs. 100

MoDel batcH caPacity Motor HPHorizontal Shaft Paddle Mixer 8 REF 3 cu. ft./550 lbs. 7.5Horizontal Shaft Paddle Mixer 21 REF 11 cu. ft./2,000 lbs. 15Horizontal Shaft Paddle Mixer 30 REF 21 cu. ft./3,900 lbs. 30Horizontal Shaft Paddle Mixer 54 REF 40 cu. ft./7,400 lbs. 50

TWIN SHAFTMIXERS

Our rugged twin shaft mixer is designed for long life and features off-the-shelf components for ease of service and maintenance. The high volume, high shear mixing action of this system provides mixing times from 60 to90 seconds.

Key Features: • Air purge shaft seals • Single-drive motor • Heavy-duty cast steel mixing arms • Hydraulic discharge door • Easy access to drive coupling

PUGMILL MIXERS

DustMASTER pugmills provide powerful, yet economical mixing for dry or wet continuous mixes.

Key Features: • Twin shaft design with two motors • V-belt and gear reducer for sequential starting • Abrasion resistant bolt-on chrome cast paddle tips

MoDel outPut Motor HPPugmill Mixer 50-P 50 TPH (2) 10Pugmill Mixer 125-P 125 TPH (2) 20Pugmill Mixer 250-P 250 TPH (2) 25Pugmill Mixer 400-P 400 TPH (2) 30

controls

We provide the ideal level of control to match your specific needs – from integrated PLC and PC process control, to remote truck driver stations and individual machine controls.

Key Features: • Remote load size switch “A – B – C” (field programmable) • Remote batch start/stop • Emergency stop • Trouble light • In-process light • Process complete light

roll oVer & bottoM DuMP sKiP Hoists

Ranging in capacity from 10 to 100 cubic feet, our skip hoists provide fast and dependable lifting for any material handling operation. Both bottom dump and roll over designs are available.

Key Features: • Compact, space-saving design • Energy-efficient motor • Heavy-duty construction • Automatic operation

MoDel caPacity Motor HP #10 10 cu. ft. 1.5 - 2 #20 20 cu. ft. 3 #30 30 cu. ft. 3 - 5 #42 42 cu. ft. 5 -7.5 #54 54 cu. ft. 7.5 - 10 #81 81 cu. ft. 10 #100 100 cu. ft. 10

MoDel Mixer WeigHt lbs. outPut Motor HPTwin Shaft TS 4.0 28,500 4 cu. yd. 200Twin Shaft TS 6.0 32,500 6 cu. yd. 250

INSTALLATION AND TRAININGDIRECT FROM THE FACTORY

PARTS AND SERVICE: WE DELIVER

MADE IN THE U.S.A. FOR YOUR WORLD

Don’t leave the critical step of installation to inexperienced contractors. You won’t find anyone more knowledgeable about DustMASTER equipment than our Plant Service & Installation division. When you utilize our services, you gain the advantage of single source responsibility for everything from installation and start-up to emergency service. Proper installation and operator training can speed your start-up time and reduce operating costs.

DustMASTER® Enviro SystemsA Division of Mixer Systems, Inc.190 Simmons AvenueP.O. Box 10Pewaukee, WI 53072-0010

(262) 691-3100(800) 756-4937Fax (262) 691-3184 info@dustmaster.com

M A D E I N U S A

DustMASTER comes through for you in the critical areas of after-sale support. We maintain a $3.5 million inventory of parts, and ship 97% of orders within 24 hours to help keep you productive. Our service people are known within the industry as the experts, offering you years of experience. If there’s a problem or a question, you can go directly to the source at DustMASTER, in many cases talking with the very people who built your equipment.

Mixer Systems has been manufacturing equipment for the concrete products and other related industries since 1979. Today, our systems are at work in some 30 countries around the world. An 86,000 square foot facility houses advanced product planning, state-of-the-art manufacturing, and the capability of designing and constructing concrete batch plants from the ground up. Our product line is the largest family of equipment in the industry, built with American reliability to stand up to the challenges of your world.

We Have Not Encountered a Dust We Cannot Successfully Process.

A $3.5 million inventory of partskeeps you productive.

97% of parts orders are shipped within 24 hours.

Trust the craftsmen who built your equipment to install it with the same expertise.

Factory-sourced installation, training and service.

dustmaster.com