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Hitachi, Ltd./Hitachi Metals, Ltd.

Features

Basic Concept or Summary

Amorphous Alloy for Energy Efficient Distribution Transformer

Principal uses, application range and versatility: Energy efficient transformer (oiled, dry and mold) for

electric power distribution. Energy efficiency and energy conserving effects: The no-load loss (equivalent to standby electric power)

of the transformer is small, about one-third*1of cold-rolled grain-oriented electrical steel transformers ,

so generation facilities can emit lower levels of carbon dioxide, thereby assisting in the prevention of

global warming.

Weather resistance and durability, etc: Equivalent to cold-rolled grain-oriented electrical steel

transformers.

Innovative with price advantage: Initial costs of amorphous transformer designed for minimum total

ownership cost can be higher than the transformers of conventional types that use cold-rolled

grain-oriented electrical steel, but since the loss of electric power is lower, the running costs are less

and therefore in terms of life cycle costs the amorphous transformer is cheaper*2.

Ease of material procurement: Materials being mass produced by Metglas Yasugi Works of Hitachi

Metals, Ltd., as well as at Metglas*3

in the United States (our wholly owned subsidiary).

*1: According to the Research and Development News of Chubu Electric, No. 129/2008-1

(http://www.chuden.co.jp/resource/corporate/news_129_N12913.pdf)

*2: Lot 2: Refer to Figure 6-2 of the Distribution and power transformers Draft Tasks 1 7 Report

http://www.ebpg.bam.de/de/ebpg_medien/entr2/402_studyf_11-01_part1-7.pdf#search='

LOT%202: %20Distribution%20and%20power%20transformers%20Draft%20Tasks%201%20%207,%20Jan%202011'

*3: Metglasis a registered trademark of Metglas, Inc.

Features of amorphous (no-crystal) alloys

Comparison of magnetic characteristics for amorphous core and cold-rolled grain-oriented

electrical steel core (50Hz)

E-32 Keywords X5 electricity Y1 material or part Z4 electricity E29 electrical machinery

Cold-rolled grain-orientedelectrical steel (crystal)

Regular atomic arrangement

Crystal magnetic anisotropy

Low electric resistivity

Thickness (0.23 to 0.35mm)

About ten times thickness of

amorphous alloy

Amorphous (no-crystal) alloy

Irregular atomic arrangement

No crystal magnetic anisotropy exists

Electric resistivity two times or more of

cold-rolled grain-oriented electrical

steel.

Thickness (0.025mm)

About one tenth thickness of

cold-rolled grain-oriented electrical

steel

No-load loss is about one-third of cold-rolled

grain-oriented electrical steel.

2605SA1Amorphous

New material2605HB1M

Amorphous

No-loadloss(W/kg)

No-load loss of amorphous core is about one-third that of cold-rolled grain-oriented electrical steel

core.

23P100cold-rolled

grain-orientedelectrical steel

Source:JASE-W Japanese Smart Energy Products & Technologieshttp://www.jase-w.eccj.or.jp/technologies/index.html

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Contact: Hitachi Metals, Ltd.,Sales and Marketing Department, Soft Magnetic Materials Division, Precious Metals Company

North Wing, Seavans, 1-2-1 Shibaura, Minato-ku, Tokyo 105-8614

Tel: +81-3-5765-4054 / Fax: +81-3-5765-8313

http://www.hitachi-metals.co.jp/ http://www.metglas.com/

Comparison of no-load loss among

transformers

Estimation of energy conservation effects

from amorphous transformer

Our amorphous alloy Metglas2605SA1 and 2605HB1M can significantly reduce the losses that occur with

transformers during electric power transformations, in comparison with cold-rolled grain-oriented electrical

steel, due to superior soft magnetic characteristics (amorphous structure and thin), which contribute greatly

to energy conservation and reducing carbon dioxide emissions.

No-load loss of transformers is about one-third that of cold-rolled grain-oriented electrical steel

transformers.

Superior melting and casting technologies achieve a mass production of highly reliable wide and thin

amorphous ribbon.

Furthermore, the new material Metglas2605HB1M makes it possible to reduce the size of amorphous

transformers which is made from 2605SA1(traditional amorphous alloy).

Effects or Remarks

Domestic

Overseas

Number of amorphous transformers installed in each country as of the end 2010 (our

estimate). Transformer capacity varies from country to country.

Installation in Practice or Schedule

*The closest standard transformer capacity based on the averagecapacity of consumer oil-filled transformers, according to theresults of a survey conducted by Hitachi Industrial System.

Effects of converting all industrial transformers to amorphous transformers

1) Totalno-load losses reduce by 1,123 MW to 9.8 billion kWh per year.(1.1% of amount for domestic electric power demand, was 858.5 billion kWh per

the year 2009.)

2) Electrical power cost reduce by 107.8 billion yen per year*.

3) CO2emissions reduce by 4.1 million tons CO2per year**.

(0.34% of domestic total output of 129 million tons carbon dioxide per the year 2009.)

An effect amounting to 0.7 times can be expected by converting all poletype distribution transformers of electric power companies (capacity of301,958 MVA being about 70% of consumer demand).

* Calculated based on an electric power charge unit price of 11yen/kWh.** Calculated based on the emissions factor 0.412kg-CO2/kWh of FY2009

for the public power supply industry.

1969 Edition(1970 to 1981)

1977 & 1999Edition

(1982 to 2005)

Current condition(2009)

Conversion of all units toamorphous transformer

2005 Edition(2006 to 2009)

StandardAmorphousdistributiontransformer

No-loadloss(W)

Totalno-loadlosses(MW)

Molded

transformer

Oil immersed

transformer

JIS C4304 cold-rolled grain-orientedelectrical steel transformer

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