e magazine 2018 - sudarshan.comsudarshan.com/perch/resources/ehs-magazine-2018-.pdf · sudarshan...

First Choice For New Formulations

EHS

Environment, Health &

Safety MagazineIssue: 2018

Sudarshan EHS MagazineIssue November, 2018

sudarshan.com

CONTENTS

Sudarshan EHS Magazine

3 & 4

5

6

7

8

9

10 & 11

1. Green Energy

2. Help to save Environment

3. Safety Training

4. The Way Forward & Waste out of Wealth

5. Performance at Glance

6. Event

7. Sudarshan CSR

Sudarshan has always been in the forefront for taking initiatives for

sustainable future. The path for rapid growth has been chalked out

supporting climate – resilient development and facilitating

innovative partnership with all stake holders. We have been working

to spread awareness and push forward on programs that deliver

economic development while also addressing climate mitigation

and adaptation.

Wind MillsWe have commissioned 4.2 MW Wind mills at Anjanadi, Dist. Aurangabad (Maharashtra). Our Mahad site has been a driver for this. It has helped us in

Reduction of Carbon emission: 5595 MT/per annum Equivalent Saving of fossil fuel: 3360 ton per annum

Keeping in view our vision towards generating positive change we have strategized and executed some of the initiatives.

Green EnergyWorking for clean and green environment:

SHEEnvironment,

Health & Safety

Wind Mill Installed at Anjandi Aurangabad

Solar PowerHave firmed up plans to invest in 6.5 MW in Power park at our manufacturing sites Roha, Mahad, Global Head Office and R&D.

Total carbon emission reduction will be: 6924 MT per annum Saving of fossil fuel: 3188 ton per annum

Solar Panel Installed at Global Head Office

sudarshan.comSudarshan EHS Magazine 3

Installed condensate & flash steam recovery system to can help keep our sources pure and safe for generations recycle 225 m3 condensate per day and use in Cogen to come.Boiler. In which Saving of fossil fuel: 2160 ton per annum Our usable water supply is finite (we do not have an

endless supply) which means that water conservation is Water conservation means using our limited water not a job that is reserved solely for technicians, soil supply wisely and caring for it properly. Since each of us scientists, hydrologists, foresters, wildlife managers, depends on water to sustain life, it is our responsibility plant scientists, city planners, park managers, farmers, to learn more about water conservation and how we ranchers, or mine owners—instead it is up to each and every one of us to save water.

Water saving through water conservation projects: of water saving through these steps.

I) Optimization of water usage in Filter presses

II) Condensate recovery,

III) Use of recycle water for gardening,

IV) Vacuum pump seal water recycling

V) Recycling & reuse of RO plant reject & Cogen cooling tower blow down water .

3,32,500 m3/year

Sudarshan has taken various innovative steps towards reduce energy consumption significantly over the last

energy management and conservation. Sudarshan has few years. It has also focused its attention towards this

Commissioned Cogen Power plant in Dec'2016 for noble cause of energy conservation.

captive use with these measures; the company could

Sudarshan has taken various innovative steps for energy management and conservation:a) Process optimization.b) Using innovative ideasc) Replacement of conventional motors with high efficient IE3 motorsd) Replacement of CFL with LED lighting.e) Installation of VAM in place of Vapour compression chillersf) Energy monitoring and audits g) Condensate recyclingh) Replacement of inefficient pumps with energy efficient pumpi) Installation of Energy efficient fans in cooling towersj) Installation of VFD for equipment's with fluctuating loadsk) Improvement in Insulationl) Regular monitoring & review of energy KPIs

Steam Condensate Recovery:

Water Saving Projects:


Our R&D has been playing a very responsible role towards designing robust processes that reduce solvent ratio and reduction in environmental load R&D is supported by state of art analytical facility to analyze the samples at each developmental stage. There is separate application development lab which caters R&D to test their samples for end application.

R&D has been successful to design processes which have produced yields of 99% plus on an average which increases the throughput of the plant / enhances the capacity and reduces the organic waste being taken for incineration also developed greener processes involve less usage of water – reduced ETP hydraulic load

ENVIRONMENTHelp to save

Key Highlights:Set up of methanol distillation:

In-house methanol recovery has been carried out and recoverd methanol used in synthesis of HPP ( High Performance Pigments) which reduce COD (Chemiccal Oxygen Demand) load as well as solvent consumption.

In PY 110 product reduction on solvent ratio by 50% which reduce solvent consumption, solvent related handing hazards and COD load to effluent treatment plant

In the manufacturing of one of the intermediate excess ammonia is required for reaction. R&D has been designed process in such a way that it can be recycled & can be used for next reaction which reduce consumption of ammonia and exposure

l

l

l


Safety Training Man Hrs.

Year 15-16 Year 16-17 Year 17-18

21000

18000

15000

12000

9000

6000

3000

0

9683

12337

18575

Safety Training

Sudarshan Considering education and training are understanding of the safety and health program itself,

important tools for informing workers and managers so that they can contribute to its development and

about workplace hazards and controls so they can work implementation.

more safely and be more productive with a greater


Sudarshan has taken initiative to eliminate major fire and explosion hazard from site by replacing LPG heating with electrical for calcination process of pigment and make safe work place.

The way forward

Existing LPG replaced and eliminated Major hazard from site now this bullet is used for storage of Liquor Ammonia (25%).

During the year, the Company continued to focus on wealth for that new paddle dryer installed for both

Environment management by further strengthening of primary and secondary sludge, secondary sludge used in

our effluent treatment facility at Roha and Mahad. cogen as a fuel. Highly advance technology used in our

During ETP expansion we considered reduction in green Tertiary plant with auto disc filters & activated glass

house gases for that AHR (anaerobic hybrid reactor) media filters installed because off this our outlet TSS

installed, Sudarshan is moving towards waste from values are less than 20ppm.

Waste out of wealth

Paddle Dryer AHR (Anaerobic Hybrid Reactor)


Reportable Accident

Year 15-16 Year 16-17 Year 17-18

2

1.5

1

0.5

0

2

0

First Aid Cases

70

60

50

40

30

20

10

0

112

27

18

...the challengesfaced with respect to Environment, Health and Safety are making us more excited to unlearn and amend our approachescontinuously.

0

Year 15-16 Year 16-17 Year 17-18

Near Miss Reported

120

100

80

60

40

20

0

55

27

104

Year 15-16 Year 16-17 Year 17-18

Water Consumption M3/MT

145

140

135

130

125

120

115

144

133

125

Year 15-16 Year 16-17 Year 17-18

Power Consumption KWH/MT

2350

2300

2250

2200

2150

2100

2050

2000

2342

22512270

Year 15-16 Year 16-17 Year 17-18

Coal Consumption MT/MT

2.5

2

1.5

1

0.5

0

1.64

2.09 2.10

Year 15-16 Year 16-17 Year 17-18

Haz. Waste Disposal MT/MT

0.2

0.15

0.1

0.05

0

0.14

0.19

0.13

Year 15-16 Year 16-17 Year 17-18

Performance at Glance


th and Healthy working environment at shop floor.The 47 National Safety Week/Day was celebrated on th All employees rededicated themselves for the cause 4 March-2018 at all sites Roha , Mahad and Sutarwadi

of Safety, Health and Environment by taking Safety respectively The week long campaign was inaugurated Pledge.by Mr Vivek Garg (Associate Vice President – Engineering) at Roha followed by hoisting the Safety Various Safety programs & competitions were flag.conducted during the Safety Week Celebration like Drama, On-line Safety quiz, Saftey Poem, Mock–Drill , In his inaugural address he has given emphasis on Drawing competitions for children'sreporting of near-miss and elimination of unsafe

conditions from work place. Mr Ashish Vij (Director) has given message on this day to establish Sustainable Safe

World Environment Day was

Celebrated on 5th June -2018,

on this occasion plastic cleaning

drive and Tree Plantation was

organised at nearest Mahadevwadi

village.

EVENT


Sudarshan CSR - socialand community initiatives

Key CSR issues and progress made by the company

1. Women Empowerment:

2. Health


Sudarshan CSR - socialand community initiatives

Key CSR issues and progress made by the company

3. Education::

Community Development

Employees giving/volunteering, and/or direct involvement in the community

Sudarshan Chemical Limited [SCI] encourages its employees to get involved in activities and events and encourages their efforts by Hi-tea or letter of appreciation. Also, at SCI support their employees to act as volunteers in various community development and social welfare programme at the workplaces including neighboring areas.

Some of the initiatives from Sudarshan Employees are listed herewith:

· Computer training to the women beneficiaries by the IT Wing of the company.

· Participation in SWACH Bharat Abhiyan by cleaning the villages around the year.

· Participation in social events held by SUDHA for the beneficiaries.

· Helping by buying the products made by the beneficiaries.

· Participation in Marathon for promoting the health awareness/social awareness

· Blood donation in blood camps conducted by CSR Wing.

· Participation as volunteers in educational activities carried out by NGOs for the Underprivileged children.


www.sudarshan.com

First Choice For New Formulations

Environment,Health & SafetyMagazine

Contact UsSudarshan Chemical Industries Limited

Global Head Office:

162 Wellesley Road

Pune - 411 001, India

Tel: +91 20 260 58 888

Fax: +91 20 260 58 222

Email: [email protected]

Sudarshan Europe B.V.

Kingsfordweg 151

1043 GR Amsterdam

Tel: +31 (0)20 403 7504

Fax: +31 (0)20 403 7502


Sudarshan North America Inc.

76 N. Walnut Street

Ridgewood, NJ

USA 07450

Tel: +1 201 652 2046


Sudarshan (Shanghai) Trading Company Limited

Room 1911, 19/F New Hualian Mansion,

East Wing, No. 755 Middle Huaihai Road,

Huangpu District, Shanghai, China, 200020

Tel: +86 21 2215 7500, +86 21 2215 7559

Fax: +86 21 2215 7463


Sudarshan Mexico S. de R.L. de CV.

Av. Chalma s/n Oficina b-13

Jardines de la Hacienda Sur, 54720

Cuautitlan Izcalli, Edo. de Mexico, Mexico

Tel: +52 55 2472 0246


Issue: 2018

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