east rockingham waste to energy plant

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EAST ROCKINGHAM Waste to Energy Plant Location: East Rockingham, Wester Australia, AUSTRALIA Processing capacity: 300,000 tons/year. Power output: 28.9 MW Boiler Technology: HITACHI INNOVA Client: ACCIONA AUSTRALIA Final Client: AUSTRALIAN RENEWABLE ENERGY AGENCY Narrative description of the project: The country’s second large-scale WTE plant, once completed, it will treat around 300,000 tons of waste every year, preventing more than 300,000 tons of CO 2 equivalent per annum – the pollution generated by around 64,000 cars. The plant will have a net capacity to generate 29 MW of renewable electricity, equivalent to the consumption of more than 36,000 households, and will be located in the industrial region of Rockingham, 40 km south of Perth The plant will treat residual waste from municipal, commercial and industrial sources. It will also recover around 73,800 tons of bottom ash every year, which will be processed and used in road bases and other construction materials. GHENOVA scope of works: Complete Basic Engineering and Detail Engineering, of all disciplines: Process Engineering, Mechanical & Piping, Civil, Structures & Architecture, Electrical and Instrumentation & Control. Engineering services related to supply engineering, test and commissioning engineering. 85,000 hours January -2020 June -2021 (expected) Start Date End Date Workload approx.

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Page 1: EAST ROCKINGHAM Waste to Energy Plant

EAST ROCKINGHAM Waste to Energy PlantLocation: East Rockingham, Wester Australia, AUSTRALIA

Processing capacity: 300,000 tons/year.Power output: 28.9 MWBoiler Technology: HITACHI INNOVA

Client: ACCIONA AUSTRALIAFinal Client: AUSTRALIAN RENEWABLE ENERGY AGENCY

Narrative description of the project:

The country’s second large-scale WTE plant, once completed, it will treat around 300,000 tons of wasteevery year, preventing more than 300,000 tons of CO2 equivalent per annum – the pollution generated byaround 64,000 cars. The plant will have a net capacity to generate 29 MW of renewable electricity,equivalent to the consumption of more than 36,000 households, and will be located in the industrial regionof Rockingham, 40 km south of PerthThe plant will treat residual waste from municipal, commercial and industrial sources. It will also recoveraround 73,800 tons of bottom ash every year, which will be processed and used in road bases and otherconstruction materials.

GHENOVA scope of works:

Complete Basic Engineering and Detail Engineering, of all disciplines: Process Engineering, Mechanical &Piping, Civil, Structures & Architecture, Electrical and Instrumentation & Control.Engineering services related to supply engineering, test and commissioning engineering.

85,000 hours

January -2020 June -2021 (expected)

Start Date End Date

Workload approx.

Page 2: EAST ROCKINGHAM Waste to Energy Plant

BELGRADE Waste to Energy Plant (CHP)Location: Vinča, SERBIA

Processing capacity: 340,000 tons/year.Power output: 30.0 MW

Client: CNIMFinal Client: CITY OF BELGRADE

Narrative description of the project:

The Belgrade waste-to-energy (WtE) project in Vinča, which will provide the 1.7 million inhabitants of theSerbian capital with a modern waste management system. The Combined Heat and Power will have aninstalled capacity of 56 MWth and 25 MWe to treat 340 000 tonnes of municipal waste annually,equivalent to around 66 percent of the total municipal waste generated in Belgrade. A heat off-takeagreement is in place with Beoelektrane and a power purchase agreement with EPS Snabdevanje.The new landfill will be EU-compliant, with modern waste-management and treatment technology.Replacing the existing landfill will also address a major environmental and health risk, including thepollution of the nearby river Danube.

GHENOVA scope of works:

Piping detailed design for Back-up-Boiler, piping detailed design for water, steam, gas and utilities,including 3D model, whose aims is the issue of the isometric books, Bill of material, support book, controlbook and general layouts.

8,500 hours

September-2020 April -2021 (expected)

Start Date End Date

Workload approx.

Page 3: EAST ROCKINGHAM Waste to Energy Plant

KWINANA Waste to Energy PlantLocation: Kwinana Industrial Area, South of Perth, AUSTRALIA

Processing capacity: 400,000 tons/year.Power output: 36.0 MW

Client: KEPPEL SEGHERSFinal Client: AUSTRALIAN RENEWABLE ENERGY AGENCY

Narrative description of the project:

The Kwinana Waste to Energy facility will be the first of its kind in Australia, integrating the recovery andreuse of waste with the generation of energy to provide a practical solution to two community challenges:waste disposal and renewable energy supply.The facility will contribute to landfill reduction by processing 400,000 tonnes of waste every year,equivalent to one quarter of Perth’s post-recycling rubbish. This processing will reduce carbon dioxideemissions by more than 400,000 tonnes annually.The facility will also generate and export 36MW of green electricity to the local grid every year, sufficient topower more than 50,000 households.

GHENOVA scope of works:

Consultancy services for detailed design of process pipework (including piping design, stress calculationsand supports), and electrical design (cable trays design and cable routings, wiring diagrams).

14,500 hours

October-2019 October -2020Start Date End Date

Workload approx.

Page 4: EAST ROCKINGHAM Waste to Energy Plant

EARLS GATE Waste to Energy PlantLocation: Earls Gate Energy Centre, Grangemounth, SCOTLAND

Processing capacity: 216,000 tons/year.Power output: 21.0 MW

Client: CNIMFinal Client: BROCKWELL ENERGY-GREEN INVESTMENT GROUP

Narrative description of the project:

A new combined heat and power plant fueled by energy from waste will stop 216,000 tonnes of householdand commercial rubbish a year from ending up in landfill. Instead the waste will be used to generate 21MW of electricity at the Earls Gate Energy Centre in Grangemouth, Scotland.The facility will replace a gas-fired plant and will also provide heat and power to four local industries on anadjacent business park, including chemical manufacturer and site utility service provider CalaChem..

GHENOVA scope of works:

Detail engineering of Back-up-boiler and Steam Export Rack for piping and supports. Auxiliary structurescalculation and detail engineering.

5,700 hours

July-2019 October -2020Start Date End Date

Workload approx.

Page 5: EAST ROCKINGHAM Waste to Energy Plant

HONG KONG Integrated Waste Management FacilityLocation: Coast of Shek Kwu Chau, South of Lantau Island, HONG KONG

Processing capacity: 3,000 tons/day.Power output: 48.0 MW

Client: KEPPEL SEGHERSFinal Client: ENVIROMENTAL PROTECTION DEPARTMENT

Narrative description of the project:IWMF is a landmark project for HK’s waste management. It is Hong Kong’s first integrated facility for

municipal solid waste. As a key part of Hong Kong’s waste management strategy, it is able to reduce thetotal volume of waste treated at the facility by more than 90%, thus extending the lifespan of landfills.Currently, Hong Kong landfills its non-recycled waste. The IWMF comprises a WTE Plant, a mechanicaltreatment plant and ancillary facilities, which include an administration building, visitor centre, porthandling facilities, as well as and desalination and wastewater treatment plants.Contracted to treat about 3000 tonnes per day of mixed municipal solid waste, the WTE Plant will featureKeppel Seghers’ proven WTE technology with its air-cooled grate, boiler design, and advanced combustioncontrol system.In addition, the WTE Plant will also use Keppel Seghers’ flue gas cleaning system, ensuring that the plant’semissions will comply with Hong Kong and EU standards, which are amongst the most stringentinternational standards available. Capable of producing approximately 480 million kilowatt-hours (kWh) ofgross electricity per year, the surplus electricity beyond plant consum.

GHENOVA scope of works:

Detail engineering, including 3D model, for process pipework whose aims is the issue of the isometricbooks, Bill of material, support book, control book and general layouts.

24,000 hours

May-2019 February -2021Start Date End Date

Workload approx.

Page 6: EAST ROCKINGHAM Waste to Energy Plant

NIIGATA Biomass plantLocation: Toyama, JAPAN

Processing capacity: N/D.Power output: 50.0 MW

Client: COBRAFinal Client: ICHIHARA BIOMASS POWER CO. LTD

Narrative description of the project:

The power plant will be fueled by wood pellets supplied under a 20-year, fixed-quantity, and fixed-pricedcontract. All feedstock will be certified by the Forest Stewardship Council to guarantee production fromsustainably managed forests and supply chains.The plant could supply the needs of approximately 75,000 households. By displacing a traditional coalpower plant, it is estimated the project is expected to save approximately 47,785 tonnes of greenhouse gasemissions per annum.

GHENOVA scope of works:

Bid engineering of the biomass plant, (process & mechanical, electrical, civil & structural, piping,instrumentation & control, BoQ and technical specifications).

1,200 hours

April-2019 May -2019Start Date End Date

Workload approx.

Page 7: EAST ROCKINGHAM Waste to Energy Plant

ROOKERY Waste to Energy PlantLocation: Bedforshire, ENGLAND

Processing capacity: 545,000 tons/year.Power output: 60.0 MW

Client: HITACHI ZOSEN INOVAFinal Client: COVANTA HOLDING-GREEN INVESTMENT GROUP

Narrative description of the project:

The Rookery facility will provide 545,000 tonnes of annual treatment capacity for non-recyclable waste,further enabling the UK to achieve national self-sufficiency in managing waste and compliance with landfilldiversion targets.Veolia will deliver the majority of Rookery’s waste supply under a long-term contract, with the balance ofthe waste sourced through other commercial, industrial and municipal counterparties. In processing thiswaste. The plant will generate over 60 MW of electricity which will be sold into the grid on a merchantbasis, powering the equivalent of over 112,500 homes.The plant could supply the needs of approximately 75,000 households. By displacing a traditional coalpower plant, it is estimated the project is expected to save approximately 47,785 tonnes of greenhouse gasemissions per annum.

GHENOVA scope of works:

Piping detailed studies for Water Steam Cycle (piping, stress calculation, supports). Steel structure for theTurbine Hall.

7,500 hours

January-2019 July -2020Start Date End Date

Workload approx.

Page 8: EAST ROCKINGHAM Waste to Energy Plant

ISTAMBUL Waste to Energy PlantLocation: Istambul, TURKEY

Processing capacity: 1,000,000 tons/yearPower output: 85.8 MW

Client: HITACHI ZOSEN INOVAFinal Client: CITY OF ISTAMBUL

Narrative description of the project:The Istanbul energy from waste project will process around 1 million tonnes of waste per annum and willbe later operated by the city of Istanbul’s subsidiary İSTAÇ. It will be located in close proximity to the city’snew airport, which is under construction and has the ambition to become the largest airport in the worldafter the last phase is completed.

GHENOVA scope of works:

Piping detailed estudies for Balance of Plant system.

3,500 hours

October-2018 Jun -2019Start Date End Date

Workload approx.

Page 9: EAST ROCKINGHAM Waste to Energy Plant

SHARJAH Waste to Energy PlantLocation: Shasrjah, UNITED ARABA EMIRATES

Processing capacity: 300,000 tons/year.Power output: 30.0 MW

Client: CNIMFinal Client: MASDAR & BEE’AH

Narrative description of the project:

The facility will process around 37.5 tonnes of municipal solid waste per hour and will be located adjacentto Bee’ah’s existing Material Recovery Facility inside Bee’ah’s Waste Management Complex in Sharjah,where the emirate’s waste is collected, sorted and recycled and residual waste is sent to landfills.The waste-to-energy facility will receive approximately 300,000 tonnes of residual waste a year and convertit into 30 megawatts of power, supplying 15,000 homes with power.Project displaces almost 450,000 tonnes of CO2 emissions per yearProject saves 45 million m3 natural gas per year

GHENOVA scope of works:

Calculation and basic design of Boiler Steel structure

1,000 hours

Mar-2018 October -2018Start Date End Date

Workload approx.

Page 10: EAST ROCKINGHAM Waste to Energy Plant

AVONMOUTH Waste to Energy PlantLocation: Avonmouth, outskirst of Bristol, ENGLAND

Processing capacity: 320,000 ton/yearPower output: 34.0 MW

Client: CNIMFinal Client: VIRIDOR

Narrative description of the project:

The plant is expected to process around 320,000 tonnes of residual waste per year from local authoritiesand businesses. it is expected to generate 33MW of electricity and supply the National Grid with enoughelectricity to power over 30,000 homes.

GHENOVA scope of works:

Water Steam Cycle detail engineering including 3D model, whose aims is the issue of the isometric books,Bill of material, support book, control book and general layouts

6,000 hours

January-2018 December-2018Start Date End Date

Workload approx.

Page 11: EAST ROCKINGHAM Waste to Energy Plant

PARC ADFER Waste to Energy PlantLocation: Deeside, NORTH WALES

Processing capacity: 200,000 ton/year.Power output: 18.8 MW

Client: CNIMFinal Client: WHEELABRATOR TECHNOLOGIES

Narrative description of the project:

Wheelabrator Parc Adfer is an operational Waste-to-Energy facility which generates up to 19 MW (gross) /17 MW (net) of renewable electricity to power local homes and businesses. Parc Adfer processes up to200,000 tonnes per year of non-recyclable waste, generating enough renewable energy to meet the needsof over 30,000 homes. The facility also generates steam, which can be used to provide a useful powersource for adjacent homes an businesses.Post-recycled waste for the facility is provided primarily by the five local authorities which initiated theprocurement to achieve long term targets for recycling and the diversion of waste from landfill. The facilitysupports the diversion of post-recycled waste from landfill or export and create local, low-carbon energy.

GHENOVA scope of works:

Water Steam Cycle detail engineering including 3D model, whose aims is the issue of the isometric books,Bill of material, support book, control book and general layouts

5,500 hours

Sept-2017 February-2018Start Date End Date

Workload approx.

Page 12: EAST ROCKINGHAM Waste to Energy Plant

ECO PARK Waste to Energy PlantLocation: Charlton Lane, Shepperton, ENGLAND

Processing capacity: 55,000 ton/year.Power output: 16.0 MW

Client: M+W GROUPFinal Client: SURREY COUNTRY COUNCIL

Narrative description of the project:

The Eco Park is a collection of facilities designed to manage waste from Surrey households. It includes an anaerobic digestion facility to treat 40,000 tonnes a year of food waste and a gasification plant to treat the waste that is left after residents have separated items for recycling.Around 55,000 tonnes per-year of residual waste from homes in the north of the county will be handled at the site.

GHENOVA scope of works:

Water Steam Cycle basic and detail engineering. Balance of Plant piping engineering

6,500 hours

Jun-2016 Dec -2017Start Date End Date

Workload approx.

Page 13: EAST ROCKINGHAM Waste to Energy Plant

BADDESLEY Waste to Energy FacilityLocation: Baxterley, Warwickshire, ENGLAND

Processing capacity: 100,000 ton/year.Power output: 10.5 MW

Client: KANTOR ENERGYFinal Client: AETERNIS ENERGY ltd & PARK TOP Ltd.

Narrative description of the project:

The plant is designed to burn 100,000 tonnes per year of RDF, produced from commercial and industrial waste, using conventional grate firing technology generating electricity for export to the local grid network. The facility is expected to cut greenhouse gas emissions by approximately 12,000 tonnes CO2e every year –the equivalent of removing 5,400 cars from the road.The fuel will be made up of waste wood, refuse derived fuel (RDF) and commercial and industrial waste with a high biogenic content. It will be supplied by Mick George Limited who have facilities at Mountsorellin Leicestershire, Great Billing in Northampton and Rushton in Northamptonshire.

GHENOVA scope of works:

Incidental design support, pipe bridge design, alternative cooler design

1,300 hours

Feb-2019 Nov -2019Start Date End Date

Workload approx.